How to use this manual
This manual explains how to maintain procedure for the
S2-125 manufactured by DAELIM MOTOR CO., LTD.
To ensure safety and optimal operating conditions of the
vehicle, carry out regular inspections according to the
maintenance schedule(Section 2).
Sections 1 through 2 provide information on overall
vehicle; section 3, assembly and disassembly procedures
for external components, and section 4 describes
maintenance procedure for the engine, frame and
electrical systems.
To facilitate use of this manual, each page starts with
disassembly and system diagrams, each page starts with
disassembly and system diagrams, service information,
and troubleshooting guide.
Contents of this manual and specifications are subject
to change without prior notice for improvement of
vehicle quality.
No part of this publication may be reproduced without
written permission of DAELIM Motor Co.,Ltd.,
Service Information
1
2
3
4
6
7
8
9
10
11
14
15
16
17
18
Inspections / Adjustments
External Parts
Lubrication System
5
EMS(Engine Management System)
Fuel System
Engine Removal / Installation
LH, Crank Case Cover
Continuously Variable
Transmission
A.C Generator / Starter Clutch
Cylinder Head / Valves
Cylinder Head / Piston
12
Transmission / Crank Shaft
Crank Case
Rear Wheel / Rear Brake /
Suspension / Rear Swing Arm
Charging System
Ignition System
Starter System
Lights / Switches / Horn
19
Wiring diagram
Contents
Engine
FrameElectrical
General
13
Front Wheel / Front Fork
/ Steering / Brake
SERVICE INFORMATION
1
1-1
1-2
SERVICE INFORMATION
SERVICE INFORMATION
1-3
1-4
SERVICE INFORMATION
1-5
SERVICE INFORMATION
1-6
SERVICE INFORMATION
1-7
SERVICE INFORMATION
1-8
SERVICE INFORMATION
1-9
SERVICE INFORMATION
1-10
SERVICE INFORMATION
145kg
11.5
2.2
stroke SOHC
306.9kg
AT D C
1-11
SERVICE INFORMATION
, 30A
LED
LED
LED
1-12
SERVICE INFORMATION
1-13
SERVICE INFORMATION
1-14
SERVICE INFORMATION
1-15
SERVICE INFORMATION
1-16
SERVICE INFORMATION
START-MAG. SW. CORD
BATTERY EARTH CABLE
WIRE CLIP
ACG. WIRE
TO. FUEL TANK
ACG. CORD
TUBE CLIP
TUBE CLIP
TO. INSU LATOR
FUEL PUMP
TO. CARBULATOR
TUBE CLIP
START MOTOR CABLE
START-MAGNET SW. ASS’Y.
BATTERY + CABLE
START-MAG. SW. CORD
BATTERY EARTH CABLE
WIRE CLIP
ACG. WIRE
TO. FUEL TANK
ACG. CORD
TUBE CLIP
TUBE CLIP
TO. INSU LATOR
FUEL PUMP
TO. CARBULATOR
TUBE CLIP
START MOTOR CABLE
START-MAGNET SW. ASS’Y.
BATTERY + CABLE
1-17
SERVICE INFORMATION
MEMO
2-1
INSPECTIONS/ADJUSTMENTS
2
2-2
INSPECTIONS/ADJUSTMENTS
2-3
INSPECTIONS/ADJUSTMENTS
2-4
INSPECTIONS/ADJUSTMENTS
2-5
INSPECTIONS/ADJUSTMENTS
2-6
INSPECTIONS/ADJUSTMENTS
2-7
INSPECTIONS/ADJUSTMENTS
2-8
INSPECTIONS/ADJUSTMENTS
2-9
INSPECTIONS/ADJUSTMENTS
2-10
INSPECTIONS/ADJUSTMENTS
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