Thank you for purchasing an Daelim vehicle. We hope you enjoy safe riding.
OPERATOR AND PASSENGER
This motorcycle is designed to carry the operator and one passenger.
Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty.
ON-ROAD USE
This motorcycle is designed to be used only on the road.
READ THIS OWNER'S MANUAL CAREFULLY
Pay special attention to statements preceded by the following words:
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
Indicates a possibility of personal injury or equipment damage if instructions are not followed.
Gives helpful information.
This manual is an important and integral part of your vehicle. keep it with your vehicle at all times, even though your vehicle is resold.
CONTENTS
SPECIFICATION
OPERATION INSTRUCTION
SAFETY PRECAUTIONS
PRIOR TO STARTING VEHICLE
OPERATION
CORRECT ATTIRE
CARGO
ATTACHMENT
MODIFICATION
MUFFLER
PARTS LOCATION
METER READING AND USAGE
METER
INDICATOR LAMPS
SWITCH OPERATION
MAIN SWITCH
START BUTTON
HEADLIGHT
WINKER SWITCH
HORN BUTTON
PASSING SWITCH
EQUIPMENT USAGE
3
4
4
5
5
6
7
7
7
7
8
10
10
10
11
11
12
12
13
13
13
STEERING STEM LOCK
SEAT LOCK
TRUNK
DOCUMENT STORAGE AREA
BAG HOLDER
CORRECT DRIVING OPERATION
STARTING THE ENGINE
IF ENGINE CANNOT BE STARTED
AFTER STARTING ENGINE
PROPER DRIVING METHODS
STOPPING
SELF INSPECTIONS BEFORE OPERATION
INSPECTION OF CONCERNED AREA
BRAKE INSPECTION
FUEL CHECK
TIRE INSPECTION
ENGINE OIL LEVEL CHECK
LIGHTS AND WINKER INSPECTION
BULB REPLACEMENT METHOD
REAR VIEW MIRROR
FUEL LEAK INSPECTION
14
14
14
15
15
15
16
16
18
19
20
21
23
24
24
25
26
27
28
28
30
30
1
MAINTENANCE
MAINTENANCE SCHEDULE
MAINTENANCE PRECAUTIONS
BRAKES
THE ADJUSTMENT OF FREE PLAY OF REAR BRAKE LEVER
CHECKING THE REAR BRAKE SHOE
BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE
BRAKE PAD WEAR
CHANGING ENGINE OIL
TRANSMISSION OIL INSPECTION
SPARK PLUG
BATTERY INSPECTION
FUSE REPLACEMENT
AIR CLEANER ELEMENT INSPECTION
SIDE STAND INSPECTION
CABLE RUBBER PART
CLEANING
GENERAL CLEANING
FRAME AND ENGINE NUMBER
31
32
34
34
34
34
36
36
36
38
39
40
41
42
43
43
44
44
44
SAFE DRIVING
DRIVING METHOD
DRIVING POSITION
TAKING POSE OF FELLOW PASSENGER
PRECAUTION WHEN DRIVING
STARTING
TURNING METHOD
PRINCIPLE OF TURN
EFFECT OF SPEED
3 POSITIONS OF TURNING
TURNING METHOD
PRECAUTION WHEN TURNING
BRAKING METHOD
BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)
RESTRAINT OF BRAKING EFFECT (INERTIA)
BRAKING METHOD
COMPARISION OF BRAKING DISTANCE
IMPACT WHEN COLLISION
WIRING DIAGRAM
45
46
46
47
48
49
50
50
50
51
52
53
54
54
54
55
55
55
56
2
SPECIFICATION
ITEMDATAITEMDATA
LENGTH×WIDTH×HEIGHT(mm)
WHEEL BASE(mm)
SEAT HEIGHT(mm)
DRY WEIGHT(kgf)
PASSENGER
ENGINE TYPE
PISTON DISPLACEMENT(cc)
BORE AND STROKE(mm)
STARTING SYSTEM
TRANSMISSION TYPECVT
4 STROKE SOHC 2VALVE
START MOTOR / KICK
1,830×655×1,127
1,290
777
109
2
AIR COOLED
124.6
52.4×57
IGNITION SYSTEM
BATTERY CAPACITY
FUEL CAPACITY(ℓ)
RESERVE FUEL CAPACITY(ℓ)
TIRE SIZE
SUSPENSION
BRAKE
SPARK PLUG
FUSE(A)
C.D.I
12V8AH(MF TYPE)
7.2
1.5
FR.
RR.
FR.
RR.
FR.
RR.
110 / 70 - 12, 47J
120 / 70 - 12, 56J
TELESCOPIC
UNIT SWING OIL DAMPER
DISK BRAKE
DRUM BRAKE
P-RZ9HC
15
3
OPERATION INSTRUCTION
CAUTION
SAFETY PRECAUTIONS
This manual describes matters pertaining to correct operation,
safe operation and simple maintenance of the vehicle you
purchased.
To ensure more comfortable and safer operation, make sure to
read this manual carefully prior to operation.
●The photographs and drawings shown in this manual may
differ from those of actual vehicles due to changes in vehicle
specifications and modifications made.
●This vehicle is designed for 2 riders including the operator.
●
Do not use polluted gasoline.
Using polluted gasoline will cause rust inside the fuel
tank, and will close the supply of fuel to the
carburetor, leading to an improper engine starting or
may cause serious damage to an engine.
●
Do not use polluted or low-grade oil.
Always use genuine oil to protect and extend vehicle
performance and its life span.
●
If any failure occurs due to the use of polluted gasoline
or oil, such failure will be excluded from being eligible
for repairs under the warranty.
●
As far as any defect caused by contaminated gasoline or
oil, the warranty will be automatically invalidated.
●Careful driving and the wearing of proper attire and safety
equipment are the most important factors in the safe operation
of the scooter. Please obey traffic regulations and do not be
hurried and careless.
●Many new vehicle owners operate their newly purchased
vehicles with great care and attention to safety factors.
However, after becoming accustomed to the operations are
often discarded, which can lead to accidents. Please don't let
this happen to you and always approach the operation of your
vehicle with the safety considerations needed.
When operating the vehicle, always keep in mind and obey the
notes of precaution printed on the “Safety Precaution Label”
attached to the vehicle.
●
Be sure to wear helmet at all time.
●
Be sure to put on gloves at all time.
●
Observe the speed regulations.
●
Beware of muffler affer driving as it is still hot to be
burnt.
Especially never children touch on it.
●
For safety, do not change, alteration or modification the
vehicle.
●Always maintain vehicle in clean status and carry out specified
maintenance checks.
●Make sure to stop engine and stay away from fire when
fueling.
●Exhaust gas contains harmful substance such as carbon
monoxide. Start engine in well-ventilated places.
● Operators should naturally fix bodies to keep smooth driving.
●Please check whether or not you are unnaturally strained and
strung up.
●Driving pose has a great influence on safe operation.
Please always maintain the center of your body in the middle of
seat. Especially do not sit at the rear seat because it may lessen
the weight of front wheel and cause trembling steering wheel.
●A passenger should hold on to the vehicle or the operator with
both hands and keep both feet on the pillion step bar.
●When wanting to turn, slightly lean to body toward the
direction of the turn. It is unsafe if the body is not moved in
union with the vehicle.
●Curvy roads and poor, unpaved roads constantly change in
surface quality. Driving on these roads can be unsafe if certain
safety precautions are not followed.
●In order to safely drive through these driving conditions,
anticipate coming road conditions, slow down to at least half
the normal speed, and relax your shoulders and wrists while
securely holding the handles.
5
CORRECT ATTIRE
WARNING
●Always make sure to wear helmet for safety. Wear gloves and
safety goggles.
●Do not wear uniforms which might hinder operation. It is
dangerous if the uniform is caught by brake lever or by the
rotating part of drive chain.
●Many automobile/motorcycle accidents happen because the
automobile driver does not “see” the motorcyclist.
Make yourself conspicuous to help avoid the accident that
wasn’t your fault :
- Wear bright or reflective clothing.
- Don’t ride in another motorist’s “blind spot”.
●
Be sure you and your passenger always wear a helmet,
eye pretection and other protective apparel when you
ride.
●
Not wearing a helmet increases the chance of serious
injury or death in a crash.
A helmet should always be
worn and the helmet chin
strap should be securely
fastened.
Correct shirts or jackets with
tight-fitting sleeves should be
worn,
Always put on gloves.
Shoes should fit properly, and shoes having little or
no heel should be worn.
6
CARGO
WARNING
CAUTION
MODIFICATION
●When carrying cargo, you must keep in mind that operating the
motorcycle, especially when turning, will be different.
●Make sure not to overload the motorcycle with goods as this
can make the motorcycle unstable during operation.
TRUNK MAXIMUM LOAD : 10kg
●
Overloading or improper loading can cause a crash and
you can be seriously hunt.
●
Follow all load limits in this manual.
ATTACHMENT
●Except designated attachment by DAELIM MOTOR CO.,
LTD., don't attach any extra lighting device, because it may
cause an early discharging of battery.
●Modification of vehicle structure of function deteriorates
manipulatability or causes exhaust noise to become louder
shortening the vehicle life. These modifications are not only
prohibited by law but also are the acts harmful to other people.
Modifications are not covered by warranty.
MUFFLER
●Pay particular attention to fellow passenger so that he/she can
prevent getting burnt by the hot muffler during travel.
●
Beware of muffler after driving as it is still hot to be
burnt. Especially never children touch on it. And pay
attention to park where pedestrian zoon.
●
If haystack or vinyl is stuck to the muffler, it might be
Indicates total distance in kilometers
travelled by the vehicle.
10
WINKER
INDICATOR
FUEL METER
<FUEL METER>
The fuel meter indicates the gasoline level
inside the fuel tank.
Gasoline should be put in the fuel tank as
soon as possible if the needle is resting in
the red area.
FUEL TANK MAXIMUM CAPACITY : 7.2
RESERVIOR CAPACITY : 1.5
●
To avoid running out of fuel,it might
ℓℓ
ℓℓ
cause severe injury due to engine
abruptly stop.
INDICATOR LAMPS
<WINKER INDICATOR>
When the winker switch is operated,
the winker indicator flashes in union
with the flashing of the turn signals.
.
CAUTION
SWITCH OPERATION
MAIN SWITCH
1. ON.... Starts engine. Key can not be
pulled out.
2. OFF....Stops engine. Key can be
placed in or taken out of the
main switch.
3. LOCK....Locks handle bars. Key can be
placed in or taken out of the
main switch.
4. OPEN....When seat lock is released,
key returns to its original
position(OFF). Key can be
placed in or taken out of the
main switch.
●
When you park the vehicle and
leave it, please lock handle bars and
take out the key.
●
Rotate key smoothly without
pressing to turn to OPEN.
●
The headlight will be on automatically. when the key is on, so do
not remove this electric circuit
otherwise, it may cause severe injure
when driving in the night.
OFF
LOCK
ON
MAIN SWITCH
KEY
11
CAUTION
CAUTION
START BUTTON
HEADLIGHT
<TURNING ON HEADLIGHT>
<DIMMER SWITCH>
START BUTTON
The engine is started pressing this button
when pressed in a state where the main
switch key is placed to an ON position
and the brake lever is pulled.
●
The engine will not start if the brake
lever is not pulled.
●
Do not hold the brake lever and
the throttle grip when the engine was
started. It may damage the engine.
Put main switch key in “ON” position and
turn on headlight switch.
HEADLIGHT SWITCH
SWITCH POSITIONFUNCTION
Headlight, taillight,
(H)
position lamp and
meter lights on.
(P)
(OFF)
Position lamp, taillight,
and meter lights on.
Light turned off.
High beam or low beam can be operated
by the use of dimmer switch.
HIGH BEAM
...... used when needing extra
(HI)
D
light.
LOW BEAM
...... used when other vehicles
(LO)
D
DIMMER SWITCH
●
Use the high beam only in the
are present, in the city, etc.
suburban road or when the usage of
the high beam not hinder the safe
driving of the car ahead.
12
CAUTION
WINKER SWITCH
WINKER SWITCH
●
The winker switch does not automatically turn back to its original
position after completing the turn.
●
Please set the switch back to its
center position after turning.
HORN BUTTON
HONE BUTTON
If this switch is turned on when the main
switch is in an ON position, the winker will
operate.
⇨ (R)....used when making a right turn.
⇦ (L)....used when making a left turn.
The horn is sounded if the horn button is
pressed when the main switch is in an ON
position.
13
EQUIPMENT USAGE
WARNING
CAUTION
STEERING STEM LOCKSEAT LOCK
STEERING
STEM LOCK
KEY
STEERING
STEM LOCK
KEY
●
As the seat automatically locks, take
special care not to accidently leave the
key in the trunk.
●
Make sure that the seat is securely
locked after closing the seat.
Driving with unlocked seat lock may
cause danger.
●
When the seat lock is out of order, do
not operate it further and inspect it in
the closest authorized repair center.
<LOCKING>
To lock the steering, turn the handlebars
all the way to the left, turn the key to
LOCK while pushing in. Remove the key.
<UNLOCKING>
To unlock the steering, turn the key to the
OFF position.
●
Do not turn the key to LOCK while
riding the vehicle; loss of vehicle
control will result.
14
<LOCKING>
The seat automatically locks when the seat
is pushed in its downward position,
Lightly pull upward on the seat to make
sure the seat has been properly locked.
<UNLOCKING>
Turn the main switch key from OFF to
OPEN to open the seat.
TRUNKDOCUMENT STORAGE AREABAG HOLDER
CAUTION
CAUTION
CAUTION
TRUNK
DOCUMENT STORAGE AREA
BAG HOLDER
●There is a trunk under the seat.
●The seat is opened to gain access to the
trunk by using the main switch key on
the seat lock.
●The lamp inside the trunk will be turned
on if the seat is opened.
TRUNK MAXIMUM LOAD:10kg
●
The temperature inside the trunk
rises due to heat from the engine. Do
not place foodstuffs and other articles
that can be damaged easily by heat.
Also do not place flamm-able
materials in the trunk.
●
Do not place valuable or fragile
goods in trunk.
●There is a document storage area on the
bottom of the seat.
●Store the owner’s manual and the
maintenance notebook in this area.
●
As water can enter the trunk when
washing, make sure to remove
articles that can be damaged by
water.
●
Do not load uncloseable size of
helmet and thing in the tunk,
otherwise, the battery can be
discharged with the trunk lamp on.
●For ease in carrying bags and similar
items, they should be hung from the
bag holder which is fitted for this
purpose.
●When using the bag holder, place it in
the open position and return it to the
normal position when not in use.
●
Do not attempt to carry very heavy or
bulky loads since this would affect the
stability and steering characteristics of
the scooter.
15
CORRECT DRIVING OPERATION
CAUTION
WARNING
●Make sure to check the oil, gasoline,
etc., before starting the engine.
●Please ensure that the main stand is in a
down position when starting the engine.
●
Make sure that the rear wheel is
locked when starting the engine to
prevent an unexpected quick start of
the vehicle.
●
Locking is not possible if the rear
wheel brake is not adjusted correctly.
●Drive with care for both safety reasons
and longer vehicle life.
●For 1 month (or 1,000km) after pur-
chasing the vehicle, drive moderatly
avoiding fast starts and fast acceleration
STARTING THE ENGINE
Always follow the proper starting
procedure described below.
●This motorcycle is equipped with a side
stand ignition cut-off system.
●The engine cannot be started if the side
stand is down.
●Always be ensure that you operate the
engine starting controls with the scooter
on its stand.
●
Never run the engine in an enclosed
area. The exhaust contains
poisonous carbon monoxide gas that
can cause loss of consciousness and
lead to death.
●
While the scooter is on its stand you
should NEVER apply full throttle:if
the rear wheel touches the ground
the scooter would set off at full
speed. (Remember that the scooter
has a centrifugal automatic speed
control)
16
Lock the rear wheel.
CAUTION
1/4
1/8
<USING THE ELECTRIC START(CELL)>
Turn the main switch to an ON
position.
Start engine with cell button.
●Press the starter button without rotating
the starter grip (opening the throttle).
●
Immediately release the starter button
as soon as the vehicle has started.
●
Do not press the starter button when
the engine is running.
This can damage the starting motor.
●If the engine is hot and does not start
after pressing the starter button for 3~4
seconds, rotate the throttle grip to
1/8~1/4 of a rotation and try again. This
will allow easy starting
17
●It is possible that starting will be more
CAUTION
CAUTION
difficult if the vehicle has not been used
for a long period of time or if the fuel
hole is plugged up(starting problems
even when there is sufficient fuel in the
fuel tank may be an indication of a
plugged fuel hole).
When this happens, do not rotate the
throttle grip and try the starter button a
few times.
●
Do not keep the statter button pressed
for more than 5 seconds at a time.
Release the starter button for
approximately 10 seconds before
pressing it again.
When the engine is cold morning or
winter or the vehicle has not been used
for a long period of time, let the
engine idle for a short period allow the
engine to warm up.
●
Keep holding rear brake until start.
●
Exhaust has contains harmful substance such as carbon monoxide.
Start engine in well-ventilated places.
IF ENGINE CANNOT BE STARTED
If engine cannot be started or vehicle does
not move, check the followings.
●Is there fuel in fuel tank?
●Are you operating in accordance with
the instructions given in owner’s
manual?
●Is fuse not cut?
●Is starter motor running?
●If starter motor is not running due to
battery consumption, try starting motor
by using kick start technique.
18
AFTER STARTING ENGINE
CAUTION
CAUTION
CAUTION
Fold the main stand.
●Push the vehicle forward to fold the
main stand and make sure that the brake
lever does not become released during
this operation.
●
Do not excessively open the throttle
until you actually start the driving
operation of the vehicle.
Get on the vehicle.
●Mounting should be done from the left
side, and you should sit squarely on the
seat. Leave either one foot or both feet
planted on the ground
●
Keep holding rear brake lever before
starting.
Release the squeezing tension on the
rear brake lever and slowly begin to
rotate the throttle grip to allow for a
slow and easy start.
●
A quick rotating of the throttle grip
will cause the vehicle to move
suddenly forward.
●
If the engine RPM isn’t decreased
after the throttle grip return to its
original position, stop operating and
inspect it in the closest authorized
repair center.
19
PROPER DRIVING METHODS
CAUTION
●Before entering traffic, use the correct
turn signal to foreward other drivers of
your intentions.
Speed is controlled by the operation of
the throttle grip.
If the throttle grip is rotated........
●
The speed of the vehicle increases.
Please rotate the throttle grip slowly.
When climbing a hill, the throttle grip
need to be rotated further to give the
vehicle more power.
●
If the throttle grip is allowed to
rotate back........
Speed decreases. This can be done
slowly or quickly, depending on how
quickly you need to decelerate.
Work the front and rear brakes
together.
●Allow the throttle grip to rotate back to
its beginning position and then squeeze
the brake levers.
●If is best to operate the brakes by first
lightly squeezing the brake levers and
then changing to a more firm squeeze.
RR. BRAKE
FR. BRAKE
20
ROTATE
BACK ROTATE
●
If only one of the brakes is used, it is
possible for the vehicle to experience
sliding.
The brakes should never be suddenly
applied and the handle bars should
never be suddenly turned.
●Sudden braking or turning can cause the
vehicle to slide and tip over.
●It is especially dangerous to perform
sudden braking on wet roads or in rainy
weather as the tires can lose traction
and slip easily.
Special care in driving should be
taken during rainy weather.
●More braking distance is needed when
driving on wet roads or in the rain.
Reduce speed and be sure to initiate the
braking operation sooner than when
driving in normal conditions.
●On downgrades, allow the throttle grip
to rotate back to its initial position to
reduce speed, and apply the brakes and
drive slowly down the hill.
●It is possible for the brakes to
temporarily lose operative ability after
driving through a puddle or when
driving in the rain. To ensure that the
brakes are operating properly, slow
down(after checking for other vehicles)
and while driving slowly, lightly apply
the brakes to rid the brakes of any
excess water and to dry them.
●Be extremely careful when driving in
the snow or on icy roads.
When driving in these conditions, both
the tires lose much of their traction and
the rear tire can slip when opening the
throttle.
STOPPING
When approaching the desired
stopping area.
●Activate the proper winker, and after
checking for other vehicles, slowly turn
into the area in which you want to stop.
●Allow the throttle grip to rotate compl-
etely back and apply the front and rear
brakes. The brake light will shine to
alert vehicles in back of you that you
are stopping.
RR. BRAKE
FR. BRAKE
21
After the vehicle has come to a
CAUTION
CAUTION
complete stop.
Dismount on the left side and lower
the main stand on a flat surface.
To prevent theft, be sure to lock the
steering when parking.
●Return the winker switch to the center
position and turn the main switch to
OFF. This will turn the engine off.
●
Do not rotate the main switch key
while driving. If the main switch is
turned to an OFF or LOCK position,
the electrical system will not operate.
Operating the main switch key while
driving can be very hazardous. Only
turn the main switch key to OFF or
LOCK position after completing
stopping the vehicle.
●Be sure to park in an area that is free of
traffic. Also, the vehicle can tip over if
the main stand is not placed on a stable
and flat surface.
●The main stand is lowered by grasping
the handle bars with the left hand,
holding the rear carrier with the right
hand, and stepping firmly on the stand
with the right foot. In this position, lift
the rear carrier upward, which will
secure the main stand.
●
Park in a safe area that will not block
traffic. When you parked the vehicle
after driving, make sure foot the
vehicle beyond man’s reach because
engine and muffler are still hot.
●
Park the motorcycle on firm, level
ground to prevent it from failling
over.
●
If you must park on a slight incline,
aim the front of the motorcycle uphill
to reduce the possibility of rolling off
the side stand or overturning.
22
CAUTION
SELF INSPECTIONS BEFORE OPERATION
Self inspect the vehicle and have regular
maintenance inspections for increased
safety and the prevention of accidents.
Regular maintenance inspections should
be performed even if the vehicle has not
been used for a long period of time.
Self inspections before operation should
be performed on a daily basis prior to
operating the vehicle.
●Inspections of concerned Area
●Brake inspection
●Tire inspection
●Fuel check
●Engine oil check
●Lights and winker inspection
●Back mirror inspection
●Fuel leak inspection
●License plate inspection
●Throttle grip inspection.
●
Observe safety rules when
conducting inspections.
●
Exhaust gas contains harmful
substance such as carbon mono-xide.
Do not carry out inspections on
vehicle in closed places, or in poorly
ventilated places, with engine
running.
●
Conduct inspections on flat, solid
ground with the stand erected.
●
Be careful of burns when conducting
inspections immediately after engine
is stopped because the engine and
muffler are hot.
●
Stop engine and remove the key prior
to the vehicle maintenance service.
●
Use appropriate types of tools.
●
If you are unable to correct trouble
even after you make adjustment or
correction, contact authorized
maintenance shops, dealers or
designated repair shops for necessary
inspection and repairs.
23
INSPECTION OF CONCERNED AREABRAKE INSPECTION
CAUTION
CAUTION
●Check areas which caused for concern
when last operating the vehicle.
●If happened, contact authorized
maintenance shops for necessary
inspection and repairs.
<BRAKE LEVER FREE PLAY>
Lightly squeeze the brake levers until
tension is felt to check for an appropriate
amount of free play. No free play in the
brake levers or overly loose brake levers
are indication of a problem in the brake
system.
BRAKE LEVER FREE PLAY: 10~20mm
FREE PLAY
●
Specified brake lever free play must
be maintained. Excessive free play
may cause long stopping distance,
brake operational fault and slow
reacting time resulting in the
dangerous situation and insufficient
free play may cause short stopping
distance and damage brake
system(pad, lining, etc.)
FREE PLAY
<CHECK OF BRAKE FLUID>
This is checked by placing the vehicle on
its main stand on a flat surface. Make sure
that the handle bars are at a horizontal
level. Check to see if the fluid is below the
LOWER level.
If brake fluid is significantly low, this may
indicate that there is leakage in the brake
system. Inspect the brake hose to check
for leaks.
THROTTLE GRIP
FR. BRAKE LEVER
●
If the brake fluid is significantly
lower than the specified level, inspect
not only brake fluid but also check
the front brake pad for wear.
24
FUEL CHECK
CAUTION
0
10
20
30
40
50
70
80
M
ph
20
40
60
80
100
120
606060
<CHECK>
Check gasoline to see if there is a sufficient
amount of gasoline to reach your
destination.
●Place the main switch to “ON” position.
●If the fuel meter needle indicates E
mark (red portion), fill fuel tank with
gasoline as soon as possible.
Reserve fuel capacity : 1.5ℓ
E(RED ZONE)
FUEL METER
<REFUELING>
●Open the key cover on fuel tank cap,
and turn the key clockwise to remove
the cap.
●Fill the tank with gasoline until it
reaches the bottom of the level plate.
●Press the cap firmly, and pull out the
main key.
FUEL TANK CAP
●
Gasoline is extremely flammable and
it is explosive under certain
conditions.
●
Make sure to stop engine and stay
away from fire when refueling.
●
Do not smoke or allow flames or
sparks in the area where gasoline is
stored or where the fule tank is
refueled.
●
Don’t fill low grade gasoline.
Using it can cause damage (bending,
getting worn, etc.) to combustion
chamber and parts of fuel.
●
Do not overfill the tank.
●
After refueling, make sure the fule
cap is closed securely.
●
Avoid repeated or prolonged contact
with skin or breathing of vapor.
KEEP OUT OF REACH OF CHILDREN.
Full Maximum Capacity : 7.2ℓ
25
TIRE INSPECTION
<AIR PRESSURE CHECK>
Check for an appropriate level of air
pressure by examining how the tire sits on
the ground. If you notice any
abnormalities in the shape of the tire with
regard to the area contacting the ground,
use a tire gauge to check tire pressure and
adjust the tire pressure to the appropriate
level.
SIZE
TIRE
PRESSURE
(kgf/ )
FRONT
REAR
WITH ONE
PERSON
WITH TWO
PERSON
110/70-12, 47J
120/70-12, 56J
FRONT
REAR
FRONT
REAR
1.75
2.00
2.00
2.25
<CRACKS/DAMAGE>
Check tire tread and sides for cracks and
damage.
CRACKS
DAMAGE
<ABNORMAL WEAR>
Check tire tread for signs of abnormal
wear.
ABNORMAL
WEAR
<FOREIGN MATERIALS>
Check tire tread and sides for nails, rocks,
etc. That might have become wedged in
the tire.
NAIL
ROCK
<TREAD DEPTH>
●Check the wear indicator (wear limit
marking) to see if there is an
insufficient amount of tread remaining.
●If the indicators are visible, replace tire
with a new one.
WEAR INDICATOR
(WEAR LIMIT MARKING)
WEAR INDICATOR
LOCATION MARKING
26
CAUTION
●
CAUTION
If air pressure is inadequate or if there
are cracks, damage or abnormal wear
on tires, it may cause severe injury due
to trembling steering wheel and flat tire.
●
Insufficient air pressure may cause
the heavy steering wheel making
handling difficult, fuel over
consumption and the excessive wear
of tire outer area and excessive air
pressure may cause easier
wheel handling and lower fuel
consumption. But it may also cause
the excessive wear of tire center area.
●
This vehicle is equipped with
tubeless tires so, if you replace the
tire, you should replace the tire with
tubless tire, and If you have flat tires,
please contact authorised maintenance shops for inspection.
ENGINE OIL LEVEL CHECK
Check the engine oil level each day before
riding the motorcycle.
The oil level must be maintained between
the upper and lower level marks on the
sight-glass
●Stand the motorcycle on the main stand
on level ground.
●Start the engine and let it idle for
approximately 2~3 minutes.
●Check the engine oil level.
●If required, add the specified oil. Do not
overfill.
●
To drive with insufficient oil, it may
cause severe injury due to engine seized.
OIL LEVEL GAUGE
27
LIGHTS AND WINKER INSPECTION
CAUTION
CAUTION
●
The lighting head light emits very hot
heat. If you touch with naked hand, it
may be burned.
●
When replacing head light lamp, stop
lame and winker lamp, use only a
bulb of rated capacity. Using a lamp
exceeding the rated capacity can
cause over-discharge of battery and
wire burning. It can lead a fire.
●
If the head light is turned off due to
aging while driving at night, it will
cause an accident by obstructing
driver’s view. Check the condition
daily.
●
If the tail light is off while driving at
night, it will cause an accident by
failure of notice by the other drivers.
Check the condition daily.
<INSPECTION OF WINKER>
Turn a main switch “ON”. Check the lamp
for proper operation (front/rear and
right/left) and sound by operating the
switch, and also a lens for damage or
contamination.
<INSPECTION OF STOP LAMP>
Turn a main switch “ON”. Check a stop
lamp for proper operation by operating the
front wheel and the rear wheel brakes, and
also a lens for damage or contamination.
BULB REPLACEMENT METHOD
●Be sure to turn a main switch "OFF"
prior to replacement of a bulb.
●Use only a bulb of rated capacity.
●After replacement with new bulb, check
for proper operation.
●
Care is to be taken to avoid leaving
fingerprints on a headlight bulb.
Failing to observe this may cause
early damage of the headlight bulb
resulted from concentration of heat.
●
Be sure to wear clean gloves when
replacing a bulb. If touched to it with
bare hands, clean it with a cloth
soaked with alcohol to prevent from
early damage.
<HEADLIGHT LAMP>
(1) Loosen 4 washer screws and remove
the headlight.
(2) Press the socket spring, turn counter
clockwise.
(3) Remove the headlight bulb.
(4) Replace the bulb with new one install
in the reverse order of removal.
HEADLIGHT BULB
SOCKET
HEADLIGHT ASS’Y
28
<HEADLIGHT LUMINATION ANGLE>
CAUTION
CAUTION
●Adjust headlight lumination angle by
turning an adjusting bolt on a headlight.
(Use type screwdriver.)
(1) Adjust the verticality by turning the
screw on leftside.
(2) Adjust the horizontality by turning the
screw on rightside.
<TAIL/STOP LIGHT BULB>
(1) Loosen 2 tapping screws to disassemble
tail light lens.
(2) Press a bulb with a light force and rotate
it to counterclockwise to disassemble it.
(3) Replace it with new bulb. Apply reverse
order of disassembly for assembly.
TAIL/STOP LIGHT BULB : 12V 21/5W
●
When disassembling, care is to be taken
for ensuring that a tail light lens can not
be damaged.
●
When replacing a tail light lens, be sure
to assemble lens seal securely.
●
Lumination angle adjusted incorrectly
may dazzle a facing driver's eyes or
result in difficulty to show the forward.
TAIL/STOP LIGHT LENS
STOP LIGHT BULB
29
<WINKER BULB>
Front Winker Bulb
(1) Loosen tapping screw to disassemble a
winker lens.
(2) Press a bulb with a light force and rotate
it to counterclockwise to disassemble it.
(3) Replace it with new bulb. Apply reverse
order of disassembly for assembly.
FRONT WINKER BULB: 12V 10W
FR. COVER
Rear Winker Bulb
(1) Loosen two tapping screws to
disassemble a tail light lens and a winker
lens.
(2) Press a bulb with a light force and rotate
it to counterclockwise to disassemble it.
(3) Replace it with new bulb. Apply reverse
order of disassembly for assembly.
REAR WINKER BULB: 12V 10W
RR. WINKER BULB
REAR VIEW MIRROR
Check the objects at the back are well
noticed when seating on a driver’s seat, and
also mirror for damage or contamination.
FUEL LEAK INSPECTION
Check there is no gasoline leakage from fuel
tank, hoses, carburetor, etc.
30
FR. WINKER LENS
RR. WINKER LENS
WINKER BULB
MAINTENANCE
●The Required Maintenance Schedule specifies how often you should have your motorcycle served, and what things need attention.
It is essential that your motorcycle be served as scheduled to retain its high level of safety, dependability, and emission control
performance.
●These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high
speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the
MAINTENANCE SCHEDULE.
Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use.
31
MAINTENANCE SCHEDULE
Perform the Self Inspections Before Operation at each scheduled maintenance period.
I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
R: REPLACE L: LUBRICATE C: CLEAN
32
ITEM
★
FUEL LINE
★
FUEL FILTER
★
THROTTLE GRIP OPERATION
AIR CLEANER ELEMENT
SPARK PLUG
★
CARBURETOR IDLE
ENGINE OIL
ENGINE OIL FILTER
OIL FILTER SCREEN
★
TRANSMISSION OIL
BRAKE FLUID
VALVE CLEARANCE
FREQUENCY
ODOMETER READING(NOTE1)
×1,000Km1481216
MONTH16121824
IIIII
RRRRR
IIIII
CCCC
IIIII
IIIII
RRRRR
RRRRR
CCCCC
IIR
IIIII
IIIII
REMARK
Check frequently if there
is moisture or dust.
If necessary, replace it
If depends on driving
mode.
ODOMETER READING(NOTE 1)
IIIII
IIIII
IIIII
IIIII
IIII
IIIII
IIIII
IIIII
IIII
IIII
IIII
LLLL
REMARK
Master cylinder,
Caliper
ITEM
BRAKE SHOE / PAD WEAR
BRAKE SYSTEM
BRAKE STOP SWITCH
★
★
HEADLIGHT ADJUSTMENT
★
SUSPENSION
★
BOLTS, NUTS, FASTENERS
WHEELS / TIRES
★★
STEERING
★
★
DRIVE VALTE
★
WEIGHT ROLLER
★
SLIDE PIECE
★★
MOVABLE DRIVE FACE GREASE
FREQUENCY
×1,000Km1481216
MONTH16121824
★ If you do not have the appropriate tools or information to conduct maintenance, or if you feel you are not capable to perform
maintenance on this vehicle, contact authorized dealers or repair shops for maintenance and repairs.
★★To ensure safety, inspections and maintenance of these parts must be carried out by dealers, or repair centers.
NOTES : (1) At higher odometer readings, repeat at the frequency interval established here.
(2) Service more frequently when riding in unusually wet or dusty areas.
(3) Replace every 2 years, or at indicated odometer interval, whichever comes first. Replacement requires mechanical skill.
33
MAINTENANCE PRECAUTIONSCHECKING THE REAR BRAKE SHOE
CAUTION
CAUTION
The following is an explanation of correct
inspection methods, cleaning and parts
replacing. Please always refer to this
section when wanting to inspect or repair
your vehicle.
THE ADJUSTMENT OF FREE PLAY
OF REAR BRAKE LEVER
Adjust the free play with the adjuster on
the brake qrm.
By turning the adjuster in order to adjust.
After adjustment, grip the brake lever, and
pull untill you feel the lesistance, and
After adjustment of free play, check the
wear condition of brake shoe grip the
brake strongly, if the indicator of brake
arm and the wear limit range of brake
panel are accord, see your authorized
Daelim dealer for this service.
check to see if the free play of lever ends
is with in the limit range of regulation.
●
Always observe safety rules when
performing maintenance on the
vehicle.
●
Choose a flat surface and make sure
the main stand is in a secure down
position.
●
Use correct tools.
●
Conduct engine maintenance with the
engine key out of the ignition.
●
Be careful around the engine and
muffler when performing maintenance as these areas can become
extremely hot.
●
After self maintenance, the waste
material must be packed in the
specified container and entrusted
disposal to the authorized disposal
company.
34
THE BRAKE LEVER FREE PLAY : 10~20mm
ADJUSTER
BRAKE ARM
PIN
ADJUSTER
INCREASE THE
FREE PLAY
REDUCE THE
FREE PLAY
WEAR LIMIT
BRAKE ARM INDICATOR
●
If the vehicle is aging cause by using for
a long time, the replacement time may
be change according to wear condition
of drum of limb.
<REPLENISHING FRONT BRAKE FLUID>
CAUTION
●Check that the fluid level is above the
LOWER level mark with the
motorcycle in an upright position.
●Brake fluid must be added to the
reservoir whenever the fluid level
begins to reach the LOWER level mark.
1. Remove the screw revet of fluid
mainternace lid.
2. Clean dust and other foreign materials
around reserve tank to prevent foreign
materials from falling inside tank.
3. Remove the screws and take oil cup
cap, diaphragm plate, diaphragm off.
4. Replenish recommended brake oil to
the upper level inside reserve tank.
RECOMMENDED BRAKE OIL IS
DOT 3 or DOT 4
5. Reinstall the diaphragm plate, and oil
cup cap.
6. Tighten the screws securely.
7. Install the wind screen.
OIL CUP CAP
DIAPHRAGM PLATE
DIAPHRAGM
UPPER LEVEL
SCREWS
●
When adding brake fluid, be very
careful not to allow foreign materials
to enter the reserve tank.
Foreign materials can clog the
system, causing a reduction or
complete loss of braking ability.
●
Do not fill past upper level.
This can cause brake fluid to leak out
of the reserve tank.
●
Do not let brake fluid contact vehicle
parts as this damages painted areas. If
oil contacts parts, quickly clean the
fluid off using a dry cloth.
●
Use recommended brake fluid as
other types can undergo chemical
changes.
●
If brake fluid is exceedingly low, this
can be indication of damage to the
brake system.
●
A leak in the brake system can lead
to reduced braking efficiency and
possible loss of braking ability.
35
BRAKE HOSE, PIPE LEAKAGE,
DAMAGE, ASSEMBLY STATE
Visually check for fluid leaks or damage
and, using a spanner, check joints and
clamps for clearance.
Also, check hose and pipe protective parts
to see if they contact other parts when
turning the handle bars or due to vibration
when driving.
BRAKE PAD WEAR
Brake pad wear depends upon the severity
of usage, the type of riding, and road
conditions. (Generally, the pads will wear
faster on wet and dirty roads.)
Inspect the pads at each regular
maintenance interval (page 32).
[FRONT / REAR BRAKE]
●Check the cutout in each pad.
●If either pad is worn to the cutout,
replace both pads as a set
●See your authorized Daelim dealer for
this service.
<FRONT BRAKE>
CUTOUTS
CHANGING ENGINE OIL
When the engine oil is contaminated, the life
of engine will be remarkably shortened.
Keep the proper oil level, kind and replacing
period.
●Place the vehicle on a flat surface, and idle
(warm up) the engine 2~3 minutes.
●Stop the engine, separate the oil level
gauge, place a vessel under the engine,
and remove the oil drain bolt to drain the
oil.
●Remove the adjusting hole cap, and clean
the oil filter screen.
●Check the condition of O-ring of oil filter
screen.
●Install the oil filter screen, spring,
adjusting hole cap.
●Install the oil drain bolt.
●Check the oil level gauge, and add the
engine oil until it reaches the specified
level (between max and min)
●Install the oil level gauge, and idle the
engine for a while.
●Wait for 20~30 seconds after stopping the
engine, check again the oil level gauge.
36
Check the oil level gauge, and add the engine
CAUTION
WARNING
oil until it reaches the specified level.
(Between max and min)
WHEN CHANGING THE OIL FILTER : 0.9
WHEN CHANGEING THE OIL : 0.7~0.75
UNDER THE ENGINE
OIL FILTER SCREEN
SPRING
OIL DRAIN CAP
[WHEN REPLACING THE OIL DRAIN BOLT]
1. Stop the engine, place a vessel under
the engine, remove the oil drain bolt,
and drain the oil.
2. Clean the oil drain bolt washer.
3. Install the oil drain bolt washer.
●When refilling the oil, open the oil filter
cap and refill untill the specified level..
LEFT THE
WASHER
OIL DRAIN BOLT
[THE ENGINE OIL CAPACITY]
FULL CAPACITY
WHEN CHANGING
0.9
0.75
ℓ
ℓ
[SPECIFIED GENUINE OIL]
Don’t fill the low grade oil. Using it can
cause damage to engine, and can’t receive
the warranty. Use only the genuine oil.
Genuine oil: Motics 4 oil
SF, SL grade (SAE : 15W40#)
●
If changing the oil by loosening the oil
drain bolt, always clean the oil filter
screen.
●
When changing the engine oil
immediately after stopping the engine,
be careful not to be burned the hot oil.
●
When refueling, make sure not to enter
the dirt into oil pouring port.
●
If the oil overflows, wipe it clearly.
●
Do not fill the oil past the level plate. It
can cause damage to engine.
●
Don’t fill the low grade oil. Using it can
cause damage to engine and parts. If the
engine is stuck while traveling due to
this, it may lead death or serious injury.
Use only the genuine oil.
●
Do not pour the 2 cycle engine oil.
Using it can cause serious damage to
engine. If the engine is stuck while
traveling due to this, it may lead death
or serious injury.
●
If the tire is stained with oil while or
after refueling, the vehicle may slip
while traveling to cause roll over.
●
Do not discard the engine oil other
than specified place. It will bring
environmental contamination, and be
brought under the law.
37
TRANSMISSION OIL INSPECTION
CAUTION
●Start the engine and let it idle for a few
minutes.
●Stop the engine and put the motorcycle
on its mainstand on level ground.
●Check to see if transmission oil leaks
out of the transmission case.
●Fill the recommended oil when you
need.
RECOMMENDED OIL : SAE80W-90
[THE TRANSMISSION CAPACITY]
FULL CAPACITY
WHEN CHANGING
0.11
0.09
ℓ
ℓ
OIL CHECK BOLT
OIL HOLE
CHECK BOLT HOLE
OIL
[SPECIFIED GENUINE OIL]
Check to see if transmission oil leaks out
of the transmission case.
●
Pay special attention not to leak out.
●
When draining the oil, make sure that
all of the oil is removed.
●
The engine can be harmed if there is
too much or not enough oil.
●
Do not use low-quality oil. These
oils can change quality overtime and
can cause damage.
38
SPARK PLUG
CAUTION
If electrode is stained or clearance is not
right, satisfactory spark is not produced.
Clean and make adjustment.
●Remove the spark plug cap.
●Clean around the plug.
●Using a plug wrench, remove the plug.
SPARK PLUG
●Clean plug with plug cleaner.
●Check electrode for wear and corrosion.
If the ends become round, replace it
with a new one.
●Check the plug gap using a feeler
gauge.
●PLUG GAP : 0.6~0.7mm
●Tighten with hands until the plug
washer touches cylinder head.
●STANDARD PLUG : P-RZ9HC
●If new plug is installed, turn 1/2 and
tighten using a plug wrench.
(Torque : 14kgf.m)
●If plug is reused, turn 1/3~1/4 and
tighten.
CHECK GAP,
POLLUTION AND
SOOT
GAP
<HANDLING FOR POOR STARTING>
During cold season or when frequent
short-distance traveling, the starting may
be poor and even the engine will be OFF.
This may be prevented by use of spark
plug. The spark plug of this vehicle is
equipped as standard when delivery.
However, the starting will be poor if the
vehicle is continuously driven under low
speed.
●
If plug of different maker or different
heat value is used, it causes
unsatisfactory engine starting,
inadequate engine revolution and
output deterioration.
●
After driving, the spark plug become
very hot. When inspecting, pay
attention not to be burned.
CHECK CRACK
CHECK THE DAMAGE
OF WASHER
39
BATTERY INSPECTION
CAUTION
CAUTION
When removing the pillion seat and open
the battery box cover, you can find the
battery. If the battery terminal is polluted
or in-rust, separate battery and clean it.
●Battery terminal in rust with white
powder should be cleaned with warm
water.
●In case of serious rust of battery
terminal, disassemble the battery cord
and grind it with wire brush or
sandpaper.
BATTERY COVER
●
Turn the ignition switch OFF before
disconnecting the terminal from the battery.
Disconnect the negative(-) terminal lead
from the battery first. When connecting,
connect the positive(+) terminal lead first. If
you work in reverse order, short circuit will
occur resulting in fire.
●
Make sure that terminals do not contact with
other adjacent parts when handling (+), (-)
terminals. Contact with other parts may
cause spark resulting in electrical equipment
malfunction, fire and electric shock.
●
Do not apply excessive impact. When
handling the battery, stay away from
flammable materials.
●
If the electrolyte contact with terminal, it will
be corroded earlier.
●
The battery is shield type, so do not
disassemble the pouring plug.
●
When not using vehicle during a long time,
take off the battery from the vehicle to keep
from self-discharge and electric discharge.
Put the battery in a well ventilated place after
charging fully. In case it isn’t available to
take battery off from the vehicle, disconnect
(-) terminal.
●
When using the battery without cover,
(+), (-) terminals may be connected to
cause short circuit resulting in fire.
When handling the battery, stay away
from flammable materials.
●
Your battery is a maintenance-free type
so check or refilling of electrolyte will
not be required. If there is any
abnormal, contact to Daelim service
center.
●
If you reform the battery for car, battery
will be improperly installed to cause
short circuit resulting in fire.
●
If the electrolyte gets into your eyes or
on skin, it’ll cause a serious injury.
●
Do not discard the battery other than
specified place. It will bring
environmental contamination, and be
brought under the law
40
FUSE REPLACEMENT
CAUTION
Turn off the main switch to see if the fuse is
severed. If the fuse is severed, exchange the
fuse into a fuse with same capacity.(15A)
●Fuse is installed in fuse holder around
the battery.
●To change a fuse, first take off fuse
holder. Then, remove the disconnected
fuse, and insert the reserved fuse with
same capacity.
FUSE HOLDER
●If the fuse immediately becomes
severed after being changed with the
new one, check another problem of the
electric system. Contact to Daelim
service center.
<DISASSEMBLY>
<ASSEMBLY>
(PRESS DOWN)
●
Do not use screw driver or other metal
parts to remove the fuse, as short
circuit can be occurred to cause
damage to electric system.
●
Do not use a fuse having a larger
voltage, as the wire can become
overheated and damaged.
●
When replacing any of the electrical
parts (lights and gauges), be sure to
replace them with the recommended
parts. Using different parts can lead to
the fuses burning out or damage to the
battery.
●
When washing the vehicle, take special
care not to allow to be splashed in the
area of the fuses.
41
AIR CLEANER ELEMENT INSPECTION
CAUTION
<REMOVAL>
① Loosen the 7 tapping screws and air
cleaner case cover.
② Inspect the air cleaner element.
③ If the air cleaner element is
excessively dirt or damaged, replace it
with a new one.
AIR CLEANER COVER
AIR CLEANER ELEMENT
●
If the air cleaner element is
inadequately assembled, dust and
other waste materials can directly
enter the engine. This results in
increased cylinder wear and reduced
power, and reduced durability of the
engine.
●
When washing the vehicle, be careful
not to allow water to get into the air
cleaner. Difficulties in starting the
engine may result if this happens.
●
If the engine start is failed during
rain or after driving across water
pool, check to see if the water is
infiltrated in the air cleaner and clean
it.
●
Do not drive in the flooded area. If
the water enters the air cleaner or
engine, the vehicle may be subjected
to the rear-end collision due to the
power failure.
42
SIDE STAND INSPECTION
WARNING
●
Erect main stand and place vehicle in
up
right position on level ground.
●Check the spring for damage or loss of
tension and the side stand assembly for
freedom of movement.
●Check the side stand ignition cut-off
system;
① Put the side stand up.
② Start the engine.
③ Lower the side stand. The engine
should stop as you put the side stand
down.
●If the side stand system does not
operate as described, inspect it in the
closest authorized repair center.
SIDE STAND
SWITCH
CABLE RUBBER PART
A rubber boots is assembled on the cable
to protect the inner cable.
Make sure that this part is placed firmly
around the correct part of the cable. When
washing the vehicle, do not directly spray
water on to the rubber boots or scrub it
with brush. Use a dry cloth to clean this
area.
INSPECTION PARTINSPECTION PARTRUBBER
Check the installing condition of rubber
boots daily. After adjusting the free play
of throttle grip, never forget to place the
rubber boots to the original position.
LOCK NUT
RUBBER
●
Infiltration of the foreign materials or
water caused by damage of rubber
boots (disengagement, tearing, etc.)
may cause freezing in winter season
resulting in faulty operation. It may
lead death or serious injury by
decreasing of sudden acceleration and
braking force due to engine rpm.
●
If any damage is found, replace with
the new on immediately.
43
CLEANINGGENERAL CLEANING
●Make sure to stop the engine prior to
car washing.
●Be careful not to allow water to enter
the muffler during the washing.Water
inside the muffler may cause an
improper engine starting or rust
occurrence.
●Do not let water get inside the braking
system during the washing, as water
inside the brake system may weaken the
braking power. Upon completion of
washing, select a safe place where there
is no traffic obstruction, and start the
vehicle.
Lightly apply the brake while driving at
a slow speed and check the braking
power. If the braking power has been
weak-ened, apply brake lightly while
driving at a slow speed to dry up the
brake system.
●Take precautions when waxing the
vehicle. Excessive polish of the painted
section and/or the resin part with
compound wax might damage the
painted section causing discoloration of
the affected area.
●To preserve the finish of metal parts and
paintwork, wash and clean your motorcycle
at regular intervals, anyway according to the
road conditions you ride in.
●Especially during winter period through road
salt a continuous cleaning of the vehicle is
necessary so that remove the road salt. Use
specific products only.
●Avoid aggressive detergents or solents
<IMPORTANT>
●Do not wash your motorcycle right after
use.When the motorcycle is still hot,
water drops will evaporate faster and
spot hot surfaces.
Do not use high pressure water jets.
●
Never aim the nozzle direct at wheel
bearings, front fork seals, electric items,
air inlets or exhaust pipe ends.
Clean off stubborn dirt or exceeding
●
grease from engine parts using a
degreasing agent.
Be sure to avoid contact with drive
parts (chain, sprockets, etc)
Rinse with warm water and dry all
surfaces with chamois leather.
FRAME AND ENGINE NUMBER
●The frame number is stamped on the
front central part of the frame.
●The engine number is stamped on the
lower part of the left crankcase.
●The frame and engine numbers will be
used as the basis of recovering the
vehicle when is stolen.
●Record the frame and engine numbers
along with the vehicle license plate
numbers and keep them separately from
the vehicle.
<FRAME NUMBER>
FRAME
NUMBER
<ENGINE NUMBER>
ENGINE NUMBER
44
SAFE DRIVING
PREPARATION BEFORE DRIVING
● Performing daily inspection
● Putting on the protective gears (Helmet, glove, goggles, etc.)
● Bringing the driver's licence
● Determinating the path to the desired destination
PERFOR M IN G
DAILY
IN S P E CTIO N
PROT E CTIV E
FUEL,
GEARS
D RIV E R ’S
LICEN C
E
45
DRIVING METHOD
DRIVING POSITION
The appropriate driving position is most important thing to
driving safely.
① Eyes : Look at the front direction widely.
② Shoulders : Relieve the tension.
③ Arms : Relieve the tension and bend arms to inside and let
them act as the spring.
④ Hands : Grip the handle the position away from the inside
end of the handle with distance of one finger to
facilitate the operation of the switch and lever.
⑤ Wrist : Keep the state to act freely without applying excessive
force to the shoulder and arms.
⑥ Knees : Press the fuel tank slightly.
Feet : Place the feet to face the front parallel and make the
step bar be placed in the center of feet.
46
TAKING POSE OF FELLOW PASSENGER
WARNING
① Hands: Hold the rear grip.
② Feet and knees: Put the feet on pillion step, and adhere the
knees closely to body.
①
②
●
the fellow passenger doesn’t hold the rear grip or put the
step on the pillion step, it may lead death or serious
injury due to falling from the vehicle as sudden start, stop
or turning.
●
Do not operate the throttle while setting the main stand.
If the fellow passenger sit on and the rear wheel touch the
ground, it may lead death or serious injury due to sudden
start.
47
PRECAUTION WHEN DRIVING
●
Secure the safe distance.
●
Drive protectively.
●
Do not obstruct the traffic.
●
Do not drive on the pedestrian way or walkway.
●
Drive on the left driveway when passing away.
●
Make sure that you can apply the brake anytime.
●
Always apply the brake when stopping temporarily.
●
Do not drive excessively long distance and take enough
break.
●
If any abnormality is found, stop driving and contact service
center to inspect the vehicle.
●
Restart the vehicle after 2~3 min when it is turned over.
●
Always turn on the headlight at night.
48
STARTING
CAUTION
Prior to starting always look around to avoid accident.
① Get on the vehicle after pulling back the stand.
② Start driving slowly after turning on the winker and
releasing the brake while ensuring the safety around the
vehicle.
●
Return the side stand to its original position. Keep driving
without doing this may cause turnover accident.
●
Drive the vehicle only on the driveway. Driving on the
walkway can cause accident. Also, if the wheel is
transformed when advancing directly to the walkway, the
vehicle can be overturned resulting in injury of the driver
due to the driving unstability.
●
Overspeed driving on the unpaved road can cause the
vehicle to be overturned resulting in injury of the driver due
to the driving unstability.
●
Do not drive in the gravel road. If any gravel enters the
wheel or engine case, the vehicle can be overturned
resulting in injury of the driver.
●
If possible, do not drive close to the sea or on the road
where calcium chloride is treated.
●
The muffler, external parts and welded parts can be
corroded rapidly, and also in case of damage of the frame,
the vehicle can be overturned resulting in injury of the
driver.
49
TURNING METHOD
PRINCIPLE OF TURNEFFECT OF SPEED
CENTRIFUGAL
FORCE
GRAVITY
The basic principle of turn is balancing using the centrifugal
force which makes vehicle go outside and the gravity which
makes vehicle fall inside.
50
The centrifugal force increases in inverse portion to the radius
of a curve and in portion to the square speed. Decelerate prior
to entering the curved way to reduce the centrifugal force.
3 POSITIONS OF TURNING
The basic principle of turn is balancing using combined force of
the centrifugal force and the gravity.
All 3 positions require straightening the head and keeping the
eyes horizontally.
< LEAN-WITH >
This is a turning position with motorcycle and driver in a line.
This position is the most natural and exact, so driver must learn
it thoroughly.
<
LEAN-IN
This is a turning position with driver leaned inside more than
motorcycle. This position is adequate to drive on the rained or
slippy road because it has best road holding.
However, special attention is required because front visual field
is poor when driver leans inside more than motorcycle.
>
51
< LEAN-OUT >
This is a turning position with motorcycle leaned inside
more than driver, which is opposite to the lean-in position.
With this position, quick turn is well performed and driver can
obtain wide front visual field adequate to drive on the rained or
slippy road because it has best road holding. However, special
attention is required because there is danger of slipping on the
bad holding road.
TURNING METHOD
① Turn the throttle grip to its original position and decelerate
using both front and rear brakes.
② Lean the vehicle toward inside of turn circle while driving
slowly at constant speed.
③ Accelerate gradually.
52
PRECAUTION WHEN TURNING
Do not drive inside of large truck's turn circle.
< DEAD ANGLE ZONE >
Dead angle zone is the sight range which cannot be identified by
driver and increases in proportion to the width of the vehicle.
< DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN >
It is distance between path of the front and rear wheel and
increases in proportion to the length of the vehicle.
53
BRAKING METHOD
BASIC PRINCIPLE OF BRAKE (FRICTION FORCE)RESTRAINT OF BRAKE EFFECT (INERTIA)
●
Vehicle is braked using friction between road surface and
tires.
●
Braking distance increases 1.5 times on wet road and 3
times on icy road because friction force of road surface is
decreased.
NEW TIRE
NEW TIRE IN A
RAINY DAY
EXISTING
TIRE IN A
RAINY DAY
Due to the inertia, vehicle does not stop immediately after
applying the brake.
54
BRAKING METHODIMPACT WHEN COLLISION
●
Turn the throttle grip to its original position and decelerate
using the engine brake.
●
Erect the vehicle straight.
●
Brake using both front and rear brakes.
Learn the proper braking method to prevent accident.
COMPARISION OF BRAKING DISTANCE
·Vehicle speed : 50 km/h
When using both front and
rear brakes
When using only front brake
When using only rear brake
Impact increases in proportion to the speed and weight. The
impact when collision to concrete wall at 50 km/h is same