Can-Am outlander 400 Operator's Manual

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This Operator’s Guide utilizes the following symbols to emphasize particular in­formation:
The Safety Alert Symbol indicates a potential personal injury hazard.
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
CAUTION: Denotes an instruction which, if not followed, could severely damage vehicle components.
NOTE: Indicates supplementary information needed to fully complete an instruc-
tion.
WARNING
YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driv­ing on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator's Guide and the labels on your vehicle. Failure to follow these
warnings can result in SEVERE INJURY OR DEATH!
Keep this Operator's Guide with the vehicle at all times.
WARNING
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, SAFETY VIDEO and on-product labels could cause injury including the possibility of death!
All safety documentation should remain with the vehicle at the time of sale. All content of the SAFETY INFORMATION section should be interpreted by the
reader as a warning which, if not followed, may result in injury including the pos­sibility of death.
In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc.
The following trademarks are the property of Bombardier Recreational Prod­ucts Inc.:
OUTLANDER
TM
XP-S
TM
ROTAX Can-Am™
®
Printed in Canada. (vmo2007-011 DR) ®™ and the BRP logo are trademarksof Bombardier Recreational Products Inc. or its affiliates. ©2006 BombardierRecreational Products Inc. and BRP US Inc. All rights reserved.
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FOREWORD
Congratulations on your purchase of a new Can-Am™ ATV. It is backed by the BRP warranty and a network of autho­rized Can-Am dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your satis­faction. He has taken training to per­form the initial setup and inspection of your vehicle as well as completed the final adjustment before you took possession. At delivery, your dealer would have explained the operation, maintenance and safety features of the vehicle. We trust you have tak­en full advantage of this! If you need more complete servicing information, please ask your dealer.
Atdelivery,youwerealsoinformedof the warranty coverage and completed the Warranty Registration Form which is to be sent to us for processing. In the near future you should be receiv­ing a warranty card which will confirm our receipt of the registration as well as be used for warranty or recall pur­poses.
You are invited to contact our cus­tomer assistance center should you experience problems which cannot be resolved by an authorized Can-Am dealer.
It is understood that this Operator’s Guide may be translated into another language. In the event of any discrep­ancy, the English version shall prevail. Throughout this document the mascu­line is used to denote the masculine or feminine.
If you want to view and/or print an extra copy of your Operator's Guide, simply visit the following website www.operatorsguide.brp.com.Al­so note that the guide is available in several languages.
The information and components/ system descriptions contained in this document are correct at the time of publication. BRP, however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured. Due to late changes, some differ­ences between the manufactured product and the descriptions and/or specifications in this guide may occur. BRP reserves the right at any time to discontinue or change specifications, designs, features, models or equip­ment without incurring any obligation upon itself.
The illustrations in this document show the typical construction of the different assemblies and may not re­produce the full detail or exact shape of the parts. However, they represent parts that have the same or similar function.
The use of RIGHT and LEFT indica­tions in the text always refers to driv­ing position (when sitting on vehicle).
Specifications are given in the inter­national metric system with the SAE U.S. equivalent in parenthesis. Where precise accuracy is not required, some conversions are rounded off for easier use.
We recommend genuine BRP prod­ucts for replacement parts and acces­sories. They’ve been especially de­signed for your vehicle and manufac­tured to meet BRP’s demanding stan­dards.
A SHOP MANUAL can be obtained for complete service and maintenance in­formation and morerepair information.
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TABLE OF CONTENTS
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTICE................................................................................ 7
INTRODUCTION..................................................................... 8
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES................................................... 10
OPERATION WARNINGS.......................................................... 13
RIDING THE VEHICLE.............................................................. 40
Pre-Operation Check ........................................................... 41
Clothing.......................................................................... 42
CarryingLoads.................................................................. 43
Hauling a Trailer (if so equipped) . ............................................. 43
Working withyour Vehicle..................................................... 43
Recreational Riding............................................................. 43
Environment..................................................................... 44
Design Limitation............................................................... 44
Off-Highway Operation......................................................... 44
General Operating and Safety Precautions .................................. 45
Uphill Driving .................................................................... 45
Downhill Driving ................................................................ 45
Side Hilling....................................................................... 46
Drop-Offs........................................................................ 46
Riding Techniques .............................................................. 46
Routine Maintenance........................................................... 53
HANG TAG .......................................................................... 54
ON-PRODUCT LABELS............................................................ 55
VEHICLE INFORMATION
HOWTOIDENTIFYYOUR VEHICLE............................................. 60
Engine and Vehicle Identification Number Location......................... 60
Compliance Label............................................................... 61
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NOISE EMISSIONCONTROL SYSTEM REGULATION....................... 62
EMISSION REQUIREMENTS ..................................................... 63
BREAK-IN PERIOD.................................................................. 64
CONTROLS/INSTRUMENTS/EQUIPMENT .................................... 65
1) ThrottleLever ................................................................ 67
2) 2WD/4WD Selector.......................................................... 67
3) BrakeLever................................................................... 67
4) Parking Brake................................................................. 68
5) Transmission Lever.......................................................... 68
6) Multi-Function Switch ....................................................... 69
7) Speedometer. ................................................................ 71
8) 12-Volt Power Outlet ........................................................ 74
9) IgnitionSwitch ............................................................... 74
10)Fuel TankCap............................................................... 74
11)Fuel Gauge.................................................................. 75
12)Fuel Valve ................................................................... 75
13)Brake Pedal ................................................................. 76
14)Footpeg...................................................................... 76
15)Access Panel................................................................ 76
16)Rear Storage Compartment............................................... 77
17)Seat Latch................................................................... 77
18)Cargo Racks................................................................. 78
19)Trailer Hitch ................................................................. 78
20)Radiator Cap ................................................................ 78
21)Fuses........................................................................ 78
22)ToolKit....................................................................... 79
23)Rewind Starter Handle..................................................... 79
24)Dipstick...................................................................... 79
25)Winch........................................................................ 80
26)Winch ControlSwitch...................................................... 80
27)Roller Fairlead............................................................... 80
28)Winch Remote Control .................................................... 80
29) Winch Remote Control Connection ...................................... 81
LIQUIDS.............................................................................. 82
Fuel............................................................................... 82
Engine/Transmission Oil........................................................ 82
EngineCoolant.................................................................. 84
Brake Fluid....................................................................... 85
Battery ........................................................................... 85
OPERATING INSTRUCTIONS..................................................... 86
General........................................................................... 86
Pre-Operation Check ........................................................... 86
Startingthe Engine............................................................. 87
Shifting the Transmission...................................................... 88
2WD/4WD Selector............................................................. 88
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Winch Operation................................................................ 89
Stopping the Engine............................................................ 89
Post-OperationCare............................................................ 89
SPECIAL PROCEDURES........................................................... 90
Turn Over ........................................................................ 90
Vehicle Immersion.............................................................. 90
CARGO ANDTRANSPORTATION ............................................... 91
TROUBLESHOOTING.............................................................. 93
SPECIFICATIONS................................................................... 97
MAINTENANCE INFORMATION
MAINTENANCE CHART......................................................... 104
GENERAL.......................................................................... 108
ENGINE/TRANSMISSION ...................................................... 109
OilChange andOil FilterReplacement..................................... 109
OilStrainer Cleaning.......................................................... 110
Coolant Replacement ........................................................ 110
AirFilter........................................................................ 111
AirFilterHousing Draining................................................... 112
Drive Belt ...................................................................... 113
CVTCoverDrain Plug ........................................................ 113
Valve Adjustment............................................................. 113
SparkArrester................................................................. 113
Radiator........................................................................ 114
CARBURETOR .................................................................... 115
FUEL SYSTEM.................................................................... 116
Throttle Cable Lubrication. ................................................... 116
ThrottleLever Adjustment................................................... 117
ELECTRICAL....................................................................... 119
SparkPlug ..................................................................... 119
Battery ......................................................................... 119
Fuses........................................................................... 120
Bulb Replacement ............................................................ 120
DRIVE TRAIN...................................................................... 123
Drive ShaftBoot/Protector................................................... 123
Wheel Bearing Condition . ................................................... 123
Tires/Wheels .................................................................. 123
SUSPENSION..................................................................... 125
Lubrication..................................................................... 125
Inspection...................................................................... 125
Adjustment .................................................................... 125
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BRAKE.............................................................................. 126
Inspection...................................................................... 126
Brake FluidReplacement .................................................... 126
BODY/FRAME..................................................................... 127
EngineCompartment......................................................... 127
Hitch/Trailer Ball Condition................................................... 127
Chassis Fasteners .. .......................................................... 127
Seat Fasteners................................................................ 127
Vehicle Cleaning andProtection............................................. 127
STORAGE AND PRESEASONPREPARATION ............................... 128
WARRANTY
TM
BRP LIMITED WARRANTY NORTH AMERICA: 2007 CAN-AM BRP INTERNATIONAL LIMITED WARRANTY: 2007 CAN-AM
PRIVACY OBLIGATION/DISCLAIMER......................................... 138
CHANGE OF ADDRESS/OWNERSHIP ........................................ 139
ATV . . . 130
TM
ATV .... 135
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NOTICE
This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. It is indispens­able for the proper use of the product.
This Operator's Guide uses the follow­ing symbols.
WARNING
Indicates a potential hazard that, if notavoided, couldresultin serious injury or death.
CAUTION: Denotes an instruction which, if not followed, could se­verely damage vehicle compo­nents.
NOTE: Indicates supplementary infor-
mation needed to fully complete an in­struction.
Although the mere reading of such in­formation does not eliminate the haz­ard, the understanding and application of the information will promote the correct use of this vehicle.
To fully appreciate the pleasures, en­joyment and excitement of using this vehicle, there are some basic rules that MUST be observed and followed by any user.
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INTRODUCTION
Your dealer should have provided you with some basic information on the particular controls and features of your new vehicle. Please take the time to study this Operator's Guide and all on-product warning labels as well as the SAFETY VIDEO that came with this vehicle. They more completely describe what you should know about this vehicle before riding it.
Whether you are a new user or an experienced rider, it is important for your personal safety that youknow the controls and features of this vehicle. Equally important is knowing how to properly ride.
Irrespective of your age, experience or state regulations, it is always prudent for you or any other person who may ride your vehicle, to take an approved safe riding course. Please check with your dealer or local authorities for avail­ability in your area. If you are a com­pletely new rider, this should be done before your first ride. Your instructor should be able to provide advice on lo­cal conditions and safe riding practices particular to the area.
Riding conditions vary from place to place. Each is subject to weather conditions which may radically change from time to time and from season to season.
Riding on sand is different than rid­ing on snow or through forests or marshes. Each location may require a greater degree of awareness and skill. Show good judgement. Always proceed with caution. Please do not take any unnecessary risks that could leave you stranded or possibly injured.
The contents of this Operator's Guide provide riding information which has been proven reliable by other users. They are not intended as a definitive means of avoiding accidents. How you apply this information, coupled with your mental and physical condi­tion, the particular terrain hazard and your risk acceptance level will have an effect on your riding experience. Have fun... and ride responsibly.
This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. They are indis­pensable for the proper use of the product.
We would be pleased to receive any comments on the content and format of this Operator's Guide, the SAFETY VIDEO or on-product warnings labels.
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SAFETY
INFORMATION
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SAFETY INFORMATION
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SPECIAL SAFETY MESSAGES
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma­neuvers such as turning and driving on hillsor over obstacles, if you fail totake proper precautions.
SEVERE INJURY OR DEATH can re­sult if you do not follow these instruc­tions:
Read this Operator's Guide and all
on-product warning labels careful­ly and follow the operating proce­dures described. Watch and pay at­tention to the SAFETY VIDEO be­fore operation.
Never operate this vehicle without
proper instruction. Takeatrain- ing course. All operators should receive training from a certified instructor. Contact an authorized Can-Am dealer for more informa­tions. USA and Canada Only: to find out about available training course nearest you, call the Specialty Ve­hicle Institute of America (SVIA) at 1 800 877-2887 or in Canada, the Canada safety Council (CSC) at 1 (613) 739-1535 ext. 227.
Always follow this age recommen-
dation: A personunder 16 years old should never operate this vehicle.
Never carry a passenger on this ve-
hicle.
Never operate this vehicle on any
paved surfaces, including side­walks, driveways, parking lots and streets .
Never operate this vehicle on any
public street, road or highway, even a dirt or gravel one.
Never take place on this vehicle
without wearing an approved hel­met that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long sleeved shirt or jacket, and long pants.
Never consume alcohol or drugs be-
fore or while riding this vehicle.
Never operateat excessive speeds.
Always go at a speed that is prop­er for the terrain, visibility, and op­erating conditions, and your experi­ence.
Never attempt wheelies, jumps, or
other stunts.
Always inspect your vehicle each
time you use it to make sure it is in safe operating condition. Always follow the inspection and mainte­nance procedures and schedules described in this Operator's Guide.
Always keep both hands on the
handlebars and both feet on the footrests of the vehicle during op­eration.
Always go slowly and be extra
careful when operating on unfa­miliar terrain. Always be alert to changing terrain conditions when operating this vehicle.
Never operate on excessively
rough, slippery or loose terrain un­til you have learned and practiced the skills necessary to control this vehicle on such terrain. Always be especially cautious on these kinds of terrain.
Always follow proper procedures
for turning as described further in this Operator's Guide. Practice turning at low speeds before at­tempting to turn at faster speeds. Do not turn at excessive speed.
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SAFETY INFORMATION
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Never operate this vehicle on hills
too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.
Always follow proper procedures
for climbing hills as described further in this Operator's Guide. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throt­tle suddenly or make sudden gear changes. Never go over the top of any hill at high speed.
Always follow proper procedures
for going down hills and for brak­ing on hills as described further in this Operator's Guide. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures
for crossing the side of a hill as described further in this Operator's Guide. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle. Never attempt to turn the vehicle around on any hill un­til you have mastered the turning technique described in this Opera­tor's Guide on level ground. Avoid crossing the side of a steep hill if possible.
Always use proper procedures if
you stall or roll backwards when climbing a hill. To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this Operator's Guide. Dismount on the uphill side or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described further in this Operator's Guide.
Always check for obstacles before
operating in a new area. Never at­tempt to operate over large obsta­cles, such as large rocks or fallen trees. Always follow proper proce­dures when operating over obsta­cles as described further in this Op­erator's Guide.
Always be careful when skidding
or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery sur­faces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding out of control.
Never operate this vehicle in fast
flowing water or in water deeper than that specified in this Opera­tor's Guide. Remember that wet brakes may have reduced stopping ability. Test your brakes after leav­ing water. If necessary, apply them several times to let friction dry out the pads.
Always be sure there are no ob-
stacles or people behind the vehi­cle when you operate in reverse. When it is safe to proceed in re­verse, go slowly.
Always use the size and type tires
specified further in this Operator's Guide. Always maintain proper tire pressure as described furtherin this Operator's Guide.
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SAFETY INFORMATION
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Never modify this vehicle through
improper installation or use of ac­cessories. Only use BRP's ap­proved accessories. NEVER install passenger seat or use the racks to carry a passenger.
Never exceed the stated load lim-
its for this vehicle including opera­tor, all other loads and added acces­sories. Cargo should be properly distributed and securely attached. Reduce speed and follow instruc­tions in this manual for carrying car­go or pulling a trailer. Allow greater distance for braking.
FOR MORE INFORMATION
ABOUT ATV SAFETY, contact an
authorized Can-Am dealer to find out about available training courses nearest you. USA and Canada Only: call the Specialty Vehicle Institute of Amer­ica (SVIA) at 1 800 877-2887 or in Canada, the Canada safety Council (CSC) at 1 (613) 739-1535 ext. 227.
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SAFETY INFORMATION
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OPERATION WARNINGS
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
The following warning and their format have been requested by the United States Consumer Product Safety Commission and are required to be in the Operator's Guide for all ATVs.
NOTE: The following illustrations are general representations only. Your model may differ.
WARNING
V00A0AQ
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete a training course. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide.
For more information about the training course, contact an authorized Can-Am dealer.
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SAFETY INFORMATION
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WARNING
V00A01Q
POTENTIAL HAZARD
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
A lack of respect for this age recommendation can lead to severe injury or death of the child.
Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
No one under 16 should operate this vehicle.
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SAFETY INFORMATION
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WARNING
V00A02Q
POTENTIAL HAZARD
Carrying a passenger on this vehicle.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry passenger. Even with a long seat that provides unrestricted operator movement, it is not designed nor intended to carry passenger(s).
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WARNING
V00A03Q
POTENTIAL HAZARD
Operating this vehicle on paved surfaces.
WHAT CAN HAPPEN
The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
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SAFETY INFORMATION
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WARNING
V00A04Q
POTENTIAL HAZARD
Operating this vehicle on public streets, roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is illegal to operate this vehicle on public streets, roads or highways.
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WARNING
V00A06Q
POTENTIAL HAZARD
Riding this vehicle without wearing an approved helmet, eye protection and protective clothing.
WHAT CAN HAPPEN
The following items concern all ATV's operator:
– riding without an approved helmet increases the chances of a severe
head injury or death in the event of an accident
– riding without eye protection can result in an accident and increases
the chances of a severe injury in the event of an accident
– riding without protective clothing increases the chances of severe in-
jury in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly. You should also wear:
– eye protection (goggles or face shield) – gloves and boots – Iong sleeved shirt or jacket –Iongpants.
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SAFETY INFORMATION
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WARNING
V00A07Q
POTENTIAL HAZARD
Riding this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while riding this vehicle.
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SAFETY INFORMATION
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WARNING
V00A08Q
POTENTIAL HAZARD
Operating this vehicle at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the vehicle, which can result in an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility and op­erating conditions, and your experience.
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SAFETY INFORMATION
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WARNING
V00A09Q
POTENTIAL HAZARD
Attempting wheelies, jumps and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident, including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Do not try to show off.
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SAFETY INFORMATION
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WARNING
POTENTIAL HAZARD
Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described further in this Operator's Guide.
WARNING
POTENTIAL HAZARD
Riding on frozen waterways.
WHAT CAN HAPPEN
Severe injury or death can result if the vehicle and/or operator break through the ice.
HOW TO AVOID THE HAZARD
Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
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SAFETY INFORMATION
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WARNING
V00A0BQ
POTENTIAL HAZARD
Removing hands from handlebar or feet from the footrests during opera­tion.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebar and both feet on the footrests during vehicle operation.
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SAFETY INFORMATION
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WARNING
V00A0CQ
POTENTIAL HAZARD
Failure to use extra care when operating this vehicle on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes, without enough time to react.
Could result in the vehicle overturning or loss of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the vehicle.
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SAFETY INFORMATION
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WARNING
V00A0DQ
POTENTIAL HAZARD
Failure to use extra care when operating on excessively rough, slippery or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
Always be especially cautious on these kinds of terrain.
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SAFETY INFORMATION
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WARNING
V00A0EQ
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
Vehicle could go out of control, causing a collision or overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
Do not turn at excessive speed.
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SAFETY INFORMATION
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WARNING
V00A0QQ
POTENTIAL HAZARD
Operating on excessively steep hills.
WHAT CAN HAPPEN
The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate this vehicle on hills too steep for the vehicle or for your abil­ities.
Practice on smaller hills before attempting larger hills.
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WARNING
V00A0FQ
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described further in this Operator's Guide.
Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. The ve-
hicle could flip over backwards. Never go over the top of any hill at high speed. An obstacle, a sharp drop,
or another vehicle or person could be on the other side of the hill.
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SAFETY INFORMATION
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WARNING
V00A0GQ
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when braking as you go down a hill.
Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean
sharply to one side. Go straight down the hill where possible.
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WARNING
V00A0HQ
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the vehicle around on any hill until you have mas­tered the turning technique as described further in this Operator's Guide on level ground. Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Always follow proper procedures as described further in this Operator's Guide.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle.
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SAFETY INFORMATION
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WARNING
V00A0IQ
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN
Could result in vehicle overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Apply the brakes. Lock parking brake after you are stopped. Dismount on uphill side, or to a side if pointed straight uphill.
If you begin rolling backwards:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Never apply the rear brake while rolling backwards. Apply the front brake gradually. When fully stopped, apply rear brake as well and lock parking bra Dismount on uphill side, or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described
further in this Operator's Guide.
ke.
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WARNING
V00A0JQ
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen
trees. When you go over obstacles, always follow proper procedures as de-
scribed further in this Operator's Guide.
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32
SAFETY INFORMATION
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WARNING
V00A0KQ
POTENTIAL HAZARD
Skidding or sliding improperly.
WHAT CAN HAPPEN
You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle
to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
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SAFETY INFORMATION
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Page 36
WARNING
V00A0LQ
POTENTIAL HAZARD
Operating this vehicle through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an accident.
HOW TO AVOID THE HAZARD
Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
Check water depth and current before you attempt to cross any water. Wa­ter should not go above footrests.
Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.
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34
SAFETY INFORMATION
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WARNING
V00A0MQ
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind the vehicle, resulting in serious injury.
HOW TO AVOID THE HAZARD
When you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe to proceed, go slowly.
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SAFETY INFORMATION
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Page 38
WARNING
V00A0OQ
POTENTIAL HAZARD
Operating this vehicle with improper tires, or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this vehicle, or operation of this vehicle with im­proper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim and increases the risk of an accident.
HOW TO AVOID THE HAZARD
Always use the size and type of tires specified further in this Operator's Guide for this vehicle.
Always maintain proper tire pressure as described further in this Opera­tor's Guide.
Always replace wheels or tires that are damaged.
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SAFETY INFORMATION
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WARNING
V00A0NQ
POTENTIAL HAZARD
Operating this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci­dent.
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or use of acces­sories. All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer.
NEVER install passenger seat or use the racks to carry a passenger. Modification of the vehicle to increase speed and performance may violate
the terms and conditions of your vehicle limited warranty. In addition, cer­tain modifications including the removal of engine or exhaust components are illegal under most laws.
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SAFETY INFORMATION
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Page 40
WARNING
V00A0PQ
POTENTIAL HAZARD
Overloading this vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for this vehicle including operator, as well as other loads and added accessories.
Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater dis-
tance for braking. Always follow the instructions in this Operator's Guide for carrying cargo
or pulling a trailer.
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SAFETY INFORMATION
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WARNING
V03M01Q
POTENTIAL HAZARD
Transporting flammable or dangerous material can lead to explosions.
WHAT CAN HAPPEN
This can cause serious injury or death.
HOW TO AVOID THE HAZARD
Never transport flammable or dangerous material.
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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SAFETY INFORMATION
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Page 42
RIDING THE VEHICLE
To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you MUST follow. Some may be new to you while others may be common sense or obvious. Nonetheless, we ask that you take a few minutes to read this Operator's Guide completely before you operate this vehicle.
Information in this Operator's Guide is limited. It is strongly recommend­ed that you obtain further information and training from your local authori­ties, ATV clubs, a recognized ATV train­ing organization or contact an autho­rized Can-Am dealer. USA and Canada Only: to find out about available training course nearest you, call the Specialty Vehicle Institute of America (SVIA) at 1 800 877-2887 or in Canada, the Canada safety Council (CSC) at 1 (613) 739-1535 ext. 227.
The U.S. Consumer Product Safety Commission and all ATV manufac­turers do not recommended anyone under the age of 16 to ride an ATV having an engine higher than 90 cc. For the child's safety, we strongly recommend you also follow and en­force this recommendation. You are the sole judge of a rider's capability to understand the risks and operate a vehicle safely.
Persons with cognitive or physical im­pairments or who are high risk takers have an increased exposure to over­turns or collisions which may result in injury including death.
Become completely familiar with the operational controls and the general operation of the vehicle before ven­turing into off road conditions. Prac­tice driving in a suitable area free of hazards and feel the response of each control. Drive at low speeds. High­er speeds require greater experience, knowledge and suitable riding condi­tions.
Not all vehicles are the same. Each has its own unique performance char­acteristics, controls and features. Each will ride and handle differently.
Never assume that the vehicle will go everywhere safely. Sudden changes in terrain caused by holes, depres­sions, banks, softer or harder "ground" or other irregularities may cause the vehicle to topple or become unstable. To avoid this, slow down and always observe the terrain ahead. If the vehi­cle does begin to topple or tipover, it is usually the best advice to immediately get off... AWAY from the direction of the tipover!
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SAFETY INFORMATION
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Pre-Operation Check
WARNING
The pre-operation check is very important prior to operating the vehicle. Always check the prop­er operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur.
Before using this vehicle, the operator should always:
• Apply parking brake and check if it operates properly.
• Check tire pressure and condition.
• Check wheels and bearings for wear and damage.
• Check location of controls and en­sure they work properly.
• Verify if steering operates freely.
• Activate throttle control lever sever­al times toensure it operates freely. It must return to idle position when released.
• Activate the brake levers and brake pedal to make sure the brakes fully apply. Levers and pedal must fully return when released.
• Ensure transmission lever is work­ing then reset in PARK position.
• Check fuel, oil and coolant levels.
• Check for oil leaks on the engine/ transmission and drive train compo­nents.
• Ensure fuel valve is in fully open position (ON).
• Clean headlamps and taillight.
• Ensure front access compartment cover and rear storage cover com­partment are properly latched.
• Ensure seat is properly latched.
• If you transport cargo, respect load capacity. Ensure cargo is properly secured to the racks.
• If you are pulling a trailer or other equipment, ensure it respects the tongue capacity and towing capac­ity. Ensure trailer is properly se­cured to hitch.
• Look and feel for loose parts while engine is off. Check fasteners.
• Ensure the path of travel is free of persons and obstacles.
• Check operation of ignition switch, engine start button, engine stop switch, headlamps, taillight and in­dicator lights.
• Start engine, remove parking brake and drive forward slowly a few feet then apply all brakes individually to test them.
• Check operation of 2WD/4WD se­lector.
Correct any problem you may have found before riding. See an autho­rized Can-Am dealer as necessary.
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SAFETY INFORMATION
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Page 44
Clothing
Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route. Operator must nev­er wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs. Depending on conditions, antifogging goggles or sunglasses may be required. Different colored lenses available for goggles or sunglasses help you distinguish terrain variations. Sunglasses should only be worn during the daytime.
Approved
helmet
Eye protection
Rigid chin
guard Chest
protector
Long
sleeves
Gloves
V00A0RN
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42
Long, sturdy
pants
Boots
SAFETY INFORMATION
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Carrying Loads
Any load carried on the vehicle's carrying rack(s) will affect the stability and con­trol of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper control. Always be aware that the "load" may slide or fall off and create an accident. Avoid loads that may protrude sideways and get snagged or caught in brush or other obstacles. Avoid covering and obstructing the headlamp or taillight with the cargo.
This vehicle is designed specifically to carry an operator only. Even with a long seat that provide unrestricted operator movements, they are not designed nor intended to carry passenger(s). NEVER install passenger seat or use the racks or their location to carry passenger(s). Carrying passenger(s) may affectthe stability and your control of the vehicle.
Hauling a Trailer (if so equipped)
Riding this vehicle with a trailer substantially increases the risk of toppling, espe­cially on inclined slopes. If a trailer is used behind the vehicle make sure that its hitch is compatible with the one on the vehicle. Make sure the trailer is horizontal with the vehicle. (In some instances a special extension may have to be installed on the vehicle hitch). Use security chains to secure the trailer with the vehicle. This vehicle may require additional stopping distance if hauling heavy loads, es­pecially on inclined surfaces. Be careful not to skid or slide. When stopped or parked, block the vehicle and trailer wheels from possible movement. Always make sure load is evenly distributed on the trailer. Use caution when disconnect­ing a loaded trailer; it or its load may topple on you or others. Do not turn at high speeds.
Working with your Vehicle
Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Can-Am dealer. However, always respect the load and capacities of the vehicle. Overloading of the vehicle can overstress the components and cause failure. To prevent possible injury, it is equally important to follow the instructions and warnings that accompany the accessory. Avoid any physical exertion through lifting or pulling of heavy loads or manpowering the vehicle. (Continue to read RECREATIONAL RIDING below).
Recreational Riding
Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Neverassume there are no other users on the trail. Always stay to the complete right of the trail and do not zig zag to one side of the trail then the other. Be prepared to stop or pull off to the side if another trail user appears in front of you.
Join a local ATV club. They will provide you with a map and advice or inform you where you can ride. If a club does not exist in your area, help start one. Group riding and club activities provide a pleasurable, social experience.
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SAFETY INFORMATION
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Page 46
Always keep a safe distance from other riders. Your judgment of speed, ter­rain conditions, weather, mechanical condition of your vehicle and the "trust in judgment" you have in others around you will help you make a better choice of appropriate safe distance. This vehicle, like any other motorized vehicle, cannot stop "on a dime".
Before you ride, tell someone where you are planning to travel and your expected time of return. Never consume alcohol or drugs before or while riding!
Depending on the length of your ride, carry additional tools or emergency equip­ment. Find out where you can get additional gasoline and oil. Be prepared for the possible conditions you may encounter. An emergency first aid kit should always be a consideration.
Environment
One of the benefits of this vehicle is that it can take you off the beaten path away from most communities. However, you should always respect nature and the rights of others to enjoy it. Do not ride in environmentally sensitive areas. Do not drive over forest crops or shrubs... nor cut down trees or take down fencing... nor spin your wheels and destroy the terrain. “Tread Lightly”.
Chasing wildlife is in many areas illegal. Wildlife can die of exhaustion after being chased by a motorized vehicle. If you encounter animals on the trail, stop and observe quietly and with caution. It will be one of the better memories of your life.
Observe the rule... “what you take in, carry out”. Do not litter. Do not start campfires unless you have permission to do so... and then only ... away from dry areas. The hazards you may create on the trail may cause injury to others or yourself, even at a later date.
Respect farm lands. Always obtain thepermission of the landowner before riding on private land. Respect crops, farm animals and property lines. If you come to a closed a gate, close it again after yourself.
Finally, do not pollute streams, lakes or rivers and do not modify the engine or muffling system, or remove any of its components.
Design Limitation
Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose.
The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.
Off-Highway Operation
The very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must be knowingly accepted by anyone venturing over it.
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SAFETY INFORMATION
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An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.
General Operating and Safety Precautions
Care, caution, experience and driving skill are the best precautions against the hazards of vehicle operation.
Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain, always choose an alternate route.
In off-road operation, power and traction, not speed, are important. Never drive faster than visibility and your own ability to select a safe route permit.
Constantly watch the terrain ahead for sudden changes in slopes or obstacles, such as rocks or stumps, that may cause loss of stability, resulting in tipover or rollover.
Never operate the vehicle if the controls do not function normally. When operating in reverse, check that the path behind the vehicle is free of peo-
ple or obstacles. Proceed slowly and avoid sharp turns When stopped or parked, always apply the parking brake. This is especially im-
portant when parking on a slope. On very steep inclines or if the vehicle is car­rying cargo, the wheels should be blocked using rocks or bricks. Remember to turn the fuel valve to the closed position.
Uphill Driving
Due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle can readily negotiate such a condition, however, in doing so, when the front of the vehicle is driven to a point that the vehicle's balance changes rearward tipover can occur.
The same situation may apply if an embedded object causes the front of the vehicle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when doing so.
It is also wise to know the terrain condition on the other side of the hill orbank. All too often there exists a sharp drop-off that is impossible to negotiate or descend.
Downhill Driving
This vehicle can climb slopes that are steeper than it can safely descend. There­fore, it is essential to assure that a safe route exists to descend a slope before you climb it.
Decelerating while negotiating a slippery downhill slope could "toboggan" the ve­hicle. Maintain steady speed and/or accelerate slightly to regain control.
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SAFETY INFORMATION
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Page 48
Side Hilling
Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi­tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de­pressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.
Drop-Offs
This vehicle will "bottom-out" and usually stop if either the front or rear wheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and tipover.
WARNING
Avoid negotiating drop-offs. Reverse and select an alternate route.
Riding Techniques
Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
This vehicle is not designed for jumping nor can it, or you, absorb the energy of high impacts such as jumping. Performing "wheelies" can cause the vehicle to flip over onto you. Both practices have a high risk for you and should be avoided at all times.
To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls. The same holds true for your feet. To minimize the possibility of any leg or foot injury, keep your feet on the footrests at all times. Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may contact the wheels.
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SAFETY INFORMATION
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V00A0UL
Even though there is an adequate suspensions system on this vehicle there are "washboard" or rough terrain conditions that will make you feel uncomfortable and even cause back injury. "Posting" or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact.
This vehicle is not designed for ridingon roads or highways. In most places it is an illegal practice. Riding your vehicle on roads or highways could cause a collision to occur with another vehicle. The tires of this vehicle are not suited for paved road use. Pavement may seriously affect the handling and control of the vehicle. Riding on roads or soft shoulders may confuse other road users, especially if your lights are on. If you have to cross a road, the lead driver should get off his vehicle then observe and give directions to the other riders. The last person after crossing then assists the lead driver to cross. Do not travel sidewalks. They are designated for pedestrian use.
Water can be a unique hazard. If it is too deep the vehicle may "float" and topple. Check the water depth and current before youattempt tocross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks. A loss of traction may occur. Do not attempt to enter the water at high speed. The water will act as a brake and could throw you.
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SAFETY INFORMATION
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Page 50
V00A0VL
Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water.
Mud or marsh lands may be encountered near water. Be prepared for sudden "holes" or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation.
If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load. Be ever watchful of open water... it is a sure indication that the ice thickness will vary. If in doubt, do not attempt to cross.
Ice will also affect the control of vehicle. Slow down and do not "gun" the throttle. This will only result in spinning of the tires and possible tipover of the vehicle. Avoid rapid braking. This again will possibly result in an uncontrolled slide and tipover of the vehicle. Slush should be avoided at all times since it could block the operation or controls of the vehicle
Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the vehicle to slide, drop off or become "bogged" down. If this occurs look for a firmer base. Again, the best advice is to slow down and be watchful of the conditions.
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SAFETY INFORMATION
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Page 51
When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune . Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
Riding on loose stones or gravel is very similar to riding on ice. They will affect the steering of vehicle... possibly causing it to slide and tipover especially at high speeds. In addition, braking distance may be a effected. Remember that "gunning" the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider's way. Never do it deliberately.
V00A0WL
If you do getinto a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels.
Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the "trail" should be traversed with caution. This includes loose
rocks, fallen trees, slippery surfaces, fences, posts, and embankments and de­pressions. You should avoid them whenever possible. Remember that some obstacles are too large or dangerous to cross and should be avoided. Small rocks or fallen trees may be safely crossed... approach at a 90° angle. Stand on the footrests while keeping your knees flexed. Adjust speed without losing momen­tum and do not "gun" the throttle. Hold handlebar firmly. Place your body weight rearwards and proceed. Do not try to lift the vehicle front wheels off the ground. Be aware that the object may be slippery or may move while crossing.
When driving on hills or slopes two things are highly important... be prepared for slippery surfaces or terrain variations and obstacles and... use proper body positioning.
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SAFETY INFORMATION
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Page 52
Uphill
Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you. If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards, applythe brake, being careful not to slide. Dismount then use the "U" turn or "K" turn (while walking back, next to the vehicle on the up hill side and with a hand on the brake lever, slowly back the rear of the vehicle toward the top of the hill then drive downhill). Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels. Do not try to hold on to the vehicle if it begins to topple. Stay clear. Do not ride overthe crest of the hill at high speed. Obstacles, including sharp drop-offs, may exist.
V00A0XL
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50
SAFETY INFORMATION
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Downhill
Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear.
V00A0YL
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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SAFETY INFORMATION
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Page 54
Side Hilling
This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope... and be prepared to dismount on that side should the vehicle begin to topple. Do not try to stop or save the vehicle from damage.
V00A0ZL
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52
SAFETY INFORMATION
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Routine Maintenance
Once yourride completed, itis wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy water then allow it to dry. (A towel may help). Do not wash your vehicle outside during freezing weather. Apply appropriate lubrication as described in the MAINTENANCE section.
Part of your responsibility towards safety is to respect the contents of this Op­erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Can-Am dealer is always willing to help.
Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty. In addition, certain modifi­cations including the removal of engine or exhaust components are illegal under most laws.
Changing the wheel and/or tire size may affect the stability of the vehicle. Incor­rect tire pressure may lead to blow outs or cause a tire to move around on its rim and become lost or damaged. Wheels or tires which are damaged should always be replaced.
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SAFETY INFORMATION
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Page 56
HANG TAG
This vehicle comes with a hang tag and labels containing important safety infor­mation.
Any person who rides this vehicle should read and understand this information before riding.
V07M11L
USA and Canada Only
704901107
vmo2006-005-009_en
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54
SAFETY INFORMATION
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ON-PRODUCT LABELS
The following labels are on your vehicle and they should be considered perma­nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Can-Am dealer.
NOTE: The following illustrations used in this Operator's Guide are a general representation only. Your model may differ.
vmo2007-011-002_a
vmo2007-011-003_a
vmo2007-011-001_a
vmo2007-003-006_a
vmo2007-011-004_a
vmo2007-011-005_a
____________
SAFETY INFORMATION
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Page 58
V01M01Z
Label 1
Label 2
Label 3
V07M06Y
Label 4
V07M07Y
V01M02Z
___________
56
V01M07Z
SAFETY INFORMATION
Label 5
___________
Page 59
Label 6
XXX
XXX
XX
XX
vmo2006-016-008_en
Label 7
USA and Canada Models
Label 9
(0,66,21&21752/,1)250$7,21
7+,69(+,&/(,6&(57,),('7223(5$7(21 81/($'('*$62/,1($1'0((767286(3$ $1'&$/,)251,$5(*8/$7,216)25$796,(1*,1(6
(1*,1()$0,/<
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67$1'$5')(/
(1*,1(',63/$&(0(17
(;+$867(0,66,21
&21752/6<67(0
5(16(,*1(0(176685/(',6326,7,)$17,32//87,21
&(9e+,&8/((67&(57,),e3285)21&7,211(5¬/(66(1&( 6$163/20%(7,/5e321'$8;1250(6'(/(3$(7 5e*/(0(17$7,216&$/,)251,(11(63285/(6977¬027(856,
6((23(5$725¶6*8,'()250$,17(1$1&(63(&,),&$7,216
92,5*8,'('8&21'8&7(853285/(663e&,),&$7,216'¶(175(7,(16
%20%$5',(55(&5($7,21$/352'8&76,1&
vmo2007-002-002
XXXXXXXXXXXXXX
JN:KU+&12[
XXXXX.XXXXXX
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)$0,//('(027(85 /,0,7('(6e0,66,216
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XXXX

LOCATED UNDER SEAT ON THE UPPER BAR OF FRAME
International Models Only
vmo2006-005-010_en
FRONT AND REAR FENDER
International Models
vmo2006-005-010_en
FRONT FENDER ONLY
Label 8
vmo2006-007-002_aen
Label 10
vmo2006-014-003_a
____________
SAFETY INFORMATION
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57
Page 60
Label 11
vmo2006-005-010_en
REAR FENDER ONLY
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58
SAFETY INFORMATION
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VEHICLE
INFORMATION
_____________________
59
Page 62
HOW TO IDENTIFY YOUR VEHICLE
The main components of your vehicle (engine and frame) are identified by differ­ent serial numbers. It may sometimes become necessary to locate these num­bers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized Can-Am dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way. We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company.
Engine and Vehicle Identification Number Location
3 2
V07M18L
TYPICAL
1. EIN (Engine Identification Number)
2. VIN (Vehicle Identification Number)
3. Model
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60
1
Page 63
Compliance Label
This label indicates vehicle's compli­ance in many countries.
LABEL LOCATION
All Outlander
V00M02Y
USA AND CANADA
V00M03Y
OTHER COUNTRIES IN THE WORLD
Under seat, on the upper bar of frame
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NOISE EMISSION CONTROL SYSTEM REGULATION
USA and Canada Only
Tampering with Noise Control System Is Prohibited!
U.S. Federal law and Canadian provincial laws may prohibit the following acts or the causing there of:
1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or
2. The use of the vehicle after such device or element of design has been re­moved or rendered inoperative by any person.
Among those Acts Presumed to Constitute Tampering Are the Acts Listed Below:
1. Removal or alteration or the puncturing of the muffler or any engine compo­nent which conducts removal of engine exhaust gases.
2. Removal or alteration or the puncturing of any part of the intake system.
3. Replacing any moving parts of the vehicle or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.
4. Lack of proper maintenance.
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Page 65
EMISSION REQUIREMENTS
USA Only
The California Air Resources Board (CARB) requires that your vehicle comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied.
A noncompliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration. The appropriate label is denoted by the vehicle identification number (in the 8
VEHICLE CATEGORY VIN 8THCHARACTER
Non-complying Red Label
Complying Green Label
th
character detailed herein).
Must denote a C or 3
Any alphanumeric designation other
than a C or 3
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Page 66
BREAK-IN PERIOD
Engine
A break-in period of 10 operating hours is required before running the vehicle at sustained full throttle.
CAUTION: Never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to engine base only.
During this period, maximum throttle should not exceed 3/4. However, brief full acceleration and speed variations contribute to a good break-in. Contin­ued wide open throttle accelerations, prolonged cruising speeds and engine overheating are detrimental during the break-in period.
Belt
A new belt requires a break-in period of 50 km (30 miles). Avoid strong acceleration/deceleration, pulling a load or high speed cruising.
10-Hour Inspection
NOTE: The10-hour inspection is atthe expense of the vehicle owner.
As with any precision piece of me­chanical equipment, we suggest that after the first 10 hours, 300 km (185 mi) or 30 days after the pur­chase, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. This inspection will give you the opportunity to discussthe unanswered questions you may have encountered during the first hours of operation.
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CONTROLS/INSTRUMENTS/EQUIPMENT
NOTE: Some controls/instruments/equipment are optional.
18 16,22 17
14
3,4 6 26
1815
20,21
25
2
7
12
vmo2006-005-033_a
8 9
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1
5
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vmo2006-005-034_a
vmo2006-005-035_a
vmo2006-005-036_a
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While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE: This section gives basic func-
tions ofthe various controls of your ve­hicle. For more details of how to op-
1
erate one control in conjunction with some others, refer to OPERATING IN- STRUCTIONS further in this section.
2
1) Throttle Lever
When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear.
When released, the engine speed should return automatically to idle and the vehicle will gradually slow down.
2
3
V07I01Y
TYPICAL
1. Throttle lever
2. To accelerate
3. To decelerate
1
2) 2WD/4WD Selector
This selectorallow to choose between 2WD or 4WD.
3
V07I01Z
TYPICAL
1. Selector
2. 2WD position
3. 4WD position
3) Brake Lever
When the brake lever is compressed, the front and rear brakes are applied. When released, the brake lever should automatically return to its original posi­tion. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.
NOTE: As on other wheeled vehicles, the vehicle weight is transferred to the front wheels when braking. To obtain greater stopping efficiency, the brake system distributes more braking force to the front wheels. This will affect vehicle handling and steering control when braking vigorously. Take it into account when braking.
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Page 70
1
2
V07K01Y
TYPICAL
1. Brake. lever
2. To apply brakes
4) Parking Brake
When applied, it prevents the vehicle from moving. Useful when the brake needs to be locked for example when doing aK-turn, during transportation or when the vehicle is not in operation.
WARNING
Always use the parking brake and engage the PARK position on the transmission lever when the vehi­cle is not in operation.
WARNING
Make sure parking brake is fully disengaged before operating the vehicle. When you ride the vehicle, brakes that are caused to drag by a con­tinuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and/or fire.
1
2
V07K02Y
TYPICAL
1. Brake lever lock
2. Press to apply parking brakes
To release mechanism: Squeeze brake lever. Lever lock should auto­matically return to its original position. Brake lever should return to rest po­sition. Always release parking brake before riding.
5) Transmission Lever
A 5-position lever: P, R, N, H and L. To change the transmission position,
completely stop vehicle then move lever to the desired position. Do not force lever. If unable to shift, rock the vehicle back and forth to move the gears in the transmission and try again.
To engage mechanism: Squeeze brake lever and maintain while mov­ing lever lock. Brake lever is now compressed and applying all brakes.
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68
V07D07Y
SHIFT PATTERN
Page 71
CAUTION: Always completely stop the vehicle and apply the brake prior to moving the transmission lever.
P: Park
This position locks the transmission to help prevent vehicle movement. Al­ways use when the vehicle is not in operation. In some circumstances, it may be necessary to rock the vehicle back and forth to move the gears in the transmission to allow the park to be engaged.
R: Reverse
This allows the vehicle to go back­ward. The vehicle speed is limited.
WARNING
Before moving vehicle in reverse, ensure the path behind is clear of obstacles or bystanders. Remain seated.
N: Neutral
This position disengages the transmis­sion to allow manual vehicle move­ment.
H: High gear
This selects the high speed range of the transmission in the gear box. It is the normal driving speed range. It al­lows the vehicle to reach its maximum speed.
L: Low gear
This selects the low speed range of the transmission in the gear box. It is the working position. It allows the vehicle to move slowly with the maxi­mum traction and power.
NOTE: Use the low speed range to pull any load or toclimb asteep incline.
vmo2006-016-001_a
TYPICAL — MULTI-FUNCTION SWITCH
1. Headlamp switch
2. Engine stop switch
3. Engine start button
4. Override button
Headlamp Switch
3 2
V07I03Y
TYPICAL
1. Headlamp switch
2. Low beam and taillight
3. High beam and taillight
1
NOTE: Place ignition switch to ON "without light" position to close the headlamp.
6) Multi-Function Switch
The controls located on this multi­function switch are:
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Page 72
vmo2006-005-013_b
IGNITION SWITCH POSITIONS
1. OFF
2. ON "with light"
3. ON "without light"
1
2
3
Engine Stop Switch
This switch can be used to stop engine and as an emergency control.
To stop engine, fully release throttle lever then use the engine stop switch.
NOTE: While engine can be stopped by turning ignition key to OFF posi­tion, we recommend the engine be stopped by the engine stop switch.
V07I05Y
TYPICAL
1. Engine stop switch
1
V07I06Y
TYPICAL
1. Engine start button
2. Engine stop switch
2
1
NOTE: The engine will turn over but will not start if the engine stop switch is turned to OFF position.
Override Button
This button is used to override the re­verse speed limitersystem whilepow­er backing up. Press and hold the override button then depress throttle lever gradually.
WARNING
Never activate the override but­ton if throttle lever is already de­pressed as a loss of control may result, causing severe personal in­jury or death.
Engine Start Button
To start engine, place the engine stop switch to RUN.
Press and hold the engine start button. Release immediately after engine is started.
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Page 73
2
V07I07Y
TYPICAL
1. Override button
2. Engine stop switch
1
Choke Lever
Located at bottom of multi-function switch. This device features a variable levertoeasecoldstart.
Position OFF is for normal use with a warm engine.
V07I08Y
CHOKE LEVER IN THE OFF POSITION
The full choke position is used for low­er engine temperature.
V07I09Y
CHOKE LEVER IN THE FULL CHOKE POSITION
The other positions between OFF and FULL position, will be use depending on the engine temperature.
7) Speedometer
2
7
1
vmo2006-005-014_a
TYPICAL
1. Display selector button
2. 4WD system display
3. Transmission position display
4. Vehicle speed display
5. Multi-function display
6. Unit display
7. Oil pressure indicator lamp
8. Engine temperature indicator lamp
4
3
8
6
5
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Unit Selection (MPH vs km/h)
The speedometer, odometer and trip meter are factory preset in miles but it is possible to change them to kilome­ter reading.
Turn ignition switch to OFF position. Slightly lift speedometer at the bot-
tom using a small flat screwdriver un­til small locking tab is released from steering cover.
Turn speedometer clockwise until speedometer slightly pops-out from steering cover.
vmo2006-005-015_a
1. Lift to release locking tab
2. Turn clockwise to release speedometer
vmo2006-005-017_a
1. Locking tie
2. Connectors to change units
Speedometer Display Codes
Speedometer Reads FAIL
vmo2006-005-037
If your speedometer shows FAIL in the multi-function display, it means that the speedometer as sensed 18 volts in the electrical system, caused by a disconnected or defective voltage regulator.
Check voltage regulator connection or contact an authorized Can-Am dealer for voltage regulator replacement.
vmo2006-005-016_a
1. Locking tab
Plug connectors to change units from miles to kilometers. Unplug to return to miles reading.
Fix wires tothe harness with new lock­ing tie.
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Speedometer Reads SCALE
vmo2006-005-038
If your speedometer shows SCALE in the multi-function display, it means that the display selector button is stuck in the down position or de­pressed when the electrical system was activated.
Display Selector Button
Use selector button to change speedometer display to the desired mode:
– hourmeter (resetable) – odometer – trip meter 1 (resetable) – trip meter 2 (resetable)
Trip Meter (TRIP 1/TRIP 2)
For your convenience, your speedometer is equipped with two separate trip meter.
The trip meter records distance trav­elled since it has been reset. Distance travelled is displayed either in miles or kilometers.
It can be used to establish a fuel tank range or distance between 2 way points for instance.
Push and HOLD display selection but­ton for 2 seconds to reset the trip me­ter.
Hourmeter
The hourmeter records engine running time in hours and minutes.
Transmission Position (RANGE)
Indicates the transmission is in park position.
Indicates the transmission is in reverse position.
vmo2006-005-015_b
1. Selector button
Multi-Function Display
Odometer (ODO)
Odometer records the total distance travelled either in miles or kilometers.
_____________________
Indicates the transmission is in neutral position.
4-Wheel Drive System
When this indicator is ON, it indicates the 4WD system is activated.
Indicator Lamps
Oil Pressure (RED)
When this indicator light is ON, it indicates a low oil pressure condition of the engine.
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Page 76
CAUTION: If the light does not turn off right after engine starting, stop engine. Check engine oil level. Re­fill if necessary. If the oil level is good, see an authorized Can-Am dealer. Do not use the vehicle un­til repaired.
Engine Temperature (RED)
When this indicator light is ON, it indicates the engine is overheating. If engine overheats, refer to ENGINE OVERHEAT in SPECIAL PROCEDURES.
CAUTION: If the light does not turn off right after engine starting, stop engine. See an authorized Can-Am dealer. Do not use the vehicle until repaired.
8) 12-Volt Power Outlet
It is located on the console. Convenient for handheld spotlight or
other portable equipment. Remove protective cap to use. Al-
ways reinstall it after use to protect against weather.
Do not exceed the rating capacity. See SPECIFICATIONS.
An auxiliary supply is available to connect additional accessories. Two wires are hidden in the wiring harness at the rear of vehicle. See an autho­rized Can-Am dealer for more details.
1
2
3
vmo2006-005-013_b
IGNITION SWITCH POSITIONS
1. OFF
2. ON with lights
3. ON without lights
Insert key in switch and turn to the desired position. To remove key, turn key to OFF position then pull it out.
The ON with lights position, turns on all lights with either the engine run­ning or not. Remember that having the lights on without the engine run­ning discharges the battery. Always turn the ignition key to OFF position af­ter engine has been stopped.
NOTE: While engine can be stopped by turning the ignition key to OFF po­sition, we recommend the engine be stopped by the engine stop switch.
10) Fuel Tank Cap
CAUTION: Never place anything over fuel tank cap because the vent hole on the top of fuel tank cap can be blocked and the engine could misfire.
Unscrew counterclockwise and re­move cap to allow fuel tank filling then fully tighten clockwise.
9) Ignition Switch
Key-operated, this is a 3-position switch: OFF, ON with lights and ON without lights.
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WARNING
Always stop engine before re­fueling. Open cap slowly. If a differential pressure condition is noticed (whistling sound heard when loosening fuel tank cap) have vehicle inspected and/or re­paired before further operation. Fuel is flammable and explosive under certain conditions. Never use an open flame to check fuel level. Never smoke or allow flame or spark in vicinity. Always work in a well-ventilated area. Never top up the fuel tank before plac­ing the vehicle in a warm area. As temperature increases, fuel ex­pands and may overflow. Always wipe off any fuel spillage from the vehicle.
1
V04F0VY
12) Fuel Valve
This is a 3-position rotary valve: OFF, ON, RES. Rotate the knob to align its pointer with ON, OFF or RES.
3
1
4
2
2
V07F15Y
1. Fuel tank cap
2. Fuel gauge Seat
11) Fuel Gauge
The gauge shows an approximate amount of the fuel in tank.
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vmo2006-005-025_a
1. Align this pointer toward the desired position
2. ON
3. OFF
4. RES. (reserve)
OFF
Stops fuel supply to carburetor.
CAUTION: Turn valve to OFF posi­tion when vehicle is not being op­erated or when transporting.
ON
Allows fuel to flow to carburetor. This is the normal position for operation of the vehicle.
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Page 78
RES (reserve)
When fuel is exhausted inthe fuel tank when in the ON position, an emergen­cy supply of fuel is available by turn­ing the knob to RES. The reserve con­tains approximately 12% of the fuel tank capacity. Use this position only when the ON supply is empty.
When down to the reserve, refuel as soon as possible. Ensure to turn the valve back to the ON position after re­fuelling.
CAUTION: Improper opening of fu­el valve will restrict the flow of fu­el. Make sure valve is fully opened while running.
13) Brake Pedal
When pressed down, the rear brake is applied. When released, the brake pedal should return to its original posi­tion. Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain.
NOTE: The brake will have also an ef­fect on front wheels through the drive train.
The brake pedal applies the rear brake only. Should the main brake system fail, the rear brake can be activated by depressing the brake pedal.
14) Footpeg
Use this area to keep your feet stable.
V07L01Y
1. Footpeg
1
15)Access Panel
To open the panel, unlatch, lift then remove it completely.
V07K0SY
1. Brake pedal
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76
1
vmo2006-005-026_a
1. Access panel
2. Front racks
3. Latch
This panel allows an easier access to the service compartment. The ser­vice compartment contains different maintenance items like rear brake fluid reservoir, radiator cap, coolant reservoir and fuse holders.
Page 79
16) Rear Storage Compartment
Convenient location to carry personal articles such as a spare spark plugs, first aid kit, etc. Unlatch cover, gently lift then remove cover.
The compartment is equipped with a drain plug. Remove plug to allow draining when necessary. Reinstall plug when finished.
vmo2006-005-027_a
1. Rear storage compartment cover
2. Seat
3. Rear racks
4. Latch
WARNING
When engine is running, always engage the PARK position on the transmission lever before opening cover. Never leave any heavy or loose breakable objects in the stor­age basket. Always latch cover be­fore riding. If storage cover is re­moved to provide greater carrying area, ensure that cargo is secured and will not "fly out" when riding atspeedonroughterrain. Slow down.
vmo2006-005-027_b
1. Seat latch
Seat Removal
Push latch forward while gently lifting rear of seat. Pull seat rearward. Con­tinue lifting movement until you can release the front retaining device then completely remove seat.
Seat Installation
Insertfronttabsofseatintoframe hook. When seat rests in its position, firmly push seat down to latch.
NOTE: A distinctive snap will be felt. Double check that the seat is secure by giving it a tug to confirm proper latching.
1
17)Seat Latch
It allows the removal of seat to give access to engine compartment.
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V07L05Y
1. Insert these tabs in hooks
2. Hooks
2
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Page 80
WARNING
Make sure seat is securely latched before riding.
18)Cargo Racks
Convenient racks to carry gear.
WARNING
Ensure to properly secure material to racks. Do not overload. Ensure load does not interfere with visibil­ity and/or steering. Do not carry passenger(s).
Refer to SPECIFICATIONS for carry- ing loads and cargo weight distribution recommendations.
19) Trailer Hitch
Convenient hitch to install a ball to tow a trailer or other equipment. In­stall the proper ball size as per trailer manufacturer recommendations. Re­fer to SPECIFICATIONS for carrying loads and towing recommendations.
NOTE: Follow manufacturer's instruc­tions for proper attachment.
20) Radiator Cap
Located in service compartment, un­der access panel.
WARNING
In order to avoid getting burned, do not remove the radiator cap whentheengineishot.
To remove the radiator cap, press and turn it counterclockwise. Reverse the removal procedure to install.
V07A0AZ
TYPICAL
1. Radiator cap
1
V07L0TY
1. Trailer hitch
WARNING
Ensure to install the proper ball size that matches the equipment you will tow.
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78
1
21) Fuses
The electrical system is protected with fuses. Refer to MAINTENANCE for details.
The fuse holders are located in the ser­vice compartment.
Page 81
vmo2006-005-029_a
FUSES LOCATION
1. Accessories (15 A)
2. Fan (20 A)
3. Main (30 A)
4. Charging system (20 A)
22) Tool Kit
The tool kit is located in the rear stor­age compartment. It contains tools for basic maintenance, this Opera­tor's Guide and the BASIC GUIDE TO WINCHING TECHNIQUES with the XT models.
The tools included in the tool kit are: – pliers (1) – screwdriver (1) – open wrench 10/13 mm (1) – open wrench 15/17 mm (1) – socket wrench 10/13 mm (1) – socket wrench 16/18 mm (1) – tire pressure gauge (1) – shock absorber key (1) –fuse30A(1) –fuse20A(1) –fuse15A(1).
23) Rewind Starter Handle
The rewind starter handle is provided as an emergency starting device.
Follow the usual starting procedure; but use the rewind starter instead of the electric starter.
Located on right side of vehicle. Au­to-rewind type. To engage mecha­nism, pull handle slowly until a resis­tance is felt then continue to slowly pull the handle until the compression stroke peak (strong rotating resis­tance) is overpassed then, pull vigor­ously. Slowly release handle.
vmo2006-005-034_b
1. Rewind starter handle
2. Dipstick
24) Dipstick
Located on the right side of engine. Allow to check the oil level in the en­gine.
vmo2006-005-034_b
1. Rewind starter handle
2. Dipstick
Refer to LIQUID to check the engine oil level correctly.
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25) Winch
XT Models
vmo2006-005-032_a
1. In
2. Out
vmo2007-003-016_a
1. Winch
2. Roller fairlead
3. Winch hook
26) Winch Control Switch
XT Models
Usethisswitchtorollinoroutwire from winch.
To take out wire rope from winch, press the left side of switch.
To get wire rope into the winch, press the right side of switch.
Refer to the BASIC GUIDE TO WINCHING TECHNIQUES for more informations.
NOTE: A winch remote control is al­so provided with the vehicle to ease winch operation if necessary, refer to WINCHREMOTECONTROLfurther in this section.
27)Roller Fairlead
XT Models
The roller fairlead is used to prevent damages to the vehicle and guide the wire rope into the winch.
vmo2007-003-016_a
1. Winch
2. Fairlead
3. Winch hook
28) Winch Remote Control
XT Models
A winch remote control is provided with the vehicle to ease winch oper­ation if necessary.
The winch remote control is located in the access panel of the front service compartment.
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Page 83
vmo2007-003-001_a
FRONT ACCESS PANEL
1. Winch remote control
To use the winch remote control switch instead of the handlebar con­trol switch, connect the remote con­trol into the provided connection of the front service compartment.
CAUTION: Always disconnect and store the remote control when not in use.
vmo2007-003-017_a
TYPICAL — FRONT SERVICE COMPARTMENT
Refer to the BASIC GUIDE TO WINCHING TECHNIQUES for more
informations.
vmo2007-003-017_a
TYPICAL — FRONT SERVICE COMPARTMENT
1. Remote control connection
29) Winch Remote Control Connection
XT Models
Connection used to plug-in winch re­mote control to ease winch operation if necessary.
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Page 84
LIQUIDS
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE: This section specifies the rec-
ommended liquids and procedures to check their levels. Refer to MAINTE- NANCE for procedures to replace the liquids.
Fuel
Recommended Fuel
Use regular unleaded gasoline, avail­able from most service stations oroxy­genated fuel containing a maximum total of 10% of ethanol or methanol or both. The gasoline used must have the following recommended minimum octane number.
OCTANE NUMBER
Inside North America (87 (R + M)/2)
Outside North America 92 RON
CAUTION: Never experiment with other fuels. The use of unrecom­mended fuel can result in vehi­cle performance deterioration and damage to critical parts in the fuel system and engine components.
CAUTION: Never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to engine base only.
Fuel Level
WARNING
Always stop engine before refu­eling. Open cap slowly. If a dif­ferential pressure condition is no­ticed (whistling sound heard when loosening fuel tank cap) have ve­hicle inspected and/or repaired before further operation. Fuel is flammable and explosive under certain conditions. Never use an open flame to check fuel level. Never smoke or allow flame or spark in vicinity. Always work in a well-ventilated area. Never top up the fuel tank before placing the vehicle in a warm area. As tem­perature increases, fuel expands and may overflow. Always wipe off any fuel or oil spillage from the vehicle.
Engine/Transmission Oil
Recommended Oil
Use 4-stroke engine oil that meets or exceeds the requirements for API ser­vice classification SM, SL or SJ. Al­ways check the API service label on the oil container, it must contain at least one of the above standards.
NOTE: The same oil lubricates both engine and transmission.
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Oil Viscosity
SAE 5W30 oil is recommended for all seasons.
However, during the hottest days of the summer the BRP XP-S 10W40 mineral oil (P/N 219 700 346) can be used.
NOTE: For improved overall perfor­mance and all season applications, use XP-S 5W40 synthetic oil (P/N 293 600 039).
XP-S 5W40 Synthetic Oil (P/N 293 600 039)
SAE 0W30
SAE 5W30
SAE 10W30
XP-S 10W40 Mineral Oil (P/N 219 700 346)
SAE 15W40
SAE 20W50
Temperature Range
50°C (122°F) 40°C (104°F) 30°C (86°F) 20°C (68°F) 10°C (50°F)
0°C (32°F)
- 10°C (14°F)
-20°C(-4°F)
- 30°C (- 22°F)
V07C24Y
RH SIDE OF ENGINE
1. Dipstick
1
With vehicle on a level surface and engine cold, not running, check the oil level as follows:
1. Unscrew dipstick then remove it and wipe clean.
2. Reinstall dipstick, screw in it com­pletely.
3. Remove and check oil level. It should be near or equal to the up­per mark.
1
3
2
Oil Level
CAUTION: Check level frequent­ly and refill if necessary. Do not overfill. Operating the engine/ transmission with an improp­er level may severely damage engine/transmission. Wipe off any spillage.
_____________________
V07C02Y
TYPICAL
1. Full
2. Add
3. Operating range
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Page 86
To add oil, remove the dipstick. Place a funnel into the dipstick tube to avoid spillage.
Add a small amount of recommended oil and recheck oil level.
Repeat the above procedures until oil level reaches the dipstick's upper mark. Do not overfill.
Properly tighten dipstick.
Engine Coolant
Recommended Coolant
Always use ethylene-glycol antifreeze containing corrosion inhibitors specifi­cally for internal combustion aluminum engines.
Cooling system must be filled with BRP premixed coolant (P/N 219 700
362) or with distilled water and an­tifreeze solution (50% distilled water, 50% antifreeze).
Coolant Level
WARNING
Check coolant level with engine cold. Never add coolant in cool­ing system when engine is hot.
Remove front access panel.
V07A0BY
TYPICAL
With vehicle on a level surface, liquid should be between MIN. and MAX. level marks of coolant reservoir.
NOTE: When checking level at tem­perature lower than 20°C (68°F), it may be slightly lower than MIN. mark.
AddcoolantuptoMAX.markifre­quired. Use a funnel to avoid spillage. Do not overfill.
Properly reinstall and tighten filler cap and reinstall access panel.
If the coolant is added in the coolant reservoir, check the level in the radia­tor too. Add coolant if necessary.
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84
WARNING
In order to avoid getting burned, do not remove the radiator cap if theengineishot.
NOTE: A cooling system that fre-
quently requires coolant is the indica­tion of leaks or engine problems. See an authorized Can-Am dealer.
Coolant Replacement
Refer to MAINTENANCE section.
Page 87
Brake Fluid
Recommended Fluid
Always use brake fluid meeting the specification DOT 4 only.
CAUTION: To avoid serious dam­age to the braking system, do not use fluids other than the recom­mended one, nor mix different fluids for topping up.
Fluid Level
With vehicle on a level surface, check brake fluid in reservoirs for proper lev­el. They should be above MIN. mark.
Add fluid as required. Do not overfill. Clean filler cap before removing.
CAUTION: UseonlyDOT4brake fluid from a sealed container. Do not use brake fluid taken from old or already opened containers.
NOTE: A low level may indicate leaks
or worn brake pads. See an autho­rized Can-Am dealer.
Brake Lever Fluid Reservoir
Turn steering in the straight-ahead position to ensure reservoir is level. Check the brake fluid level, the reser­voir is full when the fluid reaches of the top of window.
Visually inspect lever boot condition. Check for cracks, tears, etc. Replace if damaged.
V07I02Z
TYPICAL
Brake Pedal Fluid Reservoir
V07A0CY
TYPICAL
Battery
This vehicle is equipped with a dry type battery that requires no mainte­nance.
Refer to MAINTENANCE to re- moval/installation instructions.
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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OPERATING INSTRUCTIONS
General
The transmission lever must be on PARK or NEUTRAL to allow engine to start.
NOTE: For your convenience, an over­ride mode allows the engine to be started with the transmission lever in any position. Press and hold the brake lever or the brake pedal while pressing the engine start button.
To start the engine, place the engine stop switch to RUN, insert the key in the ignition switch and turn to ON po­sition, then press the engine start but­ton.
Pre-Operation Check
WARNING
The pre-operation check is very important prior to operating the vehicle. Always check the prop­er operation of critical controls, safety features and mechanical components before starting. If not done as specified here, severe injury or death might occur.
Before using this vehicle, the operator should always:
• Apply parking brake and check if it operates properly.
• Check tire pressure and condition.
• Check wheels and bearings for wear and damage.
• Check location of controls and en­sure they work properly.
• Verify if steering operates freely.
• Activate throttle control lever sever­al times toensure it operates freely. It must return to idle position when released.
• Activate the brake lever and brake pedal to make sure the brakes fully apply. Lever and pedal must fully return when released.
• Ensure transmission lever is work­ing then reset in PARK position.
• Check fuel, oil and coolant levels.
• Check for oil leaks on the engine/ transmission and drive train compo­nents.
• Ensure fuel valve is in fully open position (ON).
• Clean headlamps and taillight.
• Ensure front access compartment cover and rear storage compart­ment cover are properly latched.
• Ensure seat is properly latched.
• If you transport cargo, respect load capacity. Ensure cargo is properly secured to the racks.
• If you are pulling a trailer or other equipment, ensure it respects the tongue capacity and towing capac­ity. Ensure trailer is properly se­cured to hitch.
• Look and feel for loose parts while engine is off. Check fasteners.
• Ensure the path of travel is free of persons and obstacles.
• Check operation of ignition switch, engine start button, engine stop switch, headlamps, taillight and in­dicator lights.
• Start engine and drive forward slowly a few feet and apply all brakes individually to test them.
• Check operation of 2WD/4WD se­lector.
Correct any problem you may have found before riding. See an autho­rized Can-Am dealer as necessary.
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Starting the Engine
Initial Cold Starting
Insert key in ignition switch and turnto ON position.
Place the engine stop switch to RUN. In cold weather, under 0°C (32°F),
place the choke lever in full position.
After a few seconds, move the choke lever from full choke position to an in­termediate position until the best en­gine RPM is achieved.
NOTE: Over using the choke may flood the engine and make it hard to start. Refer to SPECIAL PROCE- DURES if it occurs.
When the engine is warm, push the choke lever to OFF, and release brakes.
V07I09Z
TYPICAL
1. Full choke position
Press the engine start button and hold until the engine starts.
CAUTION: Do not hold the engine start button more than 30 seconds. A rest period should be observed between the cranking cycles to let the starter cool down. Pay atten­tion not to discharge the battery.
NOTE: The throttle can be used
to help starting the engine faster. Press the throttle lever slightly; If it is pressed too much, the choke system will not be activated.
Release the engine start button imme­diately when the engine has started.
1
V07I08Z
TYPICAL
1. OFF position
Warm Engine Starting
Start the engine as explained above but without the choke. If the engine does not start after two 5-second at­tempts with the electric starter, pull the choke lever and place it between the ON and the OFF position. Start the engine without activating the throttle lever. After a few seconds, push the choke lever to OFF.
Emergency Manual Starting
WARNING
Always place transmission lever on PARK or NEUTRAL before start­ing engine manually.
Manual start is provided in the event electric start does not work.
1
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Follow the starting procedures above but instead use the rewind starter to start.
Hold manual starter handle firmly and, slowly, crank the engine until a resis­tance is felt.
Pass this resistance and release the handle.
Again take the handle firmly and crank engine.
Repeat this procedure completely if necessary.
Shifting the Transmission
Let engine idle to warm up. Apply brakes and select the desired
gear range H or L. NOTE: The brake must be applied
when the transmission lever is en­gaged in the park position.
Release brakes.
CAUTION: Make sure parking brake is fully disengaged before operat­ing the vehicle.
Gradually press the throttle lever to in­crease engine speed and thus engag­ing the continuously variable transmis­sion (CVT).
At the opposite, when the throttle lever is released, the engine speed decreases.
Using the Reverse
CAUTION: When changing from forward to reverse, or vice-versa, always completely stop the vehicle and apply the brake prior to moving the transmission lever.
The same procedures as SHIFTING THE TRANSMISSION above apply ex-
cept for the following. Set the transmission lever in RE-
VERSE position.
2WD/4WD Selector
The 4WD mode may be selected or deselected when the vehicle is stopped.
CAUTION: The vehicle must be stopped to engage or disengage 2WD/4WD selector. Mechanical damage may occur if selector is en­gaged or disengaged while driving.
CAUTION: If the rear wheels are spinning, release the throttle and wait engine return to the idle before selecting the 4WD mode.
The 4WD mode is engaged when the selector is pushed downwards.
V07I0DY
4WD MODE
To deselect the 4WD mode, press the selector on 2WD.
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V07I0EY
2WD MODE
When the selector is located on the 2WD, the vehicle is in 2 wheel drive at all time.
Winch Operation
XT Models
See the BASIC GUIDE TO WINCHING TECHNIQUES. This manual should be
kept in the tool kit and remain in the vehicle at all times.
Remove key from ignition switch.
Post-Operation Care
When vehicle is used in salt-water environment (beach area, launching/ loading boats etc.), rinsing the vehi­cle with fresh water is necessary to preserve vehicle and its components. Metallic parts lubrication is highly rec­ommended. Use XP-S Lube (P/N 293 600 016) or an equivalent. This must be performed at the end of each op­erating day.
When vehicle is operated in muddy conditions, rinsing the vehicle is rec­ommended to preserve vehicle and its components and to keep lights clean.
NOTE: Never use a high pressure washer to clean the vehicle. USE
LOW PRESSURE ONLY (like a gar­den hose). High pressure can cause
electrical or mechanical damages.
Stopping the Engine
WARNING
Avoid parking on slope.
Release throttle and completely stop the vehicle.
Apply the parking brake. Set transmission lever in PARK posi-
tion. Push the engine stop switch in OFF
position. Turn key in ignition switch to OFF po-
sition.
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SPECIAL PROCEDURES
Turn Over
When vehicle is turned over or stays tilted on the side, replace the vehicle in its normal operating position (on all four wheels) and wait 3 to 5 minutes before starting engine.
Before starting engine, check engine oil level and refillif necessary. Ifthe oil pressure light stays ON after starting engine, stop engine and see an autho­rized Can-Am dealer as soon as possi­ble.
Vehicle Immersion
Should the vehicle become immersed, it will be necessary to take it to an authorized Can-Am dealer as soon as possible. DO NOT START THE EN- GINE!.
CAUTION: Immersion of the vehi­cle can cause serious damage if the correct restart procedure is not fol­lowed.
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CARGO AND TRANSPORTATION
While reading this Operator’s Guide, remember that:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
Cargo
WARNING
The vehicle handling, stability and braking distance are affected when load­ing racks and using the vehicle. Correct loading and weight distribution are therefore important. Never overload, tow or carry cargo improperly. Always ensure the cargo is safely secured and properly distributed on the rack(s) before operating the vehicle. Safely reduce speed according to ter­rain conditions when carrying cargo or pulling a trailer. Allow greater dis­tance for breaking. Always secure cargo as low as possible on the rack(s) to reduce the effect of a higher center of gravity. Failure to follow the rec­ommendations here could cause changes in vehicle handling which could lead to an accident resulting in severe injuries including the possibility of death.
When car going vehicle, respect these maximum loads.
MAXIMUM LOADS
Total load allowed 230 kg (500 lb)
Front load 45 kg (100 lb) Evenly distributed
Rear load 90 kg (200 lb)
Includes driver, all other loads and added accessories
Evenly distributed. Includes rear rack, rear storage box and tongue load
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Transportation
When transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended.
WARNING
Front Location
vmo2006-016-005_a
TYPICAL
V00A174
Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor­mal operating position (on all four wheels).
Place the fuel valve to OFF position. Select the PARK position and set the
parking brake. Secure the vehicle by the front
bumper and rear bumper.
CAUTION: Attaching vehicle at oth­er locations may damage the vehi­cle.
Unload racks before transporting the vehicle.
Rear Location
vmo2006-016-006_a
TYPICAL
WARNING
Do not tow this vehicle behind a car or other vehicle. Use a trailer.
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TROUBLESHOOTING
ENGINE DOES NOT TURN
1. Ignition switch is in the OFF position.
Place switch to the ON position.
2. Transmission is not set on PARK or NEUTRAL.
Set transmission either in PARK or in NEUTRAL or press the brake lever.
3. Burnt fuse.
Check main fuse condition.
4. Weak battery or loose connections.
Check charging system fuse.Check connections and terminals condition.Have the battery checked.Contact an authorized Can-Am dealer.
ENGINE TURNS OVER BUT FAILS TO START
1. Engine stop switch.
Make sure that engine stop switch is in ON position.
2. Mixture not rich enough to start cold engine.
– Check fuel tank level and check starting procedure, particularly use of the
choke.
3. Flooded engine (spark plug wet when removed).
– When the engine does not start after several attempts, the engine may be
fuel flooded. Proceed as follows:
• Turn ignition switch to ON and ensure choke is not applied.
• Ensure the transmission lever is on PARK.
• Fully press throttle lever and hold while starting the engine.
• As soon as the engine starts, release throttle lever. Do not race engine.
If it does not work:
• Clean the spark plug cap area then remove it. Remove the spark plug (tools are supplied in tool kit).
• Crank engine several times. Add a small quantity of engine oil in cylinder (equivalent to a cap of oil quart). Install new spark plug if possible or clean and dry spark plug.
• Start engine as explained above. If engine continues to flood, see an authorized Can-Am dealer.
4. No fuel to the engine (spark plug dry when removed).
– Check fuel tank level; turn fuel valve to ON (also try on RES). A failure of
the fuel pump or carburetor may have occurred
– Contact an authorized Can-Am dealer.
.
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ENGINETURNSOVERBUTFAILSTOSTART(cont’d)
5. Spark plug/ignition (no spark).
Check main fuse condition.Remove spark plug then reconnect to ignition coil.Check that ignition switch and/or engine stop switch is/are at the ON posi-
tion.
– Start engine with spark plug grounded to the engine away from spark plug
hole. If no spark appears, replace spark plug.
– If trouble persists, contact an authorized Can-Am dealer.
6. Engine compression.
– As the engine is pulled over with the rewind starter, “cycles” of resistance
should befelt as piston goes past top dead center. Ifno pulsating resistance is felt, it suggests a major loss of compression.
– Contact an authorized Can-Am dealer.
ENGINE LACKS ACCELERATION OR POWER
1. Fouled or damaged spark plug.
Check item ENGINE TURNS OVER BUT FAILS TO START.
2. Lack of fuel to engine.
Check item ENGINE TURNS OVER BUT FAILS TO START.
3. Carburetor adjustments.
Contact an authorized Can-Am dealer.
4. Engine is overheating.
– If engine overheats and indicator light turns on, try the following:
• Check and clean radiator fins. See MAINTENANCE section.
• Reduce vehicle speed but try to keep vehicle moving to supply air to ra­diator. If engine is still overheating after approximately one minute, stop vehicle and set transmission to PARK. Stop engine.
• Place the ignition switch to ON position (DO NOT RESTART ENGINE YET). The radiator fan will cool the radiator.
• Let engine cool down. Check coolant level and refill if possible. See EN- GINE COOLANT.
• See an authorized Can-Am dealer as soon as possible.
– If overheating persists, contact an authorized Can-Am dealer.
5. Air filter/housing plugged or dirty.
Check air filter and clean if necessary.Check deposits in air filter housing drain.Check the position of the air intake tube.
6. CVT dirty or worn-out.
Contact an authorized Can-Am dealer.
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ENGINE BACKFIRE
1. Exhaust system leakage.
Contact an authorized Can-Am dealer.
2. Engine is running too hot.
See ENGINE LACKS ACCELERATION OR POWER.
3. Ignition timing is incorrect or there is an ignition system failure.
Contact an authorized Can-Am dealer.
4. Improper carburetor setting.
Contact an authorized Can-Am dealer.
ENGINE MISFIRE
1. Fouled/damaged/worn spark plug.
Clean/verify spark plug and heat range. Replace as required.
2. Water in fuel.
Drain fuel system and refill with fresh fuel.
VEHICLE CANNOT REACH FULL SPEED
1. Engine.
See ENGINE LACKS ACCELERATION OR POWER.
2. Parking brake.
Ensure brake lever lock is completely removed.
3. Air filter/housing plugged or dirty.
Check air filter and clean if necessary.Check deposits in air filter housing drain.Check the position of the air intake tube.
4. CVT dirty or worn-out.
Contact an authorized Can-Am dealer.
TRANSMISSION LEVER IS HARD TO MOVE
1. Transmission gears are in a position that prevents the transmission lever to work.
– Rock the vehicle back and forth to move the gears in the transmission and
allow the transmission lever to be set.
2. Engine idle speed is set too high.
Adjust the idle speed. Refer to the SPECIFICATIONS.
3. CVT dirty or worn-out.
Contact an authorized Can-Am dealer.
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THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE
1. The transmission is on PARK or NEUTRAL position.
Select the R, HI or LO position.
2. CVT dirty or worn-out.
Contact an authorized Can-Am dealer.
3.WaterintheCVThousing.
Contact an authorized Can-Am dealer.
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SPECIFICATIONS
VEHICLE MODEL OUTLANDER™ 400 SERIES
ENGINE
®
Type
Number of cylinder Number of valves 4 valves (mechanical adjustment) Displacement 400 cc (24.4 cu. in) Bore Standard 91 mm (3.58 in) Stroke Compression ratio
Lubrication
Decompressor Automatic
Exhaust system
Air filter 2 stage foam filter
TRANSMISSION
Transmission Continuously Variable Transmission (CVT)
COOLING
Type Liquid cooled Radiator Front mounted with thermostatic fan
CARBURETION
Make
Carburetor
Type
Choke Idle speed ± 50 1300 RPM
Make Mikuni (pulsation pump)
Fuel pump
Type External (vacuum-operated)
Rotax
Wet sump with replaceable oil filter
(lubrication of engine and transmission
Spark arrestor approved by USDA Forest
Constant depression with manual choke
and ECS (Enricher Coasting System)
400, 4-stroke. Single Over
Head Camshaft (SOHC)
Single cylinder
61.5 mm (2.42 in)
10.3:1
simultaneously)
Service with catalyst
Mikuni BSR33
Variable
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VEHICLE MODEL OUTLANDER™ 400 SERIES
ELECTRICAL
Magneto generator
Ignition type Ignition timing Not adjustable Engine RPM limiter 8000 RPM (any gear in forward) Vehicle speed limiter 15 km/h (9 MPH) in reverse
Number of spark plug
Battery
Starting system
Headlamp bulb 2 x 35W Taillight bulb 8/27 W Indicator lights Not available
Fuses
DRIVE TRAIN
Front differential
Rear axle Shaft driven/single differential Turning radius 1-UP 1.83 m (72 in)
Make Denso Type
Make Type DCPR8ESpark plug Gap 0.7 to 0.8 mm (.028 to .032 in)
Type Dry type battery Volt 12 volts, 18 Ah
Electric start and manual rewind starter.
Accessories
Fan 20 A Main 30 A Charging system 20 A
Shaft driven/single auto-lock differential
400 W @ 6000 RPM
CDI (Capacitor Discharge Ignition)
NGK
1
StartonP,R,N,HorLposition
(with brake applied)
15 A
(power outlet and auxiliary supply)
(pump driven)
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