Challenger 7460, 7660 Parts Manual

5 (3)

LIQUID SPRAYERS

PARTS CATALOG

CHALLENGER

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..Txx1001)

520030D1 B

June 2008

Challenger 7460, 7660 Parts Manual

TABLE OF CONTENTS

MAIN TOC

 

 

 

 

ENGINE GROUP

1

TRANSMISSION GROUP

2

FRAME AND SUSPENSION GROUP

3

AXLE AND STEERING GROUP

4

FUEL SYSTEM GROUP

5

HYDRAULIC GROUP

6

CAB GROUP

7

ELECTRICAL GROUP

8

LIGHTING GROUP

9

APPEARANCE GROUP

10

TIRE AND WHEEL GROUP

11

DECAL GROUP

12

GUIDANCE GROUP

13

CONTROLLER GROUP

14

OPTIONS GROUP

15

TABLE OF CONTENTS

ENGINE GROUP

 

 

 

 

ENGINE INSTALL-7X60,CHALLENGER

1-1

ENGINE INSTALL-7X60,CHALLENGER

1-2

ENGINE-CAT C6.6,174HP T3

1-3

FAN GUARD INSTALL

1-4

FAN GUARD INSTALL

1-5

AIR INTAKE GROUP

1-6

EXHAUST SYSTEM GROUP

1-7

COOLING PKG GROUP

1-8

COOLING PKG GROUP

1-9

ENGINE INSTALL-7X60,CHALLENGER

513027D1-03-T101-01.TIF

1-1

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

ENGINE INSTALL-7X60,CHALLENGER

ITEM

PART #

QTY

DESCRIPTION

COMMENTS

 

 

 

 

 

2

WR55261

1

SCREW-HEX FLG,.375NCX1.50 GR5

 

3

AG122058

1

PAD-FITTING,A/C COMPRESSOR

 

5

WR127944

1

COMPRESSOR-A/C,R134A,2 GROOVE

 

7

WR129405

2

BOLT-HEX M16-2.0X50,10.9,ZN

 

9

AG512885

-

LOCTITE ADHESIVE SEALANT BLUE

 

10

AG515180

8

WASHER 0.62 FL ZN SAE TYP-A G8

 

16

AG550825

2

NUT 0.37-16NC HEX ZN REG

 

17

AG553662

2

BOLT 0.37-16NCX 5.00 G5 ZN HHD

 

19

AG601411

3

NUT 0.37-16NC HEX ZN REG NY

 

27

513025D1

1

WLDMT-MOUNT,ENG,FRONT

 

28

513030D1

1

ENGINE-CAT C6.6,174HP T3

SEE PAGE 1-3

30

513121D1

1

WLDMT-BRKT,A/C

 

33

513800D1

1

ROD-TENSIONER,A/C

 

34

515757D1

1

BELT-VEE,.500 IN X44.3 IN

 

35

515758D1

1

BELT-8PK1360

 

36

517537D1

1

BRACKET-TENSION,A/C

 

1-1

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

ENGINE INSTALL-7X60,CHALLENGER

513027D1-03-T101-02.TIF

1-2

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

ENGINE INSTALL-7X60,CHALLENGER

ITEM

PART #

QTY

DESCRIPTION

COMMENTS

 

 

 

 

 

1

AG609419

2

SOCKET HD CPSCR M10-1.5X30MM

 

4

WR125256

2

WLDMT-MOUNT,ENGINE,REAR

 

6

WR129400

1

PUMP-ASM,HYD,CHASSIS

SEE PAGE 6-28

8

WR134414

2

BOLT .87-9UNCX 5.00 G8 ZN HHD

 

9

AG512885

-

LOCTITE ADHESIVE SEALANT BLUE

 

10

AG515180

8

WASHER 0.62 FL ZN SAE TYP-A G8

 

11

AG521797

8

WASHER-3.880 OD X .938 ID

 

12

AG522193

8

BOLT-M12-1.75X30,CL10.9,PH,FLG

 

13

AG522710

2

BOLT .87-9UNCX 5.50 G8 ZN HHD

 

14

AG522719

4

NUT-.88-9,G8,ZN,H

 

15

AG522989

4

MOUNT-RUBBER,2 PIECE

 

18

AG562271

2

WASHER M10 LK ZN REG

 

20

AG606258

2

WASHER 1.75ODX0.93ID G8 ZN

 

21

AG711567

1

GASKET-SAE A PAD

 

22

400059X1

2

BOLT-M10X1.5X35 ZNDI HHD 10.9

 

23

400191X1

6

BOLT-M16X2X40MM ZNDI HHD 10.9

 

24

400287X1

2

WASHER-HARD 11IDX21ODX2.5 ZND1

 

25

400339X1

1

WASHER-HARD 9IDX16ODX2.5 ZNDI

 

26

400341X1

1

BOLT-M8X1.25X25ZNDI HHD 10.9

 

29

513033D1

1

WELDMENT-BRACE,RADIATOR

 

31

513122D1

1

SPACER-ENGINE MNT PLATE, RH

 

32

513124D1

1

SPACER-ENGINE MNT PLATE, LH

 

1-2

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

ENGINE-CAT C6.6,174HP T3

513030D1-05-T160-.TIF

1-3

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

ENGINE-CAT C6.6,174HP T3

ITEM

PART #

QTY

DESCRIPTION

COMMENTS

 

 

 

 

 

1

521057D1

1

ELEMENT-FWS

 

2

521058D1

1

FILTER-OIL,ENGINE

 

3

521059D1

1

FILTER-FUEL,PRIMARY

 

4

522589D1

1

STARTER-LIGHT DUTY,RHS

 

1-3

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

FAN GUARD INSTALL

513039D1-03-T003-01.TIF

1-4

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

FAN GUARD INSTALL

ITEM

PART #

QTY

DESCRIPTION

COMMENTS

 

 

 

 

 

2

AG550175

4

BOLT 0.37-16NCX 1.00 G5 ZN HHD

 

3

AG550825

4

NUT 0.37-16NC HEX ZN REG

 

5

AG562050

4

WASHER 0.37 LK SS REG

 

6

AG562073

8

WASHER 0.37 FL SS R/B 523061

 

8

513048D1

1

BRKT,FAN GUARD, LH TOP

 

10

513125D1

1

BRKT-FAN GUARD, LH BOTTOM

 

11

515782D1

1

GUARD-FAN,LH

 

1-4

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

FAN GUARD INSTALL

513039D1-03-T003-02.TIF

1-5

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

FAN GUARD INSTALL

ITEM

PART #

QTY

DESCRIPTION

COMMENTS

 

 

 

 

 

1

WR128648

1

FAN GUARD,RH

 

2

AG550175

4

BOLT 0.37-16NCX 1.00 G5 ZN HHD

 

3

AG550825

4

NUT 0.37-16NC HEX ZN REG

 

4

AG561683

1

BOLT M10-1.5 X 25MM G8.8 ZN HH

 

5

AG562050

4

WASHER 0.37 LK SS REG

 

6

AG562073

8

WASHER 0.37 FL SS R/B 523061

 

7

AG562271

1

WASHER M10 LK ZN REG

 

9

513049D1

1

BRKT-FAN GUARD, RH

 

1-5

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

AIR INTAKE GROUP

513040D1-02-R816-.TIF

1-6

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

AIR INTAKE GROUP

ITEM

PART #

QTY

DESCRIPTION

COMMENTS

 

 

 

 

 

1

WR28659

1

ELBOW-RUBBER 90,4.00 ID

 

2

AG122569

1

INDICATOR-OPTICAL SERVICE

 

3

WR129637

1

CLAMP-4.00 DIA,COATED,HOSE

 

4

WR129759

1

WASHER-FLAT,M10,ZN,HARD

 

5

AG512885

AR

LOCTITE ADHESIVE SEALANT BLUE

 

6

AG522378

2

CLAMP-HIGH TORQUE,5.00

 

7

AG561679

2

WASHER LOCK M8 ZN

 

8

AG562073

1

WASHER 0.37 FL SS R/B 523061

 

9

AG562120

1

BOLT 0.37-16NCX 0.75 S.S. HHD

 

10

AG562123

1

NUT 0.37-16NC HEX SS C-LK

 

11

AG562463

1

BOLT M10-1.50X 20MM G8.8 ZN HH

 

12

400060X1

2

BOLT-M8X1.25X40 ZNDI HHD 10.9

 

13

400127X1

5

CLAMP-HOSE CT SST 95-118X16

 

14

400340X1

2

NUT-M8X1.25X13 HEX ZND1

 

15

400599X1

4

WASHER-HARD,M8X20.5ODX2THK

 

16

511813D1

1

PLATE-AIR INTAKE TUBE,ATTACH

 

17

513041D1

1

PIPE-INLET, AIR INTAKE

 

18

513042D1

1

INSERT - RUBBER, 4.0 X 3.75

 

19

513114D1

1

BRKT-AIR INTAKE TUBE

 

20

522329D1

1

CAP-RAIN,AIR INTAKE,110

 

21

522330D1

1

COUPLING-90DEG, W/PORT

 

22

522331D1

1

AIR FILTER ASSY,12.00 IN

 

23

522332D1

1

BRKT-MOUNTING AIR CLEANER

 

24

522333D1

1

TUBE-AIR INTAKE, EXT.,STACK

 

25

522335D1

1

ELBOW-45,AIR INTAKE

 

1-6

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

EXHAUST SYSTEM GROUP

513043D1-01-R674-.TIF

1-7

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

EXHAUST SYSTEM GROUP

ITEM

PART #

QTY

DESCRIPTION

COMMENTS

 

 

 

 

 

1

WR125158

1

CLAMP-EXHAUST,BENT BOLT

 

2

WR125161

1

EXHAUST-STACK,3.00 IN X48 IN

 

3

WR125880

1

BRACKET-MUFFLER WLDMT

 

4

WR128453

2

CLAMP-MUFFLER BODY,8.5 IN

 

5

AG512885

-

LOCTITE ADHESIVE SEALANT BLUE

 

6

AG516482

2

CLAMP EXHAUST 3.00 DIA. ZN

[A]

7

AG550124

4

NUT 0.50-13NC HEX ZN REG

 

8

AG550175

4

BOLT 0.37-16NCX 1.00 G5 ZN HHD

 

9

AG551244

4

BOLT.50-13NCX 2.25G5 ZN HHD

 

10

AG601411

4

NUT 0.37-16NC HEX ZN REG NY

 

11

513045D1

1

PIPE - EXHAUST TURBO

 

12

513113D1

1

TUBE-EXHAUST FLEX

 

13

519244D1

1

RWK-EXHAUST,MUFFLER

 

 

FOOTNOTE [A]

 

UPDATE 9645

 

1-7

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

COOLING PKG GROUP

513028D1-03-T160-02.TIF

1-8

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

COOLING PKG GROUP

ITEM

PART #

QTY

DESCRIPTION

COMMENTS

 

 

 

 

2

WR55062

4

SCREW-CAP HEX M8 X 130

3

AG100676

1

WASHER SHOCK MOUNT

 

4

AG109445

1

WASHER-SHOCK MOUNT

 

10

WR129586

1

FAN SPACER-4.00 IN

 

11

WR129588

1

FAN-26 IN ,STD FLOW

 

12

WR129929

1

BARRIER-RECIRC,FOAM,TOP

13

AG235212

1

SWITCH A/C HIGH PRESS ASM

14

AG512885

AR

LOCTITE ADHESIVE SEALANT BLUE

15

AG513385

-

HOSE,MED.PRESS 0.75 2BRD EPDM [BULK: 2.500 FT]

16

AG513423

-

HOSE 0.62 1BRD EPDM [BULK: 17.500 FT]

17

AG513916

AR

LOCTITE HYD SEALANT

BROWN

20

AG517845

-

HOSE .25 BULK AIR,H20,FUEL [BULK: 5.667 FT]

24

AG550124

2

NUT 0.50-13NC HEX ZN REG

26

AG550205

4

WASHER 0.31 LK ZN REG

 

27

AG550264

2

WASHER 0.50 LK ZN REG

 

28

AG550353

2

WASHER 0.50 FL ZN REG TYPE-B

29

AG550817

2

BOLT 0.50-13NCX 1.50 G5 ZN HHD

30

AG552186

2

ADAP STR-20MBX-20MJ

[A]

32

AG553441

1

PLUG PIPE .25 SQ HD NPT ZN PL

33

AG553867

1

HOSE BARB 0.50NPTX0.75 STL

34

AG554510

2

ELBOW 90D -12MJIC X -12MSTOR

35

AG558648

2

HOSE BARB 0.50NPTX0.62HOSE STL

36

AG559873

4

HOSE BARB 0.25NPTX0.25HOSE STL

37

AG561025

4

CLAMP HOSE .218 TO .625 U5S

38

AG561215

4

CLAMP 0.50-0.91 HOSE 8HS

39

AG561229

2

CLAMP 0.68-1.25 HOSE 12HS

40

AG561679

5

WASHER LOCK M8 ZN

 

42

AG562074

4

WASHER 0.31 FL SS REG TYPE-B

43

AG601284

1

MOUNT SHOCK LORD J-6642-7

48

400340X1

1

NUT-M8X1.25X13 HEX ZND1

49

400341X1

5

BOLT-M8X1.25X25ZNDI HHD 10.9

50

400599X1

1

WASHER-HARD,M8X20.5ODX2THK

54

513038D1

1

WLDMT-RADIATOR/ENGINE,TOP MNT

57

518488D1

1

SEAL-LOWER RADIATOR

 

58

518557D1

1

BAFFLE-FOAM,ENGINE MNT

60

522418D1

-

HOSE ASM,-12X97 FJS/16FJS

61

522419D1

-

HOSE ASM,-12X78 FJS/FJS90L

63

CH4K-8864

1

CLIP-LOOP 14.29ID

 

65

WR55840

1

TEE-08FP-08FP-08MP

 

 

FOOTNOTE [A]

 

AG714806-O-RING

 

1-8

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

COOLING PKG GROUP

513028D1-03-T160-03.TIF

1-9

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

COOLING PKG GROUP

ITEM

PART #

QTY

DESCRIPTION

COMMENTS

 

 

 

 

 

1

WR19092

8

WASHER-FENDER, 3/8 ID

 

5

AG121551

2

HUMP HOSE,3 X 4.38

 

6

AG121841

1

ISOLATOR,COOLER MOUNT

6

WR124315

2

CLAMPCT250L R/B CH8T-6703

7

WR124381

1

HOSE-CAC,2 IN

 

8

AG125817

4

CLAMP-HOSE,HIGH TORQUE,2.75

9

WR128403

2

SEAL-BRUSH,RADIATOR

 

14

AG512885

AR

LOCTITE ADHESIVE SEALANT BLUE

17

AG513916

AR

LOCTITE HYD SEALANT

BROWN

18

AG514554

2

WASHER 0.50 FL ZN SAE TYP-A G8

19

AG515983

1

PETCOCK DRAIN 0.25NPT BR

20

AG517845

-

HOSE .25 BULK AIR,H20,FUEL [BULK: 5.667 FT]

21

AG519741

6

CLAMP-HOSE 2.75 DIA

 

22

AG520209

1

HOSE-3.00 ID,AIR COOLER

 

23

AG522562

8

NUT-.38-16,SS,SFLG,H

 

25

AG550132

2

BOLT .50-13NCX 2 G5 ZN HHD

31

AG553115

1

COUPLING 0.25NPS PIPE STEEL PL

36

AG559873

4

HOSE BARB 0.25NPTX0.25HOSE STL

37

AG561025

4

CLAMP HOSE .218 TO .625 U5S

40

AG561679

5

WASHER LOCK M8 ZN

 

41

AG562072

5

WASHER 0.37 FL SS SAE TYPE-A

44

AG604167

8

BOLT 0.37-16NCX 1.25 S.S. HHD

45

6577822

-

HOSE BULK, 5/16 IN [BULK: 5 FT]

46

400053X1

8

BOLT-M8X1.25X20 ZNDI HHD 10.9

47

400339X1

4

WASHER-HARD 9IDX16ODX2.5 ZNDI

49

400341X1

5

BOLT-M8X1.25X25ZNDI HHD 10.9

51

513029D1

1

AIR PIPE-CAC TO ENGINE INLET

52

513031D1

1

HOSE-RADIATOR,UPPER

 

53

513032D1

1

HOSE-RADITOR,LOWER

 

55

513046D1

1

PIPE-AIR,COMPRESSOR TO CAC

56

515091D1

1

TANK-DEARATION

 

59

521942D1

1

COOLING PKG - TIER 3,COUPE 7X6

62

523174D1

1

FAN-SHROUD, 26 IN FAN

 

64

CH8T-6703

2

CLAMP-HOSE 45-67X16 CONST LD

1-9

ENGINE GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

TABLE OF CONTENTS

TRANSMISSION GROUP

 

 

 

 

TRANSMISSION-POWERSHIFT,6SP 1.94TC

2-1

TRANSMISSION-POWERSHIFT,6SP 1.94TC

2-2

TRANSMISSION-POWERSHIFT,6SP 1.94TC

2-3

TRANSMISSION-POWERSHIFT,6SP 1.94TC

2-4

VALVE-CLUTCH 1

2-5

VALVE, FORWARD HI-LO

2-6

VALVE-CLUTCH

2-7

VALVE-CLUTCH

2-8

TRANSMISSION-INSTALL

2-9

TCU-INSTALL, 6 SPEED

2-10

TCU-INSTALL,4 SPEED

2-11

TRANSMISSION-POWERSHIFT,6SP 1.94TC

136436-A-1.TIF

2-1

TRANSMISSION GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

TRANSMISSION-POWERSHIFT,6SP 1.94TC

ITEM

PART #

QTY

DESCRIPTION

COMMENTS

 

 

 

 

 

REF

WR127993

1

TCU-TURNER,SC,4F,2R

 

REF

AG136437

1

TORQUE CONV. 1.94

 

REF

505565D1

1

TCU-TURNER,SPRA-COUPE

 

1

WR137609

1

CASE-FRONT

 

2

WR137610

1

CASE-REAR

 

3

WR137611

AR

BOLT-OUTPUT YOKE RETAINING

 

4

7T-3195

1

WASHER

 

5

4F-7391

1

SEAL-O RING

 

6

216-2267

1

SEAL

 

7

400611X1

1

PLUG-STO 9/16-18 PLATED

 

8

400318X1

1

SEAL-O-RING 11.89IDXDIA1.98

 

9

8L-2786

1

SEAL-O RING

 

10

WR137613

1

PLUT & O-RING

 

11

121-7385

1

PUMP & SEAL ASM

 

13

208-8240

1

SEAL

 

14

7X-4741

1

RING/SEAL

 

15

WR137614

AR

BOLT-PUMP

 

16

9P-9150

4

WASHER

 

18

6T-9166

AR

SHIM

 

32

147-0266

2

BOLT

 

33

147-0262

4

WASHER,SEALING

 

34

121-4036

1

VALVE-CLUTCH 1

SEE PAGE 2-5

35

147-0218

1

PIPE, TRANSFER 3-4

 

36

147-0226

1

PIPE, TRANSFER 1ST

 

37

238-7562

1

BOLT

 

38

238-1968

1

VALVE, FORWARD HI-LO

SEE PAGE 2-6

39

274-4575

1

VALVE-CLUTCH

SEE PAGE 2-7

40

274-4581

1

VALVE-CLUTCH

SEE PAGE 2-8

41

WR137618

AR

BOLT

 

42

147-0236

1

PIPE, TRANSFER ASM

 

43

147-0234

4

BOLT

 

44

WR137619

AR

WASHER-SEAL

 

45

8T-0643

AR

BOLT

 

47

6Y-1896

1

PLUG WITH O-RING

 

48

5P-6718

1

O-RING

 

49

7M-8485

1

SEAL-O RING 29.75ID X 2.95CS

 

49

9S-9334

1

PLUG

 

50

7T-3251

1

BREATHER

 

50

6V-5842

AR

BOLT-M10X1.5X40 PH&O HHD 10.9

 

51

184-1112

1

YOKE-END ASSEMBLY

 

52

147-0209

1

CARTRIDGE, VALVE

 

53

6T-9202

2

PLUG, EXTENSION

 

54

121-7396

1

CARTRIDGE, RELIEF

 

54

WR136438

1

VALVE, PRESS REG 18 BAR

 

55

6V-5215

2

BOLT-M8X1.25-16 PH&O HHD 10.9

 

56

106-9861

1

PLATE, COVER ASM

 

57

4F-7952

1

O-RING

 

58

9W-5460

1

WASHER, SUPPORT

 

59

7T-2651

1

STRAINER

 

60

189-5746

1

TRANSDUCER SPEED

 

61

120-9762

3

O-RING

 

2-1

TRANSMISSION GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

TRANSMISSION-POWERSHIFT,6SP 1.94TC

136436-A-1.TIF

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TRANSMISSION GROUP

Copyright © 2008 AGCO Corporation

7460 / 7660 SPRAYER CHASSIS (EFF S/N ..TXX1001)

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