CAME ZT5-ZT5C Installation Manual

Control panel for CBXET

ZT5-ZT5C

INSTALLATION MANUAL

“IMPORTANT INSTRUCTIONS FOR SAFE INSTALLATION”

CAUTION: INCORRECT INSTALLATION CAN CAUSE SERIOUS DAMAGE. PERFORM ALL THE

INSTALLATION INSTRUCTIONS

THIS MANUAL HAS BEEN WRITTEN SPECIFICALLY FOR A PROFESSIONAL INSTALLER OR OTHER

ENGLISH

SPECIFICALLY TRAINED PERSON.

1 Legend

This symbol indicates sections to be read with particular care.

This symbol indicates sections concerning safety.

This symbol indicates notes to communicate to users.

2 Destination and use Precautions applications

2.1 Destination

The ZT5-ZT5C electrical panel (ZT5C version with built-in command keys and safety lock) were designed to control CBXET
automation units in the movement of sectional, sliding and swing gates.

Precautions applications

2.2

- Comply with the distances and diameters of the cables shown in the table in Chap. 5.4

- Locate the panel in areas protected from accidental blows.

- For the ZT5C version, position the panel at a height of 1.5 m from the ground

3 Standards followed

The following standards were complied with for this product: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.

4 Description

4.1 Three-phase electric panel

Ratiomotor electrical panel with three-phase 230/400V power; 50÷60 Hz frequency.
Designed and built entirely by CAME Cancelli Automatici S.p.A. Case with air recycling inlet. 2-year guarantee unless tampered
with.

4.2 Technical information

All the data and information contained herein is considered subject to change at any time and at our discretion.

Electrical panel
Power supply: 230V / 400V - 50÷60 Hz.
Maximum power allowed: 780 W
Absorption at rest: 55 mA
Maximum power for 24V accessories: 20 W
Maximum power for 230V accessories: 200 W

Degree of protection: IP54
Insulation type: II
Material: ABS

Working temperature:

#

2

#

ESC

ENTER

PROGRAMMING FUNCTION

S1 GND

AF

R700

RSE

R

S

T

W

RED

WHITE

BLU

400

230

COMM.

V

E

W

U

E1E

X

ACCESSORIES 1A

CONTROL BOARD 1A

CT

TC

24

TA

0

WARNI

NG!

ZT5

CONTROL BOARD

CONTRAST

- DISPLAY +

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3 V4 V5

#!-%

4.3 Main components

11

ENGLISH

32

1

ZT5-ZT5C data card

RRSSTTUUVVW

05 06 07 08 09 V1 V2 V3 V4 V5

1 2 3 4 5 6 7 8 9 10 11 12

,).%&53%!

4

,).%&53%! ,).%&53%!

10

RED

WHITE

WARNING!

CONTROL BOARD

ZT5

BLU

400

230

8

COMM.

AB

ACCESSORIES 1A

CONTROL BOARD 1A

PROGRAMMING FUNCTION

ESC

><

18

ENTER

- DISPLAY +
CONTRAST

12

13

9

7

RSE

-

+E

'.$

 

P



1

2

45

7

#8 #9

R700

AF

43

5

6

Push button panel ZT5C box

#!-%

14

15

1-Display

1617

2- 1A fuse for accessories
3- 1A fuse for control unit
4- 8A line fuses

All the data and information contained herein is considered subject to change at any time and at our discretion.

5- R700 board connector
6- AF board connector
7- RSE board connector for signal decoding for PC interfacing (for multiple control of up to 16 units)
8- Power LED indicator
9- Activated safety contacts LED indicator
10- Connection terminal board
11- Transformer connection terminal board
12- Programming keys
13- Display screen contrast adjustment trimmer
14- STOP key
15- CLOSE key
16- OPEN key
17- Safety lock
18- Memory roll (system and user data backup device) board connector

3

240

320

145

#!-%

240

320

165

#!-%

5 Installation

5 .1 Preliminary checks

ENGLISH

Before proceeding with the installation, it is necessary to:

• Check that the control panel is installed in an area protected from bumps and that the anchorage surface is solid, and that it
is secured with suitable elements (screws, inserts, etc).

• Provide for suitable omnipolar disconnection device with more than 3 mm between contacts to section power supply.

• Connections inside the case made for protection circuit continuity are allowed as long as they include additional insulation

with respect to other internal drive parts.

• Install suitable tubes and ducts for electric cable passage to guarantee protection against mechanical damage.

5.2 Equipment and materials

Make sure all the necessary tools and materials are available to carry out the installation with the maximum safety, in com­pliance with regulations in force. Here are some examples.

5.3 Dimensions, axle bases and fastening holes

Max. 6 mm Phillips round head screws are recommended.

320

#!-%

240

145

Dimensions of ZT5 C case

Dimensions of ZT5 case

All the data and information contained herein is considered subject to change at any time and at our discretion.

320

#!-%

240

!02%

#()5$%

165

4

The holes measure
20/21 mm diameter

ENGLISH

215

295

5.4 Minimum thickness and type of cables

Connections Type of cable

230/400V 3F power supply line
230V 2F power supply line 3G 1,5mm² 3G 2,5mm² 3G 4mm²
230/400V 2F/3F motors 4G 1mm² 4G 1,5mm² 4G 2,5mm²
24V motors 2 x 1mm² 2 x 1,5mm² 2 x 2,5mm²
230V fl ashing lamp 2 x 0,5mm² 2 x 1mm² 2 x 1,5mm²
24V fl ashing lamp 2 x 0,5mm² 2 x 1mm² 2 x 1,5mm²
230V courtesy / cycle light 3G 0,5mm² 3G 1mm² 3G 1,5mm²
24V power supply accessory 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm²

All the data and information contained herein is considered subject to change at any time and at our discretion.

24V pilot light 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm²
24V “in motion” output 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm²
Safety contacts 2 x 0,5mm² 2 x 0,5mm² 2 x 0,5mm²
N.O./N.C. control button 2 x 0,5mm² 2 x 0,5mm² 2 x 0,5mm²
End stop 3 x 0,5mm² 3 x 1mm² 3 x 1,5mm²
Command 2nd combined motor 1 x 0,5mm² 1 x 0,5mm² 1 x 1mm²
Antenna connection (max 50M) RG58
Encoder connection (max 30M) 2402C 22AWG shielded cable

FROR CEI 20-22

CEI EN 50267-2-1

Length of
cable 1<10 M
4G 1,5mm² 4G 2,5mm² 4G 4mm²

Length of ca­ble 10<20 M

Length of ca­ble 20<30 M

N.B.: An evaluation of the size of the cables with lengths other than the data in the table must be made based on the effective
absorption of the connected devices, according to the instructions indicated by the CEI EN 60204-1 standards.
For connections that require several loads on the same line (sequential), the size given on the table must be re-evaluated based
on actual absorption and distances.

5

V

E

W

U

E1

EX

V

E

W

U

E1

EX

R

S

T

V

E

W

U

E1

EX

+ E

5.5 Electrical connections

ENGLISH

T

5

230/400V A.C. power supply; three phase (ZT5)

Connections on R, T, S 230/400V A.C. power supply; three-phase (ZT5C )

R

1

S

3

230V/400V 50÷60 H three-phase motor ,Maximum power: 780W

M

230V A.C. 25W max. (in motion) output for flashing lamp

AB

+E

6

GND

-

230V max. 60W courtesy or cycle light (select from software)

Serial communication for PC connection, use mod. RS235 shielded bipo­lar cable with software (optional)

PC 40 or PC30

RS232 cable

Personal
Computer

-

+

Connection for encoder (for connection between automation and electrical panel, use

+E

E

-

-

shielded 2402C 22AWG cable)

E

-

All the data and information contained herein is considered subject to change at any time and at our discretion.