Clarke CDS 1V, 6462021 User guide

DETAIL SANDER

MODEL NO: CDS1V

PART NO: 6462021

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS DL0422 - Rev 3

INTRODUCTION

Thank you for purchasing this CLARKE Sander, which is designed only for DIY
use.

Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.

Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.

SPECIFICATIONS

Model Number CDS1V

Rated Voltage 230V~50Hz

Power Input 280W

Duty cycle classification S1

Insulation class II

Speed Range 3000 - 10000 orbits/min

Sound Power Level LWA 87 dB(A), Uncertainty Factor (K) 3 dB(A)

Weight 1.5 kg

Vibration 7.1 m/s

Dimensions (L x W x H) 350 mm x 90 mm x 125 mm

Sanding Pad size 90 x 90 x 90 mm D-shape

2 Uncertainty Factor (K) 1.5

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POWER TOOL SAFETY WARNINGS

WORK AREA

1. Keep the work area clean and well lit. Cluttered and dark areas invite
accidents.

2. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids or gases. Power tools create sparks which
may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.

ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use adaptor plugs with earthed (grounded) power tools. Unmodified

plugs and matching outlets will reduce the risk of electric shock.

2. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.

3. Do not abuse the cable. Never use it for carrying, pulling or unplugging the
power tool. Keep the cable away from heat, oil, sharp edges or moving
parts. Damaged or entangled cables increase the risk of electric shock.

4. When operating a power tool outdoors, use an extension cable suitable for
outdoor use. Use of a cable suitable for outdoor use reduces the risk of
electric shock

5. If operating the power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in personal injury.

2. Use safety equipment. Always wear eye protection. Safety equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.

3. Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Carrying power tools with your finger on the switch or plugging
in power tools that have the switch on invites accidents.

4. Remove any wrench before turning the power tool on. A wrench left
attached to a rotating part may result in personal injury.

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5. Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.

6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.

POWER TOOL USE AND CARE

1. Do not force the power tool. Use the correct accessories for your
application. The correct power tool will do the job better and safer at the
rate which it was designed for.

2. Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.

3. Disconnect the plug from the power source before changing accessories,
or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.

4. Store idle tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate it. Power tools
are dangerous in the hands of untrained users.

5. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power
tool’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.

6. Use the power tool and accessories in accordance with these instructions

and in the manner intended, taking into account the working conditions
and the work to be performed. Use of the power tool for operations

different from intended could result in a hazardous situation.

7. The performance of this tool may vary, depending upon variations in line
voltage. Extension cable usage may also affect performance.

SERVICE

1. Have your power tool serviced by qualified service personnel using only
identical replacement parts. This will ensure that the safety of the power

tool is maintained.

ADDITIONAL SAFETY WARNINGS FOR SANDERS

1. Secure the workpiece to a stable platform. Holding the workpiece by hand
or against your body may lead to loss of control.

2. Dust arising from sanding may endanger the health of the operator and
possible bystanders. Wear a dust mask and ensure that persons entering
the work area are also protected.

3. Remove all dust after sanding.

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4. Take care when sanding lead based paint or when sanding wood or metal
which may produce toxic dust, - do not let children or pregnant women
enter the work area.

VIBRATION

The declared vibration values stated in the specification have been measured
in accordance with a standard test method provided by EN 60745 and may
be used for comparing one tool with another. The declared vibration emission
value may also be used in a preliminary assessment of exposure.

WARNING: THE VIBRATION EMISSION VALUE DURING ACTUAL USE OF THE
POWER TOOL CAN DIFFER FROM THE DECLARED VALUE DEPENDING ON
THE WAYS IN WHICH THE TOOL IS USED. THE VIBRATION LEVEL MAY
INCREASE ABOVE THE LEVEL STATED.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as waste.
All unwanted accessories and packaging should be sorted and
taken to a recycling centre for disposal in a manner which is
compatible with the environment.

Through purchase of this product, the customer is taking on the obligation to
deal with the WEEE in accordance with the WEEE regulations in relation to the
treatment, recycling & recovery and environmentally sound disposal of the
WEEE.

In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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ELECTRICAL CONNECTIONS

Plug must be BS1363/A approved.

Always fit a 5 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.

Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard

.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE

If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.

•The Blue wire must be connected to the terminal which is marked N.

•The Brown wire must be connected to the terminal which is marked L

We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD)

This symbol indicates that this is a Class II product, and does not require
an earth connection.

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OPERATION

FITTING THE SANDING SHEET

1. Select the sanding pad to be used. Only prepared sheets for hook and
loop attachment can be used.

2. Align the sanding sheet so that the holes are correctly aligned with those in
the baseplate (this is necessary for dust extraction). Press the sanding sheet
evenly onto the baseplate to attach it.

3. Plug the sander into the power supply

4. Press the rocker switch to switch the sander ON or OFF.

DUST EXTRACTION

WARNING: HARMFUL OR TOXIC DUST MAY BE PRODUCED WHEN
SANDING LEAD PAINTED SURFACES, WOODS OR METAL. CONTACT WITH,
OR INHALATION OF THESE DUSTS CAN ENDANGER THE HEALTH OF THE
OPERATOR OR BYSTANDERS. CERTAIN DUSTS LIKE OAK AND BEECH ARE
CONSIDERED TO BE CANCEROUS IN CONJUNCTION WITH ADDITIVES IN
WOOD TREATMENTS (CHROMATE, WOOD PRESERVATIVES). ASBESTOS­CONTAINING MATERIALS MAY ONLY BE HANDLED BY EXPERTS.

WARNING: - USE A DUST EXTRACTION DEVICE OR A VACUUM CLEANER.

WARNING: - WORK IN A WELL VENTILATED ROOM. - THE USE OF A DUST
MASK FILTER CLASS P2 IS RECOMMENDED. - OBSERVE LOCAL
REGULATIONS REGARDING THE HANDLING OF CERTAIN MATERIALS.

FITTING THE DUST EXTRACTION ADAPTER OR FILTER

The dust collection attachment (not supplied) is fitted to the duct below the
mains cable.

Fit the dust extraction adaptor by pushing it onto the rear of the sander.

NOTE: The user should still wear a dust mask to prevent the inhalation of dust

particles.

Due to the nature of the sander, some of the dust produced will be forced into
the surrounding atmosphere and will not be collected.

OPERATING TECHNIQUE

1. Always hold the sander securely.

2. Do not exert undue pressure.

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3. Regularly check the condition of the sanding pad and replace when
necessary.

4. On very uneven surfaces or when removing layers of paint, start with a
coarse grit. On other surfaces, start with a medium grit. In both cases,
gradually change to a fine grit for a smooth finish.

5. Always use a sanding sheet that is in top condition;- damaged backing will
cause damage to the base plate. Please note that base plates are NOT
covered by the warranty.

6. Always place the sander on the workpiece before switching ON. This will
prevent the edge of the moving sander from making a scar on the
workpiece.

7. Move the sander evenly and smoothly over the surface of the workpiece
with only light pressure. This helps to produce an even finish and will also
prolong the life of the sanding sheet.

8. Let the sander do the work. Ensure the sander is flat on the work surface
and DO NOT apply excess pressure as this will not only produce an uneven
finish but will overload the motor causing it to burn out.

9. Wait until the sander has stopped completely before putting it down.

10. If the sander is not removing material efficiently, check the sanding sheet. If
the abrasive is worn down replace the sheet. The sanding sheet must
always be stored in a dry place as if it allowed to become damp, the
abrasive particles will detach from the backing sheet and will not abrade.

MAINTENANCE

Your sander will operate over a long period of time with a minimum of
maintenance. Continuous satisfactory operation depends upon proper care.
There are no user-serviceable parts in this sander. The bearings in this sander
are sealed for life and require no maintenance.

Regularly clean the ventilation slots using a soft dry brush or dry cloth. Do not
use any abrasive or solvent-based cleaner.

A damaged power cable should be replaced by your CLARKE dealer or
qualified electrician.

Overloading the sander will also cause overheating. Do not use for heavy duty
work and do not apply excess pressure.

Excessive sparking indicates worn brushes. This problem is quickly remedied
but you should consult your CLARKE dealer for parts and advice.

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DECLARATION OF CONFORMITY - UKCA & CE

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PARTS DIAGRAM

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PARTS LIST

No Description Qty No Description Qty

1 Power cable & plug 1 24 Spur gear 1

2 Cable gland 1 25 Output shaft 1

3 Screw 2 26 Pin 1

4 Cable grip 1 27 Bearing 1

5 Brush holder 2 28 Rear support 1

6 Brush lining 2 29 Front support 1

7 Spring 2 30 Eccentric wheel 1

8 Carbon brush 2 31 Bearing 1

9Speed control 1 32Bushing 1

10 Switch 1 33 Spring 1

11 Pusher 1 34 Nose-piece 1

12 Housing (right) 1 35 Screw 4

13 Label 1 1 36 Backing pad 1

14 Screw 2 37 Washer 1

15 Circuit board 1 38 Screw 3

16 Motor stator 1 39 Felt layer 1

17 Bearing 1 40 Screw 9

18 Motor rotor 1 41 Abrasive pad 1

19 Bearing 1 42 Self tapping screw 1

20 Pin 1 43 Label 2 1

21 Small gear 1 44 Housing (left) 1

22 Nut 1 45 Moulding 1

23 Bearing 1

The following sanding sheets are available from your Clarke dealer.

Item Part No

5 x P60 grit Sanding sheets 6502066

5 x P80 Sanding sheets 6502067

5 x P120 Sanding sheets 6502068

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