Campbell Hausfeld TL103700AV User Manual
See Warranty on page 4 for important information about commercial use of this product.
Operating Instructions
Operating Instructions & Parts Manual XXXXX, XXXXX and XXXXX
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Air Operated
Grease Gun
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . .1
Unpacking . . . . . . . . . . . . . . . . . . . . . . .1
Safety Guidelines . . . . . . . . . . . . . . . . .1
General Safety Information . . . . . . . . .1
Assembly . . . . . . . . . . . . . . . . . . . . . . . .2
Pre-operation . . . . . . . . . . . . . . . . . . . .2
Operation . . . . . . . . . . . . . . . . . . . . . 2-3
Troubleshooting Chart . . . . . . . . . . . . .3
Warranty . . . . . . . . . . . . . . . . . . . . . . . .4
Description
Air operated grease guns are air tools
designed for lubricating automobiles,
recreational vehicles, machinery and
farm equipment.
Unpacking
When unpacking this product, carefully
inspect for any damage that may
have occurred during transit. Check
to be sure all supplied accessories are
enclosed with the unit.
Safety Guidelines
This manual contains information
that is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Caution indicates a
potentially
hazardous situation which, if not
Gun Head
Air Vent
Bulk Fill Valve
Container
Grease
Fitting
Adaptor
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
Tube
NOTE: Information that requires special
attention.
General Safety Information
CALIFORNIA PROPOSITION 65
This product or
its power cord may
contain chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
GENERAL SAFETY
This product is part of a high pressure
system and the following safety
precautions must be followed at all
times along with any other existing
safety rules.
1. Read all manuals included
with this product carefully.
Be thoroughly familiar
with the controls and the
proper use of the equipment.
MANUAL
Slotted
Screws
Exhaust
Port Hole
Trigger
1/4" IM
1/4 inch Female
NPT Air Inlet
Plunger Release
Plunger Handle
2. Only persons well acquainted with
these rules of safe operation should
be allowed to use the air tool.
Do not exceed the
maximum operating
pressure of the air tool (90 psi). This
can reduce the life of the tool.
3. Do not exceed any pressure rating
of any component in the system.
4. Disconnect air tool from air supply
before changing tools or
attachments, servicing and during
non-operation.
Safety glasses must be worn
during operation.
5. Do not wear loose fitting
clothing, scarves, neck ties or
jewelry when operating any tool.
Loose clothing or jewelry may
become caught in moving parts and
result in serious personal injury.
6. Do not depress trigger when
connecting the air supply hose.
7. Always use attachments designed
for use with air powered tools. Do
not use damaged or worn
attachments.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2010 Campbell Hausfeld/Scott Fetzer
For parts, product & service information
visit www.chpower.com
IN230402AV 8/10
Operating Instructions
8. Protect air lines from damage or
puncture.
9. Never point an air tool at oneself or
any other person. Serious injury
could occur.
10. Check air hoses for weak or worn
condition before each use. Make
sure all connections are secure.
Release all
pressure
from the system before
attempting to install, service,
relocate or perform any
maintenance.
11. Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition.
12. Do not put hands near or under
moving parts.
Excessive exposure
to vibration,
working in awkward positions and
repetitive work motions can cause
injury to hands and arms. Stop using
any tool if discomfort, numbness,
tingling or pain occur and consult a
physician.
Never carry a tool
by the hose or pull
the hose to move the tool or a
compressor. Keep hoses away from
heat, oil and sharp edges. Replace any
hose that is damaged, weak or worn.
Assembly
SYSTEM SETUP
PLEASE REFER TO AIR TOOL AND SPRAY
GUN SET-UP (IN170102AV) FOR AIR
SYSTEM HOOK-UP INSTRUCTIONS.
Using fittings or air hoses which are too
small can create a pressure drop which
will result in a loss of power in the tool.
Operation
FILLING THE CANISTER
(There are three methods to load the
air grease gun.)
METHOD 1 - CARTRIDGE (SEE FIGURE 1)
Figure 1 - Cartridge Replacement
1. Unscrew the gun head from the
container tube.
2. Pull the plunger handle completely
back and lock into place.
3. Insert the open end of a grease
cartridge into the container tube
and completely push in the
cartridge.
4. Remove the seal from the cartridge.
5. Screw the gun head and container
tube back together.
6. Press the plunger release to release
the plunger handle rod and push
the plunger handle back into the
container tube.
METHOD 2 - FILLER PUMP
(SEE FIGURE 2)
Figure 2 - Filler Pump Method
back and lock into place.
2. Insert the bulk fill valve into the
filler pump socket.
3. Fill the container tube and
disconnect the grease gun from the
filler.
4. Press the plunger release to release
the plunger handle rod and push
the plunger handle back into the
container tube.
METHOD 3 - BULK FILLING
(SEE FIGURE 3)
Figure 3 - Bulk Filling
1. Unscrew the gun head from the
container tube.
2. Pull the plunger handle back
approximately 2 to 3 inches and fill
this section of the container tube.
Repeat this process until the entire
container tube is filled. Be careful to
pack without air pockets.
3. Screw the gun head and container
tube back together.
4. Press the plunger release to release
the plunger handle rod and push
the plunger handle back into the
container tube.
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1. Pull the plunger handle completely
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Operating Instructions
REMOVING AIR POCKETS FROM
GREASE GUN
There are air pockets in the container
tube if the tool operates but grease will
not eject from spout. To remove air
pockets from the grease gun, follow
the outlined procedures.
1. Unscrew the gun head 1 to 1-1/2
turns.
NOTE: Warming the grease aids in
removing air pockets. Stand the gun in
an upright position to prevent air
pockets from forming in the middle of
the cartridge.
2. Pull the plunger handle back and
release quickly. Repeat this step
several times.
3. Push the plunger handle back into
the container tube and screw the
gun head and container tube back
together.
4. Press the air vent several times to
relieve any air pockets near the top
of the container tube. When all of
the air is gone, grease will start to
seep out of the air vent valve.
Release all pres-
sure from the
system before attempting to install,
service, relocate or perform any
maintenance.
Disconnect the
grease gun from
the air supply before lubricating.
The piston must be lubricated
periodically. Proper lubrication extends
the life of the tool and creates a better
sealing action for the piston. Under
heavy usage, the piston should be
greased with bearing grease every four
months and for light usage only once a
year. To grease the piston, follow the
outlined procedures.
1. Disconnect the air grease gun from
the air supply.
2. Remove the four slotted screws on
the gun head and remove the
spring and the piston.
3. Apply a film of bearing grease
around the exterior of the rubber
skirt of the piston and a thin film of
grease on the inside of the cylinder.
4. Install the spring, piston and the
four slotted screws.
Technical Service
For information regarding the
operation or repair of this product,
please call 1-800-543-6400.
Replacement Parts
Information
For information regarding where to
order replacement parts, call toll free
1-800-543-6400. Please provide the
following information:
•Modelnumber
•Stampedcode
•Partnumberanddescription
Address parts correspondence to:
Campbell Hausfeld
100 Production Drive
Harrison, Ohio 45030 U.S.A.
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Tool will not operate 1. No grease in tool
2. Low air pressure
3. Air hose leaks
Tool operates, but grease will
not eject from spout
1. Cold, thick grease
2. Spring is still compressed
3. Out of grease
4. Air pockets in container tube
1. Lubricate the tool according to the lubrication
instructions in this manual
2. Adjust the compressor regulator as needed
3. Tighten and seal hose fittings if leaks are found
1. Bring tool inside and warm to room temperature of
70-85°F. Stand the gun in an upright position to prevent
air pockets forming in the middle of the cartridge
2. Pull the plunger handle back and release quickly. Make
sure the catch plate is released
3. Refill container tube
4. Remove air pockets (See Removing Air Pockets section)
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Operating Instructions
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: one (1) year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison,
Ohio, 45030, Telephone: (800) 543-6400.
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell
Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air operated grease gun.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the
duration of the warranty period with the exceptions below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM
THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial
or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow
limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to
operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If
such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, e.g. o-rings, springs, gaskets, packings or seals,
or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of
original purchase.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or
components which are defective, have malfunctioned and/or failed to conform within the duration of the specific
warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the
purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of
replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also
have other rights which vary from state to state or country to country.
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