Each key has three contacts, the fi rst contact , second contact and third contact .
[NOTE] The diagram below illustrates how the contacts work.
KI0
KI1
KB (0-3)
KS0
KS1
KS2
First contact
Second contact
Third contact
KI (0-21)
KS0KS1KS2KS0KS1KS2
A0
A0#
B0
C1
C1#
D1
D1#
E1
(KB0)A0
(KB1)A0#
(KB2)B0
(KB3)C1
(KB0)C1#
(KB1)D1
(KB2)D1#
(KB3)E1
(KB0)A0
(KB1)A0#
(KB2)B0
(KB3)C1
(KB0)C1#
(KB1)D1
(KB2)D1#
(KB3)E1
(KB0)
(KB1)F4#
(KB2)G4
(KB3)G4#
(KB0)
(KB1)A4#
(KB2)B4
(KB3)C5
KI11
KI12
F4
(KB0)F4
(KB1)F4#
(KB2)G4
(KB3)G4#
A4
(KB0)A4
(KB1)A4#
(KB2)B4
(KB3)C5
(KB0)F4
(KB1)F4#
(KB2)G4
(KB3)G4#
(KB0)A4
(KB1)A4#
(KB2)B4
(KB3)C5
(KB0)
(KB1)
(KB2)
(KB3)
(KB0)
(KB1)
(KB2)
(KB3)
– 4 –
Page 7
KI2
KI3
KI4
KI5
KI6
KI7
KI8
KI9
KI10
KS0KS1KS2KS0KS1KS2
F1
F1#
G1
G1#
A1
A1#
B1
C2
C2#
D2
D2#
E2
F2
F2#
G2
G2#
A2
A2#
B2
C3
C3#
D3
D3#
E3
F3
F3#
G3
G3#
A3
A3#
B3
C4
C4#
D4
D4#
E4
(KB0)F1
(KB1)F1#
(KB2)G1
(KB3)G1#
(KB0)A1
(KB1)A1#
(KB2)B1
(KB3)C2
(KB0)C2#
(KB1)D2
(KB2)D2#
(KB3)E2
(KB0)F2
(KB1)F2#
(KB2)G2
(KB3)G2#
(KB0)A2
(KB1)A2#
(KB2)B2
(KB3)C3
(KB0)C3#
(KB1)D3
(KB2)D3#
(KB3)E3
(KB0)F3
(KB1)F3#
(KB2)G3
(KB3)G3#
(KB0)A3
(KB1)A3#
(KB2)B3
(KB3)C4
(KB0)C4#
(KB1)D4
(KB2)D4#
(KB3)E4
(KB0)F1
(KB1)F1#
(KB2)G1
(KB3)G1#
(KB0)A1
(KB1)A1#
(KB2)B1
(KB3)C2
(KB0)C2#
(KB1)D2
(KB2)D2#
(KB3)E2
(KB0)F2
(KB1)F2#
(KB2)G2
(KB3)G2#
(KB0)A2
(KB1)A2#
(KB2)B2
(KB3)C3
(KB0)C3#
(KB1)D3
(KB2)D3#
(KB3)E3
(KB0)F3
(KB1)F3#
(KB2)G3
(KB3)G3#
(KB0)A3
(KB1)A3#
(KB2)B3
(KB3)C4
(KB0)C4#
(KB1)D4
(KB2)D4#
(KB3)E4
(KB0)
(KB1)D5
(KB2)D5#
(KB3)E5
(KB0)
(KB1)F5#
(KB2)G5
(KB3)G5#
(KB0)
(KB1)A5#
(KB2)B5
(KB3)C6
(KB0)
(KB1)D6
(KB2)D6#
(KB3)E6
(KB0)
(KB1)F6#
(KB2)G6
(KB3)G6#
(KB0)
(KB1)A6#
(KB2)B6
(KB3)C7
(KB0)
(KB1)D7
(KB2)D7#
(KB3)E7
(KB0)
(KB1)F7#
(KB2)G7
(KB3)G7#
(KB0)
(KB1)A7#
(KB2)B7
(KB3)C8
KI13
KI14
KI15
KI16
KI17
KI18
KI19
KI20
KI21
C5#
(KB1)D5
(KB3)E5
F5
(KB0)F5
(KB2)G5
A5
(KB0)A5
(KB2)B5
(KB3)C6
C6#
(KB1)D6
(KB3)E6
F6
(KB0)F6
(KB2)G6
A6
(KB0)A6
(KB2)B6
(KB3)C7
C7#
(KB1)D7
(KB3)E7
F7
(KB0)F7
(KB2)G7
A7
(KB0)A7
(KB2)B7
(KB3)C8
(KB0)C5#
(KB2)D5#
(KB1)F5#
(KB3)G5#
(KB1)A5#
(KB0)C6#
(KB2)D6#
(KB1)F6#
(KB3)G6#
(KB1)A6#
(KB0)C7#
(KB2)D7#
(KB1)F7#
(KB3)G7#
(KB1)A7#
(KB0)C5#
(KB1)D5
(KB2)D5#
(KB3)E5
(KB0)F5
(KB1)F5#
(KB2)G5
(KB3)G5#
(KB0)A5
(KB1)A5#
(KB2)B5
(KB3)C6
(KB0)C6#
(KB1)D6
(KB2)D6#
(KB3)E6
(KB0)F6
(KB1)F6#
(KB2)G6
(KB3)G6#
(KB0)A6
(KB1)A6#
(KB2)B6
(KB3)C7
(KB0)C7#
(KB1)D7
(KB2)D7#
(KB3)E7
(KB0)F7
(KB1)F7#
(KB2)G7
(KB3)G7#
(KB0)A7
(KB1)A7#
(KB2)B7
(KB3)C8
AP-700
(KB0)
(KB1)
(KB2)
(KB3)
(KB0)
(KB1)
(KB2)
(KB3)
(KB0)
(KB1)
(KB2)
(KB3)
(KB0)
(KB1)
(KB2)
(KB3)
(KB0)
(KB1)
(KB2)
(KB3)
(KB0)
(KB1)
(KB2)
(KB3)
(KB0)
(KB1)
(KB2)
(KB3)
(KB0)
(KB1)
(KB2)
(KB3)
(KB0)
(KB1)
(KB2)
(KB3)
– 5 –
Page 8
Y
Button Matrix
AP-700
KC0KC1KC2KC3KC4
KI0DUET
KI1SETTINGREPEAT
KI2
KI3
KI4EXITSALON
KI5ROOM
KI6ENTERMETRONOMEBRILLIANCE
KI7
/k
(Start/Pause)
ELECTRIC
PIANO
FRENCH
CATHEDRAL
OPERATION
LOCK
HARPSI./VIB.
RECSTRINGSSONGBASS
u
(Arrow)
LAYER
s
(Rewind)
BERLIN
GRAND
CONCERT
PLAY
w
(Arrow)
DUTCH
CHURCH
TEMPO
w
HAMBURG
GRAND
d
(Fast forward)
ORGANVOLUME
STANDARD
HALL
q
(Arrow)
TEMPO
q
USB
(Stop)
VIENNA
GRAND
(Arrow)
BERLIN
Y
i
HALL
– 6 –
Page 9
PRINTED CIRCUIT BOARDS
Main PCB: M936-MDA1Power Amp PCB: M936-PSA1
AP-700
LCD PCB: M921-LCA1
– 7 –
Page 10
Console PCB: M921-CNA1Console PCB: M921-CNA3
MIDI PCB: M921-CNA4
AP-700
Console PCB: M921-CNA2
Line PCB: M921-JKA1
– 8 –
Page 11
AP-700
Phones PCB: M920-HPA1
Keyboard PCB: M920-KYA1
Pedal PCB: M332-PDA1Pedal PCB: M332-PDA2
– 9 –
Page 12
Keyboard PCB: M920-KYB1
AP-700
Keyboard PCB: M920-KYC1
– 10 –
Page 13
DISASSEMBLY
Y
About Repair
• The photos show a prototype, so the appearance of parts may slightly differ from the actual parts.
• To avoid damages to the instrument and fl oor, lay the instrument on a mattress or blanket before
starting disassembling.
• There are several kinds of screws. Be sure to use the correct type of screws when assembling.
It is advisable to sort the screws as shown below after removing them.
• If a screw cap is attached to the screw, remove it.
When assembling, reattach the screw cap.
AP-700
• Check how cables are wired before removing cables.
When assembling, wire the cables in the same manner as they were before disassembly.
• If a cable is bound by cable tie, tape or similar item, remove it as necessary.
When assembling, bind the cable as it was before disassembly.
Y
Before Starting Repair or Servicing
• Remove the AC adaptor, AC cord or batteries.
• Remove accessories such as the music stand.
– 11 –
Page 14
AP-700
Y
Disassembly Procedures
Flowchart
[NOTE] Some of the major components may be removed/replaced without removing the piano unit
from the stand. Remove the piano unit from the stand as necessary according to the work
environment and with due consideration for safety.
Assembled Product
A. Pedal Unit
B. Stand
F. BOX/PCB
C. TOP BOARD UNIT2, TOP BOARD UNIT1
E. KEY COVER UNIT
The piano unit must be removed from
the stand when performing a repair.
P. SIDE BOARD
K. Console Unit
G. PCB UNIT/MAIN
H. PCB UNIT/POWER & AMP
I. PCB UNIT/JKA1
J. PCB UNIT/CNA4
Q. SIDE RACK UNIT
R. FRONT BOARD UNIT
S. PCB UNIT/HPA1
D. BOARD UNIT/TSP, SCORE BASE UNIT
L. PCB UNIT/CNA1
U. KEYBOARD UNIT
T. SPEAKER
Disassembly of the KEYBOARD UNIT
M. PCB UNIT/CNA2
N. BACK LIGHT UNIT
O. TWEETER
A. KEY
B. HAMMER
C. PCB UNIT/KY AND RUBBER CONTACT
– 12 –
Page 15
A. Remove the Pedal Unit
A-1. Disconnect the pedal connector from the piano unit.
Clip
A-2. Undo six screws on the back surface.
AP-700
Pedal connector
A-3. Undo four screws.
: Screw
: Screw
– 13 –
Page 16
A-4. Remove the PEDAL BOARD UNIT.
[NOTE] The piano unit and stand become slightly unstable when the PEDAL
removed. Use caution so that the piano unit doesn’t fall or the stand doesn’t fall over.
PEDAL BOARD UNIT
A-5. Turn the ADJUSTER to remove it.
ADJUSTER
AP-700
BOARD UNIT is
Notes on Assembly
• Be sure to adjust the ADJUSTER height.
[NOTE] The pedal unit may be damaged if the pedal is operated without height adjustment.
– 14 –
Page 17
A-6. Undo eight screws and remove the PEDAL UNIT.
: Screw
PEDAL UNIT
Notes on Assembly
• Tighten the screws for the PEDAL UNIT in the order of the numbers shown below.
AP-700
78
5
21
6
43
– 15 –
Page 18
B. Remove the Stand
[NOTE] Disassembling or assembling the stand must be done by two or more people.
[NOTE] When disassembling or assembling, take precautions, such as closing the key cover and
tape it closed, so as not to get a hand caught.
B-1. Disconnect the pedal connector from the piano unit.
Pedal connector
Clip
AP-700
B-2. Undo one screw and remove the
Headphones hook
B-3. Undo four screws on the bottom surface.
headphones hook
.
– 16 –
Page 19
B-4. Place the piano unit on the fl oor.
[NOTE] Please do so with the key cover closed.
Back surface
B-5. Undo eight screws on the back surface and remove the BACK BOARD.
[NOTE] There are two types of screws. Be sure to use the correct screw when reassembling.
BACK BOARD
AP-700
B-6. Undo four screws and remove the SIDE BOARD UNIT/LEFT, SIDE BOARD UNIT/RIGHT, and
PEDAL BOARD UNIT.
SIDE BOARD UNIT/LEFT
PEDAL BOARD UNIT
SIDE BOARD UNIT/RIGHT
– 17 –
Page 20
C. Remove the TOP BOARD UNIT2, TOP BOARD UNIT1
C-1. Close the piano lid and undo six screws.
C-2. Lift the TOP BOARD UNIT2.
AP-700
: Screw
TOP BOARD UNIT2
C-3. Undo two screws and remove the BRACKET and TOP BOARD UNIT2.
BRACKET
: Screw
– 18 –
Page 21
Notes on Assembly
• Assemble the TOP BOARD UNIT 2 so that its spring fi ts securely into the plate of the TOP
BOARD UNIT 1.
C-4. Slide the TOP BOARD UNIT1 to remove it.
AP-700
TOP BOARD UNIT1
Notes on Assembly
• Assemble the TOP BOARD UNIT1 so that the brackets on the TOP BOARD UNIT1 and those
on the main case fi t.
– 19 –
Page 22
D. Remove the BOARD UNIT/TSP, SCORE BASE UNIT
D-1. Undo 13 screws and remove the BOARD UNIT/TSP.
[NOTE] There are two types of screws. Be sure to use the correct screw when reassembling.
: Screw A
: Screw B
AP-700
BOARD UNIT/TSP
D-2. Undo fi ve screws.
: Screw B
: Screw
– 20 –
Page 23
D-3. Undo six screws.
D-4. Undo 12 screws and remove the SCORE BASE UNIT.
AP-700
: Screw
: Screw
SCORE BASE UNIT
Notes on Assembly
• To assemble the SCORE BASE UNIT, tighten the screws while holding down the unit along
the red lines shown below.
– 21 –
Page 24
E. Remove the KEY COVER UNIT
E-1. Close the key cover.
E-2. Undo two screws and remove the BRACKET.
Remove the other side in the same manner.
BRACKET
: Screw
E-3. Undo one screw and while lightly holding the damper in place, remove the SHAFT/for KEY
COVER (with the E-RING).
Remove the other side in the same manner.
AP-700
: Screw
SHAFT/for KEY COVER
Damper
– 22 –
Page 25
AP-700
E-4. Undo six screws on the bottom surface and remove three SUPPORT BOARD.
SUPPORT BOARD
E-5. While slightly lifting the rear cover of the KEY COVER UNIT, slide the KEY COVER UNIT all
the way to the rear.
KEY COVER UNIT
E-6. Check that the sliding pin on both sides of the rear cover of the KEY COVER UNIT is visible
when seen from above the rail.
Pin
E-7. Lift the rear cover of the KEY COVER UNIT and then disengage the pins from the rail.
Pin
– 23 –
Page 26
AP-700
E-8. While lifting the KEY COVER UNIT, slide the KEY COVER UNIT further toward the rear.
E-9. In the same manner as when disengaging the pins on the rear cover, disengage the pins on
the front cover from the rail and the grooves on the SIDE BOARD, and then remove the KEY
COVER UNIT.
SIDE BOARD
Pin
Notes on Assembly
• To assemble the SHAFT/for KEY COVER, slightly lift the KEY COVER UNIT while holding the
damper in place, and position the hole to insert the SHAFT/for KEY COVER.
• Align the groove on the SHAFT/for KEY COVER to that on the damper.
KEY COVER UNIT
Damper
SHAFT/for KEY COVER
– 24 –
Page 27
F. Remove the BOX/PCB
[NOTE] If you perform the following steps while the piano unit is attached to the stand, use caution
as not to drop the BOX/PCB nor apply too much tension to the cables and connectors.
F-1. Undo four screws on the bottom surface.
AP-700
BOX/PCB
F-2. Slide the BOX/PCB to remove it.
[NOTE] The BOX/PCB and piano unit are connected with cables. Use caution when removing
the BOX/PCB.
[NOTE] Be sure to hold the BOX/PCB with a hand so as not to add tension to the cables and
connectors.
BOX/PCB
: Screw
– 25 –
Page 28
F-3. Disconnect eight cables and remove the BOX/PCB.
[NOTE] Unlock the connector before disconnecting the fl at cable.
No.TypeConnected FromConnected To
AP-700
HarnessLeft tweeterPSA1 PCB
HarnessLeft speakersPSA1 PCB
HarnessRight speakersPSA1 PCB
HarnessRight tweeterPSA1 PCB
HarnessHPA1 PCBPSA1 PCB
HarnessLCA1 PCBMDA1 PCB
Flat cableKYB1 PCBMDA1 PCB
HarnessPedal connectorMDA1 PCB
– 26 –
Page 29
G. Remove the PCB UNIT/MAIN
G-1. Disconnect three cables.
No.TypeConnected FromConnected To
AP-700
G-2. Undo fi ve screws and remove the PCB UNIT/MAIN.
HarnessPSA1 PCBMDA1 PCB
HarnessPSA1 PCBMDA1 PCB
HarnessCNA4 PCBMDA1 PCB
CNA4 PCBPSA1 PCB
PCB UNIT/MAIN
: Screw
Notes on Assembly
• Connect the cables and before assembling the MDA1 PCB to the BOX/PCB.
– 27 –
Page 30
H. Remove the PCB UNIT/POWER & AMP
AP-700
H-1. Disconnect three
No.TypeConnected FromConnected To
H-2. Undo four screws and remove the PCB UNIT/POWER & AMP.
PCB UNIT/POWER & AMP
cables
.
HarnessPSA1 PCBMDA1 PCB
HarnessPSA1 PCBMDA1 PCB
HarnessJKA1 PCBPSA1 PCB
MDA1 PCB
JKA1 PCB
: Screw
Notes on Assembly
• When connecting the cables and , support the back of the PCB-side connector by hand
so as not to apply too much load on the MDA1 PCB.
– 28 –
Page 31
I. Remove the PCB UNIT/JKA1
I-1. Disconnect one cable.
No.TypeConnected FromConnected To
AP-700
I-2. Undo four nuts and remove the PCB UNIT/JKA1.
HarnessJKA1 PCBPSA1 PCB
PCB UNIT/JKA1PSA1 PCB
: Nut
– 29 –
Page 32
J. Remove the PCB UNIT/CNA4
J-1. Disconnect one cable.
No.TypeConnected FromConnected To
AP-700
J-2. Undo three screws and remove the PCB UNIT/CNA4 and BRACKET/for MIDI TERMINAL.
HarnessCNA4 PCBPSA1 PCB
PSA1 PCB
PCB UNIT/CNA4
BRACKET
: Screw
PCB UNIT/CNA4
– 30 –
Page 33
K. Remove the Console Unit
K-1. Disconnect the CNA1 PCB cable and tweeter cables from the BOX/PCB.
For details, refer to the “F. Remove the BOX/PCB”.
[NOTE] The cables are secured in place with tape and clips. Be sure to remove the cables
from tape and clips fi rst.
K-2. Undo nine screws.
AP-700
K-3. Lift the Console Unit until it warps slightly.
While maintaining this state, disengage the joint of the SIDE RACK UNIT and console unit on
one side.
[NOTE] Do not apply too much force. Doing so may damage the digital piano.
[NOTE] Be careful not to damage the KEY
FELT.
SIDE RACK UNIT
KEY FELT
Console Unit
: Screw
– 31 –
Page 34
K-4. Disengage the joint on the other side and remove the Console Unit.
CENTER
Console Unit
Notes on Assembly
• Attach the KEY FELT as shown below.
AP-700
1 ± 0.5 mm
SPEAKER PANEL/LEFT & RIGHTKEY FELT
L. Remove the PCB UNIT/CNA1
[REMARK] The PCB UNIT/CNA1 consists of the CNA1 PCB and CNA3 PCB.
L-1. Undo six screws and remove the two PLASTIC BRACKET and BRACKET.
[NOTE] There are two types of screws. Be sure to use the correct screw when reassembling.
LCA1 PCBPCB UNIT/CNA1
: Screw A : Screw B
BRACKET
PLASTIC BRACKET
– 32 –
Page 35
L-2. Disconnect one cable and unsolder one ribbon cable.
No.TypeConnected FromConnected To
AP-700
L-3. Undo 16 screws and remove the PCB UNIT/CNA1.
HarnessCNA1 PCBLCA1 PCB
Ribbon cableCNA1 PCBLCA1 PCB
FABRIC TAPE/5X13
CNA1 PCBCNA3 PCB
: Screw
FABRIC TAPE/5X30
Notes on Assembly
• When replacing the PCB UNIT/CNA1, attach the FABRIC TAPE/5X13 and FABRIC TAPE/5X30
to the CNA1 PCB as shown in the fi gure above.
• Before assembling the PCB UNIT/CNA1, check that the KNOB/for ROTARY, TACT BUTTON (10
pcs), LED COVER with DOUBLE FACED TAPE (14 pcs), LED SPACER (8 pcs), FABRIC TAPE/A,
and FABRIC SHEET/B (2 pcs) have been assembled to the CONSOLE PANEL/MIDDLE.
– 33 –
Page 36
M. Remove the PCB UNIT/CNA2
M-1. Undo four screws and remove the PLASTIC BRACKET and BRACKET.
LCA1 PCBPCB UNIT/CNA2
AP-700
PLASTIC BRACKET
M-2. Unsolder one ribbon cable.
No.TypeConnected FromConnected To
M-3. Undo 10 screws and remove the PCB UNIT/CNA2.
Ribbon cableCNA2 PCBLCA1 PCB
BRACKET
: Screw
: Screw
Notes on Assembly
• Before assembling the PCB UNIT/CNA2, check that the TACT BUTTON (6 pcs), LED COVER
with DOUBLE FACED TAPE (9 pcs), LED SPACER (5 pcs), and FABRIC TAPE/C (2 pcs) have
been assembled to the CONSOLE PANEL/MIDDLE.
– 34 –
Page 37
N. Remove the BACK LIGHT UNIT
N-1. Undo two screws and remove the BRACKET.
BACK LIGHT UNITCNA2 PCBCNA1 PCB
AP-700
BRACKET
N-2. Disconnect one connector and unsolder two ribbon cables.
No.TypeConnected FromConnected To
N-3. Undo four screws and remove the BACK LIGHT UNIT.
[NOTE] When you undo the screw, the WASHER also comes off. Be sure to attach the
HarnessCNA1 PCBLCA1 PCB
Ribbon cableCNA1 PCBLCA1 PCB
Ribbon cableCNA2 PCBLCA1 PCB
WASHER when assembling.
: Screw
– 35 –
: Screw
WASHER
Page 38
Notes on Assembly
• When replacing the any of following parts, attach the SPONGE/35X60 to the harness as
shown in the fi gure below.
– BACK LIGHT UNIT
– CONNECTOR CABLE (for LCA1 PCB)
• Before assembling the BACK LIGHT UNIT, check that the LCD surfaces on the upper case
side and LCD side are free from dust and dirt.
SPONGE/35X60
AP-700
O. Remove the TWEETER
[NOTE] The basic procedure to remove the part is the same on both sides.
has front and back faces. Face the smooth surface to the bottom when
– 40 –
Page 43
U. Remove the KEYBOARD UNIT
U-1. Remove the BOX/PCB.
For details, refer to the “F. Remove the BOX/PCB”.
U-2. Undo 15 screws and remove seven PLASTIC BASE.
[NOTE] The PLASTIC BASE at the center and the both ends are screwed at different hole
positions from the others.
AP-700
LEFT
U-3. Undo three screws.
OTHEROTHER
CENTERRIGHT
: Screw
– 41 –
: Screw
Page 44
U-4. Undo 19 screws on the bottom surface and remove the KEYBOARD UNIT.
KEYBOARD UNIT
AP-700
: Screw
Notes on Assembly
• When the KEYBOARD UNIT or FLAT CABLE has been replaced, attach the SPONGE/50X115
to the FLAT CABLE.
FLAT CABLE
SPONGE/50X115
– 42 –
Page 45
Y
Disassembly of the KEYBOARD UNIT
A. Remove the KEY
Overview
<Removing the Keys>
• To remove the keys, you will need two of the tools described below.
• Before removing a black key, you must fi rst remove both white keys on either side of the black
key.
• White keys may be removed with the same procedures as removing black keys.
<Tool>
• The tool used in the photos in this section was converted from a gardening ID tag. The size
and shape of an ID tag accord to the dimensions below.
<Note on Shaping an ID Tag>
• The thickness of the tool must be within 1.2 ~ 1.3 mm. If the tool is too thin, removing keys
become diffi cult. If the tool is too thick, it may damage the rib of the chassis.
AP-700
<Tool Dimensions>
Width:
15~20 mm
Thickness:
within 1.2~1.3 mm
7 mm
R=2.75 mm
Use this part to
remove the key.
– 43 –
Page 46
A-1. Undo 12 screws and then remove four key spacers.
[NOTE] There are four types of the key spacers. Be sure to use the correct type when assembling.
Key spacer AKey spacer BKey spacer CKey spacer D
Key spacer A
AP-700
: Screw
Key spacer B
Key spacer C
Key spacer D
<How to Identify Key Spacers>
• There is an identifi cation marking on the upper right or upper left of the key spacer.
Parts NameMarking
Key spacer ASPC-A
Key spacer BSPC-B
Key spacer CSPC-C
Key spacer DSPC-D
– 44 –
Page 47
A-2. Insert the two tools between the rib of the chassis and a key and then remove the key.
[NOTE] When you insert the tools to a certain extent, the latch which fi xing the key is
disengaged and the keys are lifted for removal.
Tools
Chassis
<Cross-section Image>
AP-700
Tool
KEYRib of the chassis
– 45 –
Page 48
Notes on Assembly
<Reference: Musical Scale>
• The scale shown below is used for the piano.
Scale
AP-700
Note
SA
(A)
C
(Do)
B C D E F G A B C D E F G A B C D E F G A B
D
(Re)
E
(Mi)
F
(Fa)
G
(So)
<Keyboard Layout>
• Refer to the illustration on the right and install the white keys in
the correct order of the note.
[NOTE] A note is marked at the upper end of each key. You
may ignore the number marked after the note.
[NOTE] The parts for the keys at both ends and the second
one from the left end differ from the other keys with the
same notes.
[NOTE] Install the keys in the order of C → D → E → F → G →
A → B in the range marked with a red broken line in the
illustration (the range between the third key from the
left end and the second key from the right end).
• All black keys are identical; therefore, they may be installed in
any order.
A
(La)
B
(Ti)
C D E F G A B C D E F G A B C D E F G A B C D E F G A B SC
Left endRight end
Note
DFASAB
SA
BCD EF GA BSC
BEGC
(C)
SC
– 46 –
Page 49
Caution When Replacing with New Parts
• A set of new white keys consists of the parts below.
[NOTE] Remove the part indicated with a red line before use.
[NOTE] The parts for the keys at both ends and the second one from the left end differ from
the other keys with the same notes.
No.Parts NameNoteRemarks
WHITE KEY/SASA (A)Designated for the left end
WHITE KEY/BBDesignated for the second key from the left end
WHITE KEY/CEGBC / E/ G / B A set of C/E/G/B
WHITE KEY/DFAD/F/AA set of D/F/A
WHITE KEY/SCSC (C)Designated for the right end
AP-700
BEGC
DFASAB
SC
– 47 –
Page 50
Applying Grease
• Apply grease on the guide for keys as necessary after the keys are replaced.
[NOTE] Apply grease on the side of the guide for keys.
Code No.Parts NameSpecifi cation
94816509SLICONE GREASEG-501.80G-PC
Guide for black key
AP-700
Guide for white key
Guide for white key
Apply grease here
(In the area indicated in green)
Guide for black key
Apply grease here
(In the area indicated in green)
– 48 –
Page 51
Installing the Keys
• Follow the steps below to install the white and black keys.
[NOTE] The white keys must be arranged in a specifi c order. Install them according to the
correct order of the note. Be sure to install the white key at a hammer for a white key.
[NOTE] Install a black key before installing the white keys on its sides.
Be sure to install the black key at a hammer for a black key.
(1) Assemble a key to a hammer.
(2) Press the key to fi t the hole of the key with the protrusion of the chassis.
(3) Press the key and check to see if it moves properly.
Fit securely into the chassis.
AP-700
Assemble a key to a hammer.
<Locations to Install the White and Black Keys>
• Install a white key in the position of a guide for white key.
• Install a black key in the position of a guide for black key.
Guide for black key
Guide for white key
– 49 –
Page 52
B. Remove the HAMMER
B-1. Place the chassis upside down so that the hammers are visible.
<Identifying the Hammers When Placed Upside Down>
• The size chassis hole differs between white and black keys.
The hammer for a black key goes into a bigger hole, while the hammer for a white key goes
into a smaller hole.
Hammer for white keyHammer for black key
B-2. Press the chassis with the tip of tweezers.
AP-700
B-3. While catching a hammer with tweezers, set the tweezers against the resin part of the chassis.
B-4. Using the chassis-tweezer contact as a fulcrum point, press down against the resin part in the
direction of the red arrow shown below, and then disengage the hammer.
[NOTE] You must press the resin part of the hammer. Pressing on the metal part of the
hammer may damage the area connected to the resin.
[NOTE] If a hammer does not disengage easily, perform the steps while lifting the hammer.
Tweezers
Press down the resin part.
Fulcrum point
– 50 –
Page 53
Kinds of Hammers
• There are several kinds of hammers.
The type of a hammer may be identifi ed by the code engraved on it.
Type of Hammer: “W” for a white key, “B” for a black key.
Hammer Code: The hammers for white keys are coded W1, W2, W3, and W4.
The hammers for black keys are coded B1, B2, B3, and W4.
Type of Hammer (for a white key)
Hammer Code (for a white key)
Type of Hammer (for a black key)
AP-700
Hammer Code (for a black key)
Location to Install the Hammers
• A hammer must be installed at the correct location according to its type.
The combination of hammers and keys are shown below.
<Hammers for black keys>
B1 (9 keys)B2 (9 keys)B3 (9 keys)B4 (9 keys)
W1 (13 keys)
W2 (13 keys)
W3 (13 keys)W4 (13 keys)
<Hammers for white keys>
– 51 –
Page 54
AP-700
Installing the Hammers
• Follow the steps below to install the hammers for white and black keys.
[NOTE] The hammers must be arranged in a specifi c order. Install them according to the
correct order.
[NOTE] If a hammer does not move smoothly, check to see if it is installed at the correct
location.
(1) Use the tweezers to set a hammer at its correct location.
(2) Press the chassis with the tip of tweezers.
(3) Using the chassis-tweezers contact as a fulcrum point, press down the metal part of the
hammer in the direction of the red arrow shown below, and then install the hammer.
[NOTE] Be careful not to damage the felt.
Tweezers
Press down against the metal part.
Locked at this point
Fulcrum point
Be careful not to damage the felt.
– 52 –
Page 55
C. Remove the PCB UNIT/KY AND RUBBER CONTACT
[NOTE] The PCB UNIT/KY AND RUBBER CONTACT consists of the KYA1 PCB, KYB1 PCB, and
KYC1 PCB.
C-1. Unlock the connector and remove the FLAT CABLE.
C-2. Undo 23 screws and remove the PCB UNIT/KY AND RUBBER CONTACT.
FLAT CABLE
: Screw
AP-700
KYB1 PCBKYA1 PCBKYC1 PCB
PCB UNIT/KY AND RUBBER CONTACT
C-3. Remove eight RUBBER CONTACT.
[NOTE] One RUBBER CONTACT differs in length.
RUBBER CONTACTShort RUBBER CONTACT
RUBBER CONTACT/AG
– 53 –
RUBBER CONTACT/AC
Page 56
Installing the PCB UNIT/KY AND RUBBER CONTACT
(1) Secure the PCB UNIT/KY AND RUBBER CONTACT with 23 screws.
[NOTE] Tighten the screws while pressing the PCB in the direction of the red arrow shown
below.
(2) Connect the FLAT CABLE to the KYB1 PCB and lock the connector.
[NOTE] Insert it fi rmly and lock up.
AP-700
FLAT CABLE
How to Install RUBBER CONTACT
• Lightly insert the tip of a RUBBER CONTACT into the PCB fi rst, and then press it in using the
end of a paper clip.
[NOTE] Do not press with too much force. Doing so may damage the RUBBER CONTACT.
– 54 –
Page 57
DIAGNOSTIC PROGRAM
Y
Test Items / Flowchart
Start
[METRONOME] + [TEMPO w] + [TEMPO q] + POWER ON
Launch the Diagnostic Program
(Sub CPU Check)
[Arrow w]
LED Check
[Arrow w]
LCD Check
[Arrow w] × 2
Button Check
AP-700
[Arrow w]
Keyboard Check
[Arrow w]
Pedal Check
[Arrow w]
PHONES Check
[Arrow w]
MIDI Check
[Arrow w]
USB Check
[Arrow w]
USB Host Check
[Arrow w] × 3
ROM Version Check
[Arrow w]
PREPARATION: Headphones
PREPARATION: MIDI cable
PREPARATION: PC, USB cable
PREPARATION: USB flash drive
Flash Memory Check
[Arrow w] × 2
RAM Check
POWER OFF
End the Diagnostic Program
– 55 –
Page 58
Y
Preparation
(1) Connect the AC adaptor.
(2) Connect the pedal.
(3) Adjust the volume so that it is at about 1/3 of the full volume.
(4) Have a headphones and MIDI cable ready.
[NOTE] The “PHONES Check” cannot be performed without a headphones.
The “MIDI Check” cannot be performed without a MIDI cable.
(5) Have a PC and USB cable ready.
For information about PC system requirements, refer to the User’s Guide.
[NOTE] The “USB Check” cannot be performed without a PC and USB cable.
(6) Have a USB fl ash drive ready.
[NOTE] The “USB Host Check” cannot be performed without a USB fl ash drive.
Y
Test Procedures
AP-700
[REMARK] Refer to the below for the pitch of the confi rmation or error tones which you hear during the
[REMARK] Refer to the below for the LED ON status.
• Lit in Yellow: /k (left)
• Lit in Red: OPERATION LOCK, BERLIN GRAND, HAMBURG GRAND, VIENNA GRAND,
ELECTRIC PIANO, HARPSI./VIB., STRINGS, ORGAN, BASS, DUET, DUET PAN,
REPEAT, s, d, Y, /k (right), REC
• Lit in Red: ROOM, SALON, DUTCH CHURCH, STANDARD HALL, BERLIN HALL,
FRENCH CATHEDRAL, METRONOME, EXIT, Arrow u, Arrow w, Arrow q, Arrow i,
ENTER, LAYER, USB
– 56 –
Page 59
A. Launch the Diagnostic Program (Sub CPU Check)
A-1. Turn on the power while holding down the [METRONOME], [TEMPO w] and [TEMPO q]
buttons.
[REMARK] There are two sets of the [w] and [q] buttons.
In this manual, the buttons are identifi ed by indicating [Arrow] or [TEMPO].
[NOTE] “CASIO” appears when the power is turned on.
Hold down three buttons until “CASIO” disappears.
[NOTE] When the test is fi
<Screen during the diagnostic program startup>
nished, be sure to press the power button to turn off the power.
[TEMPO] buttons
[Arrow] buttons
AP-700
A-2. Once the diagnostic program is launched, the “Sub CPU Check” is performed automatically.
When the test result is “OK”, the diagnostic program top screen appears.
<Top screen>
How to operate the diagnostic program
• The diagnostic program includes test items not performed.
Please skip the items which are not described in this manual.
• To skip an item, press the [Arrow w] button.
To return to the previous item, press the [Arrow q] button.
* Some test items may not be skipped.
• Pressing the [EXIT] button while on a test screen will return to the top screen.
* Some test items do not allow you to go back to the top screen.
* The diagnostic program ends and the User Mode launches when you press the [EXIT] button
while in the top screen.
– 57 –
Page 60
B. LED Check
K
K
K
K
C0 BLOC
C1 BLOC
C2 BLOC
C3 BLOC
B-1. Press the [Arrow w] button and then check that the following screen appears and also that
the “C0 BLOCK” LEDs only are lit.
• Lit in Red: OPERATION LOCK, BERLIN GRAND, HAMBURG GRAND, VIENNA GRAND,
ELECTRIC PIANO, HARPSI./VIB., STRINGS, ORGAN, BASS
AP-700
B-2. Press the [HAMBURG GRAND] button and then check that the following screen appears and
also that the “C1 BLOCK” LEDs only are lit.
• Lit in Yellow: /k (left)
• Lit in Red: DUET, DUET PAN, REPEAT, s, d, Y, /k (right), REC
B-3. Press the [VIENNA GRAND] button and then check that the following screen appears and also
that the “C2 BLOCK” LEDs only are lit.
• Lit in Red: ROOM, SALON, DUTCH CHURCH, STANDARD HALL, BERLIN HALL,
FRENCH CATHEDRAL, METRONOME
B-4. Press the [ELECTRIC PIANO] button and then check that the following screen appears and
also that the “C3 BLOCK” LEDs only are lit.
• Lit in Red: EXIT, Arrow u, Arrow w, Arrow q, Arrow i, ENTER, LAYER, USB
– 58 –
Page 61
B-5. Press the [HARPSI./VIB.] button and then check that the following screen appears and also
that all LEDs are lit.
C. LCD Check
C-1. Press the [Arrow w] button and then check that all dots are lit.
C-2. Press the [HAMBURG GRAND] button and then check that all dots are turned off.
AP-700
C-3. Press the [VIENNA GRAND] button and then check that dots are lit in one-dot intervals,
showing vertical stripes starting from the right end.
C-4. Press the [ELECTRIC PIANO] button and then check that dots are lit in one-dot intervals,
showing vertical stripes starting from the left end.
– 59 –
Page 62
D. Button Check
D-1. Press the [Arrow w] button twice and then check that the following screen appears.
D-2. Press the buttons in the sequence shown in the fi gure below.
12345678910
START
START
11121314151617181920
AP-700
292827262524232221
ENDEND
3736353433323130
If the result passes (OK):
• The confi rmation tone (C6) sounds and “OK:” and button number shown above “XX” appear.
When press the [USB] button at the end, the confi rmation chord (C4/E4/G4) sounds and the
“Keyboard Check” screen appears.
If the result fails (NG):
• If there is a button failure or the buttons are pressed in a wrong sequence, the error tone (F2)
sounds and the NG count appears.
When “NG” occurs three times, the check sequence stops and the program returns to the top
screen.
– 60 –
Page 63
AP-700
E. Keyboard Check
E-1. Check that the following screen appears.
E-2. Press any key and then check that the sound correctly comes out (sine wave) and also that the
following screen appears.
[NOTE] Check the sound while you are at the center of the digital piano.
[REMARK] The “Note” value shows the key position in a hexadecimal number.
[REMARK] The “Velocity” value shows the key velocity in hexadecimal number.
The slower you press the key, the smaller the value becomes.
The faster you press the key, the larger the value becomes.
E-3. Press the “ELECTRIC PIANO” button and then check that the following screen appears.
E-4. Press a key and then check that the sound comes out (sine wave) as follows.
[NOTE] Check all keys.
KeyLeft SpeakerRight SpeakerRemarks
Press a key
halfway
Press a key
all the way
C6 sine waveWhen the contact
C6 sine waveC4 sine wave
When the contact
turned on
is turned on
and are
– 61 –
Page 64
F. Pedal Check
F-1. Press the [Arrow w] button and then check that the following
screen appears.
F-2. Press and release the SOFT pedal and then check that the
following screen appears.
[REMARK] The confi rmation tone (E4) sounds.
<When the pedal is pressed> <When the pedal is released>
AP-700
SOFTDAMPER
SOSTENUTO
F-3. Press and release the SOSTENUTO pedal and then check that the following screen appears.
[REMARK] The confi rmation tone (G4) sounds.
<When the pedal is pressed> <When the pedal is released>
F-4. Press and release the DAMPER pedal and then check that the following screen appears.
[NOTE] The value changes in the range between “00” and “7F” depending on how far the
damper pedal is pressed.
The confi rmation tone (C4) sounds each time the value changes.
<When the pedal is fully pressed> <When the pedal is released>
– 62 –
Page 65
G. PHONES Check
[REMARK] There are two PHONES jacks. Both jacks must be checked.
G-1. Connect a headphones to a PHONES jack.
G-2. Press the [Arrow w] button.
G-3. Disconnect the headphones and then check that the following screen appears.
[REMARK] The confi rmation tone (F2) sounds.
G-4. Repeat the same steps for the other PHONES jack.
* Do not press the [Arrow w] button.
H. MIDI Check
AP-700
H-1. Connect the MIDI OUT terminal to the MIDI IN terminal with a MIDI cable.
H-2. Press the [Arrow w] button to start the check.
When the check is complete, the confi rmation tone sounds and the test result appears.
* Confi rmation tone: OK > C6, NG > F2
H-3. Check that the following screen appears.
H-4. Disconnect the MIDI cable.
I. USB Check
I-1. Connect the digital piano to the PC with a USB cable.
I-2. Press the [Arrow w] button to start the check.
When the check is complete, the confi rmation tone sounds and the test result appears.
* Confi rmation tone: OK > C6, NG > F2
I-3. Check that the following screen appears.
I-4. Disconnect the USB cable.
[REMARK] The confi rmation tone (F2) sounds and the NG screen appears.
– 63 –
Page 66
J. USB Host Check
J-1. Insert a USB fl ash drive into the USB fl ash drive port.
J-2. Press the [Arrow w] button and then check that the following screen appears.
J-3. Press the [BERLIN GRAND] button to format the USB fl ash drive.
[REMARK] The [BERLIN GRAND] LED fl ashes in red during the formatting process.
When formatting is complete, the LED becomes lit in red.
J-4. Check that the following screen appears.
AP-700
J-5. Press the [HAMBURG GRAND] button to start the writing check.
[REMARK] The [HAMBURG GRAND] LED fl ashes in red during the check process.
When checking is complete, the LED becomes lit in red.
J-6. Check that the following screen appears.
J-7. Press the [VIENNA GRAND] button to start the reading check.
[REMARK] The [VIENNA GRAND] LED fl ashes in red during the check process.
When checking is complete, the LED becomes lit in red.
J-8. Check that the following screen appears.
J-9. Press the [BERLIN GRAND] button to disconnect the connection between the USB fl ash drive
and the digital piano.
[REMARK] The [BERLIN GRAND] LED fl ashes in red during while the connection is
disconnected.
When disconnecting is complete, the LED becomes lit in red.
J-10. Check that the following screen appears.
J-11. Remove the USB fl ash drive.
– 64 –
Page 67
K. ROM Version Check
(This section describes how to identify the ROM version, not to test it.)
K-1. Press the [Arrow w] button three times to display the ROM version.
[NOTE] The ROM version may differ depending on the individual products.
<Example>
L. Flash Memory Check
L-1. Press the [Arrow w] button to start the check.
When the check is complete, the confi rmation tone (C6) sounds and the test result appears.
L-2. Check that the following screen appears.
AP-700
M. RAM Check
M-1. Press the [Arrow w] button twice and then check that the following screen appears.
M-2. Press the [BERLIN GRAND] button to start the check.
[REMARK] The [BERLIN GRAND] LED fl ashes in red during the check process.
When checking is complete, the LED becomes lit in red.
M-3. Check that the following screen appears.
M-4. Turn off the power.
[REMARK] When you press the [EXIT] button, the user mode launches.
– 65 –
Page 68
AP-700
Y
Resetting the Touch Response Adjustment Data
Caution
Be sure to reset the touch response adjustment data by following the steps below after
the main PCB or a keyboard component is replaced.
Performing this procedure will erase (initialize) data recorded in the MIDI recorder and
various setting data.
Applicable Parts
•
Main PCB (MDA1 PCB)
• KEYBOARD UNIT
• Components for the KEYBOARD UNIT
(Refer to the EXPLODED VIEW and PART LIST: KEYBOARD UNIT)
Reset Procedure
(1) Turn on the power while holding down the [SETTING], [HAMBURG GRAND] and [CONCERT PLAY]
buttons to launch the Reset Mode.
[NOTE] “CASIO” appears when the power is turned on.
Hold down three buttons until “CASIO” disappears.
(2) When the Reset Mode launches, the resetting process begins automatically.
Check that “INITIALIZING...” appears on the screen.
[NOTE] “INITIALIZING...” appears only briefl y.
[NOTE] When resetting is complete, the user mode launches.
(3)
Turn off the power after the User Mode is launched.
<Change in the reset mode screen>
User mode screenWhile resetting is in progress
– 66 –
Page 69
20
AP-700
EXPLODED VIEW
21
22
23
24
25
26
25
28
29
26
27
– 67 –
Page 70
AP-700
32
33
30
49
50
49
51
35
48
48
31
36
38
39
32
4443
34
35
41
37
42
43
40
45
8
6
7
46
5
47
48
49
52
48
49
D1 for Others
D2 for ROOM, SALON
D3 for OPERATION LOCK
D4 for METRONOME
53
54
63
59
LED - D3LED - D1
62
55
57
65
57
64
58
61
62
60
58
55
56
66
67
– 68 –
Page 71
72
AP-700
68
75
76
77
78
80
79
79
79
79
69
73
70
71
74
17
19
85
87
18
81
82
83
84
84
84
84
86
90
91
89
8887
8986
88
– 69 –
Page 72
AP-700
92
93
96
112
113
94
95
114
112
113
97
96
113
112
94
98
95
106
108
107
102
116
115
103
109
104
117
99
105
126
107
108
115
110
100
109
101
14
15
16
124
117
13
119
120
10
121
118
9
122
4
2
3
118-1
12
11
1
123
126
111
109
125
124
– 70 –
Page 73
128
AP-700
127
129
133
135
132
134
130
131
130
132
131
138
136
137
– 71 –
Page 74
PARTS LIST
AP-700
[Notes]
1. Prices and specifi cations are subject to change
without prior notice.
2. Refer to the latest “Parts Price Code” at
“PARTS FINDER” on the Casio Service Website
(https://www.servicecasio.com).
3. As for spare parts order and supply, refer to
the “GUIDEBOOK for Spare Parts Supply”,
published separately.
4. The numbers in item column correspond to
the same numbers in drawing.
110507446PCB UNIT/MAINTK-RJM514510*0011111A MDA1
CN1210432772USB CONNECTOR (type A)UAR27-4K5J001111C USB Flash Drive Port
CN1310236624USB CONNECTOR (type B)UBR24-4K5G001111C USB port
9610429211SPEAKER NETM441205-001V024444X
N9710499857CONNECTOR CABLEEF-EH2P070M9341111X For left speaker
N9810499858CONNECTOR CABLEEF-EH2P100M9341111X For right speaker
N9910507447SIDE BOARD/LEFTTK-RJM512487*0031111X
10010433589SIDE RACK UNIT/LEFTTK-RJM511881*0011111X
10110434335SIDE CASE UNIT/LEFTTK-RJM511866*0011111X
N10210507448SIDE BOARD/RIGHTTK-RJM512488*0031111X
10310433591SIDE RACK UNIT/RIGHTTK-RJM511882*0011111X
10410434338SIDE CASE UNIT/RIGHTTK-RJM511867*0011111X
10510432679BRACKETRJM512493-001V011111X For left side
10610432680BRACKETRJM512494-001V011111X For right side
10710299259PACKINGRJM508522-001V012222X
10810494022FABRIC TAPE/CRJM514193-001V012222X
10910475579SCREW CAPRJM512119-003V012222X
11069235860FABRIC TAPE/3X10M440216-12222X
11110442262DOUBLE FACED TAPERJM512682-001V012222X