Can-am Spyder RT SE5 2010, Spyder RT SM5 2010 User Manual [ru]
ROADSTER
PREDELIVERY
Bulletin
October 27, 2009 Subject:Can-Am™ Spyder™ RT Predelivery
Inspection
YEAR MODEL MODEL NUMBER
2010
Underlined text(s) between arrows is (are) added element ( s) to the previous publication.
Spyder RT SM5
Refer to table on next pages for complete listing All
Spyder RT SE5
TABLE OF CONTENTS
Page Page
IMPORTANT NOTICE ....................... 2
MODEL LISTING............................. 3
UNCRATING .................................. 3
Crate Cover Removal .......................... 3
Parts and Sub-crate Removal ................. 3
Parts Check...................................... 4
Front Wheels Installation .. . .... ..... .... . .... . 5
Vehicle Removal ................................ 7
PARTS TO BE INSTALLED................. 9
Front Cargo Module . . .... .... . .... . .... ... . . ... 9
Battery Charging and Installation............. 15
Front Cargo Module (continued).. ..... .... . .. 17
Front Fenders . .... . .... .... . .... ..... .... . .... .. 17
Mudguards . . .... . .... .... . .... .... . .... ..... .... 18
Windshield....................................... 19
Antenna (Option Package) ................ 20
Hang Tag and Safety Labels .................. 20
Licence Plate.................................... 20
Accessories Installation........................ 21
Vehicle Decals................................... 21
Key Barrel - Trailer RT 622..................... 21
Clutch Fluid (SM5 Model) .... ..... .... . .... ... 23
Engine Coolant.................................. 24
Brake Fluid....................................... 25
SET-UP......................................... 25
Tire Pressure .................................... 25
Brake Disc Cleanup ............................ 26
ADJUSTMENTS ............................. 26
Guidelines ....................................... 26
Drive Belt ........................................ 26
Clutch Lever ..................................... 27
Suspension .... . .... ... . . .... ..... .... . .... ..... . 27
Lights............................................. 28
B.U.D.S. Programming......................... 30
ASSEMBLY INSPECTION .................. 32
FINAL INSPECTION ......................... 33
Vehicle Test Run ................................ 33
Vehicle Cleaning ................................ 34
Delivery to Customer .......................... 34
SPECIFICATIONS ............................ 35
No. 2010-1
REVISION 3
August 12, 2010
SERIAL
NUMBER
FLUIDS......................................... 21
General Guidelines ............................. 21
Fuel . .... ..... .... . .... .... . .... ... . . .... ..... .... . 21
Engine Oil........................................ 22
Printed in Canada. (rbl2010-002 en DM/AB/AP)
©2009 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
1/39
IMPORTANT NOTICE
IMPORTANT NOTICE
This bulletin must be used in conjunction with the check list enclosed in the bag with the
GUIDE
. Make sure that Spyder roadster
PRE DELIVERY CHECK LIST
is completed and signed.
OPERATOR’S
WARNING
To obtain warranty coverage, predelivery procedures must be performed by an authorized BRP
Can-Am roadster dealer/distributor. Apply all necessary torques as indicated.
NOTE: The information and components/system descriptions contained in this document are correct at
the time of publication. BRP however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured.
Due to late changes, there might be some differences between the manufactured product and the descriptions and/or specifications in this document. BRP reserves the right at any time to discontinue or
change specifications, designs, features, models or equipment without incurring obligation.
The illustrations in this document show the typical construction of the different assemblies and may not
reproduce the full detail or exact shape of the parts. However, they represent parts that have the same
or similar function.
The content of this bulletin is designed as a guideline only. All mechanics performing predelivery
procedures should have attended the current model-year service training.
Further information or inquiries should be directed to your service representative and specific
SHOP MANUAL
Make sure the customer receives the
SAFETY DVD
and
sections.
OPERATOR’S GUIDE,PREDELIVERY CHECK LIST
signed copy
WARNING
Torque wrench tightening specifications must be strictly adhered to. Where specified, install new
locking devices (e.g. lock tabs, elastic stop nuts). If the efficiency of a locking device is impaired,
it must be renewed.
2 / 39 2010-1 PREDELIVERY
UNCRATING
MODEL LISTING
MODEL COLOR MODEL NUMBER
A3AA, A3AB,
A3AC, A7AA,
A7AC
A7AD, A7AF
A9AA, A9AC
A9AD, A9AF
A4AA, A4AB,
A4AC, A4AD
A4AE
(P/N 703 100 263)
RT
RT -S
Full Moon
SM5
SE5
SM5
SE5
MODEL PDI KIT P/N
All
Silver
Orbital Blue
Full Moon
Silver
Orbital Blue
Timeless Black B5AA, B5AB
Orbital Blue B5AC
Timele ss B lack
Orbital Blue
UNCRATING
NOTICE
Do not raise cover vertically. Tilt
cover located on the front side of the vehicle.
Refer to illustration.
rbl2010-002-003
TILT COVER THEN PULL IT
Crate Cover Removal
NOTICE
serious damage to vehicle.
1. Position the crate on a firm, level surface.
2. Carefully cut both ends of crate tarpaulin to locate the front of vehicle.
rbl2010-002-001
CUT BOTH END OF CRATE TARPAULIN
3. Remove all screws holding crate cover to crate
base.
4. Tilt cover from the front side of the vehicle then
pull cover toward you to clear vehicle fascia.
Allowing the crate to drop may cause
rbl2010-002-004_a
FRONT OF VEHICLE
1. Pull crate cover to clear front fascia of th e vehicle
NOTICE
The crate cover must be pulled toward the outside while lifting it to avoid to
damage vehicle.
NOTE: Screws that are used are Robertson
†
#2
type (or equivalent) that require the use of an appropriate screwdriver.
Parts and Sub-crate Removal
NOTICE
bumper and the front fascia.
NOTE: The sub-crate is located on the left side of
vehicle and it contains the front cargo module.
1. Remove protective foam from vehicle.
Be careful not to scratch the cover
† Robertson is a registered trademark of Robertson Inc.
PREDELIVERY 2010-1 3 / 39
UNCRATING
All Models
rbl2010-002-005
2. Remove windshield and front wheels from
crate base.
rbl2010-002-006_a
1. Windshield
2. Front wheels
3. Remove front fenders from crate base.
rbl2010-002-008_a
1. Sub-crate
5. Assisted by another person, carefully lift up the
sub-crate.
rbl2010-002-009
Parts Check
1. Ensure that the crate includes the following
items:
ITEM DESCRIPTION (LOCATION) QTY
1
Wheel
lug nut (front wheels)
6
2 Wheel cap (front wheels) 2
3 Bushing (rear suspension) 2
010-002-007_a
rbl2
1. Front fenders
4. Remove all screws holding sub-crate to crate
base.
4
M10 x
5
M10 nu t (rear suspension)
140 (rear suspension)
6 M6 caged nut (front cargo module)
ck M6 x 20 screw (front cargo
Bla
7
module)
d M6 x 20 screw (front cargo
Gol
8
module)
9
vice cover (front cargo module)
Ser
1
1
1
4
2
2
4 / 39 2010-1 PREDELIVERY
UNCRATING
Op tion Package
ITEM DESCRIPTION (L
Service cover plastic rivet (front cargo
10
module)
11
Battery post screw (battery) 2
12 M6 x 20 screw (front panels) 2
13 Plastic wash
14
M14 nut (headlights) 2
15
Clip (h eadlights)
16 M8 x 20 screw (
17
Windshield trim 2
18 M6 x 20 screw (windshield)
19 M5 x 20 scre
20 M5 retaining nut (windshield) 2
21 Mudguard 2
22 M6 retain
23 M6 x 20 screw (Mudguards)
ing nut (Mudguards)
OCATION)
er (front panels)
front fenders)
w (windshield)
QTY
2
2
2
8
4
2
4
4
rbl2010-002-010_a
1. Front strap
2. Remove strap retaining side of vehicle to crate
base.
ITEM DESCRIPTION QTY
24 Antenna
25 Antenna rubber cap
26 M6 stainless steel lock washer
1
1
1
Front Wheels Installation
WARNING
SE5 mo
posit
secur
block
No one should be standing in front or at the
back of the vehicle while straps are being cut.
1. Remove strap retaining front of vehicle to crate
base.
dels are automatically set in neutral
ion when engine is stopped. Always
e the rear wheel of vehicle with proper
s to avoid moving.
WARNING
-002-011_a
rbl2010
1. Side strap
3. Remove strap on the RH caliper.
rbl2010-002-012_a
1. Caliper strap
NOTE: The following steps will describe two
methods to install front wheels on vehicle. The
conventional one uses a hydraulic jack and the
alternate one uses a chain block. Use the proper
method according to your shop layout.
PREDELIVERY 2010-1 5 / 39
UNCRATING
Co nventional Method
Alternate
Method
1. Remove top crate board located at the front of
vehicle.
rbl2010-002-016
rbl2010-002-013_a
1. Stud to remove
2. Cut second
vehicle us
rbl2010-002-014_a
1. Stud to cut
crate board located at the front of
ing a proper saw.
3. Install a jack under the front lower beam of
frame.
5. Refer to
(CONTINUED)
NOTICE
FRONT WHEELS INSTALLATION
to complete the procedure.
Never lift vehicle by the suspension
arm.
1. Install proper straps on RH and LH lateral supports of vehicle.
rbl2010-002-020_a
1. RH lateral support
rbl2010-002-015_a
d that was cut
1. Stu
2. Hydraulic jack
4. Lift the vehicle.
2. Proper strap
2. Hook straps on an appropriate lifting kit.
3. Lift vehicle using a chain block.
6 / 39 2010-1 PREDELIVERY
UNCRATING
Front Wheels Installa tion (continued)
NOTICE
Never lift vehicle by the suspension
arm.
1. Remove nut securing front brake discs to vehicle.
rbl2010-002-017
NOTICE
Be careful not to scratch front wheels
with ball joint cotter pins during wheels installation.
rbl2010-002-019
6. Torque whee
ls lug nuts to 105 N•m (77 lbf•ft).
7. Install wheel caps (from PDI kit).
WARNING
The tires a
rection. D
wheels.
re only designed to rotate in one di-
o not switch the left and right front
Vehicle Removal
-002-018_a
rbl2010
1. Ball joint cotter pin
2. Install front wheels on vehicle.
3. Ensure that the rotation direction shown by the
arrow is respected.
4. Tight
en wheels lug nuts by hand (from PDI kit).
5. Lower vehicle on crate base.
1. Open seat.
2. Locate ACS suspension pneumatic valve then
unscrew cap.
rmo2010-001-056_a
1. Pneu
matic valve
3. From underneath of vehicle, locate the bottom
of the rear shock absorber.
4. Get
the following hardware from the PDI kit:
– M10 x 140 bolt
– M10 nut
stic bushings.
–Pla
5. Install the 2 plastic bushings over the steel
sleeve at the bottom of the shock absorber.
PREDELIVERY 2010-1 7 / 39
UNCRATING
6. With the help of another person, gently inflate
the A CS spring while your assistant, from the
LH side of the vehicle, monitors the alignment
of the bottom of the shock absorber (anchoring
holes) with the bottom of the lower brackets.
rbs2010-012-010_a
1. Lower bracket hole
2. Anchoring holes
rbs2010-012-011_a
1. ACS position sensor lever
2. Link
7. Ensure that ACS position sensor lever orientation is correct.
NOTICE
Adding air may create rapid high
changes because of the small air volume
in the ACS spring. The anchoring hole of
shock absorber must NEVER exceed the lower
bracket holes when adding air into ACS spring.
To avoid damaging the ACS system, DO NOT
exceed 551 kPa (80 PSI) into the ACS spring.
rbs2010-012-004_a
1. Lower bracket hole
NOTICE
On RT-S vehicle, exceeding air pressure may damage the ACS suspension sensor
and the ACS spring plate by excessively pull
downward on the ACS suspension sensor, its
lever and its link as illustrated below.
rbs2010-012-001
CORRECT ORIENTATION
rbs2010-012-002_a
INCORRECT ORIENTATION
8. Secure shock absorber as follows:
8.1 Using the passenger grab handles, slightly
lift the rear of the vehicle by HAND to align
both bushings on lower bracket hole.
8.2 Install M10 x 140 bolt.
8.3 Install and torque M10 nut to 48 N•m
(35 lbf•ft).
8 / 39 2010-1 PREDELIVERY
rbl2010-002-022_a
1. Shock absorber bo lt
2. Lower bracket
SE5 models a
position wh
secure the r
blocks to a
NOTICE
foot as you
no brake le
pedal is i
NOTICE
en engine is stopped. Always
ear wheel of vehicle with proper
void moving.
Be ready to
move the vehicle since there is
ver on the handlebars. The brake
n front of the right footpeg.
Always move vehicle rearward out of
the crate base.
WARNING
re automatically set in neutral
apply brake with your
PARTSTOBEINSTALLED
rbl2008-003-204_a
1. Bolt and nut holding the bottom section
2. Bolts and nuts holding the top section
NOTE: Be careful not to lose the caged nut located
in the bottom fixation hole of the front cargo module.
2. Open front storage compartment cover.
3. Ensure that the front storage compartment in-
cludes the following items:
– Operator's Guide
– Predelivery (PDI) Check List
–SafetyDVD
– Service covers (2x)
–PDIkit.
– Windshield trim (2x)
– Mudguard (2x)
4. Ensure that the following cables and connec-
tors are accessible prior to installing front cargo
module, cut locking ties if required.
NOTE: Brake pedal applies the brakes for the
three wheels. Press it down to operate.
9. With the help of your assistant, move vehicle
rearward out of the crate base.
rbl2010-002-021_a
PARTS TO BE INSTALLED
Front Cargo Module
1. Remove and discard bolts and nuts holding the
bottom and the top sections of sub-crate.
rbl2010-002-023_a
TO THE FOLLOWING TABLE FOR ITEMS DESCRIPTION
REFER
ITEMS DESCRIPTION
1
2
3
4
AAPTS sensor connector
Horn connector (hidden on
the illustra tio n)
RH and LH auxiliary light connector
- Low beam light (CE)
- Fog light (option package)
DLC connector (B.U.D.S.)
PREDELIVERY 2010-1 9 / 39
PARTS TO BE INSTALLED
ITEMS DESCRIPTION
5
6
7
Storage cover actuator connector
(option packag
e)
Storage cover switch connector
(option packag
e)
Storage cover cable
8 12 V power outlet
9
Storage compa
(option package)
rtment light
5. Install headlight harness clip (from PDI kit) on
vehicle frame as shown (on both side).
rbl2010-002-352
LH SIDE
rbl2010-002-350_a
1. Headligh
t h arness clip
6. Cut locking tie holding headlight harness.
rbl2010-002-351
7. Insert headlights harness into clips as shown.
rbl2010-002-353
RH SIDE
8. Do not let auxiliary lights harness hang near
shock absorber. Properly insert it into clips (on
both sides).
rbl2010-002-354
CT INSTALLATION
CORRE
10 / 39 2010-1 PREDELIVERY
rbl2010-002-355_a
WRONG INSTALLATION
9. Remove mirrors as follows:
9.1 Pull lower part of mirror toward the outside
to unlock it.
9.2 Slide mirror upwards to unhook it from upper slot.
9.3 Disconnect connector.
PARTSTOBEINSTALLED
rbl2010-002-318_a
TYPICAL
1. Middle side panel
11. Remove retaining screws from lower wind deflectors.
rmr2010-038-301_a
Step 1: Pull toward the outside
Slide upwards
Step 2:
10. Remove middle side panels as follows:
10.1 P ull p
anel toward the outside to remove
m grommets at the front.
it fro
10.2 Unhook the rear.
rbl2010-002-319_a
TYPICAL
1. Retaining screws of wind deflector
12. Remove upper retaining screws from top side
panels.
rbl2010-002-320_a
TYPICAL
1. Upper retaining screws
13. Remove rear retaining screw from top side
panels.
PREDELIVERY 2010-1 11 / 39
PARTS TO BE INSTALLED
rmr2010-038-006_a
TYPICAL
1. Rear retaining screw
14. Remove front retaining screw from top side
panels.
16. Remove top side panels by lifting them upwards.
-009_a
rmr2010-038
TYPICAL
1. Top side panel
17. Remove fron
t retaining screw of LH rear side
panel.
18. Remove upper retaining screw and washer
from LH rear side panel.
rbl2010-002-321_a
TYPICAL
1. Front r
etaining screw
15. Pull out lower part of top side panel to remove
it from grommets.
NOTE: D
o not remove lower screws from top side
panel.
rbl2010-002-305
rmr2010-038-010_a
1. Front retaining screw
2. Upper retaining screw
19. Remove front plastic rivet from LH rear side
panel.
2010-038-011_a
rmr
1. Front plastic rivet
20. Open LH storage compartment cover.
21. Remove rear retaining screws from LH rear
side panel.
12 / 39 2010-1 PREDELIVERY
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