Canon FB1210U Service Manual

SERVICE MANUAL
REVISION 0
APR. 2000
JY8-1316-00Z
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
COPYRIGHT © 2000 CANON INC.
Printed in Japan
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
LIST OF SERIAL NUMBER
CanoScan FB1210U F91-4411 AZG000000-
F91-4431 CZG000000­F91-4441 DZG000000­F91-4451 EZG000000­F91-4461 FZG000000­F91-4471 LZG000000­F91-4421 MZG000000­F91-4491 JZG000000-
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)

CONTENTS

CHAPTER 1 : GENERAL DESCRIPTIONS
I. SPECIFICATIONS....................... 1-1
II. PARTS CONFIGURATION ........... 1-2
A. Front View .......................... 1-2
B. Rear View ............................ 1-2
III. SETTING UP THE SCANNER ...... 1-3
A. Precautions ......................... 1-3
CHAPTER 2 : OPERATION AND TIMING
I. BASIC OPERATION .................... 2-1
A. Functions............................ 2-1
B. Electrical System ................ 2-2
C. Main PCB Input and Output. 2-4
D. Basic Sequences of Operations
........................................... 2-5
B. Unlocking the Scanning Unit 1-4
C. Connecting the Cables ......... 1-5
D. Scanning a Document .......... 1-6
IV. CUSTOMER’S DAILY MAINTENANCE
........................................... 1-7
F. Averaging .......................... 2-16
G. Binary Processing.............. 2-17
H. Image Inversion
(negative/positive) ............ 2-18
IV. CONTROL SYSTEM .................. 2-19
A. Control System Diagram.... 2-19
II. OPTICAL SYSTEM ..................... 2-7
A. Scanning Lamp .................... 2-8
B. Motor Control ..................... 2-9
III. IMAGE PROCESSING ............... 2-10
A. Outline .............................. 2-10
B. Image Processing............... 2-11
C. Calibration ........................ 2-13
D. Filter Processing ............... 2-14
E. Interpolation Processing.... 2-15
B. Main PCB .......................... 2-19
V. INTERFACE ............................. 2-20
A. Overview of the USB Standard
......................................... 2-20
B. Benefits of the USB Scanner
......................................... 2-20
C. Signal Definitions .............. 2-21
D. Interface Connection ......... 2-21
VI. POWER SUPPLY....................... 2-22
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 : MECHANICAL SYSTEM
I. PARTS REPLACEMENT .............. 3-1
A. Precautions ......................... 3-1
II. EXTERNALS .............................. 3-2
A. Removing the Document Cover
........................................... 3-2
B. Removing the Top Cover and
Document Glass Assembly ... 3-3
III. PCBs ......................................... 3-4
CHAPTER 4 : MAINTENANCE AND SERVICING
I. PERIODICAL REPLACEMENT
PARTS....................................... 4-1
II. CONSUMABLE PARTS
DURABILITY.............................. 4-1
A. Removing the Main PCB ...... 3-4
B. Removing the Button PCB ... 3-6
IV. OPTICAL SYSTEM ..................... 3-8
A. Removing the Carriage Assembly
........................................... 3-8
B. Removing the Motor Assembly
......................................... 3-14
III. PERIODICAL SERVICING ........... 4-1
IV. SPECIAL TOOLS ........................ 4-1
V. SOLVENTS AND LUBRICANTS .... 4-1
CHAPTER 5 : TROUBLESHOOTING
I. INTRODUCTION......................... 5-1
A. Initial Check ....................... 5-1
B. Others ................................. 5-1
II. TROUBLESHOOTING FLOWCHART
........................................... 5-2
A. Power ON Failure
Troubleshooting Flowchart .. 5-2
B. Communication Failure
Troubleshooting Flowchart .. 5-3
III. PROBLEM, CAUSE AND
CORRECTIVE ACTION ............... 5-4
CHAPTER 6 : PARTS CATALOG
A. Power LED Not Lighting....... 5-4
B. Communication Failure ....... 5-4
C. Carriage Movement Failure.. 5-5
D. Poor Image Quality .............. 5-5
E. Noise Generated .................. 5-5
IV. CANON SCANNER TEST ............. 5-6
A. Outline ................................ 5-6
B. Operating Environment ....... 5-6
C. Functions ............................ 5-6
D. Functions Descriptions ....... 5-7
E. Error Message ................... 5-15
FIGURE 001 .............................. 6-2 FIGURE 100 .............................. 6-4
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
I. GENERAL CIRCUIT DIAGRAM .... A-1 II. MAIN PCB CIRCUIT DIAGRAM ... A-2
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1

GENERAL DESCRIPTIONS
I. SPECIFICATIONS....................... 1-1
II. PARTS CONFIGURATION ........... 1-2
A. Front View .......................... 1-2
B. Rear View ............................ 1-2
III. SETTING UP THE SCANNER ...... 1-3
A. Precautions ......................... 1-3
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
B. Unlocking the Scanning Unit 1-4
C. Connecting the Cables ......... 1-5
D. Scanning a Document .......... 1-6
IV. CUSTOMER’S DAILY MAINTENANCE
........................................... 1-7

I. SPECIFICATIONS

Main Unit
Type : Flatbed image scanner
Reading Unit
Image sensor : 10,550-pixel 3-line CCD Light source : Cold cathode fluorescent lamp Document type : Sheet, Book Document alignment position : Right-end corner Max. document size : A4/Letter size (216 x 297mm) Image output mode : Color 14-bit for RGB each
Grayscale (256 gradations)
Binary (black and white) Optical resolution : 1200 dpi x 2400 dpi Scanning time : 7 min. and 10 sec. (color, A4, 1200 dpi)
3 min. (grayscale, A4, 1200 dpi)
7 sec. (binary, A4, 1200 dpi) Cropping of scan area : One rectangular area only
CHAPTER 1
Interface
Interface : USB (Universal Serial Bus) 1.1
Others
Operating environment : Temperature : 10 to 35 degrees
Relative humidity : 20 to 80%RH
Air pressure : 608 to 1013 hPa Power consumption : 15 W or less (during operation)
8 W (during standby) Dimensions : 286.0 (Width) x 461.0 (Depth) x 92.5 (Height) mm Weight : Approx. 3.8 kg Option : Film Adapter Unit FAU-S11
Specifications are subject to change without prior notice.
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
1 - 1
CHAPTER 1

II. PARTS CONFIGURATION

A. Front View
q DocumentCover w Document Glass e Start Button
1
2
LTR
A4
B5
B. Rear View
q USB Connector w Option Connector e Power Connector
B5
LTR
3
A4
Figure 1-1
1
2
1 - 2
3
Figure 1-2
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1

III. SETTING UP THE SCANNER

A. Precautions
* Keep the scanner out of direct sunlight. Direct exposure to the sun or excessive heat may
cause damage to the scanner. * Do not install the scanner in a humid or dusty environment. * Use the supplied AC adapter only. * Place the scanner securely on an even, flat surface. Tilted or uneven surface may cause a
mechanical problem. * Keep the outer carton and packing material in case you may ship the scanner in the future.
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 1
B. Unlocking the Scanning Unit
Scanning unit is locked by the carriage lock to prevent a damage during transport. Unlock the scanning unit by pushing the carriage lock toward the “unlock” mark to use the scanner.
1
LTR
A4
B5
B5
LTR
A4
q Carriage Lock
Figure 1-3
Note : Ensure to lock the scanning unit during transport.
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COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1
C. Connecting the Cables
FB1210U is connected to the USB port on the host computer. Refer to the “Getting Started” bundled with the product for details. For connecting the host computer’s cables, refer to the manuals for the host computer.
1. Connect the AC Adapter Cable and USB Cable
1) Connect the AC adapter plug to the power connector on the scanner.
2) Connect the square plug (B type) of the USB cable to the USB connector on the scanner, and
connect the flat plug (A type) of the USB cable to the USB port on the host computer.
q USB Connector w USB Cable e Power Connector r AC Adapter
1
2
3
4
Figure 1-4
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 1
D. Scanning a Document
1) Open the document cover.
2) Place a document on the document glass, facing the image side down and aligning the upper corner with the alignment mark.
LTR
A4
B5
...XYZ
B5
LTR
A4
q Alignment Mark
Figure 1-5
3) Close the document cover, caring not to dislodge the document.
4) Send “SCAN” command from the host computer to scan.
1
1 - 6
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1

IV. CUSTOMER’S DAILY MAINTENANCE

Dirt on the document glass may cause an unclear image or lines on an image. Clean the document glass using the following procedures.
1) Disconnect all cables from the scanner.
2) Wipe a dirt off the document glass with a soft clean cloth dampened with water and well wrung.
3) Thoroughly wipe water off the document glass with a dry cloth.
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 2

OPERATION AND TIMING
I. BASIC OPERATION .................... 2-1
A. Functions ............................ 2-1
B. Electrical System ................ 2-2
C. Main PCB Input and Output. 2-4
D. Basic Sequences of Operations
........................................... 2-5
II. OPTICAL SYSTEM ..................... 2-7
A. Scanning Lamp .................... 2-8
B. Motor Control ..................... 2-9
III. IMAGE PROCESSING ............... 2-10
A. Outline .............................. 2-10
B. Image Processing............... 2-11
C. Calibration ........................ 2-13
D. Filter Processing ............... 2-14
E. Interpolation Processing.... 2-15
F. Averaging .......................... 2-16
G. Binary Processing .............. 2-17
H. Image Inversion
(negative/positive) ............ 2-18
IV. CONTROL SYSTEM ............ 2-19
A. Control System Diagram.... 2-19
B. Main PCB .......................... 2-19
V. INTERFACE ............................. 2-20
A. Overview of the USB Standard
......................................... 2-20
B. Benefits of the USB Scanner
......................................... 2-20
C. Signal Definitions .............. 2-21
D. Interface Connection ......... 2-21
VI. POWER SUPPLY....................... 2-22
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2

I. BASIC OPERATION

A. Functions
The scanner functions are divided into the following three main systems.
1. Optical System
The optical system consists of the scanning lamp, lens and mirrors. It exposes a document, then the reflected light from the document is collected onto a light-sensitive device CCD (charge-coupled device ) via the lens and mirrors.
2. Image Processing System
The image processing system consists mainly of the CCD, analog IC, and ASIC. It converts analog signals from the CCD into digital signals, which is read by the host computer.
3. Control System
The control system consists mainly of ASIC, USB controller, CPU, and motor driver. The CPU controls the whole scanning operation. The USB controller controls the interface between the CPU and ASIC, while the CPU interprets all commands from the host computer.
Optional Film Adapter Unit FAU S-11
BGR
Scanning
Unit
Lens
Image Processing System
Optical System
*
Drive Motor
Host
Computer
Control System
Scanning
Lamp
B G R
CCD
Figure 2-1
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 2
B. Electrical System
1. Outline
The scanner is equipped with CPU and USB controller. Host computer sends a command to the ASIC via the USB controller and CPU, the CPU controls the whole electrical circuits and image processing of the scanner. The image signals read by the CCD are converted into digital data by analog IC. The digital data are then processed by the ASIC and output to the host computer via USB interface.
Host Computer USB Interface
+12V
AC Adapter
CCD PCB
Drive Motor
Inverter
PCB
Regulator
Analog IC
Motor Driver
5V
USB
Controller
CPU
ASIC
ROM SRAM
Button PCB
Start Button Power LED
Home Position Sensor
DRAM
2 - 2
Figure 2-2
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
2. Functions of the Main PCB
1) Analog IC
Converts the image signals (analog signals) read by the CCD into digital data.
- CDS (Correlated Double Sampling)
- AGC (Auto Gain Control)
- 14-bit A/D converter (Analog-to-Digital Converter)
2) ASIC
Performs various processing:
- DRAM control
- CCD timing clock creation
- Line buffer control
- CCD output line difference adjustment
- Image processing (Binary processing, Image inversion)
- Shading correction
- Motor driver control
CHAPTER 2
3) DRAM
Stores the shading correction data when performing shading correction, and the image data when scanning.
4) Motor Driver
A monolithic microstep motor driver supplies power to the drive motor.
5) USB Controller
Transmits data between the host computer and ASIC.
6) CPU
Interprets commands from the host computer to generate parameter for the ASIC to perform various processing.
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
2 - 3
CHAPTER 2
C. Main PCB Input and Output
Adapter
Scanning Unit
AC
J1-1
JP1-1
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-2
-2
-3
-4
-5
-6
-7
-8
-9
+12V GND
LAMP_GND LAMP_GND 12V_LAMP 12V_LAMP +15VP +15VP DGND PHI1 DGND PHI2 DGND CLB DGND DGND DGND RB DGND TG VCC DGND AGND AGND AGND CCD_B AGND CCD_G AGND CCD_R
Main PCB
CHK_FAU
FAU_LAMP
GND
Vbus
D+
GND
JP2-1
-2
To FAU
-3
JP4-1
D-
-2
To Host
-3
Computer
-4
Power
LED
Start
Button
Button PCB
Home Position
Sensor
Drive Motor
JP3-1
-2
-3
JP5-1
-2
-3
-4
Figure 2-3
VCC LED HOTKEY0
OUT1B OUT1A OUT2A OUT2B
"H" when power LED
is ON
"H" when start button
is pressed
"H" when scanning unit
is in home position
Drive motor drive signal
2 - 4
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2
D. Basic Sequences of Operations
The basic sequences of operations of CanoScan FB1210U is divided into the power ON sequence and the document scanning sequence.
1. Power ON Sequence
Power ON
(1) Check Analog IC register
and ASIC port
(2) Execute Analog IC
read/write test
(3) Access a fixed address
(4) Access full memory
Execute USB cable test (1)
Connect the scanner.
Power LED is ON?
Y
Execute R/W test (2)
Analog IC R/W test failed?
N
Execute memory R/W test (3)
Memory R/W test failed ?
N
Execute full memory R/W test (4)
Full memory R/W test failed ?
N
Y
Y
Y
Error returns
Error returns
Error returns
Error returns
N
Execute DMA transit test (5)(5) Access DMA transit test
(6) Move drive motor forward
100 steps then backward to check carriage lock on/off
Y
DMA transit test failed ?
N
Check carriage lock on/off (6)
N
Carriage lock is off ?
Y
Standby
Error returns
Figure 2-4
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
Error returns
2 - 5
CHAPTER 2
2. Document Scanning Sequence
Scan Command
Sequence
Time (Sec.)
Home Position Sensor
Scanning Lamp ON Signal
Drive Motor
Interface Signal
Standby Setup Scanning Unit Forward
2.0 90.0
0.1
Figure 2-5
Scanning Unit Backward
9.0
Standby
Sequence
Standby
Setup
Scanning unit forward
Scanning unit backward
Operation
After the power ON sequence is completed until the scanner receives a scan command from the host computer
From the scanner receives a scan command until it starts scanning
After the scanner starts scanning until whole scan area specified
by the host computer are
scanned
After the scanning unit starts moving backward until it returns to the home position
Purpose
To maintain the scanner ready for scan
To execute calibration for setting gain data and shading data
To execute image processing according to the command from the host computer and send image data to the host computer while scanning
To return the scanning unit to the home position to ready for the next scan
Remarks
The data is stored in DRAM
Home position is detected by the home position sensor
2 - 6
Table 2-1
COPYRIGHT © 2000 CANON INC. CANOSCAN FB1210U REV.0 APR. 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2

II. OPTICAL SYSTEM

The optical system has functions from exposing a document by the scanning lamp to collecting the reflected light to the CCD. The system employs a 3-line CCD to recognize colors of the document.
CCD
Lens
Scanning Lamp
LTR
A4
B5
B5
LTR
A4
Figure 2-6
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CHAPTER 2
A. Scanning Lamp
When the scanner is powered on, the scanning lamp lights to standby. The scanner is provided with an energy saving setting which is made in the Scanner Utilities Dialog. For example, if it is set for 30 minutes, then no scan command is sent for 30 minutes, ASIC sends the scanning lamp off signal to turn off the lamp.
Scanning Lamp
Main PCB
AC
Adapter
PWM
Host
Computer
CPU
ASIC
GND
Figure 2-7
CCD PCB
GND
Inverter
PCB
2 - 8
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CHAPTER 2
B. Motor Control
When the host computer sends a command to change scaling/resolution, the motor driver current control signals [PA+, PA-, PB+, PB-] are changed to generate a torque for the rotating speed. Yet, the reverse speed of the scanning unit is always constant.
The ASIC receives each command sent from the host computer via the USB interface to control the motor by four-phase motor driver pulse signals [OUT1B, OUT1A, OUT2A, OUT2B].
Main PCB
Host
Computer
ASIC
PA+
PA-
PB+
PB-
Figure 2-8
Motor Driver
OUT1B
OUT1A
OUT2A
OUT2B
Drive Motor
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CHAPTER 2

III. IMAGE PROCESSING

A. Outline
The image processing system converts light signals read by the CCD to electric signals, then outputs the image data to the host computer via the USB interface upon various image processing.
SRAM
CPU
ROM
USB Connector
D+
USB
D-
Home Position
USB
Controller
Sensor
Clock
Control Signal
Data
Status Signal
ASIC
Motor Driver
Drive Motor
Figure 2-9
Data
Inverter
DRAM
Control
Signal
Control Signal
Clock
Data
Analog IC
Scanning Lamp
Vin
CCD
Control Clock
2 - 10
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CHAPTER 2
B. Image Processing
1. Analog IC
Output signal from the CCD is an analog signal which cannot be used as image data. So RGB output signal from the CCD is amplified by analog amplifier to generate analog data. The generated data is converted into averaged analog signal by D/A converter, then got feedback to the A/D converter to output constant digital data to the ASIC.
D/A Converter
CCD
R G B
Analog
Amplifier
Analog IC
A/D Converter
Digital data
To ASIC
Figure 2-10
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