Daelim DAYSTAR VL125L User Manual

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OWNER

’’

S MANUAL

(VL125L)

IMPORTANT NOTICE

OPERATOR AND PASSENGER

This motorcycle is designed to carry the operator and one passenger.

ON-ROAD USE

This motorcycle is designed to be used only on the road.

READ THIS OWNER'S MANUAL CAREFULLY

Pay special attention to statements preceded by the following words:

WARNING

Indicates a strong possibility of severe personal injury or death if instructions are not followed.

CAUTION

Indicates a possibility of personal injury or equipment damage if instructions are not followed.

NOTE

Gives helpful information.

This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator.

CONTENTS

SPECIFICATION

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OPERATION INSTRUCTION

SAFETY PRECAUTIONS

PRIOR TO STARTING VEHICLE

CORRECT ATTIRE

OPERATION

CARGO

MODIFICATION

ATTACHMENT

MUFFLER

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PARTS LOCATION METER READING AND USAGE

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METER

TACHOMETER

INDICATOR LAMPS

FUEL GAUGE

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SWITCH OPERATION

MAIN SWITCH

HEADLIGHT·POSITION LAMP

ENGINE STOP SWITCH

STARTER BUTTON

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WINKER SWITCH

HORN BUTTON

EQUIPMENT USAGE

STEERING WHEEL LOCK

TOOL BOX

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FUEL

CORRECT DRIVING OPERATION

STARTING THE ENGINE

IF ENGINE CANNOT BE STARTED

GEAR SHIFTING

OPERATION

HOW TO USE BRAKE

PARKING

SELF INSPECTIONS BEFORE OPERATION

INSPECTION OF CONCERNED AREA

FUEL CHECK

BRAKES

TIRES

BATTERY

THROTTLE GRIP

CLUTCH

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DRIVE CHAIN

ENGINE OIL LEVEL CHECK

CHANGING ENGINE OIL

LIGHTS AND WINKER

BACK MIRROR

LICENSE PLATE

MAINTENANCE

MAINTENANCE SCHEDULE

MAINTENANCE PRECAUTIONS

FRAME AND ENGINE NUMBERS

AIR CLEANER ELEMENT

IDLE SPEED ADJUSTMENT

WHEEL REMOVAL

BULB REPLACEMENT

SPARK PLUG

FUSE REPLACEMENT

SIDE STAND

CABLE RUBBER PART

NOTABLES FOR CAR WASHING

STORAGE GUIDE

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SAFE DRIVING

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PREPARATION BEFORE DRIVING DRIVING METHOD

DRIVING POSITION

PRECAUTION WHEN DRIVING

STARTING

TURNING METHOD

PRINCIPLE OF TURN

EFFECT OF SPEED

3 POSITIONS OF TURNING

TURNING METHOD

PRECAUTION WHEN TURNING

BRAKING METHOD

BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)

RESTRAINT OF BRAKE EFFECT (INERTIA)

BRAKING METHOD

COMPARISION OF BRAKING DISTANCE

IMPACT WHEN COLLISION

WIRING DIAGRAM

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SPECIFICATION

ITEM DATA ITEM DATA

LENGTH×WIDTH×HEIGHT(mm)

WHEEL BASE(mm)

GROUND CLEARANCE(mm)

SEAT HEIGHT(mm)

WEIGHT(kgf)

PASSENGER

ENGINE TYPE

PISTON DISPLACEMENT(cc)

BORE AND STROKE(mm)

STARTING SYSTEM

TRANSMISSION TYPE

2,240×860×1,140

1,505

135

720

147.5

OIL COOLED/AIR COOLED

4 STROKE 4VALVE

124.1

56.5×49.5

START MOTOR / KICK

5 STEPS RETURN

IGNITION SYSTEM

BATTERY CAPACITY

FUEL CAPACITY(ℓ)

TIRE SIZE

SUSPENSION

BRAKE

SPARK PLUG

FUSE(A)

FR.

RR.

FR.

RR.

FR.

RR.

C.D.I

12V 9AH

17.3

90 / 90 - 18

130 / 90 - 15

TELESCOPIC

SINGLE ARM

HYDRAULIC DISK

DRUM BRAKE

CR8EH-9

OPERATION INSTRUCTION

This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation.

●The photographs and drawings shown in this manual may

differ from those of actual vehicles due to changes in vehicle specifications and modifications made.

●This vehicle is designed for 2 riders including the operator.

CAUTION

●Do not use polluted gasoline.

Using polluted gasoline will cause rust inside the fuel tank, and will close the supply of fuel to the carburetor, leading to an improper engine starting or may cause serious damage to an engine.

●Do not use polluted or low-grade oil.

Always use genuine oil to protect and extend vehicle performance and its life span.

●If any failure occurs due to the use of polluted gasoline

or oil, such failure will be excluded from being eligible for repairs under the warranty.

SAFETY PRECAUTIONS

●Careful driving and the wearing of proper attire and safety

equipment are the most important factors in the safe operation of the daystar. Please obey traffic regulations and do not be hurried and careless.

●Many new vehicle owners operate their newly purchased

vehicles with great care and attention to safety factors. However, after becoming accustomed to the operations are often discarded, which can lead to accidents. Please don't let this happen to you and always approach the operation of your vehicle with the safety considerations needed. When operating the vehicle, always keep in mind and obey the notes of precaution printed on the “Safety Precaution Label”attached to the vehicle.

●Always wear helmet.

●Wear the safety goggles

●Drive safety

●Pay attention to get burnt as the muffler can get very

hot.

PRIOR TO STARTING VEHICLE

●Read user's manual carefully.

●Conduct maintenance checks prior to operation.

●Always maintain vehicle in clean status and carry out

specified maintenance checks.

●Make sure to stop engine and stay away from fire when

fueling.

●Exhaust gas contains harmful substance such as carbon

monoxide, Start engine in well-ventilated places.

CORRECT ATTIRE

●Always make sure to wear helmet for safety. Wear gloves

and safety goggles.

●Do not wear uniforms which might hinder operation. It is

dangerous if the uniform is caught by brake lever, clutch lever or by the rotating part of drive chain.

●Do not wear slippers which might obstruct brake operation or

transmission gear operation.

●Many automobile / motorcycle accidents happen because the

automobile driver does not “see” the motorcyclist. Make yourself conspicuous to help avoid the accident that wasn’t your fault :

- Wear bright or reflective clothing.

- Don’t ride in another motorist’s “blind spot”.

A helmet should always be worn and the helmet chin strap should be securely fastened.

Shoes should fit properly, and shoes having little or no heel should be worn.

Correct shirts or jackets with tight-fitting sleeves should be worn,

OPERATION CARGO

●Operators should naturally fix bodies to keep smooth driving.

●Please check whether or not you are unnaturally strained and

strung up.

●Driving pose has a great influence on safe operation.

Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel.

●A passenger should hold on to the motorcycle or the operator

with both hands and keep both feet on the pillion step bar.

●When wanting to turn, slightly lean to body toward the

direction of the turn. It is unsafe if the body is not moved in union with the motorcycle.

●Curvy roads and poor, unpaved roads constantly change in

surface quality. Driving on these roads can be unsafe if certain safety precautions are not followed.

●In order to safely drive through these driving conditions,

anticipate coming road conditions, slow down to at least half the normal speed, and relax your shoulders and wrists while securely holding the handles.

●Driving with one or both hands not holding the handles or

the front wheel lifted can cause severe injury or death of the driver resulted from the turnover of the vehicle.

●When carrying cargo, you must keep in mind that operating

the vehicle, especially when turning, will be different.

●Make sure not to overload the vehicle with goods as this can

make the vehicle unstable during operation.

CAUTION

●Only load cargo in or on designated areas as placing or

fastening cargo to other areas can cause damage to the motorcycle.

●Do not place articles between the frame body cover and

engine as this can burn the goods.

●Do not attach large or heavy items (such as a sleeping

bag or tent) to the handle bars or fork. Unstable handling or slow steering response may result.

MODIFICATION

MUFFLER

●Modification of vehicle structure or function deteriorates

manipulatability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty.

ATTACHMENT

●Except designated attachment by DAELIM MOTOR CO.,

LTD., don’t attach any extra lighting device, because it may cause an early discharging of battery.

●Carefully inspect the accessory to make sure it does not

obscure any lights, reduce ground clearance and banking angle, or limit suspension travel, steering travel or control operation.

●Do not add electrical equipment that will exceed the

motorcycle’s electrical system capacity. A blown fuse could cause a dangerous loss of lights or engine power.

●This motorcycle was not designed to pull a sidecar or trailer.

Handling may be seriously impaired if so equipped.

●Pay particular attention to fellow passenger so that he/she

can prevent getting burnt by the hot muffler during travel.

CAUTION

●Do not park in the place where many pedestrians are

passing through. Pedestrians or children can be burned by contacting with the muffler.

●Fellow passenger care must pay enough attention not to

be burn by contacting with the muffler.

●If haystack or vinyl is stuck to the muffler, fire can be

occurred.

PARTS LOCATION

FUEL TANK CAP

TOOL BOX

PILLION STEP BAR BATTERY/FUSE

KICK STARTER

REAR BRAKE PEDAL

FRONT BRAKE LEVER

STEERING HANDLE LOCK

PARTS LOCATION

CLUTCH LEVER

RADIATOR

GEAR CHANGE PEDAL

AIR CLEANER ELEMENT

FUEL COCK

SIDE STAND

MAIN STAND

PILLION STEP BAR

METER READING AND USAGE

METER TACHOMETER

Indicates speed in km/h during travel. Maintain legal speed limits to ensure safe operation.

Indicates total operating distance in km.

Indicates travel distance from the point the meter is reset to “0”. To reset meter, turn the trip meter knob to the direction of arrow.

SPEEDOMETER

TRIP METER

TRIP METER KNOB

ODOMETER

Indicates engine rpm.

CAUTION

●Make sure, during travel, the tach-

ometer needle cannot be entered danger zone(red zone) due to excessive engine running.

INDICATOR LAMPS FUEL GAUGE

●Pay particular attention because

idle engine running or abrupt acceleration in the 1st or 2nd gear may cause the tachometer needle to be in the danger zone(red zone). Danger zone means the engine revolution limit and, if engine is run beyond this danger limit, engine will be damaged.

Turned on when the headlight is in highbeam position.

Turned on when the main switch is in “ON” position and transmission gear in neutral position.

Blinks when turn signal is flashing.

HEAD LIGHT HIGH-BEAM INDICATOR

WINKER

INDICATOR

NEUTRAL

INDICATOR

Indicates amount of gasoline in fuel tank. If needle is within E mark(red zone), immediately fill gasoline.

●Fuel Capacity:17.3ℓ

●Reserve fuel capacity:2.9ℓ

FUEL GAUGE

SWITCH OPERATION

MAIN SWITCH

Main switch is used to turn on or turn off engine.

Key

position

OFF

Function

Starts engine. Used to operate vehicle during day or night time, to operate horn, winker, brake lights or head lights.

Stops engine. Cuts off all electrical circuits.

MAIN SWITCH

Key

removal

Cannot be

removed

Can be

removed

CAUTION

●Do not manipulate main switch key

during operation. If the main switch key is placed on “Off” or “Lock” position, all electrical system will not function. Never operate the main switch key during travel as it might cause unexpected accidents, If it is necessary to remove the main switch key, stop the vehicle first prior to removing.

●Prior to dismounting from the

vehicle, make sure to lock the steering wheel and remove key.

●If the key is left in “ON” position

without starting engine, battery is discharged.

●Do not use a number of keys

together with a metal key holder. The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle.(Recommend cloth or leather key holders)

HEADLIGHT·POSITION LAMP

Put main switch key in “ON” position and turn on headlight switch.

Switch position

(H)

(P)

●Position lamp advises approaching

vehicle of the motor cycle position when operating after sunset. In addition, when the motor cycle is stopped at night or at an intersection, the position lamp advises other vehicles of the motorcycle existence without blinding operators.

High beam or low beam can be operated by the use of high/low beam switch.

(HI) (LO)

( )

...

Headlight placed on high beam

...

Headlight placed on low beam

Switch position

Headlight, position lamp and taillight turned on

Position lamp and taillight turned on.

Light turned off

ENGINE STOP SWITCH

HEADLIGHT SWITCH

HEADLIGHT HIGH/LOW BEAM SWITCH

This switch is the device for immediate engine stop by hand in any emergencies. In normal condition, make sure its position “ ”(RUN), and do not use on the position of “ ”(OFF).

ENGINE STOP SWITCH

CAUTION

●Use this engine stop switch in

emergencies.

●When this engine stop switch changes as “ ”(RUN)󳥕“ ” (OFF)󳥕“ ”(RUN) during travel, engine cannot operate properly and also it causes unsafety riding. Make sure the engine can be damaged by this kind of misuse.

●When you make engine stop by this switch, the main switch must be in “ ”(OFF) position. If the key is left in “ON” position without starting engine, battery is discharged.

●If this switch is left in “ ”(OFF) position, engine cannot be started.

STARTER BUTTON WINKER SWITCH

Starter motor runs while this button is pressed to start engine.

STARTER BUTTON

CAUTION

●Do not run starter motor continu-

ously. Because the starter motor consumes great amount of power, continuous running of starter motor might cause battery to exhausted.

Use winker switch when you turn to left or right, or when you change course of travel.

If this switch is turned on when the main switch is in “ON” status, turn signal is brinking. To release, turn signal operation, press the winker switch.

󳫻 (R) .... Turn to right

󳫺 (L) .... Turn to left

WINKER SWITCH

CAUTION

● Using light-bulbs with wrong watts

may cause malfunction to the winker switches. Always use lightbulbs with prescribed watts.

● The winker switch does not auto-

matically turn back to its original

position after completing the turn.

Please set the switch back to its

center position after turning.

Driving the vehicle with the light on

may hinder traffic.

EQUIPMENT USAGE

STEERING WHEEL LOCKHORN BUTTON

If horn button is pressed when main switch is in “ON” position, horn is sounded

HORN BUTTON

To prevent theft, lock steering wheel when parking the vehicle.

1. Turn the steering wheel to left completely.

2. Insert main switch key.

3. Turn the key 180°to the right. If the steering wheel cannot be locked, move the steering wheel slightly to right and left while turning the key.

4. Remove the key.

1. Insert main switch key.

2. Turn the key 180°to the left.

3. Remove key.

STEERING WHEEL LOCK

Caution

●To make sure steering wheel is

locked properly, lightly turn steering wheel to left and right and right and verify lock.

●Park the vehicle in places free of

traffic.

●Prior to operation, turn the steering

wheel to left and right to verify if turning angles of left and rights are equal.

TOOL BOX FUEL

There is a tool box inside the right front side cover. Safeguard tools inside the tool box.

Use main switch key to open or close the tool box cover.

TOOL BOX

CAUTION

●Put tools inside the tool box,

and lock it with O-ring as noise might occur while the vehicle is moving

●Open key cover ; insert main switch key

; turn key to right and fuel tank cap is opened.

●Fill gasoline up the bottom of level plate

located at the lower side of tank mouth.

●Push the tank cap correctly with hands

and remove the main switch key. (If the fuel tank cap is not locked, the main switch key will not be removed)

FUEL CAPACITY : 17.3ℓ

CAUTION

●Make sure to stop engine and stay

away from fire when fueling.

●If gasoline is filled aboved the level

plate bottom, gasoline may overflow.

MAIN SWITCH KEY

FUEL TANK CAP

KEY COVER

CORRECT DRIVING OPERATION

OFF

RES

The fuel cock lever arrow indicates the status of fuel.

●ON....Gasoline is injected to carburetor

when engine is started.

●OFF....Lever is placed on this position

when vehicle is stored for a long period of time or when fuel system is inspected or maintained.

●RES....Indi cates re se rve fuel. If fuel

runs out while driving with the fuel cock lever placed in the “ON” position, put the lever in “RES” position to use reserve gasoline.

●RES....Replenish gasoline as soon as

possible at this time. After refueling, turn lever to “ON” position.

Reserve fuel capacity: Approximately 2.9 liter

●Make sure to check the oil, gasoline,

etc., before starting the engine.

●Please ensure that the main stand and

the side stand is in a up-position when starting the engine.

●Make sure that the front wheel is locked

when starting the engine.

●Drive with care for both safety reasons

and longer vehicle life.

●For 1month(or 1,000km) after purc-

hasing the vehicle, drive moderately avoiding fast starts and fast acceleration.

CAUTION

●If the lever is not turned to “ON”

reserve fuel runs out during travel and vehicle cannot be operated.

STARTING THE ENGINE

1. Verify the steering weel lock is released.

2. Make sure engine stop switch is in “ ” (RUN) position

3. Make sure fuel cock lever is in “ON” position.

4. Turn on main switch.

5. Put gear in neutral. (Verify this with neutral indicator lamp)

6. Open choke lever all the way.

7. open throttle grip approximately 1/8 and press starter button.

8. Once engine is started, pull and release throttle grip repeatedly to run engine idle until engine is heated, and close choke lever completely. If engine warming up takes time, run engine idle with the choke lever slightly closed.

9. Verify side stand is positively in original position and start slowly.

CHOKE LEVER

1. Verify the steering wheel lock is released.

2. Make sure engine stop switch is in “ ” (RUN) position.

3. Make sure fuel cock lever is in “ON” position.

4. Turn on main switch.

5. Put gear in neutral.(Verify this with neutral indicator lamp)

6. Close throttle grip and press starter button. (If engine is not started with 1-2 times of trial, verify fuel cock lever is in “ON” position)

7. If engine is not started with throttle grip closed, open throttle grip approximately 1/8 to 1/4 and press starter button.

8. Verify side stand is positively in original position and start slowly.

1/8

1/4

CAUTION

●Exhaust gas contains harmful

substance such as carbon monoxide. Start engine in wellventilated places.

●If engine is not started within 3

seconds after starter button is pressed, wait for approximately 10 seconds and retry. This is to recover battery voltage.

●Do not run engine idle unreaso-

nably. This not only wastes fuel but also adversely affects engine.

●If starter button is pressed without

disengaging clutch, motorcycle may bring out to fall. Make sure gear is in neutral position or disengage clutch prior to starting engine.

IF ENGINE CANNOT BE STARTED

If engine cannot be started or vehicle does not move, check the followings.

●Is there fuel in fuel tank?

●Are you operating in accordance with

the instructions given in user’s manual?

●Is fuse not cut?

●Is starter motor running?

●If starter motor is not running due to

battery consumption, try starting motor by using kick start technique.

GEAR SHIFTING

Gear is shifted in 5-shift return system as shown on the right side drawing.

●Close throttle grip and hold clutch lever

perfectly, and shift gear.

●Touch pedal lightly with foot and shift

gear perfectly until you hear “Click” at the pedal. If you apply excessive force when shifting gear, transmission may be damaged.

If you gear down when you need to drastically accelerate speed such as when you are passing another vehicle, speed can be accelerated. If you ride too fast, it adversely affects engine because engine revolution is excessive.

GEAR CHANGE PEDAL

OPERATION HOW TO USE BRAKE

●Make sure side stand is in original

position prior to starting vehicle.

●If side stand moves unsatisfactorily,

check lubrication state on side stand joint.

●Shift gear adequately according to

vehicle speed. The table on the right side shows speed ranges.

●To save fuel and maintain optimum

vehicle life, do not accelerate or decelerate speed abruptly.

<BREAK-IN OPERATION>

Maintain engine revolution at a level less than 6,000rpm for first 1,000km to break in vehicle. If vehicle is broken in as above, the life span of equipment is prolonged.

CAUTION

●Always start in the 1

gear, and start

carefully as slow as possible.

●If you hear abnormal noise during

travel, contact authorized maintenance shop immediately for inspection and necessary action.

●Maintain legal speed limits.

●Apply brakes on front wheel and rear

wheel simultaneously.

●Avoid unnecessary abrupt braking.

CAUTION

●If you apply brakes only on front

wheel or rear wheel, vehicle may slide off sideway and fall.

●If you apply brakes abruptly during

travel in rain or on wet road, tires slide off and may cause accidents. Reduce speed and apply brake cautiously.

●Avoid repeated brake operation as

it may cause brake temperature to rise, leading to braking effect deterioration.

PARKING

If you turn throttle grip in reverse, engine brake functions and, if you need stronger braking, shift gear down from 4th to 3rd and so forth. When you travel on a long descent or on a sharp descent, use intermittent braking technique and engine brake simultaneously.

CAUTION

●Do not shift to lower gear while

traveling at an excessive speed as it may suddenly increase the engine speed, adversely affect the engine and transmission, and cause the rear part of the vehicle to be shaken.

●Put gear in neutral and put main switch

to “OFF” position to stop engine.

●Put fuel cock to “OFF” position.

●Put vehicle on main stand and park on

level ground in places free of traffic. If you park vehicle on an uneven ground, vehicle may fall.

CAUTION

●Select a safe place free of traffic

and park vehicle.

●Muffler is hot. Park vehicle in

places where there is no danger of people making contact with vehicle.

PARKING WHEN SIDE STAND IS USED

Stop vehicle on level ground and park with the steering wheel turned to left. If the vehicle is parked in the following way, vehicle may fall to side.

●If the vehicle is parked with the steering

wheel turned to right, or if parked on a slope, sandy places, uneven ground or soft ground, vehicle may fall.

●If is necessary to park in an unstable

ground under unavoidable situation, take sufficient safety measures to prevent vehicle from falling or moving.

SELF INSPECTIONS BEFORE OPERATION

INSPECTION OF CONCERNED AREA

Self inspect the motorcycle and have regular maintenance inspections for increased safety and the prevention of accidents. Self inspections before operation should be performed an a daily basis prior to operating the vehicle.

●Inspections of areas of concern.

●Fuel check

●Brake inspection

●Tire inspection

●Battery acid level inspection

●Throttle grip Inspection

●Clutch inspection.

●Drive chain inspection.

●Engine oil inspection.

●Lights and winker inspection.

●Back mirror inspection.

●License plate inspection.

CAUTION

Observe safety rules when conducting inspections.

●Exhaust gas contains harmful

substance such as carbon monoxide. Do not carry out inspections on vehicle in closed places, or in poorly ventilated places, with engine running.

●Conduct inspections on flat, solid

ground with the stand erected.

●Be careful of burns when con-

ducting inspections immediately after engine is stopped because the engine and muffler are hot.

●Stop engine and remove the key

prior to the vehicle maintenance service.

●If you are unable to correct trouble

even after you make adjustment or correction, contact authorized maintenance shops, dealers or designated repair shops for necessary inspection and repairs.

Check areas which caused for concern when last operating the vehicle.

FUEL CHECK

Check gasoline to see if there is a sufficient amount of gasoline to reach your destination. Refer to page 16 for refueling.

BRAKES

ENGINEC

STOP

The front brake is the hydraulic disk type, and the rear brake is the drum brake type. As the brake pad wear, the brake fluid level drops. There are no adjustments to perform, but fluid level and pad wear must be inspected periodically. The system must be inspected frequently to ensure there are no fluid leaks.

[FRONT WHEEL]

Lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play. No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system.

BRAKE LEVER FREE PLAY : 10~20mm

WARNING

●Brake fluid may cause irritation.

Avoid contact with skin or eyes. In case of contact, flush thoroughly with water and call a doctor if your eyes were exposed.

●

KEEP OUT OF REACH OF CHILDREN.

Put main stand in upright position on a flat ground and operate steel wheel, and check fluid when the top of master cylinder cap is level. Check fluid level to see if it is below lower level. If fluid significantly low, it may indicate fluid leakage on brake system. If this happens, check fluid leaks or brake system. If this happens, check fluid leaks or damage on system and inspect joints and clamps for looseness.

In addition, check hose and pipe protective part to sec if they make contact with other parts when you make left or right turn due to vibration during travel.

LOWER LEVEL

CAUTION

●Brake is an important part which

protects your life. Make sure to inspect brake prior to daily use.

●Move steering wheel and set the top of

reserve tank level.

●Clean dust and other foreign matter

from around master cylinder and take caution not to allow foreign matter to fall inside master cylinder

●Open cap screw and remove diaphragm.

●Replenish recommended brake fluid to

upper level inside master cylinder. Tighten cap accurately, paying attention to the direction of diaphragm assembling, and avoid ingress of foreign matter.

RECOMMENDED BRAKE FLUID IS DOT 3

UPPER LEVEL

SCREW

MASTER CYLINDER CAP

DIAPHRAGM PLATE

DIAPHRAGM

CAUTION

●Do not fill brake fluid above upper

level as it may cause brake fluid to leak outside.

●Exercise full caution, when

replenishing brake fluid, not to allow dust or water to mix inside master cylinder.

●If the amount of brake fluid

decreases considerably, it is an indication of brake system trouble.

●To prevent occurrence of chemical

change, do not use brake fluid of different manufacturer.

●Do not let brake fluid contact

vehicle parts because it causes damage to painted parts.

Operate brake and, if the brake pad wear limit line reaches the brake disc side, it indicates the pad has reached wear limit.

WEAR LIMIT LINE

[REAR WHEEL]

Push the brake pedal with hands for resistance and check if the pedal movement appropriate. If brake pedal movement is inappropriate, adjust the pedal free play using the rear wheel brake adjuster nut.

20~30mm

●To adjust pedal free play, turn adjuster

nut. After adjustment, push the brake pedal with hands until you feel resistance and verify the pedal free play is within prescribed level.

BRAKE PEDAL FREE PLAY : 20~30mm

BRAKE PEDAL

ADJUSTER NUT

TIRES

Push brake pedal completely and, if the brake arm arrow and the “△” on brake panel match each other, it indicates brake shoe has reached its life limit.

ARROW MARK

“△”MARK

CAUTION

●In case brake pad or shoe reaches the

wear limit line, replace it immed-

iately. Worn brake pad can cause an accident due to lack of power

Check for an appropriate level of air pressure by examining how the tire sits on the ground. If you notice any abnormalities in the shape of the tire with regard to the area contacting the ground, use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level.

SIZE

TIRE

PRESSURE

(kg/㎠)

FRONT

REAR

1 PERSON

RIDING

2 PERSON

RIDING

90/90-18

130/90-15

FRONT

REAR

FRONT

REAR

2.00

××

Check tire tread and sides for cracks and damage.

CRACKS

DAMAGE

Check tire tread for signs of abnormal wear.

ABNORMAL

WEAR

BATTERY

Check tire tread and sides for nails, rocks, etc. That might have become wedged in the tire.

NAILS

ROCKS

CAUTION

●If air pressure is inadequate or if there

are cracks, damage or abnormal wear on tires, it may cause trembling steering wheel and flat tire.

●This vehicle is equipped with tube

tires. If you have flat tires, please contact authorised maintenance shops for inspection.

●Check the wear indicator(wear limit

marking) to see if there is an insufficient amount of tread remaining.

●If the indicators are visible, replace tire

with a new one.

WEAR INDICATOR (WEAR LIMIT MARKING)

WEAR INDICATOR LOCATION MARKING

󱐑

●Remove the four flange bolts, and take

off the right lower cover.

RIGHT LOWER COVER

●Place vehicle in upright position and

check battery acid of each cell to see if it is between upper and lower level. If the battery acid is near lower level, replenish distilled water.

UPPER LEVEL

LOWER LEVEL

WARNING

●When handling the battery stay

away from flammable materials. KEEP OUT OF REACH OF CHILDREN.

●

CAUTION

●Except designated attachment by

DAELIM MOTOR CO., LTD., do not attach any extra lighting device, because it may cause an early discharging of battery.

●There 2 injection molded bolt-

shapes on the right side lower cover. Take precautions not to cause damage when removing the cover.

If the battery acid is insufficient, replenish distilled water in the following sequence.

① Loosen the bolt and open the battery

band.

② Remove the battery breather tube from

the battery.

③ Remove the negative pole 󳤕 side cord

first and the positive pole 󳤔 side cord next.

④ Remove the battery and open the

battery cap. Fill distilled water to near upper level.

⑤ Tighten the battery cap accurately to

the vehicle and install battery. Make sure, at this time, that 󳤔 side cord is connected first, followed by 󳤕 side cord.

BATTERY CAP

BOLT

󳤔 CORD

BOLT

BATTERY BREATHER TUBE

THROTTLE GRIP

CAUTION

●Turn the ignition switch OFF

before disconnecting the terminal from the battery.

●When battery holder is opened, do not allow the 󳤔 side cord to contact metal part.

●After installing battery, verify the breather tube has been accurately assembled to elbow. If the breather tube is removed, the battery acid causes damage to adjacent parts. If the tube is bent and clogged, the battery internal pressure rises and battery case may be damaged. Follow instructions on the label attached to vehicle for correct checking procedure.

●If excessive amount of distilled water put in, it overflows and causes corrosion of affected part.

●Battery acid contains thin sulfuric

acid. Prevent its contact with eyes or skin as it causes damage if contacted. If battery acid gets on part of your body, immediately flush the affected area with clean for longer than 5 minutes, and consult medical doctor for necessary treatment.

●Make sure cords are not twisted or

inserted when assembling battery to battery holder.

●Check for smooth rotation of the throttle

grip from the fully open to the fully closed position at both full steering positions.

●Measure the throttle grip free play at the

throttle grip flange. The standard free play should be approx : 2~6 mm

●To adjust the free play, turn the adjuster.

ADJUSTER

CLUTCH

Pull clutch lever until you feel resistance, and using a graduated ruler, check the lever end free play to verify it is within prescribed level.

10~20mm

●When engine is idling, pull clutch lever

all the way and see if there is abnormal noise or if you feel unusual heaviness.

●Slowly release clutch lever and start.

Check at this time to see if clutch is engaged smoothly without slipping.

Adjust lever free play by using the clutch cable’s clutch lever side or clutch side adjuster.

●To make major adjustment, loosen the

clutch side lock nut and adjust by operating the adjuster.

●For fine adjustment, loosen the clutch

lever side lock nut and turn adjuster.

●After adjusting, tighten lock nut. After

adjustment is completed, pull clutch lever with hands until you feel resistance and verify the lever free play is within prescribed level.

CLUTCH LEVER FREE PLAY: 10~20mm

CAUTION

●Upon completion of adjustment,

start engine and verify gear change pedal is operating smoothly.

■

MAJOR ADJUSTMENT

ADJUSTER

■

FINE ADJUSTMENT

ADJUSTER

LOCK NUT

DRIVE CHAIN

●The service life of drive chain is

dependent upon proper lubrication and adjustment. Poor maintenance can cause premature wear or damage to the drive chain and sprocket.

●The drive chain should be checked and

lubricated as part of the Pre-ride Inspection.

●Under severe usage, or when the

motorcycle is ridden in unusually dusty or muddy areas, more frequent maintenance will be necessary.

1. Turn the engine off, put vehicle in

upright position on the main stand and shift the transmission into neutral.

2. Remove the chain tensioner.

3. Move the position of chain tensioner

roller up and down with hands to check if the chain free play is within recommended range.

OPTIMA FREE PLAY : 50~60 mm

50~60mm

CHAIN TENSIONER ROLLER

4. Rotate the rear wheel slowly and inspect

the drive chain and sprockets for any of the follwing conditions :

■

DRIVE CHAIN

① Damged rollers ② Loose Pins ③ Dry or Rusted Link ④ Kinked or Binding Link ⑤ Excessive Wear ⑥ Improper Adjustment ⑦ Missing O-ring

■

SPROCKETS

⑧ Excessively Worn Teeth ⑨ Broken or Damaged Teeth

●A drive chain with damaged rollers,

loose pins or missing O-ring must be replaced.

●A chain which appears dry or shows

sings of rust, requires supplementary lubrication.

●Drive chain slack slould be checked and

adjusted, if necessary, every 1,000km.

●When operated at sustained high speeds

or under conditions of frequent rapid acceleration, the chain may requir more frequent adjustment.

1. Place the motorcycle on its side stand

with the transmission in neutral and the ignition switch off.

2. Remove the chain tensioner.

3. Loose the axle nut.

4. Loose the lock nuts on both sides of the

swingarm.

5. Turn both adjusting nuts an equal

number of turns until the correct drive chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain or counter clockwise to provide more slack.

Rotate the rear wheel and recheck slack at other section of the chain.

OPTIMA FREE PLAY : 50~60 mm

50~60mm

ADJUSTER NUT

CHAIN TENSIONER

6. Tighten the axle nut to specified torque.

AXLE NUT TORQUE : 6.0~8.0 kgf··m

7. Tighten the adjusting nuts lightly, then

tighten the lock nuts by holding the adjusting nuts with a spanner.

8. Install the chain tensioner.

WARNING

●If a torque wrench is not used for

this installation, see your authorized dealer as soon as possible to verify proper assembly.

CAUTION

●If a torque wrench is not used for

this installation, see your authorized dealer as soon as possible to verify proper assembly.

●Make sure the right and left chain

adjuster graduations are set in the same position.

●After adjusting chain, check the

rear brake pedal free play.

●New motorcycle adapts endless-

type drive chain. (end-type for affer-sales service purpose)

After once disassembling chain, chain clip can be accidentally removed, so change new one after disassembling chain even once.

ENGINE OIL LEVEL CHECK CHANGING ENGINE OIL

●Put vehicle in upright position on flat

ground and check engine oil level and degree of pollution.

●Run engine idle for approximately 2~3

minutes on flat ground and stop engine. Approximately 2~3 minutes thereafter, put vehicle in upright position and check engine oil and verify the oil level is between the upper and lower level of oil level gauge.

●Insert oil level gauge, without locking,

and check oil level after removing oil gauge.

●If the oil level is near lower level,

replenish oil to upper level.

UPPER LEVEL

LOWER LEVEL

OIL LEVEL GAUGE

If engine oil is polluted, it seriously affects the engine life span. Maintain appropriate level of oil, use correct type of oil and observe oil exchange period.

●Stand vehicle on the main stand on level

ground and run engine idle (warm up) for approximately 2-3 minutes.

●Stop engine and place a container under

the engine. Remove oil level gauge and drain bolt.

●Clean oil filter screen.

●Check the condition of oil filter screen

seal rubber and, O-ring.

●Close oil filter screen, spring, and oil

drain bolt, and replenish oil up to the upper level of the oil level gauge.

OIL CAPACITY: 1.2ℓ

WARNING

●Be sure to keep oil away from

children and pets. Dispose of used oil properly.

If oil sold on markets or privately-manufactured oil(low-grade) is used, engine life is adversely affected, and the privilege of warranty repairs cannot be guaranteed.

GRADE(SF, SH) GRADE(SE, SH)

OIL FILTER SCREEN SPRING

OIL FILTER SCREEN OIL DRAIN BOLT

LIGHTS AND WINKER

BACK MIRROR

CAUTION

●If you change engine oil imme-

diately after engine is stopped, be careful of burns because the engine, muffler and engine oil are still hot.

●Exercise caution not to allow dust

or other foreign matter to flow in when refilling engine oil. If oil overflows, wipe off oil clean.

●If oil level is lower or higher than

prescribed level, engine is adversely affected.

●Do not mix oil with those of

different manufacturers or grade, or do not use low-quality oil as it may cause deterioration of oil, leading to accidents.

●Clean the oil filter screen with fresh

cleaning oil every 4,000km.

● Be careful not to lose the oil filter

screen spring when assembling the oil drain bolts.

[HEAD LIGHT, TAIL LIGHT]

Start the engine and make sure the lights turn on. Also check to see if the lights are damaged or if there is dirt on them.

[BRAKE LIGHT CHECK]

Turn the main switch to ON. While separately operating the front and rear brakes, check to see if the brake light turns on. Also check to see if there is any damage to the lens or if there is dirt on the brake light.

[WINKER CHECK]

Turn the main switch to ON. Check to see if all the winker in the front and rear of the vehicle(including left and right sides) are flashing properly, At the same time, check to make sure that the automatic sound signal of the winker is working. Check also to see if any of the lens are damaged or dirty.

Sit squarely on the seat and check to see if you have a good view behind the vehicle by looking at the rear view mirrors. Also check for dirt and damage on the rear view mirrors.

LICENSE PLATE

Check to see if there is any dirt or damage to the license plate. Also check to see if the license plate is firmly secured to the vehicle.

MAINTENANCE

●The Required Maintenance Schedule specifies how often you should have your motorcycle served, and what things need attention.

●It is essential that your motorcycle be served as scheduled to retain its high level of safety, dependability, and emission control

performance.

●These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high

speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE.

Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use.

MAINTENANCE SCHEDULE

Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN

ITEM

★

★★

FREQUENCY

×1,000Km 1 4 8 12

MONTH 6 12 18

ODOMETER READING(NOTE 1)

REMARK

FUEL LINE I I I I

FUEL FILTER R R R R

THROTTLE OPERATION I I I I

CARBURETOR CHOKE I I I

AIR CLEANER C C C NOTE (2)

SPARK PLUG I R I

VALVE CLEARANCE I I I I

CARBURETOR IDLE I I I I

ENGINE OIL R R R R

ENGINE OIL FILTER R R R R

DRIVE CHAIN Every 1,000 : I and L

BATTERY ACID I I I

FREQUENCY

ITEM

★

BRAKE FLUID I I I NOTE (3)

★

BRAKE SHOE / PAD WEAR I I I

×1,000Km 1 4 8 12

MONTH 6 12 18

ODOMETER READING(NOTE 1)

BRAKE SYSTEM I I I I

★

BRAKE STOP SWITCH I I I

★

HEADLIGHT ADJUSTMENT I I I

★

SUSPENSION I I I

CLUTCH I I I I

SIDE STAND I I I

★

BOLTS, NUTS, FASTENERS

REMARK

★★

WHEELS / TIRES I I I

STEERING HANDLE BEARING

★ If you do not have the appropriate tools or information to conduct maintenance, or if you feel you are not capable to perform

maintenance on this vehicle, contact authorized dealers or repair shops for maintenance and repairs.

★★To ensure safety, inspections and maintenance of these parts must be carried out by dealers, or repair centers.

NOTES : (1) At higher odometer readings, repeat at the frequency interval established here.

(2) Service more frequently when riding in unusually wet or dusty areas. (3) Replace every 2 years, or at indicated odometer interval, whichever comes first. Replacement requires mechanical skill.

MAINTENANCE PRECAUTIONS

FRAME AND ENGINE NUMBERS

The following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle.

WARNING

●If your motorcycle is overturned or

involved in a collision, inspect control levers, cables, brake hoses, calipers, accessories, and other vital parts for damage. Do not ride the motorcycle if damage impairs safe operation. Have your authorized Daelim dealer inspect the major components, including frame, suspension and steering parts, for misalignment and damage that you may not be able to detect.

●Use new, genuine Daelim parts or

their equivalent for maintenance and repair. Parts which are not of equivalent quality may impair the safety of your motorcycle and the effective operation of the emission control systems.

CAUTION

●Always observe safety rules when

performing maintenance on the vehicle.

●Choose a flat surface and make

sure the main stand is in a secure down position.

●Use correct tools.

●Conduct engine maintenance with

the engine key out of the ignition.

●Be careful around the engine and

muffler when performing maintenance as these areas can become extremely hot.

●After self maintenance, the waste

material must be packed in the specified container and entrusted disposal to the authorized disposal company.

●Exhaust gas contains harmful

substance such as carbon monoxide. Do not carry out inspections on vehicle in closed place, or in poorly ventilated places, with engine running.

The frame and engine numbers are needed when registering motorcycle or when ordering parts.

●Frame number is stamped on the right

side of steering head.

●Engine number is stamped on left crank

case.

FRAME NUMBER

ENGINE NUMBER

●This vehicle is equipped with viscous

type air cleaner element containing oil and the element cannot be cleaned.

●Replace element after each operation of

4,000km.

●Loosen four screw and remove air

cleaner case cover.

●Loosen four washer screw and air

cleaner element.

●Assemble in the opposite order of

disassembling.

SCREW

AIR CLEANER CASE COVER

AIR CLEANER ELEMENT

WASHER SCREW

CAUTION

●If air cleaner element is inadequately

assembled, dust and other foreign matters are absorbed directly into the element, inducing cylinder wear or output deterioration and adversely affecting engine durability. Assemble correctly.

●When cleaning vehicle, be careful

not to allow water to get into air cleaner. If water gets inside air cleaner, it causes inefficient engine starting.

IDLE SPEED ADJUSTMENTAIR CLEANER ELEMENT

① Put vehicle in upright position on a flat

ground.

② Start engine and let it run idle for a few

minutes.

③ Using the throttle stop screw, adjust

idling to prescribed level.

IDLING REVOLUTION: 1,400±±100rpm

④ Tighten up pilot screw and loose

backward 1¾ to open.

⑤ Operate throttle lever lightly and verify

there is no change in the number of idle running. If there is a change, repeat the process described in paragraph ③ and ④

THROTTLE STOP SCREW

WHEEL REMOVAL

[FRONT WHEEL REMOVAL]

① Raise the front wheel off the ground by

placing a support block under the engine.

② Loose the oval screw and remove the

speedometer cable.

③ Remove the front caliper assembly

from the fork by removing the fixing bolts.

FRONT CALIPER

AXLE NUT

OVAL SCREW

CAUTION

●Do not operate brake lever after the

front wheel is removed. It will make wheel assembling difficult.

SPEEDOMETER CABLE

④ Loosen the axle nut. ⑤ Withdraw the front wheel axle and

remove the front wheel.

FRONT WHEEL AXLE

⑥ Install in the reverse order of removal.

CAUTION

●When installing the wheel, care-

fully fit the left brake disk between the brake pads to avoid damaging the pads.

●Fit the caliper over the disc, taking care

not to damage the brake pads. Install the caliper fixing bolts, and tighten to a torque of : 2.7kgf··m

●Tighten the front axle nut to the specified

torque.

FRONT AXLE NUT TORQUE :

5.0~7.0kgf··m

⑦ After assembling, operate brake for a

number of times and see if wheel is turning smoothly without getting interruption.

WARNING

●If a troque wrench was not used for

installation, see your authorized dealer as soon as possible to verify proper assembly.

Improper aseembly may lead to loss of braking capacity.

[REAR WHEEL REMOVAL]

① Set vehicle on main stand in upright

position on level ground.

② Loosen the rear brake adjuster nut and

remove the brake rod.

CHAIN ADJUSTER NUT

WARNING

●If a troque wrench was not used for

installation, see your authorized dealer as soon as possible to verify proper assembly.

Improper aseembly may lead to loss of braking capacity.

BRAKE ARM

BRAKE ROD

③ Remove the chain tensioner. ④ Loosen the chain adjuster nut. ⑤ Loosen the rear weel axle nut and

remove the rear wheel axle and the rear wheel.

CHAIN TENSIONER

REAR WHEEL AXLE

⑥ Install in the reverse order of removal.

REAR AXLE NUT TORQUE :

6.0~8.0 kgf··m

●After installing the wheel, apply the

brake several times and then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely.

BULB REPLACEMENT

·Be sure to turn the ignition switch OFF

when replacing the bulb.

·Do not use bulbs other than that

specified.

·After installing a new bulb, check that

the light operates properly.

WARNING

●The light bulb becomes very hot

while the light is ON, and remain hot for a while after it is turned OFF. Be sure to let it cool down before servicing.

CAUTION

●Do not put finger prints on the

headlight bulb, as they may create hot sports on the bulb and cause it to break. Wear clean gloves while replacing the bulb.

If you touch the bulb with your bare hands. clean it with a cloth moistened with alcohol to prevent its early failure.

[HEADLIGHT BULB]

① Loosen the washer screw and remove

the headlight.

HEADLIGHT

② Pull off the socket without turning. ③ Loosen the spring and remove the

headlight bulb.

④ Install a new bulb in the reverse order

of removal.

HEADLIGHT BULB : 12V 35/35W

SOCKET

MARKER LIGHT BULB

HEADLIGHT BULB

[TAIL/STOPLIGHT BULB]

① Loosen the tapping screw and remove

the taillight lens.

② Slightly press down on the bulb and

turn it counterclockwise.

③ Install a new bulb in the reverse order

of removal.

[LICENSE LIGHT BULB]

① Loosen the tapping screw and remove

the license light lens.

② Slightly press down on the bulb and

turn it counterclockwise.

③ Install a new bulb in the reverse order

of removal.

[FRONT/REAR WINKER BULB]

① Loosen the tapping screw and remove

the winker lens.

② Slightly press down on the bulb and

turn it counterclockwise.

③ Install a new bulb in the reverse order

of removal.

TAIL/STOPLIGHT BULB:12V 21/5W

TAIL & STOP BULB

TAPPING SCREWS

TAILLIGHT LENS

LICENSELIGHT BULB: 12V 5W

TAPPING SCREWS

LICENSE LIGHT LENS

MARKER LIGHT BULB

WINKER BULB : 12V 10W

TAPPING SCREW

WINKER LENS

WINKER BULB

SPARK PLUG

If electrode is stained or plug gap is not right, satisfactory spark is not produced. Clean and make adjustment.

●Remove spark plug cap.

●Clean around the plug.

●Using a plug wrench, remove plug.

●Clean plug with plug cleaner.

●Check electrode for wear and corrosion.

if the center of electrode became round, replace the electrode.

●Measure the spark plug gap using a

feeler gauge.

PLUG GAP: 0.8-0.9mm

●Tighten with hands until the plug

washer touches cylinder head.

STANDARD PLUG: CR8EH-9

●If new plug is installed, turn 1/2 and

tighten using a plug wrench. If plug is reused, turn 1/3~1/4 and tighten.

CAUTION

●If plug of different maker or

different heat value is used, it causes unsatisfactory engine starting, inadequate engine revolution and output deterioration.

●The spark plug must be securely

tightened. An improperly tightened plug can become very hot and possibly damage the engine.

●To install a spark plug, turn it in as

far as possible with your fingers, then tighten it with a wrench. Do not overtighten or cross thread the spark plug or the aluminum threads of the cylinder head will be damaged.Do not allow contaminants to enter the engine through the spark plug hole when the plug is removed.

PLUG GAP

When the starter doesn’t work during driving in winter times or in a repeated short distance, use the suitable spark plug for this driving condition. Poor starting may happen when nonstop driving in low speed, even though we produce standard plug. In case starter isn’t working well in driving repeatedly in a short distance or in an area with many traffic signals, use the CR7EH-9 plug instead of standard plug CR8EH-9

FUSE REPLACEMENT

Turn off main switch and check fuse for sign of cut.

● Remove the four flange bolts, and take

off the right lower cover.

●Fuse is installed inside fuse holder

located near battery.

●To separate fuse, open fuse holder, hold

both ends of fuse cord and pull up, and pull out the fuse connector crosswise.

●If the newly replaced fuse is burned

again soon, it is an indication of trouble.

WARNING

●Never use a fuse with a different rating from that specified. Serious damage to the electrical system or a fire may result, causing a dangerous loss of lights or engine power.

FUSE HOLDER

CORD

FUSE CONNECTOR

CAUTION

●Turn the ignition switch OFF

before checking or replacing fuse to prevent accidental short-circuiting.

●When disassemble fuse, make sure

that fuse holder isn’t separated.

●After assembling fuse in the part of

connector, check if fuse moves easily to a line. If fuse moves easily, it may cause an accident at heating.

●When replacing any of the electrical

parts (lights and gauges), be sure to replace them with the recommended parts. Using different parts can lead to the fuses burning out or damage to the battery.

●When washing the motorcycle take

special card not to allow to be splashed in the area of the fuse.

SIDE STAND

CABLE RUBBER PART

NOTABLES FOR CAR WASHING

●Erect main stand and place vehicle in

upright position on level ground.

●Check side stand spring for signs of

damage and lubrication state on joints.

CONNECTOR

SIDE STAND SPRING

A rubber part is assembled on the cable to protect the inner cable. Make sure that this part is placed firmly around the correct part of the cable. When washing the car, do not directly spray water on to the rubber part is dirty, use a dry cloth to clean this area.

INSPECTION PART INSPECTION PARTRUBBER

CAUTION

●Infiltration of the foreign materials

or water caused by damage of lever(disengagement, tearing, etc.) may cause freezing in winter season resulting in faulty operation, sudden accelation and braking force decrease. If any damage is found, replace with the new on immediately.

●Make sure to stop the engine prior to car

washing.

●Be careful not to allow water to enter

the muffler during the washing. Water inside the muffler may cause an improper engine starting or rust occurrence.

●Do not let water get inside the braking

system during the washing, as water inside the brake system may weaken the braking power. Upon completion of washing, select a safe place where there is no traffic obstruction, and start the vehicle. Lightly apply the brake while driving at a slow speed and check the braking power. If the braking power has been weakened, apply brake lightly while driving at a slow speed to dry up the brake system.

●Take precautions when waxing the

vehicle. Excessive polish of the painted section and/or the resin part with compound wax might damage the painted section causing discoloration of the affected area.

STORAGE GUIDE

Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the motorcycle. In addition, necessary repairs should be made BEFORE storing the motorcycle; otherwise, these repairs may be forgotten by the time the motorcycle is removed from storage.

●Empty the fuel tank into an approved

gasoline container using a commercially available hand siphon or an equivalent method.

●If storage will last more than one month,

carburetor draining is very important, to assure proper performance after storage.

CAUTION

●Gasoline is extremely flammable

and is explosive under certain conditions. Perform this operation in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where gasoline is drained or stored and where the fuel tank is refueled.

●Remove the battery. Store in an area

protected from freezing temperatures and direct sunlight. Slow charge the battery once a month.

●

ash and dry the motorcycle. Wax all

painted surfaces.

●Inflate the tires to their recommended

pressures. Place the motorcycle on blocks to raise both tires off the ground.

●Cover the motorcycle (don’t use plastic

or other coated materials) and store in an unheated area, free of dampness with a minimum of daily temperature variation. Do not store the motorcycle in direct sunlight.

●Uncover and clean the motorcycle.

●Charge the battery as required. Install

the battery.

●Perform all Self Inspections Before

Operation checks (page 22). Test ride the motorcycle at low speeds in a safe riding area away from traffic.

SAFE DRIVING

PREPARATION BEFORE DRIVING

● Performing daily inspection

● Putting on the protective gears (Helmet, glove, goggles, etc.)

● Bringing the driver's licence

● Determinating the path to the desired destination

DRIVING METHOD

DRIVING POSITION

The appropriate driving position is most important thing to

driving safely.

① Eyes : Look at the front direction widely. ② Shoulders : Relieve the tension. ③ Arms : Relieve the tension and bend arms to inside and let

them act as the spring.

④ Hands : Grip the handle the position away from the inside

end of the handle with distance of one finger to facilitate the operation of the switch and lever.

⑤Wrist : Keep the state to act freely without applying

excessive force to the shoulder and arms.

⑥ Knees : Press the fuel tank slightly. ⑦ Feet : Place the feet to face the front parallel and make the

step bar be placed in the center of feet.

PRECAUTION WHEN DRIVING

●

Secure the safe distance.

●

Drive protectively.

●

Do not obstruct the traffic.

●

Do not drive on the pedestrian way or walkway.

●

Drive on the left driveway when passing away.

●

Make sure that you can apply the brake anytime.

●

Always apply the brake when stopping temporarily.

●

Do not drive excessively long distance and take enough break.

●

If any abnormality is found, stop driving and contact service center to inspect the vehicle.

●

Restart the vehicle after 2~3 min when it is turned over.

●

Always turn on the headlight at night.

STARTING

Prior to starting always look around to avoid accident.

① Get on the vehicle after pulling back the stand. ② Start driving slowly after turning on the winker and

releasing the brake while ensuring the safety around the vehicle.

CAUTION

●

Return the side stand to its original position, keep driving without doing this may cause turnover accident.

●

Drive the vehicle only on the driveway. Driving on the walkway can cause accident. Also, if the wheel is transformed when advancing directly to the walkway, the vehicle can be overturned resulting in injury of the driver due to the driving unstability.

●

Overspeed driving on the unpaved road can cause the vehicle to be overturned resulting in injury of the driver due to the driving unstability.

●

Do not drive in the gravel road. If any gravel enters the wheel or engine case, the vehicle can be overturned resulting in injury of the driver.

●

If possible, do not drive close to the sea or on the road where calcium chloride is treated. The muffler, external parts and welded parts can be corroded rapidly, and also in case of damage of the frame, the vehicle can be overturned resulting in injury of the driver.

TURNING METHOD

PRINCIPLE OF TURN

The basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside.

EFFECT OF SPEED

The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the curved way to reduce the centrifugal force.

3 POSITIONS OF TURNING

The basic principle of turn is balancing using combined force of

the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally.

< LEAN-WITH >

This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, so driver must learn it thoroughly.

LEAN-IN

This is a turning position with driver leaned inside more than

motorcycle. This position is adequate to drive on the rained or slippy road because it has best road holding. However, special attention is required because front visual field

is poor when driver leans inside more than motorcycle.

< LEAN-OUT >

This is a turning position with motorcycle leaned inside

more than driver, which is opposite to the lean-in position.

With this position, quick turn is well performed and driver can

obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. However, special attention is required because there is danger of slipping on the bad holding road.

TURNING METHOD

① Turn the throttle grip to its original position and decelerate

using both front and rear brakes.

② Lean the vehicle toward inside of turn circle while driving

slowly at constant speed.

③ Accelerate gradually.

PRECAUTION WHEN TURNING

Do not drive inside of large truck's turn circle.

< DEAD ANGLE ZONE >

Dead angle zone is the sight range which cannot be identified by

driver and increases in proportion to the width of the motorcycle.

< DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN >

It is distance between path of the front and rear wheel and

increases in proportion to the length of the motorcycle.

BRAKING METHOD

BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA)

●

Vehicle is braked using friction between road surface and

tires.

●

Braking distance increases 1.5 times on wet road and 3

times on icy road because friction force of road surface is decreased.

Due to the inertia, motorcycle does not stop immediately after

applying the brake.

BRAKING METHOD

●

Turn the throttle grip to its original position and decelerate using the engine brake.

●

Erect the motorcycle straight.

●

Brake using both front and rear brakes.

COMPARISION OF BRAKING DISTANCE

·Vehicle speed : 50 km/h

IMPACT WHEN COLLISION

Learn the proper braking method to prevent accident.

Impact increases in proportion to the speed and weight. The

impact when collision to concrete wall at 50 km/h is same

as one when falling from the height of 10m.

B/W

LGRW

GEAR POSITION S/W

12V 1.7Wx2EA

12V 1.7W

ILLUM, LAMP

BR G/Y

G/Y

STOP & TAIL LIGHT

R. RR WINKER

L. RR WINKER

12V 21/5W

12V 10W

12V 5W

LICENSE LIGHT

12V 10W

B/L

HORN

12V 9AH

BATTERY

Y/R

G/R

FUSE 15A

G/Y

RR STOP SW.

G/Y

B/L

FUEL GAGE

WINKER RELAY

L2P

Y/W Y/W

Y/R

(ENGINE)

REG-RECT

BODY EARTH

L/Y

G/W

B/R B/R

G/W

L/Y

W/L

B/W

B/R

B/Y

CDI UNIT

(AC)

IGN. COIL

ACG

BBR

BAT1IGN

COMB SW.

BAT

G/Y

B/W

LIGHTKILL

ST.LI.KILL.SW.

START

L/W

B/G

Y/R

FR.STOP SW.

Y/W

4P MINI

GBG

Y/W

B/W

250 : BLACK

B/W

G/Y

Y/R

B/W

L/W

MINI

L/W

B/W

Y/R

G/Y

B/Y

MINI

B/Y

LG/R

G BR

4P MINI

L/W

Y/W

12V 10W

R. FR WINKER

FUEL METER

B/Y

WINKER PILOT(R)

ILLUM, LAMP

12V 3.4W or

NEUTRAL PILOT

12V 1.7W

TACHOMETER

HIGH BEAM PILOT

WINKER PILOT(L)

12V 1.7W

HEAD LIGHT

ILLUM, LAMP

12V 3.4W

SPEEDOMETER

9P MINI

B/Y

BAT

LGGRSB

G/W

WIN. DIM. HORN SW.

L/W L/W

Hi Lo

HORN

FREE

BAT

(N)

COLOR

L/W

COLOR

PUSH

DIMMERWINKER

LRWTLTL

GR SB O

L/WBR

COLOR

2BAT

OFF

START

ST1

FREE

ST2

COLOR B

B/G

PUSH

COLOR

Y/R

LIGHTING

POSITION LIGHT

12V 35/35W

12V 4W

12V 10W

L. FR WINKER

KILL

ST12E BAT

OFF

EXT

B/GBG

COLOR

RUN

B/W

IGNBAT

1 2

COMB. SW.

BAT

B/WRB

OFF

COLOR G

G/W

2P MINI

4P MINI

2P MINI

3P MINI

(ENGINE)

2P MINI

6P MINI

2P 4P

W/P W/P

WHITE

RED

YELLOW

GREEN

BLUE

BLACK

COLOR COMB : GROUND/MARKING

PINK

GRAY

ORANGE

SKY BLUE

LIGHT GREEN

BROWN

ST1

BAT2

EXT

ST2

ST1

WIRING DIAGRAM

MEMO :

OOWWNNEERR’’SS MMAANNUUAALL

2002. 05 PRINTED

1999. 11 PUBLICATION

NO COPY

Daelim DAYSTAR VL125L User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual