Cleveland 24-CGA-10.2 Service Manual

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Statement of Responsibilities

This document is for use by experienced and trained Qualified Cleveland Range, LLC Authorized Service Representatives who are familiar with both the safety procedures, and equipment they service.

Cleveland Range, LLC assumes no liability for any death, injury, equipment damage, or property damage resulting from use of, improper use of, or failure to use the information contained in this document.

Cleveland Range, LLC has made every effort to provide accurate information in this document, but cannot guarantee that this document does not contain unintentional errors and omissions.

The information in this document may be subject to technical and technological changes, revisions, or updates.

Cleveland Range, LLC assumes no liability or responsibility regarding errata, changes, revisions, or updates.

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, OSHA regulations, and disconnect / lock out / tag out procedures for all utilities including steam, and disconnect / lock out / tag out procedures for gas, electric, and steam powered equipment and / or appliances

All utilities (gas, electric, water and steam) should be turned OFF to the equipment and locked out of operation according to OSHA approved practices during any servicing of Cleveland Range equipment

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to maintain up-to-date knowledge, skills, materials and equipment.

SteamCraft ® Gemini TM 6

SHORT SERIES PRESSURELESS STEAMER, TWIN, INDEPENDENT GAS-FIRED GENERATORS

Cleveland Standard Features

54.5” (1385mm) height to top of upper compartment (lower height makes maintenance easier by lowering the descaling ports)

Each compartment has cooking capacity for 3 each 12˝ x 20˝ x 212˝ Steam Table Pans

Doors hinged left and the controls on the right

High efficiency independent Power Burner Steam Generators 50,000 BTU's for each compartment

Each steam-cooking compartment is independently operated and controlled by a separate stainless steel steam generator, gas valve, Power On/Off Control Levers and a Exclusive, Remote Probe-Type Water Level Control

Easy Access Cleaning Port: Each generator has a deliming port located on the outside, top of the unit

Generator Cleaning Light for each compartment warns the operator to delime generator

Generator Steam Standby Mode: Holds generator at a steaming temperature, allows unit to start cooking quickly

Each compartment has one, 60-Minute Electro-Mechanical Timer with "SureCook" load compensating feature. Manual Bypass Switch for constant steaming.

Durable 14 Gauge, 304 Stainless Steel construction for compartment door, cooking cavity and steam generator

Exclusive Gemini Drain/Power Control System:

Manual 1/2 inch "Ball Valve" type drain that controls main power On/Off and automatically fills generator (located on the control panel)

Exclusive Brass Steam Jets distribute steam even throughout cooking compartment

Easy, Front -Access Generator Controls comes with a pullout drawer for simple servicing of unit

6˝ Stainless Steel Adjustable Legs with Flanged Feet

Approvals: CSA (AGA, CSA) and U.L/NSF#4

Compartment Steam Shut-Off Switch when compartment door is opened

Options & Accessories

Electronic Timer with Compensating Feature (ETC)

On/Off Steam Switch Controls, no timer (MC)

Propane Gas (PG)

Cleveland Range, LLC

MODEL: 24CGA6.2S

ITEM NUMBER __________________________________________

JOB NAME / NUMBER __________________________________

Short Form Specifications

Cleveland SteamCraft GeminiTM Model 24CGA6.2S, 54.5" high, Two compartment steamer. Independent steam generators, 50,000 BTU's input per compartment. "SureCook" electro mechanical timer with load compensating feature. Gas valve and water level control system. Exclusive remote probe-type water level controls. Exclusive Brass “Steam Jet” distribution system. Twopiece free-floating compartment door. 14 gauge stainless steel cavity and door. Pullout service drawer for controls and Gemini Drain/Power Control System.

Dissolve ® Descale Solution, 6 one gallon container w/quart markings (106174)

Water Filters

SECT. IV PAGE 11 0104

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Ph: 1-216-481-4900 Fx: 1-216-481-3782

Visit our Web Site at www.clevelandrange.com

Cleveland 24-CGA-10.2 Service Manual

 

 

 

 

WATER QUALITY

 

 

 

 

 

REQUIREMENTS

 

 

 

 

 

The quality of water varies

 

37.13"

 

 

greatly

from

region

to

 

 

 

region. Steam equipment

33.13"

(943mm)

 

 

 

 

 

generators

 

must

 

be

(842mm)

 

 

 

drained daily and chemi-

D

 

 

 

C2 C1

17.43"

 

 

cally descaled periodically

12.76"

 

 

to ensure proper operation.

(443mm)

 

 

(324mm)

 

 

To minimize service prob-

15.06"

 

 

lems caused by the accu-

(383mm)

 

 

 

 

 

 

mulation of minerals and

5.00"

4.00"

 

 

chemicals in water review

(127mm)

(102mm)

 

 

the following quality guide-

4.87"

 

 

 

 

3.00" TYP

 

lines with

a

local

water

(124mm)

 

 

 

(76mm)

12.00"

treatment specialist. Inlet

7.75"

 

(197mm)

 

 

(305mm)

water that is beyond these

 

 

 

10.44"

OPERATING

24.00"

 

specified guidelines should

(265mm)

 

CLEARANCE

 

be treated to achieve these

20.63"

(508mm)

 

(524mm)

SECONDARY

 

 

acceptable

limits.

Total

20.88"

 

 

Dissolved Solids less than

(530mm)

CLEARANCE

 

 

 

 

60 ppm, Alkalinity less than

 

 

 

 

 

 

 

 

20 ppm, Silica less than 13

 

 

13.25"

ppm, pH factor greater

 

 

(337mm)

than 7.5,

Chlorine

less

 

 

 

 

 

2.06"

 

 

than 30 ppm.

 

 

 

 

(52mm)

 

10.00"

 

 

 

 

 

 

 

 

 

(254mm)

 

 

 

 

 

 

 

 

 

Each Compartment has

 

4.75"

 

 

 

Capacity for:

 

 

 

 

(121mm)

 

 

 

• Three

212˝ x 12˝ x 20˝

 

20.36"

 

 

 

Steam Table Pans

 

 

(517mm)

 

 

 

• Six 1˝ x 12˝ x 20˝

 

 

13.88"

 

 

 

 

 

(353mm)

 

 

 

Steam Table Pans

 

 

 

 

 

 

• Two 4˝ x 12˝ x 20˝

 

 

 

 

 

 

Steam Table Pans

 

 

 

59.21"

 

 

 

 

 

 

 

 

 

(1504mm)

 

 

 

 

 

 

 

 

 

 

20.50"

7.34"

 

 

 

 

 

 

 

 

(521mm)

(186mm)

 

 

 

 

 

 

 

 

 

 

5.00"

 

 

 

 

 

 

 

 

 

(127mm)

 

 

 

 

 

17.25" TYP

 

 

 

6.60"

 

 

 

 

 

(438mm)

 

 

 

 

 

 

 

 

 

 

 

 

(168mm)

 

 

 

 

 

6.13"

 

 

 

 

 

 

 

 

 

(156mm)

 

 

 

 

 

 

 

 

21.50"

 

30.25"

 

 

 

 

 

 

 

(546mm)

 

(768)

 

 

 

 

 

 

 

24.00"

 

33.13"

 

 

 

 

 

 

 

(610mm)

 

(842)

 

 

 

 

 

 

 

 

GAS

 

ELECTRIC

C COLD WATER

CLEARANCE

D DRAINAGE

114˝ IPS line size, 34˝ connection

120V-1Phase, 60 Hz.

35 psi minimum

RightRIGHT- 3”, Left= 12- 3”,.00˝

112˝ dia.

 

 

 

 

 

Rear - 3”

 

NATURAL

PROPANE

BTU

2 Blowers & Controls

60 psi maximum

LEFT = 3.00˝

Do not connect other

 

 

 

 

 

(12” on control side if

 

Piping 34˝ N.P.T.

Piping 34˝ N.P.T.

50,000 each

150 watts each

C2 38˝ dia. NPT for Generator

adjoiningREARwall= or3.00˝

units to this drain

Supply pressure

Supply pressure

Generator,

 

C1 38˝ dia. NPT for Condenser

equipment is over 30”

 

 

Allow 6˝ space min.

 

 

 

 

 

 

high for service access)

 

4.50˝ W.C. Min.

11.00˝ W.C. Min.

100,000 total

 

 

from rear and sides

Drain must be vented

14.00˝ W.C. Max.

14.00˝ W.C. Max.

 

 

 

Contact factory

 

 

 

 

When located near

 

 

 

 

 

 

for variances to

Do not use PVC pipe

 

 

 

 

 

combustible walls

 

 

 

 

 

clearances.

 

Manufacturer must be notified if unit will be used above 2,000 feet

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted.

Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.

Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are UL/NSF#4 and CSA (AGA, CGA).

(NOT TO SCALE) SECT. IV PAGE 12 0104

Litho in U.S.A.

SteamCraft ® Gemini TM 10

TWO COMPARTMENT FLOOR MODEL DESIGN PRESSURELESS CONVECTION STEAMER

TWIN, INDEPENDENT GAS-FIRED GENERATORS

Cleveland Standard Features

Cooking Capacity for up to ten 12˝ x 20˝ x 2 1/2˝ deep Cafeteria Pans, five each compartment.

Totally independent cooking compartments, each has its' own generator, gas valve and water level controls - no shared components

Exclusive High Efficiency Gas Power Burner (forced air) Generator: Produces more steam for faster cooking while lowering operating costs (72M BTU's per compartment)

Easy Access Cleaning Port: Each generator has a deliming port located on the outside, top of the unit

Generator Cleaning Light for each compartment warns the operator to delime generator

Instant Steam Standby Mode: Holds generator at a steaming temperature, allows unit to start cooking instantly

Each compartment has one, 60-Minute Electro-Mechanical Timer with load compensating feature. Manual Bypass Switch for constant steaming.

Durable 14 Gauge, 304 Stainless Steel construction for compartment door, cooking cavity and steam generator

Exclusive Two-Piece Compartment door: Slammable, self-adjusting door provides and airtight seal, reversable door gasket for extended life

Exclusive Gemini Drain/Power Control System: Simple, reliable 1/2" ball valve style drain automatically turns power ON/OFF

Exclusive Brass Steam Jets distribute even-high velocity steam throughout cooking compartment for faster cooking times

Easy, Front -Access Generator Controls comes with a pullout drawer for simple servicing of unit

6˝ Stainless Steel Adjustable Legs with Flanged Feet

Approvals: CSA (AGA, CSA) and U.L/NSF#4

Compartment Steam Shut-Off Switch (SCS)

Options & Accessories

Electronic Timer with Compensating Feature (ETC)

On/Off Steam Switch Controls, no timer (MC)

Cleveland Range Inc.

MODEL: 24-CGA-10.2

ITEM NUMBER __________________________________________

JOB NAME / NUMBER __________________________________

Short Form Specifications

Shall be Two Compartments, Cleveland Convection Steamer series SteamCraft GeminiTM 10, Model 24-CGA-10.2, Twin Gas Atmospheric Steam Generator, 72M BTU"s input per compartment. Independent steam generator, gas valve and water level control system.

Automatic Generator Blowdown. Steam Generator with Automatic Water Fill on start up. Exclusive remote probe-type water level controls. Exclusive Brass “Steam Jet” distribution system. Two-piece freefloating compartment door. Type 430 Stainless Steel exterior and cooking compartments. Pullout service drawer for controls and Gemini Drain/Power Control System. Exclusive Cold Water Condenser design. Choice of Compartment Controls. Manual

Propane Gas (PG)

Dissolve ® Descale Solution, 6 one gallon container w/quart markings (106174)

Water Filters

SECT. IV PAGE 13 0402

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Ph: 1-216-481-4900 Fx: 1-216-481-3782

Visit our Web Site at www.clevelandrange.com

Each Compartment has capacity for:

• Five, 12˝ x 20˝ x1⁄˝2 deep Cafeteria Pans.

WATER QUALITY

REQUIREMENTS

The quality of water varies greatly from region to region. Steam equipment generators must be drained daily and chemically descaled periodically to ensure proper operation. To minimize service problems caused by the accumulation of minerals and chemicals in water review the following quality guidelines with a local water treatment specialist. Inlet water that is beyond these specified guidelines should be treated to achieve these acceptable limits. Total Dissolved Solids less than 60 ppm, Alkalinity less than 20 ppm, Silica less than 13 ppm, pH factor greater than 7.5, Chlorine less than 30 ppm.

A B DE

 

 

 

 

 

 

ELECTRIC

C COLD WATER

 

CLEARANCE

D DRAINAGE

 

 

1 ⁄4˝ IPS line

(13mm) connection

120V-1Phase, 60 Hz.

35 psi minimum

 

 

 

1 ⁄2˝ dia.

 

 

 

RIGHT = 3˝ operating,

 

 

1

 

 

 

 

 

 

 

Right - 3”, Left - 3”,

 

1

 

 

 

 

 

 

 

 

 

 

Rear -3”

 

 

 

 

NATURAL

 

PROPANE

BTU

2 Blowers & Controls

60 psi maximum

 

12˝ if adjoining wall or

 

Do not connect other

 

 

 

 

 

 

 

 

 

 

(12” on control side if adjoining

 

 

 

 

Piping 34˝ N.P.T.

 

Piping34˝ N.P.T.

 

 

 

 

 

 

 

 

72,000 each

150 watts each

 

 

wall or equipmentLEFT =is over30”

 

units to this drain

 

 

Supply pressure

 

Supply pressure

Generator,

 

One (E) 1/4" dia.

 

high for service access)

 

 

 

 

 

 

 

REAR = 3˝

 

 

 

 

4.50˝ W.C. Min.

 

W.C. Min.

144,000 total

 

NPT for Generator

 

Allow 6˝ space min.

 

Drain must be vented

 

 

 

 

 

 

 

 

 

 

Contact factory

 

 

 

 

14.00˝ W.C. Max.

 

W.C. Max.

 

 

 

 

 

for variances to

 

 

 

 

 

 

 

 

 

 

from rear and sides

 

 

 

 

 

 

 

 

 

 

One (D) 1/4" dia

 

clearances.

 

Do not use PVC pipe

 

 

 

 

 

 

 

 

 

when located near

 

 

 

Manufacturer must be notified if unit will

 

 

 

NPT for Condenser

 

combustible walls

 

 

 

 

be used above 2,000 feet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted.

Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.

Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are UL/NSF#4 and CSA (AGA, CGA).

(NOT TO SCALE) SECT. IV PAGE 14 0402

Litho in U.S.A.

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