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Challenger
MT525B-535B-545B-555B-
565B-575B Series
Agricultural Tractors
AGCO - SA - Beauvais - France - RC B562 104 539 |
January 2005 |
|
N° 3378697M1 |
|
Issue 1 |
|
Challenger MT500B EU |
|
English |
OPERATOR INSTRUCTION BOOK
CONTENTS
Chapter 1
TRACTOR IDENTIFICATION
Chapter 2
INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
Chapter 3
INSTRUMENTS AND CONTROLS
Chapter 4
OPERATION
Chapter 5
MAINTENANCE AND ADJUSTMENTS
Chapter 6
SPECIFICATIONS
Chapter 7
ACCESSORIES AND OPTIONS
Chapter 8
TROUBLESHOOTING
Appendix
CONVERSION TABLES
Index
1
2
3
4
5
6
7
8
Challenger MT500B EU
1 . TRACTOR IDENTIFICATION
1
Chapter 1
TRACTOR IDENTIFICATION
Challenger MT500B EU |
1.1 |
1 . TRACTOR IDENTIFICATION
CONTENTS
1.1 - SERIAL NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5
1
Challenger MT500B EU |
1.3 |
1 . TRACTOR IDENTIFICATION
1.4 |
Challenger MT500B EU |
1 . TRACTOR IDENTIFICATION
1.1 - SERIAL NUMBERS
IMPORTANT: WHEN CONTACTING YOUR DEALER OR AGENT, ALWAYS INDICATE YOUR TRACTOR SERIAL NUMBER.
Registration plate (according to country)
Front axle Serial number
1
Z2-095
Fig. 3
"CAT" engine serial number
CE-013-01-05 |
Fig. 1 |
Name plate with serial number (according to country).
MT0041103 |
Fig. 4 |
Cab serial number
CE-014-01-05 |
Fig. 2 |
|
CE-012-01-05 |
Fig. 5 |
Challenger MT500B EU |
1.5 |
1 . TRACTOR IDENTIFICATION
MODEL:..............................................................................
............................................................................................
SERIAL NUMBER: ..............................................................
............................................................................................
ENGINE SERIAL NUMBER:................................................
............................................................................................
OWNER NAME AND ADDRESS (if applicable):
............................................................................................
............................................................................................
............................................................................................
............................................................................................
DEALER: ............................................................................
............................................................................................
............................................................................................
STREET: .............................................................................
TOWN:................................................................................
STATE: ................................................................................
ZIP CODE:...........................................................................
DEALER CODE: .................................................................
............................................................................................
TRACTOR RECEIVED FROM:
(tick one of the following)
................ FACTORY
................ OTHER DEALER (transfer)
1.6 |
Challenger MT500B EU |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
2
Chapter 2
INTRODUCTION - SAFETY INSTRUCTIONS AND
WARRANTY
Challenger MT500B EU |
2.1 |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
CONTENTS
2.1 - NOTE TO THE USER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
2.2 - THIS BOOK MUST ALWAYS BE KEPT WITH THE TRACTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2.5 |
2.3 - WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5
2.4 - SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5
2.5 - SAFETY - ALERT SYMBOLS AND TERMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6
2.6 - TRACTOR AND IMPLEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6
2.7 - MAXIMUM TRAVEL SPEEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2.6 |
2 |
2.8 - INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.7
2.9 - NOTE TO THE OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.7
2.10 - DANGER, WARNING AND CAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
2.11 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.7
2.12 - SAFETY PROCEDURE TO FOLLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.8
2.12.1 For proper operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 2.12.2 Observe the following instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
2.13 - PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.8
2.13.1 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 2.13.2 Damage to the ROPS cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
2.14 - PREPARING FOR SAFE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
2.14.1 Know your equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 2.14.2 Protect yourself . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 2.14.3 Use all available protective and safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 2.14.4 Equipment check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10 2.14.5 Clean the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10 2.14.6 Protect the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11
2.15 - SERVICING THE TRACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11
2.16 - STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11
2.16.1 Warn personnel before starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11 2.16.2 Get on and off the tractor safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11 2.16.3 Safe start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11 2.16.4 Follow recommended start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.12 2.16.5 Controls test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.12 2.16.6 Starting fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.12
2.17 - WORKING SAFELY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.12
2.17.1 Make the right moves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.12 2.17.2 Safety instructions to be observed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.12 2.17.3 Safety of bystanders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.13 2.17.4 Risk of overturning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.13 2.17.5 To avoid side overturns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14 2.17.6 To avoid rear overturns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14 2.17.7 Other risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15 2.17.8 Implements and attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16 2.17.9 Tractor Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16 2.17.10 Road use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.17 2.17.11 Highway code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.17
Challenger MT500B EU |
2.3 |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
2.18 - SAFETY - AFTER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.17 2.19 - DESCRIPTION OF DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.18
2.4 |
Challenger MT500B EU |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
2.1 - NOTE TO THE USER
The purpose of the contents of the present Book (text and illustrations) is to help the user to better master tractor operation and maintenance.
Every vehicle part must be maintained to a certain level in order to remain in perfect operating condition. The utmost has been done to include all settings and adjustments for use in all possible operating conditions. However, special attention is required in certain cases.
Please read this Operator Instruction Book very carefully in order to familiarise yourself with all the operating settings, adjustments and procedures before using the tractor. Always remember that this machine has been designed and tested to work effectively in most operating conditions and that its operation depends on the maintenance it receives. Ask the dealer if certain cases require special attention. His Spare Parts and Service team will be pleased to help and to answer any questions relating to the operation and maintenance of the machine.
WARNING: In some illustrations in this Book, safety guards and protective panels have been removed for the sake of clarity. Never use the tractor if these elements are not in
place. If safety guards and protective panels have been removed for repair purposes, they MUST be refitted before use.
2
2.2- THIS BOOK MUST ALWAYS BE KEPT WITH THE TRACTOR
The present book includes all information available about the product at the time of publication. The manufacturer reserves the right to modify it at any time.
2.3 - WARRANTY
The warranty that applies to this tractor can be found on the purchase order and warranty conditions card given by the dealer at the time of purchase.
As set out by the terms and conditions listed on the purchase order form signed by the buyer and dealer, the vehicle buyer is responsible for all inspections and for transporting the vehicle to and from the dealer.
2.4 - SAFETY
Driver safety is one of the major concerns taken into account when designing and tuning the new tractor. The designers have included as many safety systems as possible. In spite of these precautions, each year a number of accidents happen which could have been avoided by a few seconds consideration and greater care when using agricultural machines and implements.
For this reason you are strongly advised to carefully read and strictly apply the safety instructions set out in this Book.
Challenger MT500B EU |
2.5 |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
2.5- SAFETY - ALERT SYMBOLS AND TERMS
This Safety Alert Symbol means CAUTION! BE ALERT! YOUR SAFETY DEPENDS ON IT!
SAFETY is essential! Why?
The safety alert symbol identifies important safety messages on machines, safety signs, in manuals, or elsewhere. When you see this symbol, be alert to the risk of personal injury or death. Follow the instructions in the safety message.
•ACCIDENTS DISABLE AND KILL
•ACCIDENTS ARE COSTLY
•ACCIDENTS CAN BE AVOIDED
2.6 - TRACTOR AND IMPLEMENTS
The tractor is a source of power - Mechanical - Hydraulic
•On its own, the tractor is of little practical value. Only when used in conjunction with an implement or other attachment does it become a working unit.
•This Operator Instruction Book is compiled to cover the safe working practices when the tractor runs under normal conditions.
•It does not cover all operation and safety instructions relevant to all known implements and attachments that may be fitted at the time of tractor delivery or later.
•It is essential that operators use and understand the relevant instruction books of such implements and attachments.
2.7 - MAXIMUM TRAVEL SPEEDS
DANGER: Road use of agricultural tractors is subject to speed restrictions depending on the bulkiness of the equipment and weight of the transported load. Consult the regulatory
texts in force in the relevant countries.
2.6 |
Challenger MT500B EU |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
2.8 - INTRODUCTION
The present Safety chapter sets out certain typical situations that may be encountered during normal tractor operation and maintenance, and suggests solutions to remedy them. This chapter DOES NOT replace the other safety instructions in the other chapters of this book.
Other precautions must be taken depending on the equipment used and the working conditions on the site or in the maintenance area. The manufacturer is unable to directly control the use, operation, checking, lubrication and maintenance of the tractor. The DRIVER is therefore responsible for applying the safety measures relevant to all these operations.
NOTE: This Book is intended for distribution in North America; it is possible that some default equipment or attachments mentioned are not available in the country where the tractor is used. Please consult your dealer for further information on this subject.
Only use approved attachments and equipment.
2.9 - NOTE TO THE OPERATOR
It is YOUR responsibility to read and understand the Safety chapter in this book before starting your tractor. You must follow these safety instructions that take you step by step through your working day.
In reading this section, you will note that illustrations have been used to highlight certain situations. Each item illustrated is numbered and the same number appears in the text, in parentheses. This number is placed at the end of the written text that refers to the item illustrated.
Remember that YOU are the key to safety. Good safety practices not only protect you, but also bystanders. Study the features in this book with care and make them a working part of your safety program.
Keep in mind that this safety section is written only for this type of machine. Also study the usual protective measures taken when working and in particular -
REMEMBER THAT SAFETY DEPENDS ON YOU. YOU CAN PREVENT SERIOUS INJURY OR DEATH.
CAUTION: This signal, displayed with the word CAUTION, indicates a potentially hazardous situation that, if not avoided, may result in MINOR INJURY.
IMPORTANT: Indicates a special instruction or procedure that, if not strictly observed may cause damage to, or destruction of the machine, the process, or the surroundings.
NOTE: The word NOTE indicates additional information about a subject or procedure for more efficient or con-
venient operation or repair.
2
2.11 - DECALS
WARNING: DO NOT remove or obscure DAN-
GER, WARNING, CAUTION or Instruction
Decals.
Replace any Danger, Warning, Caution or Instruction Decals that are not readable or are missing. Replacement decals are available from your Dealer in the event of loss or damage. The actual location of these Safety Signs is illustrated at the end of this chapter.
If a used tractor has been purchased, refer to the illustrations at the end of this book to ensure that all the safety signs are in the correct position and are readable.
2.10 - DANGER, WARNING AND CAUTION
Whenever you see the words and symbols shown below, used in this book and on decals, you MUST apply their instructions as they relate to personal safety.
DANGER: This signal, displayed with the word DANGER, indicates an imminently hazardous situation that, if not avoided, may result in DEATH OR VERY SERIOUS INJURY.
WARNING: This signal, displayed with the word WARNING, indicates a potentially hazardous situation that, if not avoided, may result in DEATH OR SERIOUS INJURY.
Challenger MT500B EU |
2.7 |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
2.12 - SAFETY PROCEDURE TO FOLLOW
2.12.1 - For proper operation
For proper operation of an agricultural tractor, you must be a qualified and approved operator. To be qualified you must understand the written instructions supplied in this manual, have training, and know the safety rules and regulations for the job.
Some regulations specify that no one under the age of 16 years, for example, may operate power machinery. This includes tractors. It is your responsibility to know what these regulations are, and respect them, in the operating area or situation.
These will include, but are not limited to, the following instructions for safe tractor operation.
WARNING: The operator must not drink alcohol or take any medication that may affect his concentration or coordination. If taking medication, whether prescribed or not, the opera-
tor must seek medical advice as regards his ability to safely operate machinery.
2.12.2 - Observe the following instructions
•DO NOT ALLOW children or unqualified persons to operate your tractor. Keep others away from the working area.
•Always wear your seat belt securely fastened.
•Where possible, avoid operating the tractor near ditches, embankments and holes. Reduce speed when turning, crossing slopes, and on rough, slippery, or muddy surfaces.
•Stay off slopes too steep for safe operation.
•Watch where you are going, especially at row ends, on roads, and around trees.
•Passenger seat is only intended for short periods of use
•Do not allow children in the passenger seat.
•DO NOT PERMIT others to ride on the tractor or the implement unless an approved passenger seat is fitted.
•Only hitch attachments and implements to the drawbar and hitch points recommended, and never above the centre line of the rear axle.
•Operate the tractor smoothly - no jerky turns, starts or stops. When the tractor is stopped, apply the parking brake securely. Lower the implement and remove the ignition key.
•DO NOT MODIFY OR REMOVE any part of the equipment and DO NOT USE attachments unless they are properly matched to your tractor.
2.13 - PROTECTION
2.13.1 - Cab
The ROPS (Roll Over Protective Structure) cab has been designed for this tractor series and meets all the safety and sound legal requirements.
The ROPS cab conforms to the various international safety standards. The ROPS cab must NEVER be drilled or modified to install attachments or implements. Welding on cab components IS NOT PERMITTED. DO NOT attach chains or ropes to the main frame of the cab for pulling purposes. If additional controls or displays are to be added to the operator’s area contact your dealer for information.
The ROPS cab together with the seat belt is effective in reducing injuries during overturn accidents. Wearing the seat belt is an important part of this protection.
•Always wear your seat belt adjusted snugly.
•Check the seat belt for damage. A damaged seat belt must be replaced (Fig. 1).
1 
MT-0011103
Fig. 1
2.13.2 - Damage to the ROPS cab
If the ROPS cab has been damaged as a result of tractor rollover or incident, it must be replaced, NOT repaired. DO NOT use the tractor with a damaged ROPS cab.
2.14 - PREPARING FOR SAFE OPERATION
2.14.1 - Know your equipment
It is important to know the tractor and operation of all its accessories, implements and additional equipment. It is also important to know how to use all the controls, gauges and dials, as well as the rated load capacity, speed range, braking and steering characteristics, turning radius, and operating clearances.
Remember that rain, snow, ice, loose gravel, soft ground, etc. can change the performance of your tractor.
Under poor conditions, slow down and be extra careful, and engage four-wheel drive if fitted.
2.8 |
Challenger MT500B EU |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
Study the DANGER, WARNING and CAUTION safety symbols on your tractor and the information signs also.
READ THIS OPERATOR INSTRUCTION BOOK CAREFULLY BEFORE STARTING THE ENGINE.
STUDY IT BEFORE YOU START WORK (Fig. 2).
Z2-530-05-03
Fig. 2
DO NOT wear loose clothing, jewellery or other items and tie up long hair which could catch on controls or other parts of the equipment.
2
Z2-531-05-03 |
Fig. 3 |
|
Learn where fire extinguishers and first-aid or emergency equipment is kept and where to get help in a hurry. Make sure you know how to use this equipment (Fig. 4).
IF THERE IS SOMETHING IN THE BOOK YOU DON’T UNDERSTAND, ASK SOMEONE (for example your equipment dealer) TO EXPLAIN IT TO YOU.
This book covers general safety practice for agricultural tractors. It must always be kept with the tractor. For extra copies contact your Dealer.
2.14.2 - Protect yourself
Wear all protective clothing and equipment provided or which is appropriate for certain working conditions. Do not take any risks (Fig. 3).
For example, you may need:
•A safety helmet.
•Goggles, or a face shield.
•Hearing protection.
•Respirator or filter mask.
•Inclement weather clothing.
•Reflective clothing.
•Heavy gloves (neoprene for chemicals, leather for rough work).
•Safety shoes.
Fig. 4
2.14.3 - Use all available protective and safety devices
Ensure that all protective devices, guards and safety signals are fitted as required and are in a good condition.
To help keep you and others around you safe, your tractor should be equipped with:
•ROPS cab and safety belt
•PTO guard
•Back rear-view mirror
•SMV warning triangle
•Additional lights and decals
Depending on the work to be carried out, the following accessories may also be required:
Challenger MT500B EU |
2.9 |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
•Fire extinguisher
•Backup alarm
•Any other suitable protective devices
Make sure all required equipment is in place and in good working order. DO NOT remove or disconnect any safety devices.
2.14.4 - Equipment check
Before you begin your working day, take time to check your tractor and ensure that all systems are in good operating condition.
•DO NOT SMOKE while refuelling the tractor. Keep any type of naked flame away (Fig. 5).
•Stop the engine and wait for it to cool before refuelling.
|
Fig. 5 |
|
|
Z2-532-05-03 |
|
|
|
•Check for loose, broken, missing, or damaged parts. Have everything put into good repair. Make certain all safety devices are in place.
•Check the seat belt for damage. A damaged seat belt must be replaced.
•Check that all implements and equipment are correctly fitted and that the tractor and implement PTO ratios (rpm) are respected.
•Check the condition and pressure of tyres (absence of cuts and bulges). Replace worn or damaged tyres. Check the hand and foot brake operation. Adjust if necessary.
•Check the oil level. Add some oil if necessary.
•Perform all servicing procedures outlined in the Maintenance and Adjustments chapter in this book.
•Check that the PTO shaft locking devices are latched.
•Check that the tractor PTO shield and shaft guards are in place and operating properly.
•Check the tractor and implement hydraulic system. Have any leaks or damaged parts repaired or replaced.
WARNING: Diesel fuel or hydraulic fluid under pressure can penetrate the skin or eyes and cause serious personal injury, blindness or death.
Fluid leaks, under pressure, may not be visible. Use a piece of cardboard or wood to detect leaks. DO NOT USE YOUR BARE HANDS. Wear safety goggles for eye protection. If any fluid is injected into the skin, it MUST be surgically removed within a few hours by a doctor familiar with this type of injury (Fig. 6).
D-58 42A
Fig. 6
Before applying pressure to the fuel or hydraulic system, be sure all connections are tight and that lines, pipes, and hoses are not damaged. Before disconnecting fuel or hydraulic lines, be sure to relieve all pressure.
Make sure that all hydraulic lines are correctly installed and not crossed.
WARNING: Liquid cooling systems build up pressure as the engine gets hot. Before removing the radiator cap, stop the engine and let the system cool.
•Check the engine cooling system and add coolant as required.
2.14.5 - Clean the tractor
•Keep work surfaces and engine compartments clean.
•Before cleaning the machine, always lower implements to the ground, place transmission in neutral, engage the parking brake, stop the engine and remove the ignition key.
•Clean footsteps, pedals and floor. Remove grease or oil. Brush away dust or mud. In winter, scrape away snow and ice. Remember - slippery surfaces are hazardous.
•Remove or put away implements, buckets, chains and hooks.
2.10 |
Challenger MT500B EU |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
2.14.6 - Protect the environment
•It is illegal to pollute drains, water courses or soil. Use authorized waste disposal facilities, including civic amenity sites and garages providing facilities for disposal of used oil. If in doubt, contact your local authority for advice.
2.15 - SERVICING THE TRACTOR
•DO NOT SERVICE the tractor while the engine is running or hot, or if the tractor is in motion (Fig. 7).
Z2-534-05-03
Fig. 7
•Before making adjustments to or servicing the electrical system, disconnect the battery cables, negative (-) cable first.
•To prevent fires or explosions keep open flame away from the battery or cold weather starting aids. To prevent sparks which could cause explosions use jumper cables according to instructions.
•When making repairs or adjustments it is recommended that you consult your Dealer, and have the work carried out by trained personnel.
•The implement and/or tractor must be supported on suitable blocks or stands, NOT a hydraulic jack.
•Check all nuts and bolts periodically for tightness, especially wheel hub and rim nuts. Tighten to the prescribed torque values.
2.16 - STARTING
2.16.1 - Warn personnel before starting
Before starting, walk completely around the tractor and any attached equipment. Make sure that no one is under it, on it, or close to it. Tell other workers or people nearby that the tractor is about to start. Do not start the tractor while there are people near the tractor, tools or trailed implements.
Ensure that all bystanders, particularly children, are a suitable distance away before starting the engine.
2.16.2 - Get on and off the tractor safely |
2 |
Always use "three point contact" with the machine, and |
|
face the machine when you get on it. (Three point contact |
|
means both hands and one foot or one hand and both feet |
|
are in contact with the machine at all times when getting |
|
|
|
on and off). |
|
Clean your shoes and wipe your hands before getting on. |
|
Use handrails, grab handles, ladders or footsteps (as pro- |
|
vided) when getting on and off. |
|
DO NOT use control levers as a hand hold and never step |
|
on pedals when getting on and off. |
|
DO NOT attempt to get on or off a moving tractor. DO NOT |
|
jump off a tractor other than in an emergency. |
|
2.16.3 - Safe start-up |
|
WARNING: Before starting the engine make |
|
sure there is plenty of ventilation. DO NOT |
|
operate the engine in a closed building. The |
|
exhaust fumes may cause asphyxiation. |
|
Always start the engine from the driver’s seat with all the |
|
transmission levers and the PTO lever in neutral. |
|
Make sure that the tractor dual brake pedals are locked to- |
|
gether at all times unless you are making turns in the field |
|
which require independent use of the brakes. Make sure |
|
the brakes are properly adjusted so that both brakes en- |
|
gage at the same time. |
|
Adjust the seat, fasten the seat belt (as specified in the |
|
book), apply the handbrake and put all controls in neutral |
|
before starting up. |
|
DANGER: Start the engine, with the ignition |
|
key, from the driver’s seat only. DO NOT |
|
ATTEMPT to start the engine by shorting |
|
across the starter terminals. The machine will |
|
start in gear if the neutral start circuit is bypassed. This |
|
could cause serious injury or death to anyone in the |
|
vicinity of the tractor (Fig. 8). |
|
Challenger MT500B EU |
2.11 |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
Z2-535-05-03
Fig. 8
2.16.4 - Follow recommended start-up procedures
Follow the start-up procedures recommended in the Operation chapter of this Operator instruction Book. This chapter includes normal starting, cold starting, and the use of starting fluids.
2.16.5 - Controls test
After starting, check all gauges and lights again. Make sure everything is functioning correctly. If the tractor does not respond correctly when each control is operated, DO NOT USE the machine until the fault is remedied.
Ensure that the starter solenoid cover is always in position.
2.16.6 - Starting fluid
WARNING: It is very important that you read and follow the starter fluid instructions before using it. DO NOT use aerosol cans of starter fluid on tractors with the thermostat con-
nected to the electrical system. Ether combined with thermostat can cause an explosion with damage to engine, personal injury, or both.
Handle starting fluid correctly. Starting fluid must only be used in conjunction with an ether-start aid fitted as original equipment by the manufacturer or installed by a Dealer as an accessory. In cases of tractors being fitted with glow plugs or a thermostat, these must be removed prior to the installation of an ether-start aid (Fig. 9).
If aerosol cans of starting fluid are to be used the thermostat must be disconnected. Remove the wire from the thermostat which will be found on the manifold. Tape the end of the wire to prevent an electrical short circuit.
WC1952
Fig. 9
2.17 - WORKING SAFELY
WARNING: An unbalanced tractor could overturn and cause injury or death.
Make sure front frame counterweights, wheel weights and wheel ballast are used as recommended by the manufacturer. DO NOT add extra counterweights to compensate for an overloaded tractor; it is recommended to reduce the load. Keep all parts of
your body inside the cab while operating the tractor.
2.17.1 - Make the right moves
Ensure that the tractor is ready for the work to be carried out. Make sure you know the tractor nominal load capacities and never exceed them. Be certain that any attachments or implements you intend to use DO NOT EXCEED the load rating of your tractor. Be sure the tractor and implement PTO speed match.
Keep in mind that tractors normally operate on uneven, unpaved, and often bumpy or sloping surfaces. Operating conditions can reduce the amount of weight you should carry or pull.
2.17.2 - Safety instructions to be observed
•Operate the controls smoothly - don’t jerk the steering wheel or other controls.
•NEVER get on or off a moving tractor. Keep a firm grip on the steering wheel at all times, with the thumbs clear of the spokes when driving the tractor.
•Make sure you have adequate clearance in all directions for the tractor and implement.
•DO NOT play with a tractor or equipment. Use only for intended purpose.
•DO NOT attempt to work the controls except from the driver’s seat.
2.12 |
Challenger MT500B EU |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
•Before getting off, always disengage the PTO, lower all attachments and implements to the ground, set the tractor to neutral, activate the Park Lock, stop the engine and remove the ignition key.
NOTE: DO NOT TOUCH, lean on, or reach through any implement mechanism or permit others to do so.
Stay alert! If a part breaks, loosens or does not operate correctly, stop work, switch off the engine, check the machine and carry out any necessary adjustments or repairs before resuming work.
2.17.3 - Safety of bystanders
Watch out for others. DO NOT allow inexperienced or unqualified people to operate the tractor. They may cause injury to themselves or to others.
WARNING: A tractor is a personal piece of machinery. Do not allow others to drive the tractor or to use the implement (Fig. 10). DO NOT ALLOW another person to get on the
implements or any other equipment, including trailers, except in the case of harvesters specially designed for this purpose (for the harvest itself and not for transport purposes). Space should be provided on such equipment so that this type of transport can be carried out in complete safety. DO NOT ALLOW children on the tractor.
Z2-536-05-03
Fig. 10
•Be certain you can control both speed and steering before moving. Move slowly until you are sure that everything is operating properly. After starting, recheck the steering, right and left. Be certain you have full steering and brake control. If differential is locked, DO NOT operate at high speed or turn the tractor until the differential lock is disengaged.
•DO NOT LIFT a load over anyone.
•Keep others away from the working area. DO NOT ALLOW others to stand beside or walk beneath a raised implement (Fig. 11).
2
S-1125
Fig. 11
•DO NOT lift objects that do not fit safely into the bucket. Obtain the correct equipment.
•When using a loader, avoid sudden stops, starts, turns, or change of direction. Keep loads close to the ground when transporting.
•DO NOT stand (or allow anyone else to stand) in front of, under, or behind loaded or loading equipment. DO NOT DRIVE a tractor up to someone standing in front of a fixed object.
•Keep others away from universal joints, hitches, drawbars, lift arms, PTO shafts, cylinders, belts, pulleys, and other moving parts. Keep all shields and guards in place.
WARNING: DO NOT STAND, or allow anyone else to stand, between the tractor and implement unless the engine is turned off and the parking brake is engaged, the transmission
control lever is in neutral, and all attachments or implements are lowered to the ground.
2.17.4 - Risk of overturning
In the event of an overturn with a tractor fitted with a cab, hold the steering wheel firmly and do not attempt to leave the seat until the tractor has come to a standstill (Fig. 12). If the doors of the cab are obstructed, leave through the rear window or roof hatch.
Challenger MT500B EU |
2.13 |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
Z2-538-05-03
Fig. 12
Fig. 13: Do not operate near the edge of ditches or banks. The distance from the edge should always be equal to or greater than the height of the bank, to prevent it from collapsing.
S-1031
Fig. 13
2.17.5 - To avoid side overturns
•Set the wheel track at the widest setting suitable for the work being done.
•Lock the brake pedals together before driving at transport speeds.
•Reduce speed to match operating conditions. If the tractor is equipped with a front-end loader, carry the bucket and load as low as possible.
•Make wide slow turns at reduced speed. Don’t let your tractor bounce. You may lose steering control.
•Don’t pull a load too heavy for your tractor. It could run down the slope or the tractor could jackknife around a towed load.
•Don’t brake suddenly. Apply brakes smoothly and gradually.
•When driving down a slope, use the gas control to slow the tractor engine and choose the same gear ratio as used when climbing a slope. Shift into gear before you start downhill.
•Engage four-wheel drive (if fitted), this will give fourwheel braking.
WARNING: DO NOT disengage the clutch or attempt to shift gear after you have started downhill.
•The tractor is less likely to turn over if you drive up or down a steep slope rather than driving across it.
•Avoid steep slopes whenever possible. If this is not possible, avoid holes and dips when driving downhill. Avoid stumps, stones, bumps and raised areas when driving uphill. Keep the tractor behind the shear line when working close to ditches or banks. (Fig. 13). Avoid ditches, banks and riversides which might give way.
•When you must drive on a steep slope, avoid turning at the top of the slope. Slow down and turn in a wide turning circle. Drive straight on uphill or downhill slopes, and never drive across them. Keep the heavier end of the tractor facing towards the top of the slope when driving up and down it.
•If a tractor fitted with lateral implements is used on a steep slope, the implement must always face up the slope. Do not raise implements. Keep them as low to the ground as possible when crossing a slope.
•When towing a load at transport speed, lock the drawbar in the centre position and use a safety chain.
•DO NOT use your tractor to round up farm animals.
2.17.6 - To avoid rear overturns
WARNING: Hitching to the rear axle, or any other point above the swinging drawbar, can cause a rear overturn.
•DO NOT PULL anything using the top link connection, or from any point on the rear axle or above. Always use a manufacturer approved drawbar, and only use a drawbar pin of the correct size and that can be locked in place.
•High hitching can cause rear overturn, which may cause serious injury or death. Hitch loads to the drawbar only.
•Only use a three-point linkage drawbar when stays are fitted to keep it in the down position.
•Use front counterweights to increase tractor stability when towing a heavy load or to counterbalance a heavy rear mounted implement.
•Start forward slowly and gradually increase your speed. DO NOT reverse or release the clutch. If the tractor is attached to a heavy load or immovable object, improper clutching may cause rear overturn.
•If the front end of the tractor starts to lift, reduce your speed and, if necessary, disengage the clutch.
2.14 |
Challenger MT500B EU |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
•If your tractor is bogged down in mud or frozen to the ground, DO NOT attempt to drive forward. The tractor can rotate around its rear wheels and overturn. Lift any attached implement and attempt to BACK OUT. If this is not possible, tow it out with another vehicle.
•If you get stuck in a ditch, BACK OUT, if possible. If you must go forward, do so slowly and carefully.
•A bare tractor or tractor with rear mounted attachments should be backed up the slope in reverse and travel forward downhill.
•A tractor with a loaded front-end bucket should be backed down the slope and travel forward uphill. Keep the loader bucket as low as possible.
•Always keep the tractor in gear when going downhill. DO NOT PERMIT the tractor to coast with clutch disengaged or transmission in neutral.
2.17.7 - Other risks
•Ensure that the PTO shield (1) is in place when the PTO driveline is not in use (Fig. 14).
1
Z2-540-05-03 |
Fig. 14 |
•Before attaching, detaching, cleaning or adjusting PTO driven implements, disengage the PTO, stop the engine, remove the ignition key, and make sure that the PTO transmission shaft has stopped.
•Ensure that all the PTO transmission shaft guards and shields are in place and check the presence of all safety decals (Fig. 15).
DANGER
2
Z2-541-05-03
Fig. 15
•Be sure everyone is clear of your machine before engaging the PTO. For stationary PTO operation, always place transmission control lever in neutral, engage parking brake, and chock both tractor and implement wheels.
•When operating mobile PTO driven equipment, DO NOT leave the tractor seat until the PTO drive is disengaged, the transmission is in neutral, the parking brake is engaged, the engine shut off and the ignition key removed.
•DO NOT use PTO adapters, reducers or extensions as they extend the PTO coupler and universal joint out beyond the protection offered by the PTO shield.
•The deployment of drawbars and lift rods must not allow the threads to show.
DANGER: DO NOT attempt to unplug the hydraulic connections, or adjust an implement with the engine running or the PTO drive in operation. To do so may result in seri-
ous injury or death.
•When using chemicals, carefully follow the chemical manufacturer’s instructions for use, storage and disposal. Also follow the chemical application equipment manufacturer’s instructions.
•When operating under poor visibility conditions, or in the dark, use your tractor work headlights and reduce your ground speed (DO NOT use your work headlights when travelling on a roadway because rear pointed white lights are illegal except when reversing and may confuse following drivers).
•Operate your tractor with tyres of suitable width, consistent with the particular task you are performing. To adjust tyre width, see chapter Maintenance and Adjustments.
•Reduce your speed when operating over rough or slippery ground and when foliage restricts your view of hazards.
•DO NOT make sharp turns at high speed.
Challenger MT500B EU |
2.15 |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
2.17.8 - Implements and attachments
WARNING: A front-end loader (bucket or forks) must be equipped with a suitable holding device to prevent the load (bales, fence posts, rolls of fence, wire etc.) from rolling
down the lift arms into the driver’s compartment and crushing the driver when the loader is raised. Inadequately secured objects could also fall and injure bystanders.
•Three-point hitch and side mounted implements make a much larger arc when turning than towed equipment-. Make certain to maintain sufficient clearance for turning. Use only manufacturer approved equipment.
•When using attachments or implements with the tractor, be sure to read and understand the instructions in the Operator Instruction Book for that attachment or implement and follow its safety instructions. Use only manufacturer approved attachments and implements.
•DO NOT overload a towed attachment or equipment. Use proper counterweights to maintain tractor stability. Hitch loads to the drawbar only.
•A transport chain (1) will help control drawn equipment should it be accidentally separated from the drawbar while transporting. Using the appropriate adapter parts, attach the chain to the tractor’s safety chain anchor or any other specified anchor point. Provide only enough slack in the chain to permit turning. Contact your dealer for a chain of equal or greater strength than the weight of the trailed implement (Fig. 16).
•Ensure that all trailed implements are fitted with a safety chain linking the tractor to the implement, if required by law (Fig. 16).
1 
Z2-542-05-03
Fig. 16
•Pull only from the approved drawbars. Towing or attaching to other locations may cause the tractor to overturn (Fig. 17).
Z2-543-05-03
Fig. 17
2.17.8.1 - Safety measures when towing
•For towed equipment WITHOUT brakes, DO NOT tow equipment:
-at speeds over 32 kph (20 mph), or
-when, fully loaded, its weight exceeds 1t5 (3,300 lb) and is 1.5 times heavier than the tractor.
•For towed equipment WITH BRAKES, DO NOT tow equipment:
-at speeds over 40 kph (25 mph), or
-when, fully loaded, its weight exceeds 4.5 times the weight of the tractor.
NOTE: The tractor requires correct trailer braking system installed and connected to the equipment.
Stopping distance increases with speed and weight of towed loads, and on hills and slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.
2.17.9 - Tractor Towing
WARNING: Towing: the following instructions must be followed when towing:
If the engine is not running:
•Maximum towing speed: 10 kph.
•Maximum towing distance: 8 km.
If the engine is running:
•Towing speed is identical to that of a trailer without brakes at the speed authorised by legislation in force in the country concerned.
2.16 |
Challenger MT500B EU |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
2.17.10 - Road use
Take the following precautions before using the tractor on a public road.
•Respect national laws and local regulations in force relating to tractor use.
•Lock the brake pedals together.
•Place all implements in transport position and lock.
•Place all implements into their narrowest transport configuration.
•Disengage the PTO and differential lock.
•Make sure any required clearance flags or hazard warning lights are in place and in working order.
•Clean off all reflectors and road lights, front and rear, and be certain they are in working order.
•Ensure that the tractor and equipment are fitted with emergency warning triangles and other markings recommended to improve visibility when driving on roads, unless otherwise indicated (Fig. 18).
Z2-544-05-03
Fig. 18
2.17.11 - Highway code
When operating your tractor on a public road the following precautions must be taken.
WARNING: NEVER allow any persons to ride on the tractor or on the towed equipment.
•Know the road you are going to travel.
•Turn on flashing warning lights when travelling on roads, day or night, unless prohibited by law.
•Take care when towing a load at transport speeds, especially if the towed equipment is NOT fitted with brakes.
•Observe all local or national regulations regarding the road speed of your tractor.
•Use extreme caution when transporting on snow-cov- ered or slippery roads.
•Wait for traffic to clear before entering a public road.
•Beware of blind intersections. Slow down until you have a clear view.
•DO NOT attempt to pass at any intersection.
•Slow down for turns and curves.
•Make wide, gentle turns.
•Signal your intent to slow, stop or turn.
•Shift to a lower gear before going up or down hills.
•Keep tractor in gear. Do not coast with the clutch disengaged or transmission in neutral.
•Stay out of the path of oncoming traffic.
•Drive in your correct lane keeping as near to the curb as
possible. |
2 |
• If traffic builds up behind you, pull off the road and let it |
|
go by. |
|
• Drive carefully. Anticipate what other drivers might do. |
|
|
|
• When towing a load, start braking sooner than normal |
|
and slow down gradually. |
|
• Watch out for overhead obstructions. |
|
• Make sure load does not obscure hazard warning or |
|
transport lights. |
|
2.18 - SAFETY - AFTER OPERATION |
|
Whenever stopping, bring the tractor to a complete halt, |
|
apply the parking brake, disengage the PTO, place the |
|
PowerShuttle lever in neutral position, lower the imple- |
|
ment to the ground, stop the engine and remove the igni- |
|
tion key BEFORE leaving the seat. |
|
DANGER: PowerShuttle control: Before leaving the seat it is mandatory to move the PowerShuttle control to NEUTRAL position.
Remove ignition key if the tractor is to be left unattended.
IMPORTANT: Electromechanic ParkLock control: Move lever to locked position (symbol: closed padlock) to engage ParkLock before stopping the engine.
Challenger MT500B EU |
2.17 |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
2.19 - DESCRIPTION OF DECALS
CAUTION
High pressure steam and hot water.
Remove cap carefully.
DO NOT REMOVE OR OBSCURE DECAL 3596029 M1
Located on top of the bonnet (access to radiator cap)
|
CAUTION |
CAUTION |
|
||
|
Disconnect the negative cables from |
Before removing a battery, discon- |
|
all batteries before starting work on |
nect the negative cables before the |
|
the tractor. |
positive cables. |
|
|
DO NOT REMOVE OR OBSCURE DECAL |
|
|
|
|
|
3596045 M1 |
|
Located on the battery cover |
|
|
WARNING |
CAUTION |
|
||
|
Keep all shields, covers and guards fastened |
|
|
in place while engine is running. |
Beware hot parts. |
|
|
DO NOT REMOVE OR OBSCURE DECAL |
|
|
|
|
|
3596037 M1 |
Located on the rightand left-hand sides of the bonnet |
||
|
CAUTION |
WARNING |
|
Always disengage the PTO and stop the |
Do not stand between tractor and equip- |
|
engine before attaching or detaching a |
ment when operating controls. |
|
PTO shaft or before working on an im- |
Tow only with MF approved tractor draw- |
|
||
|
plement towed by the PTO. Always fit |
bar or hitch. |
|
the PTO guard when the PTO is not in |
|
|
use. |
|
|
|
DO NOT REMOVE OR OBSCURE DECAL |
|
|
3581564 M1 |
Located at the rear of the tractor
4271915M1 Located to the left and right of the radiator
CAUTION
TO AVOID POSSIBLE TRAC-
TOR OVERTURN, TOW ONLY
FROM THE DRAWBAR OR
LOWER LINKS OF THREE
POINT HITCH.
539613 M1
Located on the fenders to the rear of the cab
3782489 M1
Located on the RH inner column of the cab
Located on the RH inner column of the cab
3777021M2
Located on the accumulator
2.18 |
Challenger MT500B EU |
2 . INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY
CAUTION |
WARNING |
Before working on the tractor or remov- |
If tractor is overturning, hold onto the steer- |
ing this cover, disconnect negative ca- |
ing wheel. |
bles to all batteries. |
Do not leave seat. |
WARNING
Do not short across starter terminals to start engine.
Only start the tractor when sat in the seat.
Start engine only with ignition key, ensuring that transmission and PTO are in neutral with handbrake applied.
DO NOT REMOVE OR OBSCURE DECAL 3596467 M1
Located on the starter motor
Located on the inner side of the righthand door
DO NOT REMOVE OR OBSCURE DECAL 3580313 M1
Located at the rear of the passenger seat
Do not stop the engine while the tractor is running.
3783395M1
Located on the inner side of the righthand door
Front linkage decals and front PTO decals
IT IS IMPERATIVE TO USE
THE TRANSMISSION OIL
RECOMMENDED IN THE OP-
ERATOR INSTRUCTION
BOOK.
3713698 M1
Located on the fenders to the rear of the cab
2
WARNING: Read the Operator Instruction Book |
DANGER: Avoid being caught by moving parts |
before starting work. |
|
DANGER: Keep a safe distance from the rotating PTO.
DANGER: Keep a safe distance from moving parts.
DANGER:
Challenger MT500B EU |
2.19 |
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