Clarke CDP 301B, 6505550 User guide

Page 1
SERIAL No....................
0514
Page 2
For Spare Parts and Service, please contact your nearest dealer, or CLARKE
For Spare Parts and Service, please contact your nearest dealer, or CLARKE
International, on one of the following numbers.
International, on one of the following numbers.
PARTS & SERVICE TEL: 020 8988 7400
PARTS & SERVICE FAX: 020 8558 3622
PARTS & SERVICE TEL: 020 8988 7400
PARTS & SERVICE FAX: 020 8558 3622
or e-mail as follows:
or e-mail as follows:
When disposing of this product, do not dispose of with general household waste. It must be disposed of
according to law at a properly recognised waste disposal facility
2
Page 3
INTRODUCTION
Thank you for purchasing your CLARKE 16mm Drill Press.
Before attempting to operate the machine, please read this instruction manual thoroughly, and follow all directions carefully. By doing so you will ensure the safety of both yourself and others around you, and at the same time, you should look forward to long and trouble free service from your Clarke Drill Press.
GUARANTEE
This product is guaranteed against faults in manufacture for 12 months from date of purchase. Keep your receipt as proof of purchase. This guarantee is invalid if the product has been found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. The reason for return must be clearly stated. This guarantee does not affect your statutory rights.
TABLE OF CONTENTS PAGE
Spare Parts & Servicing ................................................................... 2
Safety Precautions........................................................................... 4
Additional Safety Rules for Drill Presses .......................................... 5
Electrical Connections and Wiring Diagram ................................ 6
Preparation for Use .......................................................................... 7
Description Of Parts ......................................................................... 8
Assembly .......................................................................................... 9
Settings and Adjustments ............................................................. 11
Drill Speed Table ............................................................................ 12
Operation ....................................................................................... 13
Maintenance ................................................................................. 14
Cutting Speed Chart ..................................................................... 15
Trouble Shooting ............................................................................ 16
Specifications ................................................................................. 1 7
Environmental Recycling Policy .................................................... 17
Parts Lists and Diagrams ......................................................... 18 - 21
3
Page 4
GENERAL SAFETY PRECAUTIONS
WARNING
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked, or
ignored, personal injury to the operator, or damage to property may result
1. KNOW YOUR MACHINE. Read the manual carefully. Learn the machines applicationscand limitations, as well as the specific potential hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. EARTH ALL MACHINES. If the machine is equipped with three-pin plug, it should be plugged into a three-pin electrical socket. Never remove the earth pin.
4. REMOVE ALL ADJUSTING KEYS AND WRENCHES. Before starting, form the habit of checking to ensure that keys, wrenches and tools are removed from the machine.
5. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use machinery in damp or wet locations, or expose them to rain. Keep work area well lit.
7. MAKE WORKSHOP CHILDPROOF - with padlocks, master switches etc.
8. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area
9. DON’T FORCE THE MACHINE. It will do the job better and safer, at the rate for which it was designed.
10. USE THE RIGHT TOOL. Don’t force a tool or attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL. Loose clothing, gloves, neckties, rings, bracelets, or other jewellery may get caught in moving parts. Nonslip footwear is recommended. Long hair should be contained.
12. USE SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
13. USE EAR DEFENDERS.
14. DON’T OVERREACH. Keep proper footing and balance at all times.
15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. ALWAYS DISCONNECT THE MACHINE before servicing or changing accessories.
17. CHECK FOR DAMAGE. If part of the machine (eg. A cover or guard), is damaged, it should be carefully inspected to ensure that it can perform its’ intended function correctly. If in doubt, the part should be renewed. Damage to moving parts or major components should be Inspected by a qualified technician before operating the machine. Contact your local dealer for advice.
.
4
Page 5
19. DO NOT STAND ON THE MACHINE. Serious injury could occur if the machine is tipped over. Do not store materials above or near the machine such that it is necessary to stand on the machine to get to them.
20. NEVER operate a machine when under the influence of alcohol, drugs or medication.
21. ALWAYS ENSURE THAT ADEQUATE LIGHTING is available. A minimum intensity of 300 lux should be provided. Ensure that lighting is placed so that you will not be working in your own shadow.
ADDITIONAL SAFETY RULES FOR DRILL PRESSES
WARNING:
THIS MACHINE MUST NOT BE MODIFIED, OR USED FOR ANY PURPOSE OTHER
THAN THAT FOR WHICH IT IS DESIGNED.
1. IMPORTANT: You should not operate this machine unless you are thoroughly familiar with drilling machines and drilling techniques. If there is any doubt whatsoever, you should consult a qualified person.
2. Do not operate the machine until it is completely assembled, and you have read, and understood. this entire manual
3. Ensure the proper electrical regulations are followed, and that the machine is properly earthed.
4. Before switching the machine ON, ALWAYS:-
a. Ensure all chuck keys, spanners and wrenches are removed from the machine.
b. Examine the setup carefully, ensuring that the workpiece is perfectly secure.
c. Ensure your clothing is properly adjusted.
5. Make all adjustments with the power OFF.
6. Always use the correct drilling speeds for the drill size, and the type of material being drilled (see page 15).
7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF and do not leave until it has come to a complete stop.
8. When you have finished with the machine, always remove and store the drill bits.
9. CAUTION: This Drill Press is designed for use with Drill Bits and Morticing attachments ONLY. The use of other cutting tools or accessories could be hazardous.
10. ALWAYS use clamps, or a drill vice bolted to the table, to hold the work. It should NEVER be held in bare hands.
5
Page 6
ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:
As the colours of the flexible lead of this appliance may not correspond with the coloured markings identifying terminals in your plug proceed as follows:
Connect GREEN & YELLOW cord to terminal marked with a letter “E” or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.
Connect BROWN cord to terminal marked with a letter “L” or coloured RED.
Connect BLUE cord to terminal marked with a letter “N” or coloured BLACK.
If this appliance is fitted with a plug which is moulded onto the electric cable (i.e. non­rewirable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most electrical stockists.
5. The fuse in the plug must be replaced with one of the same rating (13 amps) and this replacement must be ASTA approved to BS1363.
Green & Yellow - Earth
Blue - Neutral
Brown - Live
WIRING DIAGRAM
6
Page 7
PREPARATION
On receipt, carefully unpack the components, ensuring that no damage was suffered in transit, and that all parts are accounted for.
The following loose items are to be found in the packing case.
A. Table Assy. B. Column Assy. C. This manual D. 1 X Box of loose parts.
E. Base. F. Head Assy. G. 1 X Bag of loose parts H. Chuck Guard Assy.
Loose Items in Box and Bag
Check the parts against the above list and refer to the following diagrams. Should there be any deficiencies or damage, you should contact your CLARKE dealer immediately .
7
Page 8
Remove all traces of preservative from the components with paraffin or a good quality solvent, and wipe all parts thoroughly with a clean dry cloth. Apply a coating of wax paste or light oil, to the table, column and base, to prevent rust.
Take the necessary precautions when lifting components, considering their weight.
Assistance will be required.
Before use, the machine must be securely bolted to the floor, or, to a strong, heavy workbench of sufficient height so that you do not need to bend your back to perform normal operations.
Ensure the location is adequately lit and that you will not be working in your own shadow.
DESCRIPTION OF PARTS
8
Page 9
ASSEMBLY
ASSISTANCE MUST BE USED WHEN ASSEMBLING THIS MACHINE.
CAUTION!
A. Column Assembly to Base
NOTE: Ideally, the base should be firmly bolted to the
floor or workbench, prior to assembly of other components. The mounting surface must flat, level and capable of supporting the drills’ weight.
1. With the Base on a flat level surface, bolt on the
Column using the 4, M10 Hex head screws provided and tighten them fully.
2. Carefully locate the table in its support and nip up with the table locking handle (Fig.1)
3. Check to ensure the column securing set screws, at the column support, are tight.
4. Fit the crank to the spigot on the crank assembly.
B. Head to Column
NOTE: It may be necessary to unscrew the Head Lock Set Screws (A Fig. 2) slightly to ensure they do not protrude internally as this would prevent the head from sliding fully into position.
1. With assistance, raise the head and locate it on top of the Column.
2. Align the head with the base and firmly secure with the set screws (A), using the wrench provided
3. Locate the three feed handles (Fig. 3) and screw them firmly into the hub of the spindle feed shaft.
C. Chuck Guard Assembly.
Fig. 1
Fig. 2
Fig. 3
NOTE: This operation should be carried out before the
chuck is installed.
Slide the Chuck Guard over the Quill Shaft, turn it so that the pinch bolt faces the front, then nip up the pinch bolt to temporarily secure it in this position, as shown in fig. 4.
IMPORTANT: Ensure the Quill Shaft/Spindle is at the top of its travel.
D. Pulley Cover Knob.
Locate the knob, with pan head screw and attach to the cover, screwing on tightly.
9
Page 10
E. Installing the Chuck.
1. Slide the table up the column and secure it to within 6" of the spindle.
2. Open the jaws of the chuck to their maximum using the chuck key supplied.
3. Put a piece of scrap wood on to the table to protect the chuck nose.
4. Ensuring all parts are thoroughly clean, dry, and burr free, place the chuck over the end of the arbour and pull the spindle down using the feed handles, pressing the chuck jaws hard against the piece of scrap wood until the chuck is forced home. (Fig.4).
5. Turn Chuck Guard through 180° and tighten pinch bolt.
Fig. 4
F. Fitting the Drive Belts.
1. Undo the Belt Tension Locking Screws (one either side of the head - A Fig. 5), and turn the Belt Tension Lever (B - Fig. 5), clockwise to bring the Motor Pulley closer to the Spindle Pulley which will allow the belts to be slipped on with ease.
2. Lightly grease the Idler Pulley Pivot shaft and locate the Idler pulley assemblyin its’ mounting between the Motor and spindle Pulleys.
3. Consult the chart inside the belt cover (duplicated on page 12), and fit the belts in the position corresponding to spindle/drill speed required.
4. Turn the Belt Tension Lever anti-clockwise so that tension is applied to the belts. Tension is correct when the belts deflect by approx. ½” at their centres of run when using reasonable thumb pressure. Lock the motor in this position with the Locking Screws - A.
NOTE:
1. The idler pulley will ‘float’ so that tension is applied equally to both belts
2.
If the belt should slip whilst drilling, adjust the belt tension.
Fig.5
CHECKING THE OPERATION OF THE MICROSWITCH
When closing the cover, check the operation of the Microswitch. It is important that it operates immediately the cover is pulled open, in order to prevent the machine from
operating........NOT when the cover is opened sufficiently for fingers to be inserted.
If necessary, bend the actuating tab, which is attached to the cover, to ensure this.
IMPORTANT:
10
Page 11
SETTINGS and ADJUSTMENTS
1. Table.
The table may be raised, lowered or swivelled about the column, by slackening off the table support locking handle, (Fig.8), adjusting accordingly using the table crank, and re-tightening the locking handle .
If the table assembly moves stiffly when being swivelled about the column, slacken the upper collar grub screw (at the rack) to allow the collar to move very slightly,
Table Support
Locking Handle
Table Tilt Scale
A bevel scale is provided on the table mounting, measured in degrees, to assist in setting the required angle, (Fig.9). For all normal operations, the table should be set to 0°.
To check to ensure the table is entirely square to the drill, insert a piece of straight round bar in the chuck, place a square on the table and bring it up to the round bar. Adjust the table tilt if necessary, so that the table is correctly aligned.
thereby providing a little more clearance between rack and collar. Tighten the grub screw when satisfied.
The table may also be turned on its axis by slackening the pinch bolt at its’ mounting spigot,(Fig.1).
Tilt the table by loosening the Table Tilt Locking Screw beneath the table, tilting to the required position, and re-tightening the screw.
Fig. 7
2. Spindle Depth. (All References are to Fig. 10)
Located around the spindle feed shaft is a Depth Stop Collar, carrying a graduated scale
(A). The collar is capable of turning about the shaft, and may be locked in place by a Locking Screw (B). The graduations are imperial (inches) and metric (mm).
To set a drilling depth:
1. With the power OFF, lower the drill bit so that it contacts the work, and hold in that position.
2. Slacken off the locking screw and turn the collar so that the measurement for the depth of hole required is in line with the pointer (C). Lock the collar in this position using the locking screw.
The drill is now set to drill holes to your pre-determined depth, from that particular start point.
11
Fig.10
Page 12
2. Changing Drill (Spindle) Speed.
Fig. 11
Before changing the speeds, ensure the machine is switched OFF, and disconnected from the mains supply.
1 Undo the Belt Tension Locking Screws (A Fig.
11), one either side of the head, and turn lever B - Fig.5 clockwise to relieve any tension on the belts. Referring to the chart inside the belt cover (which is duplicated below), install the belts in the positions corresponding to the spindle speed required.
2. Lever the motor, on its bracket, away from the head, by turning lever B - Fig.11, anticlockwise so that tension is applied to the belts.
NOTE: The idler pulley will ‘float’ so that tension is equally applied to both belts
Tension is correct, when the belts deflect by approx. ½” at their centre when using reasonable thumb pressure.
Lock the motor in this position using the two Locking Screws (A - Fig. 11).
NOTE: If the belt should slip whilst drilling, adjust the belt tension.
DRILL SPEED TABLE
The table below gives the belt arrangements for given drill speeds. The diagram shows the
belts fitted to A1 and B3, giving a drill speed of 1540 RPM.
A full chart is also located on the inside of the pulley cover.
A
1
2
3
4
SPINDLE PULLEY MOTOR PULLEY
B
1
2
3
4
Spindle Motor Drill Speed Spindle Motor Drill Speed
Pulley Pulley RPM Pulley Pulley RPM
AB A B
1 4 1 180 7 1 2 970
2 4 2 250 8 2 3 1280
3 3 1 300 9 3 4 1410
4 3 2 400 10 1 3 1540
5 2 1 480 11 2 4 2270
6 4 3 580 12 1 4 2740
12
Page 13
OPERATION.
1 . Insert the drill bit into the jaws of the chuck by approx 1", ensuring that the jaws do
not touch the flutes of the drill. Before tightening the chuck, ensure that the drill is centred within the jaws.
2. Ensure the table height and position is set so that drill travel is sufficient for the job in hand.
3. Ensure the work is securely clamped, or held in a drill vice, bolted to the table. Never hold it with bare hands. Severe personal injury may be caused if the workpiece is whipped out of the operator’s hand, and, damage to the machine incurred if the work strikes the column.
If the piece is of irregular shape and cannot be laid flat on the table, it should be securely blocked and clamped.
Any tilting, twisting or shifting, results not only in a rough hole, but also increases drill breakage.
4. For small workpieces, that cannot be clamped to the table, use a Drill Press Vice. The vice must be clamped or bolted to the table.
5. When drilling completely through wood, always position a piece of scrap wood between the workpiece and the table to prevent splintering on the underside of the workpiece as the drill breaks through. The scrap piece of wood must make contact with the left side of the column as shown in Fig 12. In addition, set the depth of drill travel so that the drill cannot possibly come into contact with the table, or, align the table so that the hole in its’ centre is directly in line with the drill bit.
6. When completely satisfied that the setup is sound, lower the Chuck Guard into place, and switch the machine ON, by raising the switch cover, as shown in fig. 13,
and pushing the GREEN ‘I’ button.
To switch OFF, hit the switch cover, which will push the RED ‘O’ button, turning the machine OFF.
NOTE:
a. As a safety feature, the ON/OFF switch is a No Volt
Release type. Therefore, if the power is interrupted whilst the machine is switched ON, it will not automatically start when the power is restored.
b. A Micro switch is provided within the Pulley Cover,
which prevents the machine from operating unless the Pulley Cover is firmly closed.
c. A light is also provided which is built into the head, the
bulb is accessible behind the main spindle (FE Only).
The lightswitch is located on the front panel, directly below the ON/OFF switch (FE Only).
Fig. 12
Fig. 13
CAUTION:
Before changing or checking the bulb, ALWAYS disconnect the
machine from the mains supply.
13
Page 14
REMOVING THE CHUCK
To remove the chuck, pull the spindle down fully, using the feed handles. The slot in the side of the Quill will become visible, as shown in fig. 14. Note the position of the chuck, perhaps by placing a chalk mark, in line with the chuck, on the column, then raise the table so that it is only an inch or so below the position marked.
Place a thick cloth, or similar, on the table to catch the chuck, to prevent damage when it drops, then pull down the spindle once more, until the slot in the Quill tube is visible, Insert the drive wedge into the slot and give it a sharp tap, preferably with a copper hammer. This will break the seal between the quill tube and the arbour, allowing the chuck to fall free, on to the cloth on the table.
To disconnect the chuck from the arbour, give it a sharp tap with a soft head mallet to break the taper seal.
NOTE: Morse taper drills (MT2), may also be used with this machine, and are inserted into the Quill to replace the arbour. Removal is the same as that for removing the chuck.
Fig. 14
MAINTENANCE
For maximum performance, it is essential that the Drill Press is properly maintained. Always inspect before use. Any damage should be repaired, and faults rectified.
Please refer to the trouble shooting chart on page 16. If you are unable to rectify any faults, please contact your local dealer or Clarke International Service Division on 020 8988 7400 for assistance.
Always inspect the machine for damage, and security of components before use. If the mains lead is worn, cut or damaged in any way, it should be replaced immediately.
Monthly (When in constant use)
1. Check tightness of mounting bolts, and head and column securing set screws.
2. Check belt for wear and replace if frayed or damaged in any way.
3. Blow out any dust that may have accumulated in the motor fan.
4. Apply a thin coat of wax paste or light oil to the table and column for lubrication and to help prevent corrosion.
Lubrication
All bearings are packed with grease at the factory and require no further lubrication.
After use
Remove all swarf from the machine and thoroughly clean all surfaces.
Components should be dry, with machined surfaces lightly oiled.
Always remove drill bits, and store in a safe place.
14
Page 15
CUTTING SPEEDS
Factors which determine the best speed to use in any drill press operation are:
1. Kind of material being worked.
2. Size of hole.
3. Type of drill.
4. Quality of cut desired.
Generally, the smaller the drill, the greater the required RPM. In soft material, the speed should be higher than for hard metals.
As a guide, the drill speed for a given drill bit size, is according to the table below.
Speed Range
(RPM)
2740
1410 -
2270
970 -1280 480 - 580
250 - 400 180
in 3/8 1/2 - - - -
Wood
mm 9.5 12.5 - - - -
Zinc in 1/4 3/8 1/2 - - -
Diecast mm 6.4 9.5 12.5 - - -
Alum & in 7/32 11/32 15/32 - - -
Brass mm 5.6 8.75 12 - - -
in 3/16 5/16 7/16 - - -
Plastic
mm 4.8 7.9 11 - - -
Cast Iron in 1/8 1/4 11/32 1/2 - -
& Bronze mm 3.2 6.4 8.75 12.5 - -
Mild Steel in 3/32 5/32 1/4 3/8 1/2 -
& Malleable mm 2.4 4 6.4 9.5 12.5 -
Cast Steel in 1/16 1/8 3/16 5/16 7/16 1/2
& Med Carbon mm 1.6 3.2 4.8 7.9 11 12.5
Stainless in 3/64 1/16 1/8 1/4 3/8 1/2
and Tool Steel mm 1.2 1.6 3.2 6.4 9.5 12.5
15
Page 16
TROUBLE SHOOTING
PROBLEM
Noisy operation (under load)
Excessive drill wobble
Motor won’t start
Drill binds in workpiece
PROBABLE CAUSE REMEDY
A) Incorrect belt tension B) Dry spindle C) Loose pulley D) Worn bearing
A) Loose chuck B) Worn spindle, or bearing C) Worn chuck D) Bent drill
A) Power supply B) Motor connection C) NVR Switch connections D) Faulty switch E) Motor windings burned F) Pulley Cover not closed G) Micro Switch inoperative
A) Excessive feed pressure B) Loose belt C) Loose drill D) Incorrect drill speed. E) Drill profile incorrect for
type of material
A) Adjust tension B) Remove spindle/quill assembly
and lubricate C) Tighten pulley D) Replace bearing
A) Tighten by pressing chuck down
on to a block of wood against the
table. B) Replace spindle shaft or bearing C) Replace chuck D) Renew Drill
A) Check power cord/fuse B) Check motor connections C) Check switch connections D) Replace switch E) Replace motor F) Close pulley cover. G) Check operation of micro switch,
See P10 - and renew if faulty
A) Apply less pressure B) Check belt tension C) Tighten drill with key D) Refer to Cutting Speed chart,
and adjust drill speed accordingly E) Consult an appropriate manual
re. Materials, Drills and Cutting
Angles, and sharpen drill
accordingly.
Drill burns or smokes
Table difficult to raise
A) Incorrect speed. B) Chips are not discharging C) Dull drill or incorrect profile
for material D) Lack of coolant E) Excessive feed pressure
A) Needs lubrication B) Table lock tightened
16
A) Refer to Cutting Speed chart,
and adjust drill speed accordingly B) Clean drill C) As ‘E’ above D) Use coolant whilst drilling E) Apply less pressure
A) Lubricate with light oil B) Loosen clamp
Page 17
SPECIFICATIONS
Motor ................................................................... 230VAC, 50Hz, 1 Phase
Power Rating ............................................. 510Watts
Current Rating .......................................... 2.3Amps
Speed ........................................................ 1400RPM
Fuse Rating .............................................................. 13Amps
No. of Speeds .......................................................... 12
Chuck Capacity ..................................................... 16mm
Spindle Taper .......................................................... MT2
Table Type ............................................................... Round- Dry
Table Dimensions ................................................... 320mm dia.
Table T- Slot Dimensions ........................................ 16x85mm
Max. Spindle Travel ................................................ 80mm
Max. Dist. Chuck to Table (301B) .......................... 378mm
Max. Dist. Chuck to Table (351F & RE) .................. 745mm
Max. Dist. Chuck to Base (301B) ........................... 630mm
Max. Dist. Chuck to Base (351F & RE) ................... 1195mm
Column Dia. ............................................................ 70mm
Quill Tube Dia. ......................................................... 55mm
Dist. Column to Chuck Centre .............................. 167mm
Overall Dimensions(301B) ..................................... 1062x355x605mm
Overall Dimensions (351F & RE) ............................ 1610x355x605mm
Belt Type .................................................................. M24 - 610 x2
Light Bulb Type (RE Only) ....................................... ES 60W(Max) Heavy Duty
Weight (301B) .......................................................... 52.5 kg
WeIght (351F & RE).................................................. 57 kg
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.
17
Page 18
HEAD ASSEMBLY
18
Page 19
HEAD ASSEMBLY PARTS LIST
No. Description Part No.
1 Head w/pointer & trim DD13302001 2 Cable Clamp DD16102014 3 Pan Head Screw M5 3040656 4 Hex. Screw M8 3044500 5 Adjusting Lever DD16102006 6 Motor Support Rod DD16102003 7 Motor Support Rod DD16102002 8 Motor Mount DD16102007A
9 Lockwasher 12mm DDGB93-87 10 Nut Hex. M12 3040603 11 Motor Pulley DD16105005 12 Socket Screw set 3044504 13 Motor DDYL7124-03 14 Hex. Nut M8 3040601 15 Washer M8 DDGB972-85 16 Motor Cable DD16102016B 17 Hex. Screw M8 3040502 18 Belt Tension Locking Screw DD16102005 19 Belt Tension Lever DD16102004 20 Roll Pin DDGB879-86 21 Head Lock Set Screw M8 DDGB80-85 22 Depth Screw Lock DD16104012 23 Knob DD13204011 24 Feed Handle DD13204005 25 Spindle Feed Shaft DD13304001 26 Depth Stop Collar w/Scale DD13304003 27 Stop Pin DD13304010 28 Connector Wire DD13302019 29 Ext. Lockwasher 5mm DDGB8621-87 30 Pan Head Screw M5 3040485 31 No Voltage Switch DDKJD12A 32 Pan Head Screw DDGB845-85 33 Pan Head Screw 3040495 34 Switch Box DD13302008A 35 Screw - Special Set M8 DD13302021 36 Hex. Nut M12 3040603 37 Quill Spring Cap DD16104008 38 Quill Spring DD16104009 39 Quill Spring Retainer DD16104007 40 Quill Spring Seat DD16104006 41 Power Cable DD13302015L 42 Cable Tie DD16102017 43 Allen Key 4mm DDGB5356-86 44 Allen Key 3mm DDGB5356-86 45 Lead DD13302029 46 Light Switch (RE Only) DDRF1001
19
Page 20
PULLEY & SPINDLE
ASSY.
PARTS LIST
No.Description Part No
1 ‘V’ Belt M24 DD16105011 2 Pulley Nut DD13302025 3 Spindle Pulley DD13305009A 4 Pulley Insert DD13302022 5 Ball Brg 17mm 60203 BRG60203 6 Spacer DD13302023 7 Circlip 17mm DDGB8941-86 8 Circlip 11mm DDGB8941-86
9 Ball Bearing 60201 BRG60201 10 Quill Gasket DD13303006 11 Quill DD13303002 12 Ball Bearing 80202 BRG802024 13 Spindle Shaft DD13303001 14 Arbour MT2-JT3 DD20120
No.Description Part No.
15 Chuck JT3 DDJ2216 16 Chuck Key DD16103010 17 Wedge Drift DD16103008 18 Ball Bearing 60202 BRG60202 19 Idler Pulley DD13305006 20 Idler Pivot DD16105007 21 Knob DD16105008 22 Pan Head Screw M5 3040656 23 Pulley Cover w/labels DD13305000 24 Washer HD Screw M6 GB90741-88 25 Foam Washer DD13105009 26 Chuck Guard DD16108001 27 Microswitch DDXN5 28 Microsw. Cover See dealer
20
Page 21
BASE ASSEMBLY
No. Description
1 Column DD16101003B DD16101003 2 Rack DD16101010A DD16101010 3 Hex. Socket Screw Set 3040430 3040430 4 Column Support DD16101002B DD16101002 5 Hex. Socket Screw Set M10 3040508 3040508 6 Base DD13301001 DD13301001 7 Table Support w/indicator DD16101004 DD16101004 8 Crank DD13201009 DD13201009
9 Gear Pin DD16101007 DD16101007 10 Socket Screw Set 3040487 3040487 11 Table Tilt Locking Screw M16 3040440 3040440 12 Table Clamp DD16101013 DD16101013 13 Arm w/Scale DD13301005 DD13301005 14 Table DD16101014A DD16101014A 15 Arm Locking Handle DD16101012 DD16101012 16 Helical Gear DD16101006 DD16101006 17 Worm DD16101008 DD16101008 18 Collar DD16101011 DD16101011
21
Part No. Part No.
CDP301B CDP351F & RE
Page 22
NOTES
Page 23
NOTES
Page 24
Loading...