Daelim DAYSTAR FI User Manual
OWNER S MANUAL
IMPORTANT NOTICE
WARNING
WARNING
CAUTION
NOTE
WELCOME
Thank you for purchasing an Daelim vehicle. We hope you enjoy safe riding.
OPERATOR AND PASSENGER
This motorcycle is designed to carry the operator and one passenger.
Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty.
ON-ROAD USE
This motorcycle is designed to be used only on the road.
READ THIS OWNER'S MANUAL CAREFULLY
Pay special attention to statements preceded by the following words:
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
Indicates a possibility of personal injury or equipment damage if instructions are not followed.
Gives helpful information.
This manual is an important and integral part of your vehicle. keep it with your vehicle at all times, even though your vehicle is resold.
CONTENTS
SPECIFICATION
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OPERATION INSTRUCTION
SAFETY PRECAUTIONS
PRIOR TO STARTING VEHICLE
CORRECT ATTIRE
OPERATION
CARGO
MODIFICATION
ATTACHMENT
MUFFLER
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PARTS LOCATION
METER READING AND USAGE
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METER
TACHOMETER
INDICATOR LAMPS
MALFUNCTION INDICATOR LAMPS
FUEL GAUGE
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SWITCH OPERATION
MAIN SWITCH
HEADLIGHT·POSITION LAMP
ENGINE STOP SWITCH
STARTER BUTTON
WINKER SWITCH
HORN BUTTON
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15
3
4
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5
5
6
7
7
7
8
EQUIPMENT USAGE
STEERING WHEEL LOCK
TOOL BOX
FUEL
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CORRECT DRIVING OPERATION
STARTING THE ENGINE
IF ENGINE CANNOT BE STARTED
GEAR SHIFTING
OPERATION
HOW TO USE BRAKE
PARKING
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SELF INSPECTIONS BEFORE OPERATION
INSPECTION OF CONCERNED AREA
FUEL CHECK
BRAKES
TIRES
BATTERY INSPECTION
THROTTLE GRIP
CLUTCH
DRIVE CHAIN
ENGINE OIL LEVEL CHECK
CHANGING ENGINE OIL
LIGHTS AND WINKER
BACK MIRROR
LICENSE PLATE
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1
MAINTENANCE
MAINTENANCE SCHEDULE
MAINTENANCE PRECAUTIONS
FRAME AND ENGINE NUMBERS
AIR CLEANER ELEMENT
WHEEL REMOVAL
BULB REPLACEMENT
SPARK PLUG
FUSE REPLACEMENT
SIDE STAND
CABLE RUBBER PART
NOTABLES FOR CAR WASHING
GENERAL CLEANING /IMPORTANT
STORAGE GUIDE
SAFE DRIVING
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PREPARATION BEFORE DRIVING
DRIVING METHOD
DRIVING POSITION
PRECAUTION WHEN DRIVING
STARTING
TURNING METHOD
PRINCIPLE OF TURN
EFFECT OF SPEED
3 POSITIONS OF TURNING
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50
51
51
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52
TURNING METHOD
PRECAUTION WHEN TURNING
BRAKING METHOD
BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)
RESTRAINT OF BRAKE EFFECT (INERTIA)
BRAKING METHOD
COMPARISION OF BRAKING DISTANCE
IMPACT WHEN COLLISION
WIRING DIAGRAM
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2
SPECIFICATION
ITEM DATA ITEM DATA
LENGTH×WIDTH×HEIGHT(mm)
WHEEL BASE(mm)
GROUND CLEARANCE(mm)
SEAT HEIGHT(mm)
DRYWEIGHT(kgf)
PASSENGER
ENGINE TYPE
PISTON DISPLACEMENT(cc)
BORE AND STROKE(mm)
STARTING SYSTEM
TRANSMISSION TYPE
2,240×860×1,140
1,505
135
720
147.5
2
OIL COOLED/AIR COOLED
4 STROKE 4VALVE
124.1
56.5×49.5
START MOTOR
5 STEPS RETURN
IGNITION SYSTEM
BATTERY CAPACITY
FUEL CAPACITY(ℓ)
TIRE SIZE
SUSPENSION
BRAKE
SPARK PLUG
FUSE(A)
FR.
RR.
FR.
RR.
FR.
RR.
TRANSISTOR
12V 10AH / MF TYPE
16.8
90 / 90 - 18
130 / 90 - 15
TELESCOPIC
SINGLE ARM
HYDRAULIC DISK
DRUM BRAKE
CR9EH-9
30A,15A,
3
OPERATION INSTRUCTION
CAUTION
This manual describes matters pertaining to correct operation,
safe operation and simple maintenance of the vehicle you
purchased.
To ensure more comfortable and safer operation,
make sure to read this manual carefully prior to operation.
●The photographs and drawings shown in this manual may
differ from those of actual vehicles due to changes in
vehicle specifications and modifications made.
●This vehicle is designed for 2 riders including the operator.
●Do not use polluted gasoline.
Otherwse it cause rust inside the fuel tank, and close the
suppiy of fuel to the injector, leading to an improper
engine starting or may cause serious damage to engine.
●Do use genuine oil, then it will protect and extend
vehicle life.
●Warranty does not apply to the motorcycles used in
competitions or competitive trials. No motorcycle part
may be tampered with, altered, or replaced with parts
other than original Daelim spare parts during the
warranty period.
●As far as any defect caused by contaminated gasoline or
oil, the warranty will be automatically invalidated.
SAFETY PRECAUTIONS
●Careful driving and the wearing of proper attire and safety
equipment are the most important factors in the safe
operation of the daystar. Please obey traffic regulations and
do not be hurried and careless.
●Many new vehicle owners operate their newly purchased
vehicles with great care and attention to safety factors.
However, after becoming accustomed to the operations are
often discarded, which can lead to accidents. Please don't let
this happen to you and always approach the operation of
your vehicle with the safety considerations needed.
When operating the vehicle, always keep in mind and obey
the notes of precaution printed on the “Safety Precaution
Label”attached to the vehicle.
●Be sure to wear helmet at all time.
●Be sure to put on gloves at all time.
●Observe the speed regulations.
●Beware of muffler affer driving as it is still hot to be
burnt. Especially never children touch on it.
●For safety, do not change, alteration or modification the
vehicle.
●Regularly conduct specified maintenance inspections.
<Maintenance Inspection Points>
Brakes, Tires, Oil, Lights, Horn, Instruments
4
PRIOR TO STARTING VEHICLE
WARNING
●Read user's manual carefully.
●Conduct maintenance checks prior to operation.
●Always maintain vehicle in clean status and carry out
specified maintenance checks.
●Make sure to stop engine and stay away from fire when
fueling.
●Exhaust gas contains harmful substance such as carbon
monoxide, Start engine in well-ventilated places.
CORRECT ATTIRE
●Be sure to wear helmet and gloves at all time for seafty.
●Wear shirts or jackets with tight one while driving. Otherwise it can
be caught in the wheel to cause seriousdamage by overturn of
vehicle.
●Many automoble / motorcycle accidents happen because the
automobile driver does not “Look” the motocyclist.
- Wear bright or reflective clothing.
- Don’t ride in another motorist’s “Blind spot”.
●Be sure to wear dress to catch an eye to avoid any crash from
behind.
●Be sure you and your passenger always wear a helmet,
eye pretection and other protective apparel when you
ride.
●Not wearing a helmet increases the chance of serious
injury or death in a crash.
Be sure to wear helmet at all time and the
helmet chin strap secureiy fastened.
Wear shirts or jackets with tight.
Always put on gloves
Choose fitting and low-heeled shoes.
5
OPERATION CARGO
CAUTION
●Operators should naturally fix bodies to keep smooth driving.
●Please check whether or not you are unnaturally strained and
strung up.
●Driving pose has a great influence on safe operation.
Please always maintain the center of your body in the middle
of seat. Especially do not sit at the rear seat because it may
lessen the weight of front wheel and cause trembling steering
wheel.
●Always hold the handle bars firmly with both hands whiling
driving, otherwise, it cause severe injury or death of the
driver. The pillion passenger should always hold on to the
operator with both hands and keep both feet on the pillion
step bar. otherwise, it cause severe injury or death.
●When wanting to turn, slightly lean to body toward the
direction of the turn. It is unsafe if the body is not moved in
union with the motorcycle.
●Curvy roads and poor, unpaved roads constantly change in
surface quality. Driving on these roads can be unsafe if
certain safety precautions are not followed.
●In order to safely drive through these driving conditions,
anticipate coming road conditions, slow down to at least half
the normal speed, and relax your shoulders and wrists while
securely holding the handles.
●When carrying cargo, you must keep in mind that operating
the vehicle, especially when turning, will be different.
●Make sure not to overload the vehicle with goods as this can
make the vehicle unstable during operation.
●Pay attention not to overload goods and fasten it tightly
whiling driving.
●Do not place kind of cloth materials nearby oil tank cap.
If the hole in oil tank cap is clogged, oil will not flow freely
into the engine which can cause severely engine damage.
●Do not attach large or heavy items (such as a sleeping bag
or tent) to the handle bars, fork, or fender. Unstable
handling or sliw steering response may result.
6
MODIFICATION
CAUTION
CAUTION
WARNING
●Modification of vehicle structure or function deteriorates
manipulatability or causes exhaust noise to become louder
shortening the vehicle life. These modifications are not only
prohibited by law but also are the acts harmful to other
people. Modifications are not covered by warranty.
●As far as any defect caused by modifications, the
warranty will be automatically invalidated.
A TT ACHMENT
●Except designated attachment by DAELIM MOTOR CO.,
LTD., don’t attach any extra lighting device, because it may
cause an early discharging of battery.
●Carefully inspect the accessory to make sure it does not
obscure any lights, reduce ground clearance and banking
angle, or limit suspension travel, steering travel or control
operation.
●Do not add electrical equipment that will exceed the
motorcycle’s electrical system capacity. A blown fuse could
cause a dangerous loss of lights or engine power.
●This motorcycle was not designed to pull a sidecar or trailer.
Handling may be seriously impaired if so equipped.
●Improper accessories or modifications can cavse a
crash in which you can be seriously hurt or killed.
●Follow all instruction in this owneris manual regarding
accessories and modifications.
MUFFLER
●Pay particular attention to fellow passenger so that he/she
can prevent getting burnt by the hot muffler during travel.
●Beware of muffler after driving as it is still hot to be
burnt. Especially never children touch on it. And pay
attention to park where pedestrian zoon.
●If haystack or vinyl is stuck to the muffler, it might be
fired.
7
PARTS LOCATION
FUEL TANK CAP
TOOL BOX
PILLION STEP BAR BATTERY/FUSE
REAR BRAKE PEDAL
FRONT BRAKE LEVER
STEERING HANDLE LOCK
8
PARTS LOCATION
CLUTCH LEVER
RADIATOR
GEAR CHANGE PEDAL
AIR CLEANER ELEMENT
SIDE STAND
MAIN STAND
PILLION STEP BAR
9
CAUTION
METER READING AND USAGE
METER
<SPEEDOMETER>
Indicates speed in km/h during travel.
Maintain legal speed limits to ensure safe
operation.
<ODOMETER>
Indicates total operating distance in km.
<TRIP METER>
Indicates travel distance from the point
the meter is reset to “0”. To reset meter,
turn the trip meter knob to the direction of
arrow.
SPEEDOMETER
TRIP METER
TRIP METER KNOB
ODOMETER
TACHOMETER
Indicates engine rpm.
●As far as any defect caused by
modifications, the warranty will
be automatically invalidated.
10
●Pay particular attention because
WARNING
idle engine running or abrupt
acceleration in the 1st or 2nd gear
may cause the tachometer needle to
be in the danger zone(red zone).
Danger zone means the engine
revolution limit and, if engine is
run beyond this danger limit,
engine will be damaged.
INDICATOR LAMPS
<HEADLIGHT HIGH-BEAM INDICATOR>
●Turned on when the headlight is in high-
beam position.
<NEUTRAL INDICATOR>
●Turned on when the main switch is in
“ON” position and transmission gear in
neutral position.
<WINKER INDICATOR>
●Blinks when turn signal is flashing.
MIL<MALFUNCTION INDICATION LAMP
>
●EMS(Engine Management System)is
equipped with a self-diagnosis function
in order to ensure that the engine control
system is operation normally.
●If this function detects a malfunction in
the system, the malfunction indicator
lamp immediately operates. It gives the
rider that malfunction has occurred in
the system.
●Normally, the malfunction indicator
lamp illuminates for 3 seconds when the
main key is turned on. If the malfunction
indicator lamp does not come on under these
conditions, the malfunction indicator lamp
may be defective.
●After 3 seconds, the malfunction indictor
lamp off automatically. However, the
MIL blinks continuously, check the
EMS system. If you are not able to
check the EMS system, contact your
daelim dealers.
●The EMS takes fail-safe function, it
enables to drive only temporary by
starting even on conditioned.
HEAD LIGHT HIGH-BEAM
INDICATOR
WINKER INDICATOR
NEUTRAL
INDICATOR
MALFUNCTION
INDICATION
LAMP
FUEL GAUGE
Indicates amount of gasoline in fuel tank.
If needle is within E mark(red zone),
immediately fill gasoline.
●Fuel Capacity:16.8ℓ
●Reserve fuel capacity:4.3ℓ
FUEL GAUGE
●To avoid running out of fuel,it
might cause serve injury due
to engine abruptly stop.
11
CAUTION
SWITCH OPERATION
MAIN SWITCH
Main switch is used to turn on or turn off
engine.
Key
position
ON
OFF
Function
Starts engine. Used
to operate vehicle
during day or night
time, to operate
horn, winker, brake
lights or head
lights.
Stops engine. Cuts
off all electrical
circuits.
Key
removal
Cannot be
removed
Can be
removed
●Do not operate main switch key
during operation.
●If the main switch key is placed on
“Off” or “ Lock”position, all
electrical system will not function.
●Never operate the main switch key
during travel as it might cause
unexpected accidents.
●If it is necessary to remove the
main switch key, stop the vehicle
first prior to removing.
●Prior to dismounting from the
vehicle, make sure to lock the
steering wheel and remove key.
●If the key is left in “ON” position
without starting engine, battery is
discharged.
●Do not use a number of keys
together with a metal key holder.
The keys and the key holder may
cause scratches or other damage to
the cover while operating the
vehicle.(Recommend cloth or
leather key holders)
HEADLIGHT·POSITION LAMP
<TURNING ON HEADLIGHT>
Put main switch key in “ON” position and
turn on headlight switch.
Switch position
(H)
(P)
●Position lamp advises approaching
vehicle of the motor cycle position when
operating after sunset. In addition, when
the motor cycle is stopped at night or at
an intersection, the position lamp advises
other vehicles of the motorcycle
existence without blinding operators.
<HEADLIGHT HIGH OR LOW BEAM OPERATION>
High beam or low beam can be operated
by the use of high/low beam switch.
(HI)
(LO)
(
...
Headlight placed on high beam
...
Headlight placed on low beam
Switch position
Headlight, position lamp
and taillight turned on
Position lamp and
taillight turned on.
Light turned off
12
MAIN SWITCH
CAUTION
ENGINE STOP SWITCH
HEADLIGHT SWITCH
HEADLIGHT HIGH/LOW
BEAM SWITCH
This switch is the device for immediate
engine stop by hand in any emergencies.
In normal condition, make sure its position
“ ”(RUN), and do not use on the position
of “ ”(OFF).
ENGINE STOP SWITCH
●Use this engine stop switch in
emergencies.
●When this engine stop switch
changes as “ ”(RUN)→“ ”
(OFF)→“ ”(RUN) during travel,
engine cannot operate properly and
also it causes unsafety riding. Make
sure the engine can be damaged by
this kind of misuse.
●When you make engine stop by this
switch, the main switch must be in
“ ”(OFF) position. If the key is
left in “ON” position without
starting engine, battery is discharged.
●If this switch is left in “ ”(OFF)
position, engine cannot be started.
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STARTER BUTTON WINKER SWITCH
CAUTION
CAUTION
Starter motor runs while this button is
pressed to start engine.
STARTER
BUTTON
●Do not run starter motor
continu-ously. Because the
starter motor consumes great
amount of power, continuous
running of starter motor might
cause battery to exhausted.
Use winker switch when you turn to left or
right, or when you change course of travel.
<HOW TO USE>
If this switch is turned on when the main
switch is in “ON” status, turn signal is
brinking.
To release, turn signal operation, press the
winker switch.
⇨ (R) .... Turn to right
⇦ (L) .... Turn to left
WINKER
SWITCH
Using light-bulbs with wrong watts
may cause malfunction to the
winker switches. Always use lightbulbs with prescribed watts.
The winker switch does not auto-
matically turn back to its original
position after completing the turn.
Please set the switch back to its
center position after turning.
Driving the vehicle with the light on
may hinder traffic.
14
EQUIPMENT USAGE
CAUTION
If horn button is pressed when main switch
is in “ON” position, horn is sounded
STEERING WHEEL LOCKHORN BUTTON
To prevent theft, lock steering wheel when
parking the vehicle.
HORN BUTTON
<HOW TO LOCK>
1. Turn the steering wheel to left
completely.
2. Insert main switch key.
3. Turn the key 180°to the right.
If the steering wheel cannot be locked,
move the steering wheel slightly to right
and left while turning the key.
4. Remove the key.
<HOW TO RELEASE>
1. Insert main switch key.
2. Turn the key 180°to the left.
3. Remove key.
STEERING WHEEL
LOCK
●To make sure steering wheel is
locked properly, lightly turn
steering wheel to left and right and
right and verify lock.
●Park the vehicle in places free of
traffic.
●Prior to operation, turn the steering
wheel to left and right to verify if
turning angles of left and rights are
equal.
15
TOOL BOX FUEL
CAUTION
CAUTION
There is a tool box inside the right front
side cover. Safeguard tools inside the tool
box.
<HOW TO USE>
Use main switch key to open or close the
tool box cover.
TOOL BOX
●Put tools inside the tool box,
and lock it with O-ring as noise
might occur while the vehicle is
moving
<REFULELING>
●Open key cover ; insert main switch key
; turn key to right and fuel tank cap is
opened.
●Fill gasoline up the bottom of level plate
located at the lower side of tank mouth.
●Push the tank cap correctly with hands
and remove the main switch key. (If the
fuel tank cap is not locked, the main
switch key will not be removed)
FUEL CAPACITY : 16.8
●Make sure to stop engine and stay
away from fire when fueling.
●If gasoline is filled aboved the level
plate bottom, gasoline may
overflow.
MAIN SWITCH KEY
FUEL TANK CAP
KEY COVER
16
CAUTION
CORRECT DRIVING OPERATION
●Make sure to check the oil, gasoline,
etc., before starting the engine.
●Please ensure that the main stand and
the side stand is in a up-position when
starting the engine.
●Make sure that the front wheel is locked
when starting the engine.
●Drive with care for both safety reasons
and longer vehicle life.
●For 1month(or 1,000km) after purc-
hasing the vehicle, drive moderately
avoiding fast starts and fast acceleration.
STARTING THE ENGINE
<WHEN ENGINE IS COLD>
1. Verify the steering weel lock is released.
2. Make sure engine stop switch is in “ ”
(RUN) position
3. Make sure fuel cock lever is in “ON”
position.
4. Turn on main switch.
5. Put gear in neutral.
(Verify this with neutral indicator lamp)
6. Press the starter button without rotating
the throttle.
7. If engine is not started with throttle grip
closed, press starter button and open
throttle grip approximately 1/8 to 1/4.
8. Once engine is started, pull and release
throttle grip repeatedly to run engine
idle until engine is heated.
9. Verify side stand is positively in
original position and start slowly.
●Do not press the starter button
when the engine is running. this
can damage the start motor.
●Keep hold brake lever when
starting.
<WHEN ENGINE IS HOT>
1. Verify the steering wheel lock is released.
2. Make sure engine stop switch is in “ ”
(RUN) position.
3. Turn on main switch.
4. Put gear in neutral.(Verify this with
neutral indicator lamp)
17
STARTING THE ENGINE
CAUTION
IF ENGINE CANNOT BE STARTED
5. Close throttle grip and press starter
button.
6. If engine is not started with throttle grip
closed, press starter button and open
throttle grip approximately 1/8 to 1/4.
7. Verify side stand is positively in
original position and start slowly.
1/8
1/4
●Exhaust gas contains harmful
substance such as carbon
monoxide. Start engine in wellventilated places.
●If engine is not started within 3
seconds after starter button is
pressed, wait for approximately 10
seconds and retry. This is to
recover battery voltage.
●Do not run engine idle unreaso-
nably. This not only wastes fuel
but also adversely affects engine.
●If starter button is pressed without
disengaging clutch, motorcycle
may bring out to fall. Make sure
gear is in neutral position or
disengage clutch prior to starting
engine.
If engine cannot be started or vehicle does
not move, check the followings.
●Is there fuel in fuel tank?
●Are you operating in accordance with the
instructions given in owner’s manual?
●Is fuse not cut?
●Is starter motor running?
●If starter motor is not running due to
battery consumption, charge the battery.
●If the MIL blinks continously when the
main key is on, contact daelim dealer.
GEAR SHIFTING
Gear is shifted in 5-shift return system as
shown on the right side drawing.
●Close throttle grip and hold clutch lever
perfectly, and shift gear.
●Touch pedal lightly with foot and shift
gear perfectly until you hear “Click” at
the pedal. If you apply excessive force
when shifting gear, transmission may be
damaged.
18
<GEAR DOWN OPERATION>
CAUTION
If you gear down when you need to drastically accelerate speed such as when you
are passing another vehicle, speed can be
accelerated. If you ride too fast, it adversely affects engine because engine revolution is excessive.
2
1
GEAR CHANGE PEDAL
3
4
5
OPERATION
●Make sure side stand is in original
position prior to starting vehicle.
●If side stand moves unsatisfactorily,
check lubrication state on side stand
joint.
●Shift gear adequately according to
vehicle speed. The table on the right
side shows speed ranges.
●To save fuel and maintain optimum
vehicle life, do not accelerate or
decelerate speed abruptly.
<BREAK-IN OPERATION>
●For 1month (or 1,000km)after purchasing
the vehicle,drive moderately avoiding fast
starts and fast acceleration.
●Maintain engine revolution at a level
less than 6,000rpm for first 1,000km to
break in vehicle. If vehicle is break in as
above, It will extend vehicle life.
●Always start in the 1
st
gear, and
start carefully as slow as possible.
●If you hear abnormal noise during
travel, contact authorized maintenance shop immediately for
inspection and necessary action.
●Maintain legal speed limits.
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