Campbell Hausfeld PW2120, PW2221, PW2458 Assembly Instructions And Replacement Parts Manual
Gasoline Powered
Pressure Washers
Assembly Instructions and PW2120, PW2221, PW2458
Replacement Parts Manual
IN457901AV 1/01
Please record Model No. and Serial No. for use when contacting
the manufacturer:
Model No. ______________ Purchase date ____________________
Serial No. ______________ Purchase place ____________________
For Information About This Product,
call 1-800-330-0712
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or
maintain the product described. Protect yourself and others by observing all safety information. Failure to
comply with instructions could result in personal injury and/or property damage! Retain instructions for
future reference.
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Replacement Parts Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Service Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Contents Page
Refer to Product Manual for Detailed Safety Instructions
© 2001 Campbell Hausfeld
For parts, product & service information
visit www.chpower.com
BUILT TO LAST
TM
Gasoline Powered Pressure Washers
This manual contains information that
is very important to know and understand. This information is provided for
SAFETY and to PREVENT EQUIPMENT
PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, WILL result in death or serious injury.
Warning indicates
a potentially hazardous situation which, if not avoided,
COULD result in death or serious
injury.
Caution indicates
a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate
injury.
Notice
indicates important information, that if not followed,
may cause damage to equipment.
Remove the equipment and all parts
from the carton. The carton should
contain the following:
One (1) Pressure washer (pump,
engine, cart base)
One (1) Cart handle Assembly
One (1) Basket (not included with
all models)
One (1) Spray gun
One (1) Lance with nozzle
Five (5) Spray tips (not included
with all models)
One (1) High pressure hose
One (1) Pack of nuts, bolts,
manuals and Chemical Suction
Tube with Filter
If any parts are missing, DO NOT
return unit to the retailer. Know
model number (located on serial number tag on frame) and call 1-800-3300712 for replacement.
After unpacking the product, inspect
carefully for any damage that may
have occurred during transit. Make
sure to tighten fittings, bolts, etc.,
before putting unit into service.
Do not operate
unit if damaged
during shipping, handling or use.
Damage could result in bursting and
cause injury or property damage.
See Product Manual for
General Safety Information
1. Slide handle over legs and secure
with bolts provided.
2. Insert removable spray tips and
rubber grommets into holes provided on frame (if applicable).
3. Connect the clear plastic chemical
suction tube with filter to chemical
injector hose barb on the pump.
4. Connect the high-pressure hose to
the pump outlet.
5. Connect the high-pressure hose to
the gun.
6. Attach lance with nozzle to the
gun.
ALWAYS use this start up procedure to
ensure that the unit is started safely
and properly.
If water has
frozen in the pressure washer, thaw in a warm room
before starting. DO NOT pour hot
water on or into the pump; internal
parts will be damaged.
TRIGGER SAFETY LATCH
In the engaged position, the trigger
safety latch prevents the gun from
being triggered accidentally. Push
latch fully down to engage (See Figure
2). Always engage trigger safety latch
when unit is not in use.
1. Check oil levels. Add oil as necessary.
NOTE: Some units are equipped with a
low-oil sensor that shuts engine off if
oil level falls below a certain level. If
unit stops unexpectedly, check both oil
and fuel levels. Check oil level each
time unit is refueled.
2. Check fuel level.
DO NOT refuel a
hot engine.
Refueling a hot engine could cause a
fire. Use only fresh, clean regular or
unleaded gasoline. Close the fuel
shutoff valve during refueling.
3. Attach garden hose to inlet side of
pump and connect to water supply.
Hose should have an I.D. of 5/8” and
not be longer than 50 ft. (15 M).
2
Figure 1 - Pump hook up
Pump inlet
Pump outlet
Chemical
injector
hose barb
Safety Guidelines
Assembly
Start Up
Figure 2 - Trigger Lock
Engaged
Disengaged
Unpacking
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!
DANGER
!
WARNING
!
CAUTION
!
NOTICE
!
WARNING
!
CAUTION
!
WARNING
3
PW2120, PW22221, PW2458
up in the high pressure hose. Go
back to step 7 and repeat until
engine starts.
1. Be sure all detergent is flushed
from system.
2. Turn off engine.
3. Turn off water supply.
4. After engine and water supply are
turned off, trigger the gun to
depressurize the system.
NEVER turn the
water supply off
before turning the engine off. Serious
damage could occur to the pump
and/or engine.
NEVER disconnect
the high pressure
discharge hose from the machine
while the system is pressurized. To
depressurize, turn engine off, turn
water supply off and squeeze gun
trigger 2-3 times.
5. After each use, wipe all surfaces of
the pressure washer with a clean,
damp cloth.
Some local plumb-
ing codes require
backflow prevention when connecting
to a fresh water supply. Install backflow preventer upstream from the
pump if necessary.
a. If inlet water pressure is over 100
psi (7 bar) a regulating water
valve must be installed at the garden hose connection.
b. Do not exceed 100¯ F (38¯ C) inlet
water temperature.
NOTE: The inlet water supply must
have a minimum flow rate of 5 gpm
(19 lpm).
4. Turn on the water supply.
Never run the unit
dry. BE SURE water
supply is completely turned on before
operating unit.
5. Trigger gun until water sprays from
tip indicating all air is purged from
system. Set trigger safety latch.
6. Open fuel shutoff valve (if unit is
equipped with valve). Be sure spark
plug ignition cable is pushed firmly
onto spark plug. On units equipped
with an ignition shutoff switch, put
switch in the “ON” position and put
throttle in the “RUN” position.
7. Start engine.
If engine is cold, completely close
engine choke. Grasp starter rope,
brace one foot on chassis then pull
rope rapidly and firmly. Continue
holding rope as it returns. Pull and
return the rope until engine starts.
In cool weather, the choke may have
to be kept closed for 10 to 30 seconds to keep the engine running.
Otherwise, open choke as soon as
engine starts.
If engine is warm, leave choke open
or just partially closed. Start engine
then open choke completely.
Never let starter
rope return by
itself. This could jam the recoil system.
8. If engine does not start after 2-3
pulls, squeeze the gun trigger to
release the pressure that has built
Start Up (Continued)
Shutdown
PRESSURE RELIEF
PROCEDURE
To reduce the risk of bodily injury
or property damage, always follow this procedure whenever
spraying is stopped, when work is
completed and before checking
or repairing any part of the system.
1. Engage the trigger safety
latch.
2. Turn unit off.
3. Remove ignition cable from
spark plug.
4. Shut off water supply.
5. Disengage trigger safety latch
and trigger gun to relieve
pressure.
6. Re-engage trigger safety latch.
7. Before overnight or long term
storage or transporting unit,
disconnect water supply and
turn off the fuel supply valve.
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!
CAUTION
!
CAUTION
!
NOTICE
!
CAUTION
!
WARNING
Gasoline Powered Pressure Washer
4
For Replacement Parts, Call 1-800-330-0712
1
2 (2)
3 (2)
4 (4)
1
2 (2)
3 (2)
4 (4)
5***
20
11 (right side)
12 (left side)
15 (2)
16 (2)
17 (2)
24
25
13
14 (2)
3 (2)
4 (4)
18 (2)
19 (2)
10
2 (3)
3 (3)
4 (6)
21
23
22a
PW2120, PW22221, PW2458
26 ****
27 (4)
3 (4)
4 (4)
Model PW2458 Only:
Assembly Required
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5
PW2120, PW22221, PW2458
Ref.
No. Description PW2120 PW2221 PW2458 Qty.
1 Handle/Placard assembly PM060020SJ PM060020SJ PM236000SJ 1
2 1/4-20 x 1.75 Hex head bolt* PM001903AV PM001903AV PM001903AV 5
3 1/4-20 Nylock nut* ST073808AV ST073808AV ST073808AV 11
4 Flatwasher, 1/4-20* PM002000AV PM002000AV PM002000AV 18
5 Hose Rack PM223700AV PM223700AV PM223700AV 1
6 Gun Rack PM033410AV PM033410AV PM033410AV 1
7 10-24 x 1.75 Socket head cap screw* MJ103803AV MJ103803AV MJ103803AV 2
8 10-24 Nylock Nut* ST073803AV ST073803AV ST073803AV 2
9 Flatwasher, 10-24* ST070906AV ST070906AV ST070906AV 6
10 Baseplate PM223200AV PM223200AV PM235700AV 1
11 Leg, right side PM223610BH PM223610BH PM223610BH 1
12 Leg, left side PM223620BH PM223620BH PM223620BH 1
13 Axle PM224501BH PM235601BH PM235601BH 1
14 1/4-20 x 2.25 Hex head bolt* MJ101104AV MJ101104AV MJ101104AV 2
15 Wheel WA005100AV WA004900AV WA004900AV 2
16 Hub Cap◆ PM224400AV N/A N/A 2
17 Push nut MJ104700AV AL066300AV AL066300AV 2
18 Rubber bumper AL062300AV AL062300AV AL062300AV 2
19 1/4-20 x .75 Self tapping screw* MJ102100AV MJ102100AV MJ102100AV 2
20 Engine PM004050AV PM004100AV PM041902AV 1
21 Pump Assembly** PM041810SJ PM004610SJ PM041803SJ 1
22a Gun PM005133AV PM005133AV PM005133AV 1
22b Gun o-ring◆ PM232210SV PM232210SV PM232210SV 2
22c Gun back-up o-ring◆ PM232211SV PM232211SV PM232211SV 1
23 Lance PM035150AV PM005116AV PM035140AV 1
24 Hose PM012904AV PM005001AV PM005001AV 1
25 Detergent tube and filter PM013800AV PM013800AV PM013800AV 1
26 Front guard N/A N/A PM080830AV 1
27 1/4-20 X .75 Self tapping screw blk* N/A N/A MJ106206AV 4
* Item available at local hardware store
** See separate pump breakdown sheet for replacement pump parts.
** * Components not included with handle/placard assembly (ref #1)
****Available only on model PW2458
◆ Item not shown
Replacement Parts List
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
Address parts correspondence to:
The Campbell Group
Attn: Parts Department
100 Production Drive
Harrison, OH 45030 U.S.A.
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Gasoline Powered Pressure Washer
6
Maintenance
Daily
After first 5 hours of
operation
Every 25 hours of
operation
Each 100 hours of
operation or every 3
months
Each 500 hours of
operation or every 6
months (horizontal shaft
units only)
Check water inlet screen and filter
Check engine and pump oil levels. Fill as necessary
Check gasoline level. Fill as necessary
Change engine break-in oil. Drain oil when warm
Use SAE30 or 10W-30 detergent oil
Clean and remove air cleaner filter (if applicable)
Wash with water and mild detergent. Dry thoroughly. Rub with oil and squeeze to distribute oil
Clean or replace paper air cleaner cartridge. Tap
gently to remove dirt
Change engine oil. Use SAE30 detergent oil
Change pump oil. Use SAE30 non-detergent oil
Maintenance Schedule Action needed
Maintenance Schedule
Observe regular maintenance intervals to ensure maximum performance
and life from the pressure washer.
Refer to the schedule for recommended maintenance. If unit is operated
in dusty conditions, perform maintenance checks more often.
Service Record
Date Maintenance performed Replacement components required
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7
PW2120, PW22221, PW2458
Notes
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Gasoline Powered Pressure Washer
Notes
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