BLOCK AND WIRING DIAGRAM
PCB INFORMATION
CIRCUIT DESCRIPTION
PRINTED CIRCUIT BOARDS
DISASSEMBLY
DIAGNOSTIC PROGRAM
EXPLODED VIEW
PARTS LIST
SCHEMATIC DIAGRAMS
Some of the major components may be removed/replaced without removing the piano
unit from the stand. Remove the piano unit from the stand as necessary according to
the work environment and with due consideration for safety.
NOTE:
Parts indicated with a Gray Box must be removed when disassembling the parts
indicated with a
Assembled Product
A. Pedal Unit
B. Stand
E. BOX/PCB
C. TOP BOARD UNIT
White Box in the following step.
F. PCB UNIT/MAIN
G. PCB UNIT/POWER & AMP
N. SPEAKER
D. KEY COVER UNIT
The piano unit must be removed from
the stand when performing a repair.
J. SIDE BOARD
K. SIDE RACK UNIT
L. FRONT BOARD UNIT
M. PCB UNIT/HPA1
H. Console UnitI. PCB UNIT/CNA
E. BOX/PCB
O. KEYBOARD UNIT
DISASSEMBLY OF THE KEYBOARD UNIT
A. KEY
B. HAMMER
C. PCB UNIT/KY AND RUBBER CONTACT
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Disassembly Procedure
A. Remove the Pedal Unit
A-1. Disconnect the plug for pedal unit from the pedal connector.
Plug for pedal unit
Clip
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A-2. Undo six screws on the back surface.
A-3. Undo four screws.
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A-4. Remove the PEDAL BOARD UNIT.
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NOTE:
A-5. Turn the ADJUSTER to remove it.
The piano unit and stand become slightly unstable when the PEDAL BOARD UNIT is
removed. Use caution so that the piano unit doesn't fall or the stand doesn't fall over.
PEDAL BOARD UNIT
ADJUSTER
<Caution When Completing Repair>
• Be sure to adjust the ADJUSTER height.
NOTE: The pedal unit may be damaged if the pedal is operated without height adjustment.
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A-6. Undo eight screws and then remove the PEDAL UNIT.
PEDAL UNIT
<Notes on Assembly>
• Tighten the screws for the PEDAL UNIT in the order of the numbers shown below.
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78
3
21
65
4
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B. Remove the Stand
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NOTE:
NOTE:
B-1. Disconnect the plug for pedal unit from the pedal connector.
B-2. Undo two screws on the bottom surface.
Disassembling or assembling the stand must be done by two or more people.
When disassembling or assembling, take precautions, such as closing the key cover and tape it
closed, so as not to get a hand caught.
Plug for pedal unit
Clip
B-3. Placethepianounitontheoor.
NOTE:
Please do so with the key cover closed.
Back surface
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B-4. Undo eight screws on the back surface and then remove the BACK BOARD.
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NOTE:
There are two types of screws. Be sure to use the correct screw when assembling.
BACK BOARD
B-5. Undo four screws and then remove the SIDE BOARD UNIT/LEFT, SIDE BOARD UNIT/RIGHT, and
PEDAL BOARD UNIT.
SIDE BOARD UNIT/RIGHT
SIDE BOARD UNIT/LEFT
PEDAL BOARD UNIT
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C. Remove the TOP BOARD UNIT
C-1. Undo three screws on the back surface.
C-2. Slide the TOP BOARD UNIT to remove it.
TOP BOARD UNIT
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<Notes on Assembly>
• Assemble the TOP BOARD UNIT so that the brackets on the TOP BOARD UNIT and those on
themaincaset.
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D. Remove the KEY COVER UNIT
D-1. Close the key cover.
D-2. Undo one screw and then while lightly holding the damper in place, remove the SHAFT/for KEY
COVER (with the E-RING).
NOTE:
Remove the other side in the same manner.
SHAFT/for KEY COVER
Damper
D-3. Undo two screws on the bottom surface and then remove the SUPPORT BOARD.
[NOTE]
The SUPPORT BOARD was added to the product
after the production started.
SUPPORT BOARD
D-4. While slightly lifting the rear cover of the KEY COVER UNIT, slide the KEY COVER UNIT all the
way to the rear.
KEY COVER UNIT
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D-5. Check that the sliding pin on both sides of the rear cover of the KEY COVER UNIT is visible when
seen from above the rail.
Pin
D-6. Lift the rear cover of the KEY COVER UNIT and then disengage the pins from the rail.
Pin
D-7. While lifting the KEY COVER UNIT, slide the KEY COVER UNIT further toward the rear.
D-8. In the same manner as when disengaging the pins on the rear cover, disengage the pins on the
front cover from the rail and then remove the KEY COVER UNIT.
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<Notes on Assembly>
• To assemble the SHAFT/for KEY COVER, slightly lift the KEY COVER UNIT while holding the
damper in place, and position the hole to insert the SHAFT/for KEY COVER.
• Align the groove on the SHAFT/for KEY COVER to that on the damper.
DamperKEY COVER UNIT
SHAFT/for KEY COVER
E. Remove the BOX/PCB
NOTE:
E-1. Undo four screws on the bottom surface.
If you perform the following steps while the piano unit is attached to the stand, use caution as
not to drop the BOX/PCB nor apply too much tension to the cables and connectors.
BOX/PCB
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E-2. Slide the BOX/PCB to remove it.
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NOTE:
NOTE:
E-3. Disconnect six connectors and then remove the BOX/PCB.
NOTE:
The BOX/PCB and piano unit are connected with cables. Use caution when removing the
BOX/PCB.
Be sure to hold the BOX/PCB with a hand so as not to add tension to the cables and
connectors.
F-1. Disconnect one connector.
F-2. UndovescrewsandthenremovethePCBUNIT/MAIN.
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PCB UNIT/POWER & AMP
(PSA1 PCB)
Connector
PCB UNIT/MAIN
(MDA1 PCB)
<Notes on Assembly>
• Connect the connector for the PSA1 PCB before assembling the MDA1 PCB to the BOX/PCB.
Connector
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G. Remove the PCB UNIT/POWER & AMP
G-1. Disconnect one connector.
G-2. Undo six screws and then remove the PCB UNIT/POWER & AMP.
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PCB UNIT/POWER & AMP
(PSA1 PCB)
Connector
PCB UNIT/MAIN
(MDA1 PCB)
<Notes on Assembly>
• Connect the connector for the PSA1 PCB with the MDA1 PCB removed.
Connector
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H. Remove the Console Unit
H-1. Disconnect the connector for CNA1 PCB from the BOX/PCB.
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NOTE:
H-2. Undo nine screws.
NOTE:
Please refer to the “E. Remove the BOX/PCB”.
The center bracket is screwed at a different hole position from the other brackets.
CENTEROTHEROTHER
H-3. Lift the console unit until it warps slightly. While maintaining this state, disengage the joint of the
SIDE RACK UNIT and console unit on one side.
NOTE:
NOTE:
Do not apply too much force. Doing so may damage the digital piano.
Be careful not to damage the KEY FELT.
SIDE RACK UNIT
Console unitKEY FELT
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H-4. Disengage the joint on the other side and remove the console unit.
Cut off any excess material
Console unit
<Caution When Replacing With New Parts>
• Attach the KEY FELT as shown below.
KEY FELT
2 ~ 4 mm2 ~ 4 mm
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1 ± 0.5 mm
FABRIC TAPE/10X42FABRIC TAPE/10X42CONSOLE PANEL/LEFT & RIGHT
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I. Remove the PCB UNIT/CNA
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NOTE:
I-1. Undo four screws and then remove two PLASTIC BRACKET.
I-2. Undo 13 screws and then remove the PCB UNIT/CNA.
The PCB UNIT/CNA consists of the CNA1 PCB and CNA2 PCB.
PLASTIC BRACKET
PCB UNIT/CNA
CNA2 PCBCNA1 PCB
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<Caution When Replacing With New Parts>
• A new CONSOLE PANEL/MIDDLE does not come with the NAME PLATE. When replacing the
CONSOLE PANEL/MIDDLE, attach the NAME PLATE with the DOUBLE FACED TAPE.
NAME PLATE
DOUBLE FACED TAPE
76.5 ± 2 mm
24.0 ± 2 mm
CONSOLE PANEL/MIDDLE
<Notes on Assembly>
• Before assembling the PCB UNIT/CNA, check that the KNOB/for ROTARY, TACT BUTTON,
LED COVER, LED SPACER, and FABRIC SHEET have been assembled to the CONSOLE
PANEL/MIDDLE.
J. Remove the SIDE BOARD
NOTE:
J-1. Undo two screws on the bottom surface.
J-2. Undo two screws on the back surface.
The basic procedure to remove the part is the same on both sides.
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J-3. Undo two screws and then remove the BRACKET.
J-4. Undo three screws.
SIDE RACK UNITSIDE BOARD
BRACKET
J-5. Remove the SCREW CAP and then undo one screw.
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NOTE:
The SCREW CAP is secured with the DOUBLE FACED TAPE.
SCREW CAP
J-6. Remove the SIDE BOARD.
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K. Remove the SIDE RACK UNIT
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NOTE:
K-1. Undo two screws on the bottom surface.
K-2. Undo one screw.
The basic procedure to remove the part is the same on both sides.
SIDE RACK UNIT
Console unit
K-3. Undo one screw on the side surface and then remove the SIDE RACK UNIT and SIDE BLOCK.
SIDE RACK UNITSIDE BLOCKSIDE RACK UNIT
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K-4. Undo two screws and then remove the SIDE BLOCK from the SIDE RACK UNIT.
SIDE RACK UNIT
SIDE BLOCK
K-5. Remove the RUBBER FOOT.
RUBBER FOOT
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L. Remove the FRONT BOARD UNIT
L-1. Disconnect the connector for HPA1 PCB from the BOX/PCB.
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NOTE:
L-2. Undo six screws on the bottom surface and then remove the FRONT BOARD UNIT.
Please refer to the “E. Remove the BOX/PCB”.
FRONT BOARD UNIT
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M. Remove the PCB UNIT/HPA1
M-1. Disconnect the connector for HPA1 PCB from the BOX/PCB.
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NOTE:
M-2. Undo two screws and then remove the PCB UNIT/HPA1.
Please refer to the “E. Remove the BOX/PCB”.
PCB UNIT/HPA1
<Caution When Replacing With New Parts>
• Mount the LED as shown below while paying attention to the polarity.
25.1 ± 0.3 mm
D1
N. Remove the SPEAKER
NOTE:
N-1. To replace the harness for the speaker, disconnect the speaker connector from the BOX/PCB.
N-2. Undo two screws and then remove the COVER NET.
The basic procedure to remove the part is the same on both sides.
NOTE:
Please refer to the “E. Remove the BOX/PCB”.
COVER NET
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N-3. Unsolder the harness.
N-4. Undo four screws and then remove the SPEAKER and SPEAKER NET.
<Left speaker> <Right speaker>
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Positive terminal (Red)
Negative terminal (Black)
Negative terminal (White)
Positive terminal (Red)
SPEAKER NETSPEAEKER
<Notes on Assembly>
• The SPEAKER NET has front and back faces. Face the smooth surface to the bottom when
assembling.
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O. Remove the KEYBOARD UNIT
O-1. Undo 15 screws and then remove seven PLASTIC BASE.
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NOTE:
The PLASTIC BASE at the center and the both ends are screwed at different hole
positions from the others.
CENTEROTHEROTHERLEFTRIGHT
O-2. Undo three screws.
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O-3. Undo 19 screws on the bottom surface and then remove the KEYBOARD UNIT.
KEYBOARD UNIT
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7 mm
Disassembly of the KEYBOARD UNIT
A. Remove the KEY
<Removing the Keys>
• To remove the keys, you will need two of the tools described below.
the illustration (the range between the third key from
the left end and the second key from the right end).
• All black keys are identical; therefore, they may be installed in
any order.
C D E F G A B C D E F G A B C D E F G A B C D E F G A B SC
Note
DFASAB
SA
BC D EF GABSC
BEGC
(C)
SC
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<Caution When Replacing With New Parts>
• A set of new white keys consists of the parts below.
NOTE: Remove the part indicated with a red line before use.
NOTE: The parts for the keys at both ends and the second one from the left end differ from
the other keys with the same notes.
Parts NameNoteRemarks
WHITE KEY/SASA (A)Designated for the left end
1
WHITE KEY/BBDesignated for the second key from the left end
2
WHITE KEY/CEGBC/E/G/BA set of C/E/G/B
3
WHITE KEY/DFAD/F/AA set of D/F/A
4
WHITE KEY/SCSC (C)Designated for the right end
5
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BEGC
DFASAB
SC
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<Applying Grease>
• Apply grease on the guide for keys as necessary after the keys are replaced.
NOTE: Apply grease on the side of the guide for keys.
Code No.Parts NameSpecifi cation
94816509SILICONE GREASEG-501.80G-PC
Guide for black key
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Guide for white key
Guide for white key
Apply grease here
(In the area indicated in green)
Guide for black key
Apply grease here
(In the area indicated in green)
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<Installing the Keys>
Fit securely into the chassis.
• Follow the steps below to install the white and black keys.NOTE: Thewhitekeysmustbearrangedinaspecicorder.Installthemaccordingtothe
correct order of the note. Be sure to install the white key at a hammer for a white key.
NOTE: Install a black key before installing the white keys on its sides. Be sure to install the
black key at a hammer for a black key.
(1) Assemble a key to a hammer.
(2) Pressthekeytottheholeofthekeywiththeprotrusionofthechassis.
(3) Press the key and check to see if it moves properly.
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Assemble a key to a hammer.
<Locations to Install the White and Black Keys>
• Install a white key in the position of a guide for white key.
• Install a black key in the position of a guide for black key.
Guide for black key
Guide for white key
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B. Remove the HAMMER
Tweezers
B-1. Place the chassis upside down so that the hammers are visible.
<Identifying the Hammers When Placed Upside Down>
• The size chassis hole differs between white and black keys. The hammer for a black key goes
into a bigger hole, while the hammer for a white key goes into a smaller hole.
Hammer for white keyHammer for black key
B-2. Press the chassis with the tip of tweezers.
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B-3. While catching a hammer with tweezers, set the tweezers against the resin part of the chassis.
B-4. Using the chassis-tweezer contact as a fulcrum point, press down against the resin part in the
direction of the red arrow shown below, and then disengage the hammer.
NOTE:
NOTE:
You must press the resin part of the hammer. Pressing on the metal part of the hammer
may damage the area connected to the resin.
If a hammer does not disengage easily, perform the steps while lifting the hammer.
Type of Hammer: “W” for a white key, “B” for a black key.
Hammer Code: The hammers for white keys are coded W1, W2, W3, and W4.
The hammers for black keys are coded B1, B2, B3, and W4.
Hammer Code (for a white key)
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Type of Hammer (for a black key)
Hammer Code (for a black key)
<Location to Install the Hammers>
• A hammer must be installed at the correct location according to its type. The combination of
hammers and keys are shown below.
B1 (9 keys)B2 (9 keys)B3 (9 keys)B4 (9 keys)
W1 (13 keys)
W2 (13 keys)
<Hammers for white keys>
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W3 (13 keys)W4 (13 keys)
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<Installing the Hammers>
Tweezers
• Follow the steps below to install the hammers for white and black keys.NOTE: Thehammersmustbearrangedinaspecicorder.Installthemaccordingtothe
correct order.
NOTE: If a hammer does not move smoothly, check to see if it is installed at the correct
location.
(1) Use the tweezers to set a hammer at its correct location.
(2) Press the chassis with the tip of tweezers.
(3) Using the chassis-tweezers contact as a fulcrum point, press down the metal part of the
hammer in the direction of the red arrow shown below, and then install the hammer.
NOTE: Be careful not to damage the felt.
Press down against the metal part.
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Locked at this point
Fulcrum point
Be careful not to damage the felt.
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C. Remove the PCB UNIT/KY AND RUBBER CONTACT
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NOTE:
The PCB UNIT/KY AND RUBBER CONTACT consists of the KYA1 PCB, KYB1 PCB, and KYC1
PCB.
C-1. Release the connector lock and remove the FLAT CABLE.
C-2. Undo 23 screws and then remove the PCB UNIT/KY AND RUBBER CONTACT.
FLAT CABLE
KYA1 PCBKYB1 PCBKYC1 PCB
C-3. Remove eight RUBBER CONTACT.
NOTE:
One RUBBER CONTACT differs in length.
PCB UNIT/KY AND RUBBER CONTACT
RUBBER CONTACTShort RUBBER CONTACT
RUBBER CONTACT/AG
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RUBBER CONTACT/AC
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<Installing the PCB UNIT/KY AND RUBBER CONTACT>
• Secure the PCB UNIT/KY AND RUBBER CONTACT with 23 screws.
NOTE: Tighten the screws while pressing the PCB in the direction of the red arrow shown
below.
• Connect the FLAT CABLE to the KYB1 PCB and lock the connector.
I-2. Press the “SONG” button to start the check. Check that the LED status changes as shown below.
To skip this check and end the diagnostic program, press the “FUNCTION” button twice to
restart the digital piano in the user mode.
NOTE:
• Flashing in Yellow: SONG (Left)
• Flashing in Red: SONG (Right)
NOTE:
Theconrmationchord(C4/E4/G4)sounds.
It takes approximately 15 seconds until the check ends.
During the Writing Check
“SONG (Left)” LEDLit in Yellow
“SONG (Right)” LEDOFF
During the Reading Check
“SONG (Left)” LEDOFF
“SONG (Right)” LEDLit in Red
The Check Complete
“SONG (Left)” LEDLit in Yellow
“SONG (Right)” LEDLit in Red
I-3. Press the “FUNCTION” button to restart the digital piano in the user mode.
<LED status during the user mode>
• Lit in Red: L, R, CONCERT
I-4. Turn the power OFF.
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Resetting the Touch Response Adjustment Data
<Caution>
Be sure to reset the touch response adjustment data by following the steps below after
the main PCB or a keyboard component is replaced.
<Applicable Parts>
•Main PCB (MDA1 PCB)
•KEYBOARD UNIT
•Components for the KEYBOARD UNIT
(Refer to the EXPLODED VIEW and PART LIST: KEYBOARD UNIT)
<Reset Procedure>
(1) Hold down the “FUNCTION”, “CONCERT” and “MODERN” buttons at the same time to turn the
power ON.
NOTE:
<LED status during the reset mode startup>
Hold down three buttons until the reset mode starts.
• When the reset mode starts, all LEDs illuminate. Release the three buttons after the LEDs
illuminate.
• The “P” (Power) LED remains ON.
(2) Press the “SONG” button and then check that the following LEDs are lit.
• Lit in Red: L, R
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(3) Press the “METRONOME” button and then check that the following LEDs are lit.
• Lit in Red: R, ELEC PIANO
(4) Press the “ELEC PIANO” button and then check that the following LEDs are lit.
• Lit in Yellow: SONG (Left)
• Lit in Red: RECORDER, R, ELEC PIANO
(5) Press the “RECORDER” and “METRONOME” buttons at the same time to start resetting.
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(6) When resetting is complete, the digital piano restarts in the user mode.
<LED status during the user mode>
(7) Turn the power OFF.
NOTE:
After resetting is complete, perform the “KEYBOARD CHECK” in the diagnostic program
and then check that the touch response adjustment data has been reset. Please refer to
the “DIAGNOSTIC PROGRAM” for details.
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TOP BOARD & CONSOLE UNIT
6
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EXPLODED VIEW
9
8
12
16
9
8
Detail A (Both side)
10
7
Detail B (Both side)
11
15
17
18
BUTTON AREA
19
25
24
20
23
14
28
13
27
21
22
28
17
26
30
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29
3
31
32
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KEYBOARD UNIT
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33
38
39
36
40
43
35
41
42
44
47
48
45
46
53
34
49
50
37
51
5
54
52
56
55
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Detail A
59
60
58
5756
5855
57
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MAIN CASE UNIT
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62
64
61
67
63
65
* Added to the product
after the production
started.
66
67-1
67-3
KEYBOARD UNIT
63
64
67
67-2
74
79
Detail B
78
70
CNA1 & Harness
61
80
69-1
69
71
73
81
69-1
70
71
80
68
74
77
72
Detail A (Both side)
75
76
74
4
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81
82
1
2
83
84
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STAND
85
86
87
88
89
88
91
93
90
92
94
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PARTS LIST
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Notes:
1. Prices and specifi cations are subject to change
without prior notice.
2. Refer to the latest “Parts Price Code” at
“PARTS FINDER” on the Casio Service WEB site
(https://www.servicecasio.com).
3. As for spare parts order and supply, refer to
the “GUIDEBOOK for Spare Parts Supply”,
published separately.
4. The numbers in item column correspond to
the same numbers in drawing.