Daelim S1 User Manual

OWNER S MANUAL

IMPORTANT NOTICE

WARNING

CAUTION

NOTE

●

WELCOME

Thank you for purchasing an Daelim vehicle. We hope you enjoy safe riding.

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OPERATOR AND PASSENGER

This motorcycle is designed to carry the operator and one passenger.

Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty.

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ON-ROAD USE

This motorcycle is designed to be used only on the road.

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READ THIS OWNER'S MANUAL CAREFULLY

Pay special attention to statements preceded by the following words:

Indicates a strong possibility of severe personal injury or death if instructions are not followed.

Indicates a possibility of personal injury or equipment damage if instructions are not followed.

Gives helpful information.

This manual is an important and integral part of your vehicle. keep it with your vehicle at all times, even though your vehicle is resold.

SPECIFICATION

OPERATION INSTRUCTION

SAFETY PRECAUTIONS

PRIOR TO STARTING VEHICLE

OPERATION

CORRECT ATTIRE

CARGO

MODIFICATION

ATTACHMENT

MUFFLER

PARTS LOCATION

METER READING AND USAGE

METER

INDICATOR LAMPS

SIDE STAND LAMP

MALFUNCTION INDICATOR LAMP

SWITCH OPERATION

MAIN SWITCH

START BUTTON

HEADLIGHT

WINKER SWITCH

HORN BUTTON

PASSING SWITCH

EQUIPMENT USAGE

STEERING STEM LOCK

SEAT LOCK

TRUNK

DOCUMENT STORAGE AREA

BAG HOLDER

CORRECT DRIVING OPERATION

STARTING THE ENGINE

IF ENGINE CANNOT BE STARTED

AFTER STARTING ENGINE

PROPER DRIVING METHODS

STOPPING

SELF INSPECTIONS BEFORE OPERATION

INSPECTION OF CONCENED AREA

BRAKE INSPECTION

FUEL CHECK

TIRE INSPECTION

ENGINE OIL LEVEL CHECK

LIGHTS AND WINKER INSPECTION

BULB REPLACEMENT METHOD

REAR VIEW MIRROR

FUEL LEAK INSPECTION

CONTENTS

MAINTENANCE

MAINTENANCE SCHEDULE

MAINTENANCE PRECAUTIONS

BRAKES

BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE

BRAKE PAD WEAR

CHANGING ENGINE OIL

TRANSMISSION OIL INSPECTION

WHEEL REMOVAL

CHANGING COOLING WATER

SPARK PLUG

BATTERY INSPECTION

FUSE REPLACEMENT

COUPLER CONNECTION

AIR CLEANER ELEMENT INSPECTION

SIDE STAND INSPECTION

CABLE RUBBER PART

CLEANING

GENERAL CLEANING / IMPORTANT

STORAGE GUIDE

FRAME AND ENGINE NUMBER

SAFE DRIVING

PREPARATION BEFORE DRIVING

DRIVING METHOD

DRIVING POSITION

TAKING POSE OF FELLOW PASSENGER

PRECAUTION WHEN DRIVING

STARTING

TURNING METHOD

PRINCIPLE OF TURN

EFFECT OF SPEED

3 POSITIONS OF TURNING

TURNING METHOD

PRECAUTION WHEN TURNING

BRAKING METHOD

BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)

RESTRAINT OF BRAKING EFFECT (INERTIA)

BRAKING METHOD

COMPARISION OF BRAKING DISTANCE

IMPACT WHEN COLLISION

WIRING DIAGRAM

SPECIFICATION

LENGTH WIDTH HEIGHT(mm)

WHEEL BASE(mm)

GROUND CLEARANCE(mm)

SEAT HEIGHT(mm)

DRY WEIGHT(kgf)

PASSENGER

ENGINE TYPE

PISTON DISPLACEMENT(cc)

BORE AND STROKE(mm)

STARTING SYSTEM

TRANSMISSION TYPE

1.965

702 1.120

1.350

126

770

127

OIL- COOLED/AIR- COOLED

4 STROKE 4VALVE

124.9

50.7

START MOTOR

V - MATIC

IGNITION SYSTEM

BATTERY CAPACITY

TRANSISTOR

12V10AH(MF TYPE)

120 / 70 - 13

130 / 60 - 13

TELESCOPIC

UNIT SWING OIL DAMPER

HYDRAULIC DISK

CR8EH-9

30A, 15A

ITEM DATA ITEM DATA

FR.

RR.

FR.

RR.

FR.

RR.

SPARK PLUG

FUSE(A)

TIRE SIZE

SUSPENSION

BRAKE

FUEL CAPACITY( )

RESERVE FUEL CAPACITY(

)

9.6

2.2

This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation.

The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made. This vehicle is designed for 2 riders including the operator.

Careful driving and the wearing of proper attire and safety equipment are the most important factors in the safe operation of the scooter. Please obey traffic regulations and do not be hurried and careless. Many new vehicle owners operate their newly purchased vehicles with great care and attention to safety factors. However, after becoming accustomed to the operations are often discarded, which can lead to accidents. Please don't let this happen to you and always approach the operation of your vehicle with the safety considerations needed. When operating the vehicle, always keep in mind and obey the notes of precaution printed on the

Safety Precaution Label

attached to the vehicle.

OPERATION INSTRUCTION

SAFETY PRECAUTIONS

Be sure to wear helmet at all time.

Be sure to put on gloves at all time. Always respect speed limits where these are posted. However, always adjust your speed to the visibility, road and traffic conditions you are riding in. Beware of muffler affer driving as it is still hot to be burnt. Especially never children touch on it. For safety, do not change, alteration or modification the vehicle. Regularly conduct specified maintenance inspections. <Maintenance Inspection Points> Brakes, Tires, Oil, Lights, Horn, Instruments

CAUTION

Do not use polluted gasoline.

Otherwise, it cause rust inside the fuel tank, and close the supply of fuel to the injector, leading to an improper engine starting or may cause serious damage to an engine. Do use genuine oil. Then it will protect and extend vehicle life. Warranty does not apply to the motorcycles used in competitions or competitive trials. No motorcycle part may be tampered with, altered, or replaced with parts other than original Daelim spare parts during the warranty periody. As far as any defect caused by contaminated gasoline

or oil, the warranty will be automatically invalidated.

Read user's manual carefully. Conduct maintenance checks prior to operation. Always maintain vehicle in clean status and carry out specified maintenance checks. Make sure to stop engine and stay away from fire when fueling. Exhaust gas contains harmful substance such as carbon monoxide. Start engine in well-ventilated places.

Operators should naturally fix bodies to keep smooth driving. Please check whether or not you are unnaturally strained and strung up.

Driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel.

Always hold the handlebars firmly with both hands whiling

driving, The pillion passenger should always hold on to the

suitable grab handles at the sides of the seat with both hands.

otherwise, it cause severe injury or death.

When wanting to turn, slightly lean to body toward the

direction of the turn. It is unsafe if the body is not moved in

union with the vehicle.

Curvy roads and poor, unpaved roads constantly change in

surface quality. Driving on these roads can be unsafe if certain

safety precautions are not followed.

In order to safely drive through these driving conditions,

anticipate coming road conditions, slow down to at least half

the normal speed, and relax your shoulders and wrists while

securely holding the handles.

PRIOR TO STARTING VEHICLE OPERATION

Be sure to wear helmet and gloves at all time for seafty. Wear shirts or jackets with tight in the wheel driving. Otherwise it can be caught in the wheel to cause serious damage by overturn of vehicle. Many automobile/motorcycle accidents happen because the automobile driver does not “Look” the motorcyclist.

- Wear bright or reflective clothing.

- Don’t ride in another motorist’s “blind spot”. Be sure to wear dress to catch an eye to avoid any crash from behind.

When carrying cargo, you must keep in mind that operating the motorcycle, especially when turning, will be different. Make sure not to overload the motorcycle with goods as this can make the motorcycle unstable during operation.

CORRECT ATTIRE

CARGO

CAUTION

Pay attention not to overload goods and fasten it tightly

whiling driving.

Do not place articles between the frame body cover and engine as it is hot to be burnt.

Do not place kind of cloth materials nearby oil tank cap. If the hole in oil tank cap is clogged, oil will not flow freely into the engine which can cause severely engine damage.

Do not attach large or heavy items (such as a sleeping bag or tent) to the handle bars, fork, or fender. Unstable handling or slow steering response may result.

WARNING

Be sure you and your passenger always wear a helmet, eye protection and other protective apparel when you ride.

Not wearing a helmet increases the chance of serious injury or death in a crash.

Modification of vehicle structure of function deteriorates manipulatability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty.

Except designated attachment by DAELIM MOTOR CO., LTD., don't attach any extra lighting device, because it may cause an early discharging of battery. Carefully inspect the accessory to make sure it does not obscure any lights, reduce ground clearance and banking angle, or limit suspension travel, steering travel or control operation. Do not add electrical equipment that will exceed the motorcycle’s electrical system capacity. A blown fuse could cause a dangerous loss of lights or engine power.

Pay particular attention to fellow passenger so that he/she can prevent getting burnt by the hot muffler during travel.

WARNING

Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this manual regarding accessories and modification.

ATTACHMENT

MUFFLER

MODIFICATION

CAUTION

As far as any defect caused by modifications, the warranty will be automatically invalidated.

CAUTION

Beware of muffler after driving as it is still hot to be burnt. Especially never children touch on it. And pay attention to park where pedestrian zoon.

If haystack or vinyl is stuck to the muffler, it might be fired.

PARTS LOCATION

PILLION STEP

REAR BRAKE DISK

MUFFLER

BATTERY

FR. BRAKE LEVER

REAR VIEW MIRROR

TIRE

BAG HOLDER

PARTS LOCATION

HEADLIGHT

FR. FENDER

FR. CUSHION

SIDE STAND

SIDE STAND SWITCH

MAIN STAND

FR. BRAKE DISK

BRAKE CALIPER

RR. BRAKE LEVER

FUEL TANK LID

MAIN SEAT

PILLION SEAT

REAR COMBI. LIGHT

AIR CLEANER

Indicates driving speed. Maintain legal speed limits to ensure safe operation.

Indicates total distance in kilometers travelled by the vehicle.

The fuel meter indicates the gasoline level inside the fuel tank. Gasoline should be put in the fuel tank as soon as possible if the needle is resting in the red area.

FUEL TANK CAPACITY : 9.6 RESERVIOR CAPACITY : 2.2

When the fuel is low, the fuel warning indicator turns on. When this happens, fill the fuel tank with the gasoline.

When the winker switch is operated, the winker indicator flashes in union with the flashing of the turn signals.

When the side-stand is down, the engine will stop with side-stand lamp on.

EMS(Engine Management System)is equipped with a self-diagnosis function in order to ensure that the engine control system is operation normally. If this function detects a malfunction in the system, the malfunction indicator lamp immediately operates. It gives the rider that malfunction has occurred in the system.

Normally, the malfunction indicator lamp illuminates for 3 seconds when the main key is turned on. If the malfunction indicator lamp does not come on under these conditions, the malfunction indicator lamp may be defective. After 3 seconds, the malfunction indicator lamp off automatically. However, the MIL blinks continuously, check the EMS system. If you are not able to check the EMS system, contact your daelim dealers.

The EMS takes fail-safe function, it enables to drive only temporary by starting even on conditioned.

METER READING AND USAGE

INDICATOR LAMPS

METER

MIL<MALFUNCTION INDICATION LAMP

WARNING

To avoid running out of fuel, it might cause severe injury due to engine abruptly stop.

MAIN SWITCH

SWITCH OPERATION

OFF

LOCK

1. ON.... Starts engine. Key can not be

pulled out.

2. OFF....Stops engine. Key can be placed

in or taken out of the main switch.

3. LOCK....Locks handle bars. Key can be

placed in or taken out of the main switch.

4. OPEN....When seat lock is released, key

returns to its original position(OFF). Key can be placed in or taken out of the main switch.

CAUTION

Do not operate main switch key while driving.

If the main switch key is placed on Off or

Lock position, all electrical system will

not function.

Never operate the main switch key during travel as it might cause unexpected accidents.

If it is necessary to remove the main switch key, stop the vehicle first prior to removing.

When you park the vehicle and leave it, please lock handle bars and take out the key.

If the key is left in ON position without starting engine, battery is discharged.

Rotate key smoothly without pressing to turn to OPEN.

Do not use a number of keys together with a metal key holder.

The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle. (Recommend cloth or leather key holders)

The engine is started pressing this button when pressed in a state where the main switch key is placed to an ON position and the brake lever is pulled.

Put main switch key in “ON” position and turn on headlight switch.

High beam or low beam can be operated by the use of dimmer switch.

HIGH BEAM

...... used when needing extra

light.

LOW BEAM

...... used when other vehicles

are present, in the city, etc.

HEADLIGHT

CAUTION

The engine will not start if the brake lever is not grab.

Do not hold the brake lever and pull the throttle grip when the engine was started. It may damage the engine.

CAUTION

Use the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead.

START BUTTON

SWITCH POSITION FUNCTION

Headlight, taillight, position lamp and meter lights on.

Position lamp, taillight, and meter lights on.

Light turned off.

(OFF)

(P)

(H)

(LO)

(HI)

If this switch is turned on when the main switch is in an ON position, the winker will operate.

(R)....used when making a right turn.

(L)....used when making a left turn.

The horn is sounded if the horn button is pressed when the main switch is in an ON position.

The winker and the winker indicator lamp will operate at the same time if the hazard switch is pressed when the main switch is on.

CAUTION

The winker switch does not automatically turn back to its original position after completing the turn. Please set the switch back to its center position after turning.

WINKER SWITCH

HORN BUTTON HAZARD SWITCH

To lock the steering, turn the handlebars all the way to the left, turn the key to LOCK while pushing in. Remove the key.

To unlock the steering, turn the key to the OFF position.

The seat automatically locks when the seat is pushed in its downward position, Lightly pull upward on the seat to make sure the seat has been properly locked.

Turn the main switch key from OFF to OPEN to open the seat.

STEERING STEM LOCK SEAT LOCK

EQUIPMENT USAGE

WARNING

Do not turn the key to LOCK while riding the vehicle; loss of vehicle control will result.

CAUTION

As the seat automatically locks, take special care not to accidently leave the key in the trunk. Make sure that the seat is securely locked after closing the seat. Driving with unlocked seat lock may cause danger. When the seat lock is out of order, do not operate it further and inspect it in the closest authorized repair center.

There is a trunk under the seat. The seat is opened to gain access to the trunk by using the main switch key on the seat lock. The lamp inside the trunk will be turned on if the seat is opened.

TRUNK MAXIMUM LOAD:10kg

There is a document storage area on the bottom of the seat.

Store the owner’s manual and the maintenance notebook in this area.

For ease in carrying bags and similar items, they should be hung from the bag holder which is fitted for this purpose. When using the bag holder, place it in the open position and return it to the normal position when not in use.

TRUNK DOCUMENT STORAGE AREA BAG HOLDER

CAUTION

As water can enter the trunk when washing, make sure to remove articles that can be damaged by water. Do not load uncloseable size of helmet and thing in the tunk, otherwise, the battery can be discharged with the trunk lamp on.

CAUTION

Do not attempt to carry very heavy or bulky loads since this would affect the stability and steering characteristics of the scooter.

CAUTION

The temperature inside the trunk rises due to heat from the engine. Do not place foodstuffs and other articles that can be damaged easily by heat. Also do not place flamm-able materials in the trunk. Do not place valuable or fragile goods in trunk.

Make sure to check the oil, gasoline, etc., before starting the engine. Please ensure that the main stand is in a down position when starting the engine.

Drive with care for both safety reasons and longer vehicle life.

<BREAK-IN OPERATION>

For 1 month (or 1,000km) after purchasing the vehicle, drive moderately avoiding fast starts and fast acceleration. Maintain engine revolution at a level less than 6,000rpm for first 1,000km to break-in vehicle. If vehicle is broken-in as above, it will extend vehicle life.

Always follow the proper starting procedure described below.

This motorcycle is equipped with a side stand ignition cut-off system. The engine cannot be started if the side stand is down. Always be ensure that you operate the engine starting controls with the scooter on its stand.

CORRECT DRIVING OPERATION

STARTING THE ENGINE

CAUTION

Make sure that the rear wheel is locked when starting the engine to prevent an unexpected quick start of the vehicle. Locking is not possible if the rear wheel brake is not adjusted correctly.

WARNING

Never run the engine in an enclosed area. The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and lead to death.

While the scooter is on its stand you should never apply full throttle:if the rear wheel touches the ground the scooter would set off at full speed. (Remember that the scooter has a centrifugal automatic speed control)

BAG HOLDER

Lock the rear wheel.

Turn the main switch to an ON position.

Start engine with cell button.

Press the starter button without rotating the starter grip (opening the throttle).

If engine is not started with throttle grip closed, press starter button and open throttle grip approximately 1/8 to 1/4.

CAUTION

Immediately release the starter button as soon as the vehicle has started. Do not press the starter button when the engine is running. This can damage the start motor.

1/4

1/8

It is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up(starting problems even when there is sufficient fuel in the fuel tank may be an indication of a plugged fuel hole). When this happens, do not rotate the throttle grip and try the starter button a few times.

When the engine is cold morning or winter or the vehicle has not been used for a long period of time, let the engine idle for a short period allow the engine to warm up.

If engine cannot be started or vehicle does not move, check the followings.

Is there fuel in fuel tank? Are you operating in accordance with the instructions given in owner’s manual? Is fuse not cut? Is starter motor running? If starter motor is not running due to battery consumption, charge the battery. If the MIL blinks continously when the main key is on, contact Daelim dealer.

IF ENGINE CANNOT BE STARTED

CAUTION

Keep holding rear brake until start. Exhaust has contains harmful substance such as carbon monoxide. Start engine in well-ventilated places.

CAUTION

Do not keep the statter button pressed for more than 5 seconds at a time. Release the starter button for approximately 10 seconds before pressing it again.

+ 46 hidden pages

Daelim S1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual