Carrier 794, 751, 774, 750, 754 User Manual

Models 750/751/754/774/794
Soft Serve Freezers
Operating Instructions
028754--M
2/01/02
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E February, 2002 Taylor
All rights reserved. 028754--M
The word T aylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Water Connections (Water Cooled Units Only) 1............................
Air Cooled Units 1.......................................................
Electrical Connections 1.................................................
Section 2 To the Operator 2...........................................
Compressor Warranty Disclaimer 2.......................................
Section 3 Safety 3....................................................
Section 4 Operator Parts Id en t ificatio n 4...............................
Model 750 4............................................................
Model 751 5............................................................
Model 754 6............................................................
Model 774 7............................................................
Model 774 Topping Pump 8..............................................
Model 794 9............................................................
Models 750 & 751 Single Spout Door and Beater Assembly 10................
Models 754, 774 & 794 Three Spout Door and Beater Assembly 11............
Section 5 Important: To the Operator 12.................................
Symbol Definitions 12....................................................
Power Switch 13.........................................................
MIX LOW Indicator Light 13...............................................
MIX REF Key 13.........................................................
STANDBY Key 13........................................................
WASH Key 13...........................................................
AUTO Key 13...........................................................
Reset Button 14.........................................................
Air Tube 14.............................................................
Adjustable Draw Handle 14...............................................
Models 750, 751, 754, 774, 794 Table of Contents
Table of Contents -- Page 2
Section 6 Operating Procedures 15.....................................
Prior to Set-Up (Model 774) 15............................................
Assembly 15............................................................
Sanitizing 20............................................................
Priming 22..............................................................
Closing Procedure 23....................................................
Draining Product From T he Freezing Cylinder 23............................
Rinsing 23..............................................................
Cleaning 23.............................................................
Disassembly 24..........................................................
Brush Cleaning 24.......................................................
Section 7 Important: Operator Checklist 25..............................
During Cleaning and Sanitizing 25.........................................
Troubleshooting Bacterial Count 25........................................
Regular Maintenance Checks 25...........................................
Winter Storage 26........................................................
Section 8 Troubleshooting Guide 27....................................
Section 9 Parts Replacement Schedule 30...............................
Section 10 Parts List 31.................................................
Wiring Diagrams 42......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Table of Contents Models 750, 751, 754, 774, 794
Section 1 To the Installer
This machine is designed for indoor use only.
DO NOT install the machine in an area where
a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut-off valve. On the underside rear of the base pan, two 3/8” I.P.S. (for single-head units) or two 1/2” I.P.S. (for double-head units) water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection for both single-head and double-head units. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an
opentrapdrain.
Electrical Connections
Each freezer requires one power supply for each data label. Check the data label(s) on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
Beater rotation must be clockwise as viewed looking into the freezing cylinder of any model freezer.
Note: The following procedures should be
Air Cooled Units
The model 750 air cooled unit requires a minimum of 6” (152 mm) of clearance on both sides and 0” in the rear of the unit. The model 751, 754, 774 and 794 units require 3” on all sides. This will allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
Models 750, 751, 754, 774, 794 To the Installer
performed by a trained service technician.
To correct rotation on a three-phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.)
Electrical connections are made directly to the terminal block provided in the main control box located under the upper left side panel on the Model 750, or
050418
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Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Company soft-serve models covered in this manual consist of the following: 750, 751, 754, 774, and 794.
These units, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, they will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility,as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty . It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
050818
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Models 750, 751, 754, 774, 794To the Operator
Section 3 Safety
We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may also damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove the door, beater and
blades, or drive shaft unless all control switches are in the OFF position.
S DO NOT put objects or fingers in door
spout. Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts.
To Operate Safely:
DO NOT operate the freezer without reading
this operator’s manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been disconnected.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data
label. Failure to follow these instructions may result in electrocution or damage to the machine. Contact your local authorized Taylor Distributor for service.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.
USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
DO NOT obstruct air intake and discharge openings:
Counter Model: 6” (152 mm) minimum air space on
both sides and 0” on the rear. Console Models: 3” (76 mm) minimum air space on all sides.
Failure to follow this instruction may cause poor freezer performance and damage to the machine.
These freezers are designed to operate indoors, under normal ambient temperatures of 70_-- 7 5 _F (21_-- 2 4 _C). The freezers have successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
050418
Models 750, 751, 754, 774, 794 Safety
3
Section 4 Operator Parts Identification
Model 750
Item Description Part No.
1 Cover A.-Hopper X38458
2 Gasket-Hopper Cover 038375
3 Tube A.-Feed X29429-2
4 Panel-Rear 020891
5 Panel-Upper Side Right 042317
6 Pan-Drip 050766
7 Panel-Right Side 050742
8 Shield-Splash 022763
9 Tray-Drip 013690
Item Description Part No.
10 Panel-Side Left 050741
11 Leg-4” SS w/O-Ring 013458
12 Louver-Side-Left 013631
13 Stud-Nose Cone 022822
14 Panel A.-Front X50754
15 O-Ring-.643 OD x .077 W 018572
16 O-Ring-3/8 OD x .070 W 016137
17 Orifice 022465-100
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Models 750, 751, 754, 774, 794Operator Parts Identification
Model 751
Item Description Part No.
1 Cover A.-Hopper X38458
2 Gasket-Hopper Cover 038375
3 Tube A.-Feed X29429-2
4 Panel-Rear 013637
5 Panel-Upper Side Right 028823
6 Pan-Drip 11-5/8 Long 027503
7 Panel A.-Lower Side Right X24424
8 Shield-Splash 022763
9 Tray-Drip 14-7/8 x 5-1/8 013690
10 Panel-Upper Side Left 024426
Models 750, 751, 754, 774, 794 Operator Parts Identification
Item Description Part No.
11 Panel-Service 047170
12 Caster-Swivel 018794
13 Stud-Nose Cone 022822
14 Panel A.-Side-Lower-Louvered X39075
15 O-Ring-.643 OD x .077 W 018572
16 O-Ring-3/8 OD x .070 W 016137
17 Orifice 022465-100
18 Louver-Side (Left & Right) 017471
19 Panel A.-Front X33237
20 Adaptor A.-Caster X18915
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Model 754
Item Description Part No.
1 Cover A.-Hopper X38458
2 Gasket-Hopper Cover 038474
3 Tube A.-Feed X29429-2
4 Panel-Rear 053782
5 Panel-Upper Side Right 028823
6 Panel A.-Side Lower Right X46448
7 Panel-Service 046584
8 Shield-Splash 022766
9 Tray-Drip 014533
10 Caster-Swivel 018794
Item Description Part No.
11 Panel-Upper Side Left 028822
12 Stud-Nose Cone 022822
13 Panel A.-Side Lower Left X46447
14 Louver-Side (Left & Right) 017471
15 O-Ring-.643 OD x .077 W 018572
16 O-Ring-3/8 OD x .070 W 016137
17 Orifice 022465-100
18 Pan-Drip 17-1/4” Long 027504
19 Panel A.-Front X32956
20 Adaptor A.-Caster X18915
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Models 750, 751, 754, 774, 794Operator Parts Identification
Model 774
Item Description Part No.
1 Cover A.-Hopper X38458
2 Gasket-Hopper Cover 038474
3 Tube A.-Feed X29429-2
4 Panel-Upper Rear X42574
5 Panel-Upper Side Right 028823
6 Panel A.-Side Lower-Right X46448
7 Panel-Service 047077
8 Shield-Splash 022766
9 Tray-Drip 014533
10 Caster-Swivel 018794
11 Panel-Upper Side Left 028822
12 Pan-Drip 17-1/4” Long 027504
13 Lid with Ladle 1 oz. 036575
Models 750, 751, 754, 774, 794 Operator Parts Identification
Item Description Part No.
14 Pump A.-Syrup-Tan 053794--TAN
15 O-Ring-.643 OD x .077 W 018572
16 Panel A.-Side Lower-Left X46447
17 Jar-Syrup-Plastic 036573
18 Jar-Syrup-Stainless-Shallow 036574
19 Stud-Nose Cone 022822
20 Louver-Side (Left & Right) 017471
21 Panel-Lower Rear 053837
22 O-Ring-3/8 OD x .070 W 016137
23 Orifice 022465-100
24 Panel A.-Front X42539
25 Adaptor A.-Caster X18915
7
Model 774 Topping Pump (053794--)
ITEM DESCRIPTION PART NO.
1 Knob-Plunger-Tan 032762-TAN 1 Knob-Plunger-Brown 032762-BRN 1 Knob-Plunger-Red 032762-RED 2 O-Ring-9/16 OD x .103 W 016369 3 Nut-Plunger 036577 4 Collar-Gaging 1/2 Ounce 035514 5 Tube-Plunger 032757 6 Insert-Plunger 032758 7 Spring-Plunger 032761 8 Washer-Nylon 032760
9 Plunger 036578 10 Seal Assembly X33057 10a O-Ring-13/16OD x .103 W 019330 11 Body-Syrup Pump 047934 12 Nut -Spout 036821 13 Lid -Pump 036822 14 Tube-Discharge 050912 15 O-Ring-1-5/16 OD x .103 W 048149 16 O-Ring-1 OD x .103W 048148 17 Kit-Valve-Captured Ball Shallow 048166 -001
Includes:
1 -Body A.-Pump Valve 1 -O-Ring-1-5/16 OD x .103W (048149) 1 -Brush-cleaning(054068) 1 -Instruction Sheet-Installation/Cleaning
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Models 750, 751, 754, 774, 794Operator Parts Identification
Model 794
Item Description Part No.
1 Cover-Hopper 14 Qt. Grey 041682-GRY
2 Pan-Drip 19-1/2 Long 035034
3 Tube A.-Feed X29429-2
4 Panel-Rear 041855
5 Panel-Upper Side (Left & Right) 024426
6 Panel A.-Side Lower Right X46448
7 Panel-Service 041856
8 Shield-Splash 022765
9 Tray-Drip 020157
Models 750, 751, 754, 774, 794 Operator Parts Identification
Item Description Part No.
10 Caster 018794
11 Panel A.-Side Lower Left X46447
12 Louver-Side (Left & Right) 017471
13 Stud-Nose Cone 022822
14 O-Ring-3/8 OD x .070 W 016137
15 O-Ring-.643 OD x .077 W 018572
16 Orifice 024465-100
17 Panel A.-Front X41820
18 Adaptor A.-Caster X18915
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Models 750 & 751 Single Spout Door and Beater Assembly
ITEM DESCRIPTION PART NO.
1 HANDLE A.-DRAW X55096 1a DRAW HANDLE 028804 1b SCREW-ADJUST 055092 1c O-RING 1/4OD X .070W 015872 1d NUT-JAM 029639-BLK 2 NUT-STUD FLAT LONG 021508 3 DOOR A.-1-SPOUT X51531-10 4 VALVE A.-DRAW X18303 5 O-RING 7/8OD X .070W 014402 6 CAP-DESIGN 014218
ITEM DESCRIPTION PART NO.
7 O-RING 5/16OD X .070W 016272 8 PLUG-PRIME 028805
9 O-RING-PRIMEPLUG 016137 10 PIN A.- PIVOT X22820 11 GASKET-DOOR HT 4” 048926 12 BLADE- SCRAPER 035174 13 BEATER A.- HELICORE X31761 14 BEARING-FRONT 050216 15 SHAFT-BEATER 032564 16 SEAL-DRIVE SHAFT 032560
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Models 750, 751, 754, 774, 794Operator Parts Identification
Models 754, 774 & 794 Three Spout Door and Beater Assembly
Item Description Part No.
1 Handle A.-Draw X55096
1a Draw Handle 028804
1b Screw-Adjustment 055092
1c O-Ring 1/4 OD x .070 W 015872
1d Nut--Jam 029639-- BLK
2 Nut-Stud Long 034382
3 Nut-Stud Short 034383
4 Val ve A.- Dra w X18303
5 O-Ring 7/8 OD x .070 W 014402
6 Shaft-Beater 032564
Models 750, 751, 754, 774, 794 Operator Parts Identification
Item Description Part No.
7 Seal-Drive Shaft 032560
8 Cap-Design 014218
9 Decal-Door 021521
10 Door A.-3 Spout X51532-12
11 Rod A.-Pivot X20683
12 O-Ring 5/16 OD x .070 W 016272
13 Gasket-Door HT 4” 048926
14 Bearing-Front 050216
15 Beater A.-Helicore X31761
16 Blade-Scraper 035174
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Section 5 Important: To the Operator
750/751
754/774/794
ITEM DESCRIPTION
1 MIX LOW INDICATOR LIGHT 2 MIX REFRIGERATION KEY 3 STANDBY KEY 4 WASH KEY 5 AUTO KEY 6 POWER ON/OFF (TOGGLE) 7 RESET BUTTON
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and keys have been replaced with symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
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Models 750, 751, 754, 774, 794Important: To the Operator
The following chart identifies the symbol definitions.
=OFF
=ON
=MIX
= STANDBY
= WASH
STANDBY Key
The Separate Hopper Refrigeration System (SHR) and the Cylinder Temperature Retention System (CTR) are standard features on these machines. The SHR incorporates the use of a separate small refrigeration system to maintain the mix in the hopper below 40_(4.4_C) to assure bacteria control. The CTR works with the SHR to maintain a good quality product. During long “No Sale” periods, it is necessary to warm the product in the freezing cylinder to approximately 35_Fto40_F(1.7_Cto4.4_C) to prevent overbeating and product breakdown.
=AUTO
Power Switch
When placed in the ON position, the power switch allows SOFTECH control panel operation.
MIX LOW Indicator Light
Located on the front of the machine is a mix level indicating light. When the light is flashing, it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible. Always maintain at least 3” (7.6 cm) of mix in the hopper. If you neglect to add mix, a freeze-up may occur. This will cause eventual damage to the beater, blades, drive shaft, and freezer door.
To activate the SHR and CTR, press the STANDBY key. Remove the air orifice and place the air tube (end without the hole) into the mix inlet hole.
When the STANDBY key is pressed, the light comes on, indicating the CTR (Cylinder Temperature Retention System) has been activated. In the STANDBY mode, the WASH and AUTO functions are automatically cancelled. The MIX REF function is automatically locked in to maintain the mix in the hopper.
To resume normal operation, press the AUTO key. When the unit cycles off, the product in the freezing cylinder will be at serving viscosity. At this time, place the air tube (end with the hole) into the mix inlet hole and install the air orifice.
WASH Key
When the WASH key is pressed, the light comes on. This indicates beater motor operation. The STANDBY or AUTO modes must be cancelled first to activate the WASH mode.
AUTO Key
MIX REF Key
When the MIX REF key is pressed, the light comes on indicating the mix hopper refrigeration system is operating. For the Models 754, 774, and 794 the MIX REF is controlled by the left side of the freezer as viewed from the operator end. The MIX REF function cannot be cancelled unless the AUTO or STANDBY modes are cancelled first.
Models 750, 751, 754, 774, 794 Important: To the Operator
When the AUTO key is pressed, the light comes on. This indicates that the main refrigeration system has been activated. In the AUTO mode, the WASH or STANDBY functions are automatically cancelled. The MIX REF function is automatically locked in to maintain the mix in the mix hopper.
Note: An indicating light and an audible tone will sound whenever a mode of operation has been pressed. To cancel any function, press the key again. The light and mode of operation will shut off.
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