Daelim DAYSTAR FI User Manual

Download

Page 1

OWNER S MANUAL

Page 2

IMPORTANT NOTICE

WARNING

CAUTION

NOTE

WELCOME

Thank you for purchasing an Daelim vehicle. We hope you enjoy safe riding.

OPERATOR AND PASSENGER

This motorcycle is designed to carry the operator and one passenger.

Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty.

ON-ROAD USE

This motorcycle is designed to be used only on the road.

READ THIS OWNER'S MANUAL CAREFULLY

Pay special attention to statements preceded by the following words:

Indicates a strong possibility of severe personal injury or death if instructions are not followed.

Indicates a possibility of personal injury or equipment damage if instructions are not followed.

Gives helpful information.

This manual is an important and integral part of your vehicle. keep it with your vehicle at all times, even though your vehicle is resold.

Page 3

CONTENTS

SPECIFICATION

......................................................................

OPERATION INSTRUCTION

SAFETY PRECAUTIONS

PRIOR TO STARTING VEHICLE CORRECT ATTIRE OPERATION CARGO MODIFICATION ATTACHMENT MUFFLER

........................................................................

................................................................................ 6

...................................................................

....................................................................

............................................................................

PARTS LOCATION METER READING AND USAGE

..............................................................................

METER TACHOMETER INDICATOR LAMPS MALFUNCTION INDICATOR LAMPS FUEL GAUGE

..................................................................

....................................................................

SWITCH OPERATION

MAIN SWITCH HEADLIGHT·POSITION LAMP ENGINE STOP SWITCH STARTER BUTTON WINKER SWITCH HORN BUTTON

....................................................................

.................................................................

..................................................

.............................................................

..............................................................

..........................................................

......................................................

...................................................

..........................................................

.............................................................

............................................

........................................

...................................

...............................

.......................................

10 10 10 11 11 11 12 12 12 13 14 14 15

3 4 4 5 5 6

7 7 7 8

EQUIPMENT USAGE

STEERING WHEEL LOCK TOOL BOX FUEL

.........................................................................

..................................................................................

CORRECT DRIVING OPERATION

STARTING THE ENGINE IF ENGINE CANNOT BE STARTED GEAR SHIFTING OPERATION HOW TO USE BRAKE PARKING

...........................................................................

SELF INSPECTIONS BEFORE OPERATION

INSPECTION OF CONCERNED AREA FUEL CHECK BRAKES TIRES BATTERY INSPECTION THROTTLE GRIP CLUTCH DRIVE CHAIN ENGINE OIL LEVEL CHECK CHANGING ENGINE OIL LIGHTS AND WINKER BACK MIRROR LICENSE PLATE

............................................................................

................................................................................

............................................................................

........................................................

................................................

..............................

..................................................

.................................

...............................................................

......................................................................

.......................................................

..........

............................

....................................................................

...................................................

..............................................................

...................................................................

.............................................

..................................................

......................................................

..................................................................

...............................................................

15 15 16 16 17 17 18 18 19 20 20 21 22 22 22 25 27 28 28 30 31 31 32 33 33

Page 4

MAINTENANCE

MAINTENANCE SCHEDULE MAINTENANCE PRECAUTIONS FRAME AND ENGINE NUMBERS AIR CLEANER ELEMENT WHEEL REMOVAL BULB REPLACEMENT SPARK PLUG FUSE REPLACEMENT SIDE STAND CABLE RUBBER PART NOTABLES FOR CAR WASHING GENERAL CLEANING /IMPORTANT STORAGE GUIDE

SAFE DRIVING

..................................................................

............................................

.................................................

............................................................

......................................................

....................................................................

.....................................................

.....................................................................

.....................................................

.............................................................

.......................................................................

PREPARATION BEFORE DRIVING DRIVING METHOD

DRIVING POSITION PRECAUTION WHEN DRIVING STARTING

TURNING METHOD

PRINCIPLE OF TURN

EFFECT OF SPEED 3 POSITIONS OF TURNING

............................................................

...........................................................

.........................................................................

..........................................................

.......................................................

..........................................................

.............................................

......................................

....................................

...............................

............................

.......................................

33 34 38 36 37 38 40 42 43 44 44 44 45 45 47 47 48 48 49 50 51 51 51 52

TURNING METHOD PRECAUTION WHEN TURNING

BRAKING METHOD

BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)

RESTRAINT OF BRAKE EFFECT (INERTIA) BRAKING METHOD COMPARISION OF BRAKING DISTANCE IMPACT WHEN COLLISION

WIRING DIAGRAM

..........................................................

......................................

..........................................................

..............................................

...............................................................

........

..................

........................

53 54 55 56 56 56 56 56 57

Page 5

SPECIFICATION

ITEM DATA ITEM DATA

LENGTH×WIDTH×HEIGHT(mm)

WHEEL BASE(mm)

GROUND CLEARANCE(mm)

SEAT HEIGHT(mm)

DRYWEIGHT(kgf)

PASSENGER

ENGINE TYPE

PISTON DISPLACEMENT(cc)

BORE AND STROKE(mm)

STARTING SYSTEM

TRANSMISSION TYPE

2,240×860×1,140

1,505

135

720

147.5

OIL COOLED/AIR COOLED

4 STROKE 4VALVE

124.1

56.5×49.5

START MOTOR

5 STEPS RETURN

IGNITION SYSTEM

BATTERY CAPACITY

FUEL CAPACITY(ℓ)

TIRE SIZE

SUSPENSION

BRAKE

SPARK PLUG

FUSE(A)

FR.

RR.

FR.

RR.

FR.

RR.

TRANSISTOR

12V 10AH / MF TYPE

16.8

90 / 90 - 18

130 / 90 - 15

TELESCOPIC

SINGLE ARM

HYDRAULIC DISK

DRUM BRAKE

CR9EH-9

30A,15A,

Page 6

OPERATION INSTRUCTION

CAUTION

This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation.

●The photographs and drawings shown in this manual may

differ from those of actual vehicles due to changes in vehicle specifications and modifications made.

●This vehicle is designed for 2 riders including the operator.

●Do not use polluted gasoline.

Otherwse it cause rust inside the fuel tank, and close the suppiy of fuel to the injector, leading to an improper engine starting or may cause serious damage to engine.

●Do use genuine oil, then it will protect and extend

vehicle life.

●Warranty does not apply to the motorcycles used in

competitions or competitive trials. No motorcycle part may be tampered with, altered, or replaced with parts other than original Daelim spare parts during the warranty period.

●As far as any defect caused by contaminated gasoline or

oil, the warranty will be automatically invalidated.

SAFETY PRECAUTIONS

●Careful driving and the wearing of proper attire and safety

equipment are the most important factors in the safe operation of the daystar. Please obey traffic regulations and do not be hurried and careless.

●Many new vehicle owners operate their newly purchased

vehicles with great care and attention to safety factors. However, after becoming accustomed to the operations are often discarded, which can lead to accidents. Please don't let this happen to you and always approach the operation of your vehicle with the safety considerations needed. When operating the vehicle, always keep in mind and obey the notes of precaution printed on the “Safety Precaution Label”attached to the vehicle.

●Be sure to wear helmet at all time.

●Be sure to put on gloves at all time.

●Observe the speed regulations.

●Beware of muffler affer driving as it is still hot to be

burnt. Especially never children touch on it.

●For safety, do not change, alteration or modification the

vehicle.

●Regularly conduct specified maintenance inspections.

<Maintenance Inspection Points> Brakes, Tires, Oil, Lights, Horn, Instruments

Page 7

PRIOR TO STARTING VEHICLE

WARNING

●Read user's manual carefully.

●Conduct maintenance checks prior to operation.

●Always maintain vehicle in clean status and carry out

specified maintenance checks.

●Make sure to stop engine and stay away from fire when

fueling.

●Exhaust gas contains harmful substance such as carbon

monoxide, Start engine in well-ventilated places.

CORRECT ATTIRE

●Be sure to wear helmet and gloves at all time for seafty.

●Wear shirts or jackets with tight one while driving. Otherwise it can

be caught in the wheel to cause seriousdamage by overturn of vehicle.

●Many automoble / motorcycle accidents happen because the

automobile driver does not “Look” the motocyclist.

- Wear bright or reflective clothing.

- Don’t ride in another motorist’s “Blind spot”.

●Be sure to wear dress to catch an eye to avoid any crash from

behind.

●Be sure you and your passenger always wear a helmet,

eye pretection and other protective apparel when you ride.

●Not wearing a helmet increases the chance of serious

injury or death in a crash.

Be sure to wear helmet at all time and the helmet chin strap secureiy fastened.

Wear shirts or jackets with tight.

Always put on gloves

Choose fitting and low-heeled shoes.

Page 8

OPERATION CARGO

CAUTION

●Operators should naturally fix bodies to keep smooth driving.

●Please check whether or not you are unnaturally strained and

strung up.

●Driving pose has a great influence on safe operation.

Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel.

●Always hold the handle bars firmly with both hands whiling

driving, otherwise, it cause severe injury or death of the driver. The pillion passenger should always hold on to the operator with both hands and keep both feet on the pillion step bar. otherwise, it cause severe injury or death.

●When wanting to turn, slightly lean to body toward the

direction of the turn. It is unsafe if the body is not moved in union with the motorcycle.

●Curvy roads and poor, unpaved roads constantly change in

surface quality. Driving on these roads can be unsafe if certain safety precautions are not followed.

●In order to safely drive through these driving conditions,

anticipate coming road conditions, slow down to at least half the normal speed, and relax your shoulders and wrists while securely holding the handles.

●When carrying cargo, you must keep in mind that operating

the vehicle, especially when turning, will be different.

●Make sure not to overload the vehicle with goods as this can

make the vehicle unstable during operation.

●Pay attention not to overload goods and fasten it tightly

whiling driving.

●Do not place kind of cloth materials nearby oil tank cap.

If the hole in oil tank cap is clogged, oil will not flow freely into the engine which can cause severely engine damage.

●Do not attach large or heavy items (such as a sleeping bag

or tent) to the handle bars, fork, or fender. Unstable handling or sliw steering response may result.

Page 9

MODIFICATION

CAUTION

WARNING

●Modification of vehicle structure or function deteriorates

manipulatability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty.

●As far as any defect caused by modifications, the

warranty will be automatically invalidated.

A TT ACHMENT

●Except designated attachment by DAELIM MOTOR CO.,

LTD., don’t attach any extra lighting device, because it may cause an early discharging of battery.

●Carefully inspect the accessory to make sure it does not

obscure any lights, reduce ground clearance and banking angle, or limit suspension travel, steering travel or control operation.

●Do not add electrical equipment that will exceed the

motorcycle’s electrical system capacity. A blown fuse could cause a dangerous loss of lights or engine power.

●This motorcycle was not designed to pull a sidecar or trailer.

Handling may be seriously impaired if so equipped.

●Improper accessories or modifications can cavse a

crash in which you can be seriously hurt or killed.

●Follow all instruction in this owneris manual regarding

accessories and modifications.

MUFFLER

●Pay particular attention to fellow passenger so that he/she

can prevent getting burnt by the hot muffler during travel.

●Beware of muffler after driving as it is still hot to be

burnt. Especially never children touch on it. And pay attention to park where pedestrian zoon.

●If haystack or vinyl is stuck to the muffler, it might be

fired.

Page 10

PARTS LOCATION

FUEL TANK CAP

TOOL BOX

PILLION STEP BAR BATTERY/FUSE

REAR BRAKE PEDAL

FRONT BRAKE LEVER

STEERING HANDLE LOCK

Page 11

PARTS LOCATION

CLUTCH LEVER

RADIATOR

GEAR CHANGE PEDAL

AIR CLEANER ELEMENT

SIDE STAND

MAIN STAND

PILLION STEP BAR

Page 12

CAUTION

METER READING AND USAGE

METER

Indicates speed in km/h during travel. Maintain legal speed limits to ensure safe operation.

Indicates total operating distance in km.

Indicates travel distance from the point the meter is reset to “0”. To reset meter, turn the trip meter knob to the direction of arrow.

SPEEDOMETER

TRIP METER

TRIP METER KNOB

ODOMETER

TACHOMETER

Indicates engine rpm.

●As far as any defect caused by

modifications, the warranty will be automatically invalidated.

Page 13

●Pay particular attention because

WARNING

idle engine running or abrupt acceleration in the 1st or 2nd gear may cause the tachometer needle to be in the danger zone(red zone). Danger zone means the engine revolution limit and, if engine is run beyond this danger limit, engine will be damaged.

INDICATOR LAMPS

●Turned on when the headlight is in high-

beam position.

●Turned on when the main switch is in

“ON” position and transmission gear in neutral position.

●Blinks when turn signal is flashing.

MIL<MALFUNCTION INDICATION LAMP

●EMS(Engine Management System)is

equipped with a self-diagnosis function in order to ensure that the engine control system is operation normally.

●If this function detects a malfunction in

the system, the malfunction indicator lamp immediately operates. It gives the rider that malfunction has occurred in the system.

●Normally, the malfunction indicator

lamp illuminates for 3 seconds when the main key is turned on. If the malfunction indicator lamp does not come on under these conditions, the malfunction indicator lamp may be defective.

●After 3 seconds, the malfunction indictor

lamp off automatically. However, the MIL blinks continuously, check the EMS system. If you are not able to check the EMS system, contact your daelim dealers.

●The EMS takes fail-safe function, it

enables to drive only temporary by starting even on conditioned.

HEAD LIGHT HIGH-BEAM INDICATOR

WINKER INDICATOR

NEUTRAL

INDICATOR

MALFUNCTION

INDICATION

LAMP

FUEL GAUGE

Indicates amount of gasoline in fuel tank. If needle is within E mark(red zone), immediately fill gasoline.

●Fuel Capacity:16.8ℓ

●Reserve fuel capacity:4.3ℓ

FUEL GAUGE

●To avoid running out of fuel,it

might cause serve injury due to engine abruptly stop.

Page 14

CAUTION

SWITCH OPERATION

MAIN SWITCH

Main switch is used to turn on or turn off engine.

Key

position

OFF

Function

Starts engine. Used to operate vehicle during day or night time, to operate horn, winker, brake lights or head lights.

Stops engine. Cuts off all electrical circuits.

Key

removal

Cannot be

removed

Can be

removed

●Do not operate main switch key

during operation.

●If the main switch key is placed on “Off” or “ Lock”position, all

electrical system will not function.

●Never operate the main switch key

during travel as it might cause unexpected accidents.

●If it is necessary to remove the

main switch key, stop the vehicle first prior to removing.

●Prior to dismounting from the

vehicle, make sure to lock the steering wheel and remove key.

●If the key is left in “ON” position

without starting engine, battery is discharged.

●Do not use a number of keys

together with a metal key holder. The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle.(Recommend cloth or leather key holders)

HEADLIGHT·POSITION LAMP

Put main switch key in “ON” position and turn on headlight switch.

Switch position

(H)

(P)

●Position lamp advises approaching

vehicle of the motor cycle position when operating after sunset. In addition, when the motor cycle is stopped at night or at an intersection, the position lamp advises other vehicles of the motorcycle existence without blinding operators.

High beam or low beam can be operated by the use of high/low beam switch.

(HI) (LO)

(

...

Headlight placed on high beam

...

Headlight placed on low beam

Switch position

Headlight, position lamp and taillight turned on

Position lamp and taillight turned on.

Light turned off

MAIN SWITCH

Page 15

CAUTION

ENGINE STOP SWITCH

HEADLIGHT SWITCH

HEADLIGHT HIGH/LOW BEAM SWITCH

This switch is the device for immediate engine stop by hand in any emergencies. In normal condition, make sure its position “ ”(RUN), and do not use on the position of “ ”(OFF).

ENGINE STOP SWITCH

●Use this engine stop switch in

emergencies.

●When this engine stop switch changes as “ ”(RUN)→“ ” (OFF)→“ ”(RUN) during travel, engine cannot operate properly and also it causes unsafety riding. Make sure the engine can be damaged by this kind of misuse.

●When you make engine stop by this switch, the main switch must be in “ ”(OFF) position. If the key is left in “ON” position without starting engine, battery is discharged.

●If this switch is left in “ ”(OFF) position, engine cannot be started.

Page 16

STARTER BUTTON WINKER SWITCH

CAUTION

Starter motor runs while this button is pressed to start engine.

STARTER BUTTON

●Do not run starter motor

continu-ously. Because the starter motor consumes great amount of power, continuous running of starter motor might cause battery to exhausted.

Use winker switch when you turn to left or right, or when you change course of travel.

If this switch is turned on when the main switch is in “ON” status, turn signal is brinking. To release, turn signal operation, press the winker switch.

⇨ (R) .... Turn to right

⇦ (L) .... Turn to left

WINKER SWITCH

Using light-bulbs with wrong watts may cause malfunction to the winker switches. Always use lightbulbs with prescribed watts.

The winker switch does not auto-

matically turn back to its original

position after completing the turn.

Please set the switch back to its

center position after turning.

Driving the vehicle with the light on

may hinder traffic.

Page 17

EQUIPMENT USAGE

CAUTION

If horn button is pressed when main switch is in “ON” position, horn is sounded

STEERING WHEEL LOCKHORN BUTTON

To prevent theft, lock steering wheel when parking the vehicle.

HORN BUTTON

1. Turn the steering wheel to left completely.

2. Insert main switch key.

3. Turn the key 180°to the right. If the steering wheel cannot be locked, move the steering wheel slightly to right and left while turning the key.

4. Remove the key.

1. Insert main switch key.

2. Turn the key 180°to the left.

3. Remove key.

STEERING WHEEL LOCK

●To make sure steering wheel is

locked properly, lightly turn steering wheel to left and right and right and verify lock.

●Park the vehicle in places free of

traffic.

●Prior to operation, turn the steering

wheel to left and right to verify if turning angles of left and rights are equal.

Page 18

TOOL BOX FUEL

CAUTION

There is a tool box inside the right front side cover. Safeguard tools inside the tool box.

Use main switch key to open or close the tool box cover.

TOOL BOX

●Put tools inside the tool box,

and lock it with O-ring as noise might occur while the vehicle is moving

●Open key cover ; insert main switch key

; turn key to right and fuel tank cap is opened.

●Fill gasoline up the bottom of level plate

located at the lower side of tank mouth.

●Push the tank cap correctly with hands

and remove the main switch key. (If the fuel tank cap is not locked, the main switch key will not be removed)

FUEL CAPACITY : 16.8

●Make sure to stop engine and stay

away from fire when fueling.

●If gasoline is filled aboved the level

plate bottom, gasoline may overflow.

MAIN SWITCH KEY

FUEL TANK CAP

KEY COVER

Page 19

CAUTION

CORRECT DRIVING OPERATION

●Make sure to check the oil, gasoline,

etc., before starting the engine.

●Please ensure that the main stand and

the side stand is in a up-position when starting the engine.

●Make sure that the front wheel is locked

when starting the engine.

●Drive with care for both safety reasons

and longer vehicle life.

●For 1month(or 1,000km) after purc-

hasing the vehicle, drive moderately avoiding fast starts and fast acceleration.

STARTING THE ENGINE

1. Verify the steering weel lock is released.

2. Make sure engine stop switch is in “ ” (RUN) position

3. Make sure fuel cock lever is in “ON” position.

4. Turn on main switch.

5. Put gear in neutral. (Verify this with neutral indicator lamp)

6. Press the starter button without rotating the throttle.

7. If engine is not started with throttle grip closed, press starter button and open throttle grip approximately 1/8 to 1/4.

8. Once engine is started, pull and release throttle grip repeatedly to run engine idle until engine is heated.

9. Verify side stand is positively in original position and start slowly.

●Do not press the starter button

when the engine is running. this can damage the start motor.

●Keep hold brake lever when

starting.

1. Verify the steering wheel lock is released.

2. Make sure engine stop switch is in “ ” (RUN) position.

3. Turn on main switch.

4. Put gear in neutral.(Verify this with neutral indicator lamp)

Page 20

STARTING THE ENGINE

CAUTION

IF ENGINE CANNOT BE STARTED

5. Close throttle grip and press starter button.

6. If engine is not started with throttle grip closed, press starter button and open throttle grip approximately 1/8 to 1/4.

7. Verify side stand is positively in original position and start slowly.

1/8

1/4

●Exhaust gas contains harmful

substance such as carbon monoxide. Start engine in wellventilated places.

●If engine is not started within 3

seconds after starter button is pressed, wait for approximately 10 seconds and retry. This is to recover battery voltage.

●Do not run engine idle unreaso-

nably. This not only wastes fuel but also adversely affects engine.

●If starter button is pressed without

disengaging clutch, motorcycle may bring out to fall. Make sure gear is in neutral position or disengage clutch prior to starting engine.

If engine cannot be started or vehicle does not move, check the followings.

●Is there fuel in fuel tank?

●Are you operating in accordance with the

instructions given in owner’s manual?

●Is fuse not cut?

●Is starter motor running?

●If starter motor is not running due to

battery consumption, charge the battery.

●If the MIL blinks continously when the

main key is on, contact daelim dealer.

GEAR SHIFTING

Gear is shifted in 5-shift return system as shown on the right side drawing.

●Close throttle grip and hold clutch lever

perfectly, and shift gear.

●Touch pedal lightly with foot and shift

gear perfectly until you hear “Click” at the pedal. If you apply excessive force when shifting gear, transmission may be damaged.

Page 21

CAUTION

If you gear down when you need to drastically accelerate speed such as when you are passing another vehicle, speed can be accelerated. If you ride too fast, it adversely affects engine because engine revolution is excessive.

GEAR CHANGE PEDAL

OPERATION

●Make sure side stand is in original

position prior to starting vehicle.

●If side stand moves unsatisfactorily,

check lubrication state on side stand joint.

●Shift gear adequately according to

vehicle speed. The table on the right side shows speed ranges.

●To save fuel and maintain optimum

vehicle life, do not accelerate or decelerate speed abruptly.

<BREAK-IN OPERATION>

●For 1month (or 1,000km)after purchasing

the vehicle,drive moderately avoiding fast starts and fast acceleration.

●Maintain engine revolution at a level

less than 6,000rpm for first 1,000km to break in vehicle. If vehicle is break in as above, It will extend vehicle life.

●Always start in the 1

gear, and

start carefully as slow as possible.

●If you hear abnormal noise during

travel, contact authorized maintenance shop immediately for inspection and necessary action.

●Maintain legal speed limits.

Page 22

PARKINGHOW TO USE BRAKE

CAUTION

CAUTION CAUTION

●Apply brakes on front wheel and rear

wheel simultaneously.

●Avoid unnecessary abrupt braking.

●If you apply brakes only on front

wheel or rear wheel, vehicle may slide off sideway and fall.

●If you apply brakes abruptly

during travel in rain or on wet road, tires slide off and may cause accidents. Reduce speed and apply brake cautiously.

●Avoid repeated brake operation as

it may cause brake temperature to rise, leading to braking effect deterioration.

If you turn throttle grip in reverse, engine brake functions and, if you need stronger braking, shift gear down from 4th to 3rd and so forth. When you travel on a long descent or on a sharp descent, use intermittent braking technique and engine brake simultaneously.

●Do not shift to lower gear while

traveling at an excessive speed as it may suddenly increase the engine speed, adversely affect the engine and transmission, and cause the rear part of the vehicle to be shaken.

●Put gear in neutral and put main switch

to “OFF” position to stop engine.

●Put fuel cock to “OFF” position.

●Put vehicle on main stand and park on

level ground in places free of traffic. If you park vehicle on an uneven ground, vehicle may fall.

●Select a safe place free of traffic

and park vehicle.

●Muffler is hot. Park vehicle in

places where there is no danger of people making contact with vehicle.

Page 23

CAUTION

SELF INSPECTIONS BEFORE OPERATION

PARKING WHEN SIDE STAND IS USED

Stop vehicle on level ground and park with the steering wheel turned to left. If the vehicle is parked in the following way, vehicle may fall to side.

●If the vehicle is parked with the steering

wheel turned to right, or if parked on a slope, sandy places, uneven ground or soft ground, vehicle may fall.

●If is necessary to park in an unstable

ground under unavoidable situation, take sufficient safety measures to prevent vehicle from falling or moving.

Self inspect the motorcycle and have regular maintenance inspections for increased safety and the prevention of accidents. Self inspections before operation should be performed an a daily basis prior to operating the vehicle.

●Inspections of areas of concern.

●Fuel check

●Brake inspection

●Tire inspection

●Throttle grip Inspection

●Clutch inspection.

●Drive chain inspection.

●Engine oil inspection.

●Lights and winker inspection.

●Back mirror inspection.

●License plate inspection.

Observe safety rules when conducting inspections.

●Exhaust gas contains harmful

substance such as carbon monoxide. Do not carry out inspections on vehicle in closed places, or in poorly ventilated places, with engine running.

●Conduct inspections on flat, solid

ground with the stand erected.

●Be careful of burns when con-

ducting inspections immediately after engine is stopped because the engine and muffler are hot.

●Stop engine and remove the key

prior to the vehicle maintenance service.

●If you are unable to correct trouble

even after you make adjustment or correction, contact authorized maintenance shops, dealers or designated repair shops for necessary inspection and repairs.

Page 24

INSPECTION OF CONCERNED AREA

WARNING

BRAKES

Check areas which caused for concern when last operating the vehicle.

FUEL CHECK

Check gasoline to see if there is a sufficient amount of gasoline to reach your destination. Refer to page 16 for refueling.

The front brake is the hydraulic disk type, and the rear brake is the drum brake type. As the brake pad wear, the brake fluid level drops. There are no adjustments to perform, but fluid level and pad wear must be inspected periodically. The system must be inspected frequently to ensure there are no fluid leaks.

[FRONT WHEEL]

Lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play. No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system.

BRAKE LEVER FREE PLAY : 10~20mm

●Brake fluid may cause irritation.

Avoid contact with skin or eyes. In case of contact, flush thoroughly with water and call a doctor if your eyes were exposed.

●

KEEP OUT OF REACH OF CHILDREN.

Put main stand in upright position on a flat ground and operate steel wheel, and check fluid when the top of master cylinder cap is level. Check fluid level to see if it is below lower level. If fluid significantly low, it may indicate fluid leakage on brake system. If this happens, check fluid leaks or brake system. If this happens, check fluid leaks or damage on system and inspect joints and clamps for looseness.

Page 25

In addition, check hose and pipe protective

ENGINEC

STOP

CAUTION

part to sec if they make contact with other parts when you make left or right turn due to vibration during travel.

LOWER LEVEL

●Brake is an important part which

protects your life. Make sure to inspect brake prior to daily use.

●Move steering wheel and set the top of

reserve tank level.

●Clean dust and other foreign matter

from around master cylinder and take caution not to allow foreign matter to fall inside master cylinder

●Open cap screw and remove diaphragm.

●Replenish recommended brake fluid to

upper level inside master cylinder. Tighten cap accurately, paying attention to the direction of diaphragm assembling, and avoid ingress of foreign matter.

RECOMMENDED BRAKE FLUID IS DOT 3

SCREW

MASTER CYLINDER CAP

DIAPHRAGM PLATE

DIAPHRAGM

UPPER LEVEL

Page 26

CAUTION

●Do not fill brake fluid above upper

level as it may cause brake fluid to leak outside.

●Exercise full caution, when

replenishing brake fluid, not to allow dust or water to mix inside master cylinder.

●If the amount of brake fluid

decreases considerably, it is an indication of brake system trouble.

●To prevent occurrence of chemical

change, do not use brake fluid of different manufacturer.

●Do not let brake fluid contact

vehicle parts because it causes damage to painted parts.

Operate brake and, if the brake pad wear limit line reaches the brake disc side, it indicates the pad has reached wear limit.

WEAR LIMIT LINE

[REAR WHEEL]

Push the brake pedal with hands for resistance and check if the pedal movement appropriate. If brake pedal movement is inappropriate, adjust the pedal free play using the rear wheel brake adjuster nut.

●To adjust pedal free play, turn adjuster

nut. After adjustment, push the brake pedal with hands until you feel resistance and verify the pedal free play is within prescribed level.

BRAKE PEDAL FREE PLAY : 20~30mm

Page 27

TIRES

CAUTION

ADJUSTER NUT

20~30mm

BRAKE PEDAL

Push brake pedal completely and, if the brake arm arrow and the “△” on brake panel match each other, it indicates brake shoe has reached its life limit.

ARROW MARK

“△”MARK

●In case brake pad or shoe reaches the

wear limit line, replace it immed-

iately. Worn brake pad can cause an accident due to lack of power.

Check for an appropriate level of air pressure by examining how the tire sits on the ground. If you notice any abnormalities in the shape of the tire with regard to the area contacting the ground, use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level.

SIZE

TIRE

PRESSURE

)

(kg/

FRONT

REAR

1 PERSON

RIDING

2 PERSON

RIDING

90/90-18

130/90-15

FRONT

REAR

FRONT

REAR

2.00

Page 28

TIRES

CAUTION

Check tire tread and sides for cracks and damage.

CRACKS

DAMAGE

Check tire tread for signs of abnormal wear.

ABNORMAL

WEAR

Check tire tread and sides for nails, rocks, etc. That might have become wedged in the tire.

NAILS

ROCKS

●If air pressure is inadequate or if

there are cracks, damage or abnormal wear on tires, it may cause trembling steering wheel and flat tire.

●This vehicle is equipped with

tubeless tires. If you have flat tires, please contact authorised maint-enance shops for inspection.

●Check the wear indicator(wear limit

marking) to see if there is an insufficient amount of tread remaining.

●If the indicators are visible, replace tire

with a new one.

WEAR INDICATOR (WEAR LIMIT MARKING)

WEAR INDICATOR LOCATION MARKING



Page 29

BATTERY

CAUTION

●Remove the four flange bolts, and take

off the right lower cover. you can find the battery, If the battry terminal is polluted or in rust, separate battery and clean it.

RIGHT LOWER COVER

●Battry terminal in rust with white

powder should be cleaned with warm water.

●In case of serious rust of battry terminal,

disassemble the battery cord and grind it with wire brush or sandpaper.

●Turn the ignition switch OFF before

disconnecting the terminal from the battery. Disconnect the negative(-) terminal lead from the battery first. When connecting, connect the positive(+) terminal lead first. If you work in reverse order, short circuit will occur resulting in fire.

●Make sure that terminals do not contact with

other adjacent parts when handling (+), (-) terminals. Contact with other parts may cause spark resulting in electrical equipment malfunction, fire and electric shock.

●Do not apply excessive impact. When

handling the battery, stay away from flammable materials.

●If the electrolyte contact with terminal, it will

be corroded earlier.

●The battery is shield type, so do not

disassemble the pouring plug.

●When not using vehicle during a long time,

take off the battery from the vehicle to keep from self-discharge and electric discharge. Put the battery in a well ventilated place after charging fully. In case it isn’t available to take battery off from the vehicle, disconnect (-) terminal.

●When using the battery without cover,

(+), (-) terminals may be connected to cause short circuit resulting in fire. When handling the battery, stay away from flammable materials.

●Your battery is a maintenance-free type

so check or refilling of electrolyte will not be required. If there is any abnormal, contact to Daelim service center.

●If you reform the battery for car, battery

will be improperly installed to cause short circuit resulting in fire.

●If the electrolyte gets into your eyes or

on skin, it’ll cause a serious injury.

●Do not discard the battery other than

specified place. It will bring environmental contamination, and be brought under the law

Page 30

THROTTLE GRIP

CAUTION

CLUTCH

●Check for smooth rotation of the throttle

grip from the fully open to the fully closed position at both full steering positions.

●Measure the throttle grip free play at the

throttle grip flange. The standard free play should be approx : 2~6 mm

●To adjust the free play, turn the adjuster.

ADJUSTER

Pull clutch lever until you feel resistance, and using a graduated ruler, check the lever end free play to verify it is within prescribed level.

10~20mm

●When engine is idling, pull clutch lever

all the way and see if there is abnormal noise or if you feel unusual heaviness.

●Slowly release clutch lever and start.

Check at this time to see if clutch is engaged smoothly without slipping.

Adjust lever free play by using the clutch cable’s clutch lever side or clutch side adjuster.

●To make major adjustment, loosen the

clutch side lock nut and adjust by operating the adjuster.

●For fine adjustment, loosen the clutch

lever side lock nut and turn adjuster.

●After adjusting, tighten lock nut. After

adjustment is completed, pull clutch lever with hands until you feel resistance and verify the lever free play is within prescribed level.

CLUTCH LEVER FREE PLAY: 10~20mm

●Upon completion of adjustment,

start engine and verify gear change pedal is operating smoothly.

Page 31

■

MAJOR ADJUSTMENT

ADJUSTER

■

FINE ADJUSTMENT

ADJUSTER

LOCK NUT

DRIVE CHAIN

●The service life of drive chain is

dependent upon proper lubrication and adjustment. Poor maintenance can cause premature wear or damage to the drive chain and sprocket.

●The drive chain should be checked and

lubricated as part of the Pre-ride Inspection.

●Under severe usage, or when the

motorcycle is ridden in unusually dusty or muddy areas, more frequent maintenance will be necessary.

1. Turn the engine off, put vehicle in

upright position on the main stand and shift the transmission into neutral.

2. Remove the chain tensioner.

3. Move the position of chain tensioner

roller up and down with hands to check if the chain free play is within recommended range.

OPTIMA FREE PLAY : 50~60 mm

50~60mm

CHAIN TENSIONER ROLLER

Page 32

DRIVE CHAIN

4. Rotate the rear wheel slowly and inspect

the drive chain and sprockets for any of the follwing conditions :

■

DRIVE CHAIN

① Damged rollers ② Loose Pins ③ Dry or Rusted Link ④ Kinked or Binding Link ⑤ Excessive Wear ⑥ Improper Adjustment ⑦ Missing O-ring

■

SPROCKETS

⑧ Excessively Worn Teeth ⑨ Broken or Damaged Teeth

●A drive chain with damaged rollers,

loose pins or missing O-ring must be replaced.

●A chain which appears dry or shows

sings of rust, requires supplementary lubrication.

●Drive chain slack slould be checked and

adjusted, if necessary, every 1,000km.

●When operated at sustained high speeds

or under conditions of frequent rapid acceleration, the chain may requir more frequent adjustment.

1. Place the motorcycle on its side stand

with the transmission in neutral and the ignition switch off.

2. Remove the chain tensioner.

3. Loose the axle nut.

4. Loose the lock nuts on both sides of the

swingarm.

5. Turn both adjusting nuts an equal

number of turns until the correct drive chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain or counter clockwise to provide more slack.

Rotate the rear wheel and recheck slack at other section of the chain.

OPTIMA FREE PLAY : 50~60 mm

50~60mm

ADJUSTER NUT

CHAIN TENSIONER

6. Tighten the axle nut to specified torque.

AXLE NUT TORQUE : 6.0~8.0 kgf··m

7. Tighten the adjusting nuts lightly, then

tighten the lock nuts by holding the adjusting nuts with a spanner.

8. Install the chain tensioner.

Page 33

ENGINE OIL LEVEL CHECK CHANGING ENGINE OIL

WARNING WARNING

CAUTION

●If a torque wrench is not used for this

installation, see your authorized dealer as soon as possible to verify proper assembly.

●If a torque wrench is not used for

this installation, see your authorized dealer as soon as possible to verify proper assembly.

●Make sure the right and left chain

adjuster graduations are set in the same position.

●After adjusting chain, check the

rear brake pedal free play.

●New motorcycle adapts endless-

type drive chain. (end-type for affer-sales service purpose)

After once disassembling chain, chain clip can be accidentally removed, so change new one after disassembling chain even once.

●Put vehicle in upright position on flat

ground and check engine oil level and degree of pollution.

●Run engine idle for approximately 2~3

minutes on flat ground and stop engine. Approximately 2~3 minutes thereafter, put vehicle in upright position and check engine oil and verify the oil level is between the upper and lower level of oil level gauge.

●Insert oil level gauge, without locking,

and check oil level after removing oil gauge.

●If the oil level is near lower level,

replenish oil to upper level.

UPPER LEVEL

LOWER LEVEL

OIL LEVEL GAUGE

If engine oil is polluted, it seriously affects the engine life span. Maintain appropriate level of oil, use correct type of oil and observe oil exchange period.

●Stand vehicle on the main stand on level

ground and run engine idle (warm up) for approximately 2-3 minutes.

●Stop engine and place a container under

the engine. Remove oil level gauge and drain bolt.

●Clean oil filter screen.

●Check the condition of oil filter screen

seal rubber and, O-ring.

●Close oil filter screen, spring, and oil

drain bolt, and replenish oil up to the upper level of the oil level gauge.

OIL CAPACITY: 1.2

●Be sure to keep oil away from

children and pets. Dispose of used oil properly.

Page 34

CHANGING ENGINE OIL

CAUTION

LIGHTS AND WINKER

If oil sold on markets or privately-manufactured oil(low-grade) is used, engine life is adversely affected, and the privilege of warranty repairs cannot be guaranteed.

API Service classification : SE or SH Viscosity : SAE10W-40

●If you change engine oil imme-

diately after engine is stopped, be

careful of burns because the

engine, muffler and engine oil are

still hot.

●Exercise caution not to allow dust

or other foreign matter to flow in

when refilling engine oil. If oil

overflows, wipe off oil clean.

●If oil level is lower or higher than

prescribed level, engine is

adversely affected.

●Do not mix oil with those of

different manufacturers or grade,

or do not use low-quality oil as it

may cause deterioration of oil,

leading to accidents.

●Clean the oil filter screen with

fresh cleaning oil every 4,000km.

● Be careful not to lose the oil filter

screen spring when assembling the oil drain bolts.

[HEAD LIGHT, TAIL LIGHT]

Start the engine and make sure the lights turn on. Also check to see if the lights are damaged or if there is dirt on them.

[BRAKE LIGHT CHECK]

Turn the main switch to ON. While separately operating the front and rear brakes, check to see if the brake light turns on. Also check to see if there is any damage to the lens or if there is dirt on the brake light.

[WINKER CHECK]

Turn the main switch to ON. Check to see if all the winker in the front and rear of the vehicle(including left and right sides) are flashing properly, At the same time, check to make sure that the automatic sound signal of the winker is working. Check also to see if any of the lens are damaged or dirty.

Page 35

MAINTENANCE

BACK MIRROR

Sit squarely on the seat and check to see if you have a good view behind the vehicle by looking at the rear view mirrors. Also check for dirt and damage on the rear view mirrors.

LICENSE PLATE

Check to see if there is any dirt or damage to the license plate. Also check to see if the license plate is firmly secured to the vehicle.

●The Required Maintenance Schedule specifies how often you should have your

motorcycle served, and what things need attention.

●It is essential that your motorcycle be served as scheduled to retain its high level

of safety, dependability, and emission control performance.

●These instructions are based on the assumption that the motorcycle will be used

exclusively for its designed purpose. Sustained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE.

Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use.

Page 36

MAINTENANCE SCHEDULE

Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN

ITEM

★

★★

FREQUENCY

×1,000Km 1 4 8 12

MONTH 6 12 18

ODOMETER READING(NOTE 1)

REMARK

FUEL LINE I I I I

FUEL FILTER R R R R

THROTTLE OPERATION I I I I

AIR CLEANER C C C NOTE (2)

SPARK PLUG I R I

VALVE CLEARANCE I I I I

ENGINE OIL R R R R

ENGINE OIL FILTER R R R R

DRIVE CHAIN Every 1,000 : I and L

Page 37

FREQUENCY

ITEM

★

BRAKE FLUID I I I NOTE (3)

★

BRAKE SHOE / PAD WEAR I I I

×1,000Km 1 4 8 12

MONTH 6 12 18

ODOMETER READING(NOTE 1)

BRAKE SYSTEM I I I I

★

BRAKE STOP SWITCH I I I

★

HEADLIGHT ADJUSTMENT I I I

★

SUSPENSION I I I

CLUTCH I I I I

SIDE STAND I I I

★

BOLTS, NUTS, FASTENERS

REMARK

★★

WHEELS / TIRES I I I

STEERING HANDLE BEARING

★ If you do not have the appropriate tools or information to conduct maintenance, or if you feel you are not capable to perform

maintenance on this vehicle, contact authorized dealers or repair shops for maintenance and repairs.

★★To ensure safety, inspections and maintenance of these parts must be carried out by dealers, or repair centers.

NOTES :(1) At higher odometer readings, repeat at the frequency interval established here.

(2) Service more frequently when riding in unusually wet or dusty areas. (3) Replace every 2 years, or at indicated odometer interval, whichever comes first. Replacement requires mechanical skill.

Page 38

MAINTENANCE PRECAUTIONS

WARNING

CAUTION

FRAME AND ENGINE NUMBERS

The following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle.

●If your motorcycle is overturned or

involved in a collision, inspect control levers, cables, brake hoses, calipers, accessories, and other vital parts for damage. Do not ride the motorcycle if damage impairs safe operation. Have your authorized Daelim dealer inspect the major components, including frame, suspension and steering parts, for misalignment and damage that you may not be able to detect.

●Use new, genuine Daelim parts or

their equivalent for maintenance and repair. Parts which are not of equivalent quality may impair the safety of your motorcycle and the effective operation of the emission control systems.

●Always observe safety rules when

performing maintenance on the vehicle.

●Choose a flat surface and make

sure the main stand is in a secure down position.

●Use correct tools.

●Conduct engine maintenance with

the engine key out of the ignition.

●Be careful around the engine and

muffler when performing maintenance as these areas can become extremely hot.

●After self maintenance, the waste

material must be packed in the specified container and entrusted disposal to the authorized disposal company.

●Exhaust gas contains harmful

substance such as carbon monoxide. Do not carry out inspections on vehicle in closed place, or in poorly ventilated places, with engine running.

The frame and engine numbers are needed when registering motorcycle or when ordering parts.

●Frame number is stamped on the right

side of steering head.

●Engine number is stamped on left crank

case.

FRAME NUMBER

ENGINE NUMBER

Page 39

AIR CLEANER ELEMENT

CAUTION

●This vehicle is equipped with viscous

type air cleaner element containing oil and the element cannot be cleaned.

●Replace element after each operation of

4,000km.

●Loosen four screw and remove air

cleaner case cover.

●Loosen four washer screw and air

cleaner element.

●Assemble in the opposite order of

disassembling.

SCREW

AIR CLEANER ELEMENT

WASHER SCREW

●If air cleaner element is inadequately

assembled, dust and other foreign matters are absorbed directly into the element, inducing cylinder wear or output deterioration and adversely affecting engine durability. Assemble correctly.

●When cleaning vehicle, be careful

not to allow water to get into air cleaner. If water gets inside air cleaner, it causes inefficient engine starting.

AIR CLEANER CASE COVER

Page 40

WHEEL REMOVAL

CAUTION

WARNING

[FRONT WHEEL REMOVAL]

① Raise the front wheel off the ground by

placing a support block under the engine.

② Loose the oval screw and remove the

speedometer cable.

③ Remove the front caliper assembly

from the fork by removing the fixing bolts.

FRONT CALIPER

AXLE NUT

OVAL SCREW

SPEEDOMETER CABLE

●Do not operate brake lever after

the front wheel is removed. It will make wheel assembling difficult.

④ Loosen the axle nut. ⑤ Withdraw the front wheel axle and

remove the front wheel.

FRONT WHEEL AXLE

⑥ Install in the reverse order of removal.

●When installing the wheel, care-

fully fit the left brake disk between the brake pads to avoid damaging the pads.

●Fit the caliper over the disc, taking care

not to damage the brake pads. Install the caliper fixing bolts, and tighten to a torque of : 2.7kgf··m

●Tighten the front axle nut to the specified

torque.

FRONT AXLE NUT TORQUE :

5.0~7.0kgf··m

⑦ After assembling, operate brake for a

number of times and see if wheel is turning smoothly without getting interruption.

●If a troque wrench was not used for

installation, see your authorized dealer as soon as possible to verify proper assembly.

Improper aseembly may lead to loss of braking capacity.

Page 41

[REAR WHEEL REMOVAL]

WARNING

① Set vehicle on main stand in upright

position on level ground.

② Loosen the rear brake adjuster nut and

remove the brake rod.

CHAIN ADJUSTER NUT

●If a troque wrench was not used for

installation, see your authorized dealer as soon as possible to verify proper assembly.

Improper aseembly may lead to loss of braking capacity.

BRAKE ARM

BRAKE ROD

③ Remove the chain tensioner. ④ Loosen the chain adjuster nut. ⑤ Loosen the rear weel axle nut and

remove the rear wheel axle and the rear wheel.

CHAIN TENSIONER

REAR WHEEL AXLE

⑥ Install in the reverse order of removal.

REAR AXLE NUT TORQUE :

6.0~8.0 kgf··m

●After installing the wheel, apply the

brake several times and then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely.

Page 42

BULB REPLACEMENT

WARNING

CAUTION

·Be sure to turn the ignition switch OFF

when replacing the bulb.

·Do not use bulbs other than that

specified.

·After installing a new bulb, check that

the light operates properly.

[HEADLIGHT BULB]

① Loosen the washer screw and remove

the headlight.

HEADLIGHT

SOCKET

●The light bulb becomes very hot

while the light is ON, and remain hot for a while after it is turned OFF. Be sure to let it cool down before servicing.

●Do not put finger prints on the

headlight bulb, as they may create hot sports on the bulb and cause it to break. Wear clean gloves while replacing the bulb.

If you touch the bulb with your bare hands. clean it with a cloth moistened with alcohol to prevent its early failure.

MARKER LIGHT BULB

HEADLIGHT BULB

② Pull off the socket without turning. ③ Loosen the spring and remove the

headlight bulb.

④ Install a new bulb in the reverse order

of removal.

HEADLIGHT BULB : 12V 60/ 55W

Page 43

[TAIL/STOPLIGHT BULB]

① Loosen the tapping screw and remove

the taillight lens.

② Slightly press down on the bulb and

turn it counterclockwise.

③ Install a new bulb in the reverse order

of removal.

[LICENSE LIGHT BULB]

① Loosen the tapping screw and remove

the license light lens.

② Slightly press down on the bulb and

turn it counterclockwise.

③ Install a new bulb in the reverse order

of removal.

[FRONT/REAR WINKER BULB]

① Loosen the tapping screw and remove

the winker lens.

② Slightly press down on the bulb and

turn it counterclockwise.

③ Install a new bulb in the reverse order

of removal.

TAIL/STOPLIGHT BULB:12V 21/5W

TAIL & STOP BULB

TAPPING SCREWS

TAILLIGHT LENS

LICENSELIGHT BULB: 12V 5W

TAPPING SCREWS

LICENSE LIGHT LENS

MARKER LIGHT BULB

WINKER BULB : 12V 10W

TAPPING SCREW

WINKER LENS

WINKER BULB

Page 44

SPARK PLUG

CAUTION

If electrode is stained or plug gap is not right, satisfactory spark is not produced. Clean and make adjustment.

●Remove spark plug cap.

●Clean around the plug.

●Using a plug wrench, remove plug.

●Clean plug with plug cleaner.

●Check electrode for wear and corrosion.

if the center of electrode became round, replace the electrode.

●Measure the spark plug gap using a

feeler gauge.

PLUG GAP: 0.8-0.9mm

●Tighten with hands until the plug

washer touches cylinder head.

STANDARD PLUG: CR9EH-9

●If new plug is installed, turn 1/2 and

tighten using a plug wrench. If plug is reused, turn 1/3~1/4 and tighten.

●If plug of different maker or

different heat value is used, it causes unsatisfactory engine starting, inadequate engine revolution and output deterioration.

●The spark plug must be securely

tightened. An improperly tightened plug can become very hot and possibly damage the engine.

●To install a spark plug, turn it in as

far as possible with your fingers, then tighten it with a wrench. Do not overtighten or cross thread the spark plug or the aluminum threads of the cylinder head will be damaged.Do not allow contaminants to enter the engine through the spark plug hole when the plug is removed.

PLUG GAP

When the starter doesn’t work during driving in winter times or in a repeated short distance, use the suitable spark plug for this driving condition. Poor starting may happen when nonstop driving in low speed, even though we produce standard plug. In case starter isn’t working well in driving repeatedly in a short distance or in an area with many traffic signals, use the CR9EH-9

Page 45

FUSE REPLACEMENT

CAUTION

WARNING

Turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into a fuse with same capacity.

Remove the four flange bolts, and take off the right lower cover.

●Fuse is installed in fuse box around the

battery.

●To change a fuse, first take off fuse

cover. Then, remove the disconnected fuse, and insert the reserved fuse with same capacity.

●Never use a fuse with a different

rating from that specified. Serious damage to the electrical system or a fire may result, causing a dangerous loss of lights or engine power.

●If the fuse immediately becomes severd

after being changed with the new one, check another problem of the electric system. contact to Daelim service center.

Fuse A

Fuse B

Fuse C

Charging, combi S/W,

30A

regulator

Winker relay, meter lighting, horn, headlight

15A

(LO/HI), front/rear stop switch, taillight, fuel meter

Ignition coil, Ecu

15A

O2 sensor

●Do not use screw driver or other metal

parts to remove the fuse, as short circuit can be occurred to cause damage to electric system.

●Do not use a fuse having a larger

voltage, as the wire can become overheated and damaged.

●When replacing any of the electrical

parts (lights and gauges), be sure to replace them with the recommended parts. Using different parts can lead to the fuses burning out or damage to the battery.

●When washing the vehicle, take special

care not to allow to be splashed in the area of the fuses.

Fuse D

Ecu, Fuel pump relay

15A

Page 46

SIDE STAND

CAUTION

CABLE RUBBER PART

NOTABLES FOR CAR WASHING

●Erect main stand and place vehicle in

upright position on level ground.

●Check side stand spring for signs of

damage and lubrication state on joints.

CONNECTOR

SIDE STAND SPRING

A rubber part is assembled on the cable to protect the inner cable. Make sure that this part is placed firmly around the correct part of the cable. When washing the car, do not directly spray water on to the rubber part is dirty, use a dry cloth to clean this area.

INSPECTION PART INSPECTION PARTRUBBER

●Infiltration of the foreign materials

or water caused by damage of lever(disengagement, tearing, etc.) may cause freezing in winter season resulting in faulty operation, sudden accelation and braking force decrease. If any damage is found, replace with the new on immediately.

●Make sure to stop the engine prior to car

washing.

●Be careful not to allow water to enter

the muffler during the washing. Water inside the muffler may cause an improper engine starting or rust occurrence.

●Do not let water get inside the braking

system during the washing, as water inside the brake system may weaken the braking power. Upon completion of washing, select a safe place where there is no traffic obstruction, and start the vehicle. Lightly apply the brake while driving at a slow speed and check the braking power. If the braking power has been weakened, apply brake lightly while driving at a slow speed to dry up the brake system.

●Take precautions when waxing the

vehicle. Excessive polish of the painted section and/or the resin part with compound wax might damage the painted section causing discoloration of the affected area.

Page 47

GENERAL CLEANING

STORAGE GUIDE

●To preserve the finish of metal parts and

paintwork, wash and clean you rmotorcycle at regular intervals, anyway according to the road conditions you ride in.

●Especially during winter period through

road salt a continuous cleaning of the vehicle is necessary so that remove the road salt. Use specific products only. Avoid aggressive detergents or solents.

●Do not wash your motorcycle right after

use.When the motorcycle is still hot, water drops will evaporate faster and spot hot surfaces.

●Do not use high pressure water jets.

Never aim the nozzle direct at wheel bearings, front fork seals, electric items, air inlets or exhaust pipe ends.

●Clean off stubborn dirt or exceeding

grease from engine parts using a degreasing agent. Be sure to avoid contact with drive parts (chain, sprockets, etc)

Rinse with warm water and dry all surfaces

with chamois leather.

Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the motorcycle. In addition, necessary repairs should be made BEFORE storing the motorcycle; otherwise, these repairs may be forgotten by the time the motorcycle is removed from storage.

●Empty the fuel tank into an approved

gasoline container using a commercially available hand siphon or an equivalent method.

●If storage will last more than one month,

carburetor draining is very important, to assure proper performance after storage.

Page 48

STORAGE GUIDE

CAUTION

●Gasoline is extremely flammable

and is explosive under certain conditions. Perform this operation in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where gasoline is drained or stored and where the fuel tank is refueled.new on immediately.

●Remove the battery. Store in an area

protected from freezing temperatures and direct sunlight. Slow charge the battery once a month.

●

Wash and dry the motorcycle. Wax all

painted surfaces.

●Inflate the tires to their recommended

pressures. Place the motorcycle on blocks to raise both tires off the ground.

●Cover the motorcycle (don’t use plastic

or other coated materials) and store in an unheated area, free of dampness with a minimum of daily temperature variation. Do not store the motorcycle in direct sunlight.

●Uncover and clean the motorcycle.

●Charge the battery as required. Install

the battery.

●Perform all Self Inspections Before

Operation checks (page 22).

Test ride the motorcycle at low speeds

in a safe riding area away from traffic.

Page 49

FUEL,

PROTECTIVE

GEARS

PERFORMING

DAILY

INSPECTION

DRIVER’S

LICENCE

SAFE DRIVING

PREP ARATION BEFORE DRIVING

● Performing daily inspection

● Putting on the protective gears (Helmet, glove, goggles, etc.)

● Bringing the driver's licence

● Determinating the path to the desired destination

Page 50

DRIVING METHOD

DRIVING POSITION

The appropriate driving position is most important thing to

driving safely.

① Eyes : Look at the front direction widely. ② Shoulders : Relieve the tension. ③ Arms : Relieve the tension and bend arms to inside and let

them act as the spring.

④ Hands : Grip the handle the position away from the inside

end of the handle with distance of one finger to facilitate the operation of the switch and lever.

⑤Wrist : Keep the state to act freely without applying

excessive force to the shoulder and arms.

⑥ Knees : Press the fuel tank slightly. ⑦ Feet : Place the feet to face the front parallel and make the

step bar be placed in the center of feet.

Page 51

PRECAUTION WHEN DRIVING

●

Secure the safe distance.

●

Drive protectively.

●

Do not obstruct the traffic.

●

Do not drive on the pedestrian way or walkway.

●

Drive on the left driveway when passing away.

●

Make sure that you can apply the brake anytime.

●

Always apply the brake when stopping temporarily.

●

Do not drive excessively long distance and take enough break.

●

If any abnormality is found, stop driving and contact service

center to inspect the vehicle.

●

Restart the vehicle after 2~3 min when it is turned over.

●

Always turn on the headlight at night.

Page 52

STARTING

CAUTION

Prior to starting always look around to avoid accident.

① Get on the vehicle after pulling back the stand. ② Start driving slowly after turning on the winker and

releasing the brake while ensuring the safety around the vehicle.

●

Return the side stand to its original position, keep driving

without doing this may cause turnover accident.

●

Drive the vehicle only on the driveway. Driving on the walkway can cause accident. Also, if the wheel is transformed when advancing directly to the walkway, the vehicle can be overturned resulting in injury of the driver due to the driving unstability.

●

Overspeed driving on the unpaved road can cause the vehicle to be overturned resulting in injury of the driver due to the driving unstability.

●

Do not drive in the gravel road. If any gravel enters the wheel or engine case, the vehicle can be overturned resulting in injury of the driver.

●

If possible, do not drive close to the sea or on the road where calcium chloride is treated. The muffler, external parts and welded parts can be corroded rapidly, and also in case of damage of the frame, the vehicle can be overturned resulting in injury of the driver.

Page 53

TURNING METHOD

PRINCIPLE OF TURN

The basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside.

EFFECT OF SPEED

The centrifugal force increases in inverse portion to the radius

of a curve and in portion to the square speed. Decelerate prior

to entering the curved way to reduce the centrifugal force.

Page 54

3 POSITIONS OF TURNING

The basic principle of turn is balancing using combined force of

the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally.

< LEAN-WITH >

This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, so driver must learn it thoroughly.

LEAN-IN

This is a turning position with driver leaned inside more than

motorcycle. This position is adequate to drive on the rained or slippy road because it has best road holding. However, special attention is required because front visual field is poor when driver leans inside more than motorcycle.

Page 55

< LEAN-OUT >

This is a turning position with motorcycle leaned inside

more than driver, which is opposite to the lean-in position.

With this position, quick turn is well performed and driver can

obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. However, special attention is required because there is danger of slipping on the bad holding road.

TURNING METHOD

① Turn the throttle grip to its original position and decelerate

using both front and rear brakes.

② Lean the vehicle toward inside of turn circle while driving

slowly at constant speed.

③ Accelerate gradually.

Page 56