Cleveland 21-CET-16 Service Manual

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Statement of Responsibilities

This document is for use by experienced and trained Qualified Cleveland Range, LLC Authorized Service Representatives who are familiar with both the safety procedures, and equipment they service.

Cleveland Range, LLC assumes no liability for any death, injury, equipment damage, or property damage resulting from use of, improper use of, or failure to use the information contained in this document.

Cleveland Range, LLC has made every effort to provide accurate information in this document, but cannot guarantee that this document does not contain unintentional errors and omissions.

The information in this document may be subject to technical and technological changes, revisions, or updates.

Cleveland Range, LLC assumes no liability or responsibility regarding errata, changes, revisions, or updates.

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, OSHA regulations, and disconnect / lock out / tag out procedures for all utilities including steam, and disconnect / lock out / tag out procedures for gas, electric, and steam powered equipment and / or appliances

All utilities (gas, electric, water and steam) should be turned OFF to the equipment and locked out of operation according to OSHA approved practices during any servicing of Cleveland Range equipment

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to maintain up-to-date knowledge, skills, materials and equipment.

Cleveland 21-CET-16 Service Manual

 

 

 

 

 

 

 

 

Cleveland Range, LLC

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

 

 

Ph: 1-216-481-4900 Fx: 1-216-481-3782

Visit our Web Site at www.clevelandrange.com

 

 

 

 

 

 

CLEVELAND RANGE 21CET16

SEQUENCE OF OPERATIONS

Mechanical Timer

1.Supply power is sent to the primary of the main transformer.

115 VAC is sent from the secondary of the main transformer to the on/off rocker,

1.To turn the unit on, depress the red on/off rocker switch.

115 VAC is sent to the red indicator light.

115 VAC is sent to the normally open drain valve closing it.

115 VAC is sent to H and N of the water level board

2.With the water level board energized and no water in the generator

After a 5 second delay, 115 VAC is sent from the FILL terminal to the fill solenoid.

The fill solenoid opens and the generator fills through the drain valve.

The water fills to the low probe shorting it to ground

115 VAC is sent from the HEAT terminal to the timed manual switch.

115 VAC is sent to the preheat thermostat.

115 VAC is then sent through the high limits to the coil of condensate solenoid.

The condensate solenoid opens sending cold water down the compartment drain.

115 VAC is also sent through the high limits to the coil of the contactor.

When the contactor is energized supply voltage is sent to both of the elements.

The heat circuit will stay energized until the preheat thermostat opens at 185 degrees.

3.When the timed/manual switch is in the timed position and time is on the timer

115 VAC is sent from the timer to the coil of the R2 relay

The R2 relay energizes

R2B contacts close and 115 VAC is sent to the motor of the timer

R2A contacts close and 115 VAC is through the optional door switch to the normally closed contacts of the high limits

115 VAC is then sent through the high limit to the coil of condensate solenoid and the coil of the mercury contactor.

115 VAC is sent to the clean light timer.

When the clean light timer times down 115 VAC is sent to the clean light switch.

When the clean light switch is depressed the clean light timer is reset.

4.When the contactor is energized supply voltage is sent to both of the elements.

5.When the timer times out 115 VAC is sent to the 3 second timer and then to the buzzer for 3 seconds.

6.When the water level reaches the high probe then 115 VAC is removed form the FILL terminal and the fill solenoid is turned off.

7.After the water level drops below the high probe for 5 seconds 115 VAC is sent to the FILL terminal again.

8.The red on/off rocker switch is depressed and the unit is turned off.

115 VAC is removed from the timer and heat circuits.

115 VAC is removed from the normally open drain valve allowing the steamer to drain.

115 VAC is sent to the 3-minute timer and the fill solenoid is energized for 3 minutes flushing the drain.

STEAMCRAFT 5.1 MECHANICAL TIMER

 

 

CUSTOMER CONNECTION

 

TB

380/415V 3Ø W / NEUTRAL

 

 

L1

 

TO

L2

 

 

CONTACTORS

 

 

L3

 

 

N

 

FUSEBLOCK

 

 

 

 

TO H1

 

 

FU

 

 

FU

 

 

TO H4

 

 

 

 

 

 

 

 

 

 

 

HEATING ELEMENTS

TB

 

 

 

 

CONTACTORS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

 

 

 

 

 

 

 

 

 

 

 

L2

 

 

 

 

 

 

 

 

 

 

 

L3

 

 

 

 

 

 

 

 

 

 

 

CUSTOMER

 

 

 

 

 

 

 

 

 

 

 

CONNECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSEBLOCK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRYING ELEMENT

 

 

 

 

FU

 

 

 

 

TB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU

 

 

 

 

 

 

 

 

 

 

 

 

H4

 

H1 PRIMARY

 

 

RESET CIRCUIT

 

 

 

TRANSFORMER

 

BREAKER

 

X1

 

X2 SECONDARY

 

 

 

 

 

 

 

 

BLK

 

 

 

 

 

 

120V

 

 

 

WHT

DESCALE

 

 

 

 

 

L

 

L

 

 

 

TIMER

3

2

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

1

 

NO

NO

DESCALE INDICATOR

 

7 8

6

 

& RESET SWITCH

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

FILL VALVE

 

 

 

 

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER SWITCH

3 MIN TIMER

 

POWER ON

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEAT

WATER

 

 

 

 

 

 

 

 

 

FILL

BOARD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

N

XL HI C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO

 

 

 

 

 

 

 

 

 

 

 

PROBES

MANUAL

TIMED

MANUAL

 

TIMED

 

 

 

 

 

 

 

R2B

 

 

 

 

 

 

 

 

 

 

C

NO

 

 

R2

 

 

3 SEC TIMER

 

 

 

 

 

 

 

 

 

 

 

 

 

C NO

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

BUZZER

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

C

 

 

 

1

 

 

 

 

 

 

R2A

 

DOOR

 

 

 

 

 

NC

NO

 

 

 

 

 

 

 

 

 

SWITCH

 

 

R1

 

 

 

 

 

 

(SCS OPT)

 

 

 

 

 

 

 

 

 

 

( OPT )

 

 

 

 

 

 

 

 

 

 

 

ELECTRO-MECHANICAL

 

 

 

 

 

 

 

 

 

TIMER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACTOR

 

 

 

 

 

 

 

 

 

 

 

CONTACTOR

THERMAL SWITCH

HI LIMIT

( HEAT STANDBY )

SWITCHES

INTERMITTENT

 

BLOWDOWN OPTION

CONDENSER

R1

VALVE

C NC

DRAIN VALVE

 

2 1

3

L106380 G

19

 

 

 

 

BLK

 

3

 

17

2

BLK

 

1

 

PNK

 

18

 

LT BLU

 

LT BLU

 

 

C

NO

ORN

 

27

 

 

 

 

 

 

 

 

 

 

NC

 

 

R2

ORN/BLK

BLU

 

 

 

 

 

 

 

 

 

PNK

 

 

 

 

LT

 

 

 

 

 

WHT

WHT/BLK

 

 

 

BLK

 

 

2

 

 

 

 

 

1

 

 

 

 

 

 

 

 

STEAMCRAFT 5.1 MECHANICAL TIMER

 

 

 

 

6

 

 

 

BLK

 

 

BLU

RED

 

 

 

 

BLK

 

FU

 

H1

H3

H2 H4

 

 

REMOVED W / OPTIONAL

 

 

 

 

 

 

120

 

 

 

 

 

 

DOOR SWITCH ( SCS )

 

 

H1 H3 H2 H4

 

FU

 

 

208/240

 

 

 

ORN

 

 

 

 

 

X2

 

X1

JUMPER POSITION

25

26

 

 

YEL

 

WHT/BLU

 

 

 

 

14

FOR 480 V

 

 

 

 

 

 

OPERATION

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

ORN

N H HEATFILL

YEL

WHT/RED BLU

RED

 

 

 

 

 

 

 

 

 

WHT

BLK

9

XL

HI

C

 

 

 

 

 

GRN

 

 

 

 

RED

 

 

 

 

BLK

 

15

22

L1

L2

L3

 

 

 

23

21

CUSTOMER CONNECTION

 

 

 

YEL

BLK

7

 

ORN

 

WHT/BLK

BLK

1

2

3

4

5

6

24

 

RED

 

 

 

 

 

 

 

 

 

 

 

GRA

N

 

 

 

 

 

 

 

WHT/RED

 

 

WHT/RED

 

 

 

 

RED

 

 

 

 

 

WHT/BLK

8

 

 

WHT/RED

 

 

BLU BLU WHT/BLU

 

 

 

 

BLU

 

 

 

 

 

RED

 

 

 

 

 

 

 

 

 

BLK

PRP

BLK

 

 

 

 

 

 

 

 

WHT/GRA

 

 

 

 

 

 

 

 

 

WHT/BLU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

3

 

 

PRP

 

 

 

 

 

 

3

 

 

BLK

 

 

 

 

 

 

 

2

 

 

 

 

 

GRN

 

 

 

 

 

BLK

 

 

 

 

 

 

 

1

 

 

COND

12

FILL

 

 

 

 

 

3

2

 

11

 

 

 

 

WHT

1

 

 

 

BLK

 

 

 

 

4

 

 

 

 

 

16

 

WHT/RED

5

 

6

 

 

 

 

BLK

 

 

7 8

5

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

TAN

 

 

 

 

 

 

 

PRP

 

 

 

 

 

 

 

 

 

 

 

 

 

TAN

 

 

 

 

 

 

 

PARTS LIST

 

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

BLK

 

 

 

1

19993 - POWER SWITCH

12

22218 - WATER SOLENOIDS

 

 

 

 

 

 

 

INTERMITTENT BLOWDOWN OPTION

 

2

104224 - TIMED/MANUAL SWITCH

13

103731 - HI LIMIT SWITCHES

 

 

3

20478 - 3 MIN TIMER

14

20535 - TRANSFORMER

 

 

 

 

 

 

 

 

 

 

 

ORN

4 19994 - DESCALE INDICATOR RESET SW

15

103905 - CONTACTORS

 

WHT/RED

 

 

 

 

 

 

 

20

TO

5

106911 - DESCALE TIMER

16

108331 - RESET CIRCUIT BREAKER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

THERMAL SWITCH ( HSB )

6

108880 - DOOR SW (MAGNETIC)

17

20477 - 3 SEC TIMER

27

 

 

7

105789 - THERMAL SWITCH ( HSB )

18

110198 - MOTORIZED TIMER

 

RED

 

 

 

 

 

PRP

 

GRN

 

8

44168 - TERMINAL BLOCK

19

41350 - BUZZER

 

 

 

 

9

107239 - PROBE

 

 

 

 

 

RED

 

20

106541 - INTMT BLOWDOWN TIMER

 

 

 

 

TO

 

 

PRP

 

 

TIMED/MANUAL

10

107241 - WATER BOARD

21

20304 - GROUND LUG

8

 

 

 

SWITCH

N

WHT/RED

11

( THRU SCS )

11

22221 - DRAIN VALVE

22

101540 - END SEGMENT

 

 

 

 

RED

 

 

 

 

 

HEATER

ELEMENTS

RED

 

WHT

 

BLK

TOP

WHT

 

BLK

 

RED

 

RED

 

WHT

BOTTOM

BLK

 

WHT

 

BLK

 

RED

 

WHT DRYING

WHT ELEMENT

NOTE:

HEAVY WIRE LINES INDICATES 12 AWG HI - TEMP WIRE

23101541 - TERMINAL BLOCK SECTIONAL

24109240 - 6 POLE TERMINAL BLOCK

25109374 - FUSEBLOCK

26109380 - FUSE, 3.5 A ( FOR 208 V &

240 V UNITS )

109381 - FUSE, 1.5 A ( FOR 480 V UNITS )

27 105966 - RELAY

( SEE RATING PLATE )

P106380 G

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