Carrier 48SX User Manual

Combination Gas Heating/Electric Cooling Units
A Guide To Operating and Maintaining Your
Gas Heating/Electric Cooling Unit
48SS 48SX
NOTE TO INSTALLER
This manual should be left with the equipment owner.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicin­ity of this or any other appliance.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Donot touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’sphone. Follow the gas sup­plier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
Before performing recommended maintenance, be sure gas supply and main power switch to unit are turned off.Electrical shock could cause personal injury.
Model 48SS Without Base Rail Shown
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Tab 1a 6a
PC 111 Catalog No. 564-993 Printed in U.S.A. Form 48SS,SX-3SO Pg 1 5-98 Replaces: 48SS,SX-2SO
Model 48SX With Optional Base Rail
Your combination heating/cooling unit is equipped with
an automatic direct sparkignitionandpowercombustionblower .
Do not attempt to light by hand; personal injury may result.
TO LIGHT UNIT
1. Do not turn off the electrical power to unit without first turning off the gas supply.
2. Before attempting to start the gas heating section, fa­miliarize yourself with all the procedures that must be followed.
If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, injury, or loss of life.
Refer to Fig. 1. See Fig. 2 for location of gas valve. Refer
to Fig. 3 while proceeding with the following steps.
Step 1 — Set the temperature selector on room thermo-
stat to the lowest temperature setting and set system switch to HEAT.
Step 2 — Close the external manual shutoff valve. Step 3 — Turn off the electrical supply to the unit. Step 4 — Remove the burner access panel with a
nut driver.
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⁄16-in.
Step5 — Turn the control switch on the internal gas valve
to the OFF position and wait 5 minutes.
Step6 — Turn the control switch on the internal gas valve
to the ON position.
Step 7 — Replace the burner access panel. Step 8 — Turn on the electrical supply to unit. Step 9 — Open the external manual shutoff valve. Step 10 — Set the temperature selector on room thermo-
stat slightly above room temperature to start unit. The induced­draft combustion-air fan will start. Main gas valve will open and main burners should ignite within 5 seconds. If the burner does not light within 5 seconds, the ignition module will go into a Retry mode after a period of approximately 22 sec­onds (following the 5-second ignition period).
If the burners do not light within 15 minutes of the initial
call for heat, there is a lockout.
Step 11 — Set the temperature selector on room ther-
mostat to desired setting.
BURNER ACCESS PANEL
Fig. 1 — Gas Heating/Electric Cooling Unit
(Unit 48SS Shown)
TO SHUT UNIT OFF
Do not turn off the electrical power to unit without first turning off the gas supply.
Failure to follow these procedures can result in serious fire or personal injury.
NOTE: If unit is being shut down because the heating sea­son has ended, make sure to turn on power to cooling system.
If unit is being shut down because of a malfunction, call
your dealer as soon as possible.
Should overheating occur or the gas supply fail to shut off, shut off the manual gas valve to the unit before shutting off the electrical supply.
Do not use this unit if any part has been under water. Im­mediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
Refer to Fig. 4 while proceeding with the following steps.
Step 1 — Set the temperature selector on room thermo-
stat to lowest temperature setting and set system switch to OFF.
Step 2 — Close the external manual shutoff valve.
1. If the main burners fail to light, or the blower fails to start, shut down gas heating section and call your dealer for service.
2. Never attempt to manually light the main burners on unit with a match, lighter, or any other flame. If the electric sparking device fails to light the main burn­ers, refer to the following shutdown procedures, then call your dealer as soon as possible.
Failure to follow these requirements could result in serious personal injury.
Step 3 — Turn off the electrical power supply to the unit. Step 4 — Remove the burner access panel. Step5 — Turn the control switch on the internal gas valve
to the OFF position.
Step 6 — Replace the burner access panel. Step 7 — Restore electrical power to the unit and set sys-
tem switch to COOL to ensure operation of the cooling sys­tem during the cooling season.
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ROUTINE MAINTENANCE
All routine maintenance should be handled by skilled, ex­perienced personnel. Your dealer can help you establish a standard procedure.
For your safety, keep the unit area clear and free of com­bustible materials, gasoline, and other flammable liquids and vapors.
To assure proper functioning of the unit, flow of combus­tion and ventilating air must not be obstructed from reaching the unit. Clearance of at least 30 in. is required on all sides except the duct side.
MAINTENANCE AND CARE FOR THE
EQUIPMENT OWNER
Before proceeding with those things you might want to maintain yourself, please carefully consider the following:
Air Filters — Air filter(s) should be checked at least ev-
ery 3 or 4 weeks and changed or cleaned whenever it be­comes dirty.Dirty filters produce excessive stress on the blower motor and can cause the motor to overheat and shut down. Table 1 indicates the correct filter size for your unit. Refer to Fig. 5 to access the filter(s).
To replace or inspect filter(s) (or accessory filter rack when supplied):
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1. Remove the filter access panel using a
2. Remove the filter(s) by pulling the filter(s) out of the unit. If the filter(s) is dirty, clean or replace with new one.
When installing the new filter(s), note the direction of the
airflow arrows on the filter frame.
If you have difficulty in locating your air filter(s), or if you have questions concerning proper filter maintenance, con­tact your dealer for instructions. When replacing filters, al­ways use the same size and type of filter that was supplied originally by the installer.
Table 1 — Indoor-Air Filter Data
UNIT SIZE
48SS
Filter Size 20x20 20x24 24x24 24x30
018-024 030-036 042 048-060
⁄16-in. nut driver.
1. TURN OFF GAS SUPPLY AND ELECTRICAL POWER TO YOUR UNIT BEFORE SERVICING OR PERFORMING MAINTENANCE.
2. Do not turn off electrical power to this unit without first turning off the gas supply.
3. When removing access panels or performing main­tenance functions inside your unit, be aware of sharp sheet metal parts and screws. Although special care is taken to reduce sharp edges to a minimum, be ex­tremely careful when handling parts or reaching into the unit.
UNIT SIZE
48SX
Filter Size 24x24 24x30
024-036 042-060
Never operate your unit without filters in place. Failure to heed this warning may result in damage to the blower motor and/or compressor. An accumulation of dust and lint on internal parts of your unit can cause loss of ef­ficiency and, in some cases, fire.
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Heat Exchanger — To ensure dependable and efficient
heating operation, the heat exchanger should be checked by a qualified maintenance person before each heating season, and cleaned when necessary. This checkout should not be attempted by anyone not having the required expertise and equipment to properly do the job. Checking and/or cleaning the heat exchanger involves removing the gas controls as­sembly and the flue collector box cover and, when com­pleted, reinstalling the gas controls assembly for proper op­eration. Also, the flue collector box cover must be replaced correctly so that a proper seal is maintained. Contact your dealer for the required periodic maintenance.
Fans and Fan Motor — Periodically check the con-
dition of fan wheels and housings and fan-motor shaft bearings. No lubrication of condenser- or evaporator-fan bearings or motors is required or recommended.
Evaporator and Condenser Coils — Cleaning of
the coils should only be done by qualified service per­sonnel. Contact your dealer for the required annual maintenance.
Condensate Drain — The drain pan and condensate
drain line should be checked and cleaned at the same time the cooling coils are checked by your dealer.
Compressor— All compressors are factory-shipped with
a normal charge of the correct type refrigeration grade oil in them and should rarely require additional oil. The service person must be certain the proper oil level is maintained in the compressor when it is installed and running.
Condenser Fan
FLUE HOOD
GAS VALVE
BURNERS
Fig. 2 — Gas Heating/Electric Cooling Unit
(Unit 48SS Shown)
Do not poke sticks, screwdrivers, or any other object into revolving fan blades. Severe bodily injury may result.
The fan must be kept free of all obstructions to en­sure proper cooling. Contact your dealer for any required service.
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