Operator’s Manual
60" MOWER DECK
INSTALLATION AND
MAINTENANCE INSTRUCTIONS
Model Number
291
IMPORTANT:
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]
PRINTED IN U.S.A. |
FORM NO. 770-0841F |
ECO 07819 |
(12/01) |
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CONTENTS |
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Section |
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Page |
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Safe Operation Practices ........................................................................................................ |
2 |
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To The Owner ......................................................................................................................... |
5 |
I |
Tractor and Deck Preparation ................................................................................................ |
6 |
II |
Installation and Removal of Deck Assembly ........................................................................... |
8 |
III |
Adjustments ............................................................................................................................. |
12 |
IV |
Maintenance ............................................................................................................................ |
15 |
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Lubrication Guide .................................................................................................................... |
18 |
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Product Graphics ..................................................................................................................... |
19 |
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Warranty .................................................................................................................................. |
20 |
WARNING
The engine exhaust, some of its constituents, and certain vehicle components of the tractor, to which this mower deck is attached, contain or emit chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
WARNING
The units which use this mower deck attachment are equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered, or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California, the above is required by law (Section 4442 of the California Public Resources Code). Other States may have similar laws. Federal laws apply to federal lands. A spark arrester muffler is available at your nearest engine authorized service center.
IMPORTANT |
SAFE OPERATION PRACTICES |
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THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL— 
HEED ITS WARNING.
Your lawn mower was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the
DANGER part of the operator can result in injury. This lawn mower is capable of amputating hands and feet or throwing objects. Failure to observe the following safety
instructions could result in serious injury or death.
I. GENERAL OPERATION
1.Read, understand and follow all instructions in the manual and on the machine before starting. Keep this manual in a safe place for future and regular reference and for ordering replacement parts
2.Only allow responsible individuals familiar with the instructions to operate the machine. Know the controls and how to stop the machine quickly.
3.Do not put hands or feet under the cutting deck or near rotating parts.
4.Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the blades. A small object may have been overlooked and could be accidentally thrown by the mower in any direction and cause injury to you or a bystander. To help avoid a thrown objects injury, keep children, animals, bystanders and helpers at
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least 75 feet from the mower while it is in operation. Always wear safety glasses with side shields or safety goggles during operation or while performing an adjustment or repair, to protect eyes from foreign objects. Stop the blades when crossing gravel drives, walks or roads.
5.Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
6.Never carry passengers.
7.Disengage the blades before shifting into reverse and backing up. Always look down and behind before and while backing.
8.Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the chute guard in place.
9.Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
10.Never leave a running machine unattended. Always turn off the blades, place the transmission in neutral, set the parking brake, stop the engine and remove key before leaving the area.
11.Turn off blades when not mowing.
12.Stop the engine and wait until the blades come to a complete stop before (a) removing the grass catcher or unclogging chute, or (b) making any repairs, adjusting or removing any grass or debris.
13.Mow only in daylight or good artificial light.
14.Do not operate the machine while under the influence of alcohol or drugs.
15.Watch for traffic when operating near or crossing roadways.
16.Use extra care when loading or unloading the machine onto a trailer or truck. This unit should not be driven under power up or down a ramp onto a trailer or truck, because the unit could tip over causing serious personal injury. The unit must be manually pushed on a ramp to load or unload properly.
17.Never make a cutting height adjustment while the engine is running if the operator must dismount to do so.
18.Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Do not wear loose fitting clothes or jewelry. They can be caught in moving parts. Never operate a unit in bare feet, sandals or sneakers.
19.Check overhead clearance carefully before driving under power lines, wires, bridges or low hanging tree branches, before entering or leaving buildings, or in any other situation where the operator may be struck or pulled from the unit, which could result in serious injury.
20.Disengage the power take-off, set the parking brake and shift into neutral before attempting to start the engine.
21.Your mower is designed to cut normal residential grass. Do not attempt to mow through unusually tall, dry grass (e.g. pasture) or piles of dry leaves. Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard.
22.Use only accessories approved for the machine by Cub Cadet. Read, understand and follow all instructions provided with approved accessories.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge (provided in tractor Operator’s Manual) to measure slopes before operating the unit on a sloped or hilly area. If the slope is greater than 15 degrees, as shown by the slope gauge, do not operate the unit on that area or serious injury could result.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speeds. Choose a low enough gear so that you will not have to stop or shift while on the slope. Always keep the machine in gear when going down slopes to take advantage of engine braking action.
Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.
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Avoid starting or stopping on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless absolutely necessary. If necessary, turn slowly and gradually across and down slope, if possible.
Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use the optional grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
1.Keep children out of the mowing area and in watchful care of an adult other than the operator.
2.Be alert and turn the machine off if children enter the area.
3.Before and when backing up, look behind and down for small children.
4.Never carry children, even with the blades off. They may fall off and be seriously injured or may interfere with safe machine operation.
5.Never allow children under 14 years old to operate the machine. Children 14 years and older should only operate the machine under close parental supervision and proper instruction.
6.Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure your vision of a child or other hazard.
7.Remove the key when the machine is left unattended to prevent unauthorized operation.
IV. SERVICE
1.Use extreme care in handling gasoline and other fuels. They are extremely flammable and the vapors are explosive.
a. Use only an approved container.
b.Never remove fuel cap or add fuel with the engine hot or running. Allow the engine to cool at least two minutes before refueling.
c.Replace the fuel cap securely and wipe off any spilled fuel before starting the engine as it may cause a fire or explosion.
d.Extinguish all cigarettes, cigars, pipes and other sources of ignition.
e.Never refuel the machine indoors because fuel vapors will accumulate in the area.
f.Never store the fuel container or machine inside where there is an open flame or spark, such as a gas hot water heater, space heater or furnace.
2.Never run a machine inside a closed area. Engine exhaust fumes can be lethal.
3.To reduce fire hazard, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spillage. Allow the machine to cool at least 5 minutes before storing.
4.Before cleaning, repairing or inspecting, stop the engine and remove key. Make certain the blades and all moving parts have stopped. Disconnect the spark plug wires and move them away from the spark plugs to prevent accidental starting.
5.Frequently check all nuts, bolts and screws for proper tightness to ensure the equipment is in safe working condition, especially the blade nuts. Also visually inspect blades for damage (e.g., excessive wear, bent, cracked). Replace only with blades that meet original equipment specifications.
6.Never tamper with safety devices. Check their proper operation regularly. Use all guards as instructed in this manual.
7.After striking a foreign object, stop the engine, remove the wires from the spark plugs and thoroughly inspect the mower for any damage. Repair the damage before restarting and operating the mower.
8.Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For your safety, frequently check the components and replace with manufacturer’s recommended parts when necessary.
9.Mower blades are sharp and can cut. Wrap the blades or wear gloves, and use extra caution when servicing blades.
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10.Check brake operation frequently. Adjust and service as required.
11.Muffler, engine and belt guards become hot during operation and can cause a burn. Allow to cool down before touching.
12.Do not change the engine governor settings or overspeed the engine. Excessive engine speeds are extremely dangerous.
13.If the machine should begin to vibrate abnormally, stop the engine and check immediately for the cause. Abnormal vibration is a warning of trouble.
14.Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment and the ecology.
a.Prior to disposal, contact your local Environmental Protection Agency to determine the proper method for disposing of the waste. Re-
cycling centers are established to properly dispose of materials in an environmentally safe fashion.
b.Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Properly dispose of the containers immediately following the draining of fluids.
c.DO NOT pour oil or other fluids into the ground, down a drain or into a stream, pond, lake, or other body of water. Observe Environmental Protection Agency regulations when disposing of oil, fuel, coolant, brake fluid, filters, batteries, tires and other harmful waste.
15.We do not recommend the use of a pressure washer or garden hose to clean your unit. They may cause damage to electrical components; spindles; pulleys; bearings; or the engine. The use of water will result in shortened life and reduce serviceability.
WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
TO THE OWNER
Contained in this manual are instructions covering installation and maintenance of the 60 inch Model 190291 mower deck.
Information provided will guide you through the preparation, installation and removal processes. Proper completion of the adjustment procedures will help to ensure optimal performance from the mower deck.
Maintenance procedures outlined in this manual, if performed as instructed, will provide for a continued high level of performance and prolonged service life from the mower deck.
Throughout this manual, the reader will be directed to refer to various figures. These figures depict and indentify parts which are relevant to the associated text. Careful attention to these figures will greatly assist the reader during both installation and maintenance processes.
If you have difficulties with the attachment, have questions regarding the operation or maintenance of this equipment, or desire additional information not found in the manual, contact your dealer. If you need help locating a dealer in your area, contact the Customer Dealer Referral Line by calling:
1-877-282-8684
NOTE
References to LEFT and RIGHT indicate that side of the tractor when facing forward while seated in the drivers seat. Reference to FRONT indicates the grille end of the tractor; to REAR, the drawbar end.
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SECTION I. TRACTOR AND DECK PREPARATION
WARNING
When handling the mower deck, be careful not to cut yourself on the sharp blades.
Remove the top and break down the sides of the crate to remove the deck components from the shipping container. Cut the tie straps securing the chute deflector assembly and front drive shaft to the deck
assembly. Remove all padding material from the drive shafts. Refer to Figure 1.
NOTE: The mower deck front lift bracket/rod assembly is shipped on the tractor. If not already done, cut the tie strap securing the front lift bracket/rod assembly to the front of the tractor frame. Pull the center of the tractor’s quick latch rod downward to remove the lift bracket assembly from the tractor.
CHUTE DEFLECTOR |
DECK ASSEMBLY |
ASSEMBLY |
FASTENERS |
HINGE
BRACKET
FRONT DRIVE |
REAR DRIVE |
SHAFT |
SHAFT |
FRONT LIFT BRKT/ROD ASS’Y.
— SHIPPED ON TRACTOR
Figure 1
A. DECK PREPARATION
WARNING
Do not operate the mower deck without the chute deflector installed and in the down position.
Install the chute deflector onto the right side of the deck over the discharge chute opening as follows:
1.Remove the two carriage bolts and hex flange lock nuts from the deck housing at the discharge chute opening.
2.Position the chute deflector assembly on the deck above the discharge opening, aligning the two holes in the hinge bracket with the holes in the deck housing.
3.Insert the carriage bolts from the underside of the deck and through the holes in the hinge bracket. Secure with the two hex flange lock nuts (See Figure 2).
Hex Flange Lock Nuts
& Carriage Bolts
CHUTE
DEFLECTOR
Figure 2
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