CAME ZM3E-ZM3EC INSTALLATION MANUAL

h

Z SERIES

CONTROL PANEL FOR 230V OPERATORS

INSTALLATION MANUAL

ZM3E - ZM3EC

Englis

2

319U75

2.0

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

1 Legend of symbols

This symbol indicates sections to be read with particular care.

This symbol indicates sections concerning safety.

This symbol indicates notes to communicate to users.

ENGLISH

2 Intended use and application

2.1 Intended use

The ZM3 control panel is designed to command the following swing-gate operators ATI, AXO, FAST, FERNI, FROG, KRONO. The ZM3EC control panel is engineered to command CBX - F4000 industrial doors. It comes with its own safety release and buttons.

The use of this product for purposes other than as described above and installation executed in a manner other than as

instructed in this technical manual are prohibited.

2.2 Application

Make sure you respect the distances and cable diameters as shown in “cable types and minimal thicknesses” table. The overall power of the motors must not exceed 750 W.

3 Reference Standards

For its quality processes management Came Cancelli Automatici is ISO 9001:2000 certified, and for its environmental management it is ISO 14001 certified. Came designs and manufactures entirely in Italy. This product complies with the following standards: see Declaration of Compliance.

4 Description

This product is engineered and manufactured by CAME cancelli automatici s.p.a. and complies with current safety regulations. Guaranteed 24 months if not tampered with.

The control panel works on 230V a.c. of power, 50/60Hz frequency.

Both command and control devices and accessories are 24V powered. Warning! Accessories must not exceed 35 W overall.

All connections are protected by quick fuses, see table.

The input and output contact functions, the timing settings and users’ management, are set and viewed on the display, which is run by software.

TECHNICAL FEATURES

Power supply 230V - 50/60Hz

max. rated power 750W

Power draw when idling 85mA

Max power of 24V accessories 35W

Insulation rating II

Material ABS

Protection rating IP54

operating temperature -20 / +55°C

FUSES

protection: fuse type:

Electrolock 3.15A-F

Electronic board (power supply line) 5A-F

Accessories 1.6A-F

Control devices 630mA-F

2.0 01/2009 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

319U75 ver.

2 - Manual code:

Pag.

#!-%

3

319U75

2.0

4.1 Dimensions, spans and anchoring holes

(mm)



  

4.2 Main components

1 - Transformer 2 - M1 gearmotor condenser (black wires) 3 - M2 gearmotor condenser (red wires) 4 - Card fuse 5 - Accessories fuse 6 - Electrolock fuse 7 - Display 8 - Display lighting adjustment trimmer 9 - Memory roll card connector 10 - AF card connector 11 - R700 card connector 12 - Open contact error - warning LED 13 - Programming buttons 14 - Terminal board for connecting 15 - Terminal board for 230V a.c. power grid 16 - Line fuse 17 - 230V-power signalling LED 18 - STOP button 19 - CLOSE button 20 - OPEN button 21 - Safety block

ZM3EC

{

17

16

15

ZM3C



1



ZM3EC



!02%

#()5$%



 

2

4

3

2

1

6

4

5

3

7

ENGLISH

8

9

10

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

01/2009 © CAME cancelli automatici s.p.a. -

2.0

ver.

319U75

:

Manual code

3 -

Pag.

21

#!-%

14

20

19

11

12

13

18

Warning! Before acting on the machinery, cut off the

main power supply and disconnect any emergency batteries.

4

319U75

2.0

5 Installation

Installation must be carried out by expert qualified personnel and in full observance of regulations in force.

5.1 Preliminary checks

Before installing do the following:

• Check that the panel’s anchoring point is protected from possible blows, and that the anchoring surface is solid. Also check that the anchoring is done using the appropriate bolts, screws etc.;

• Make sure you have a suitable omnipolar cut-off device with contacts more than 3 mm apart, and independent (sectioned off) power supply;

ENGLISH

• Make sure that any connections inside the case (that provide continuance to the protective circuit) are fitted with extra insulation as compared to the other conductive parts inside;

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

damage.

5.2 Tools and materials

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer. Here are some examples.

5.3 Fixing and mounting the box

1) Fix the base of the panel in a protected area; we suggest

using round top Phillips recessed head screws of max. 6mm in diameter.





3) Assemble the pressure hinges.

2) Perforate the pre-punched holes and insert the cable glands with the corrugated tubing for the electrical cables to travel through.

N.B.: diameter of the pre-punched holes: 20 mm.

!!

4) Insert the pressure hinges into the box (on the left or right as you wish) and set them using the provided screws and washers.

They must slide in order to tum

15 mm~

2.0 01/2009 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

319U75 ver.

4 - Manual code:

Pag.

5

319U75

2.0

5) Snap the cover into place onto the hinges. Close it and fix it using the provided screws.

6 Electrical connections

6.1 Cable and type and section

6) After the adjustments and settings, fix the cover using the provided screws.

ENGLISH

Connections

Type

of cable

Control panel power supply

Motor power supply 3G x 1,5 mm

flashing lamp 2 x 1,5 mm

Transmitter photocells 2 x 0,5 mm

Receiver photocells 4 x 0,5 mm

FROR CEI

20-22

CEI EN

50267-2-1

Power supply to accessories 2 x 0,5 mm

Control and safety devices 2 x 0,5 mm

Length of cable

1 < 10 m

3G x 1,5 mm

Length of cable 10 < 20 m

2

3G x 1,5 mm

2 x 1,5 mm

2 x 0.5 mm

4 x 0,5 mm

2 x 0,5 mm

2

Length of cable

20 < 30 m

3G x 2,5 mm

2 x 1,5 mm

2 x 0,5 mm

4 x 0,5 mm

2 x 1 mm

2 x 0,5 mm

2

Encoder connection 2402C 22AWG max. 30 m

Antenna connection RG58 max. 10 m

N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter based on the actual power draw from the connected devices and according to the CEI EN 60204-1 standards. For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw and distances.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

When connecting products that are not specified in this manual, please follow the documentation provided with said products.

6.2 Electrical connections

Power supply to accessories

Terminals for powering the following accessories

- 24V A.C. Overall power allowed: 20W

01/2009 © CAME cancelli automatici s.p.a. -

2.0

ver.

319U75

:

Manual code

5 -

Pag.

Power supply

230V (A.C.) 50/60 Hz

:

+

-

Electrolock connection (12V - 15W max)

Possible output of the radio

receiver’s second channel

(N.O. socket).

Socket rating: 1A-24V (D.C.).

,

" "

6

319U75

2.0

Signalling and Lighting devices

Signal Flasher (socket rating: 230V

- 25W max.) Flashes during opening and closing phases.

Cycle lamp: (contact rating: 230V – 60W max.) It lights up the driving area and stays on from the

ENGLISH

moment the gate begins to open until it is fully closed (including the automatic closing time). If automatic closing is not activated, the lamp stays on only during movement or for a set time of 5 minutes if used as a courtesy lamp.

Command devices

LT001 - Magnetic card reader

TSP00 - Transponder sensor

Open gate indicator-light

(socket rating: 24V - 3W max.).

Turns on when the gate is ajar or open.

It turns off when the gate is closed.

N.B.: insert the R700 emcoding card for the TSP00 sensors and LT001 card readers to be recognised.

ACCESS CONTROL

CAME

Stop button (N.C. contact) - Button to stop gate while excluding the automatic closing cycle. For movement to resume you must press the command button or transmitter button. N.B.: if contact is unused, select Disabled on the “FUNCTIONS” menu.

Key selector and/or opening button (N.O. contact) -

Gate opening command.

Key selector and/or partial opening button (N.O. contact) - Partial gate opening for pedestrian access.

Key selector and/or closing button (N.O. contact) - Gate closing command.

Black

Red

3'.$

CANCELLI AUTOMATICI

R700

Antenna with RG58

cable for the remote

control.

Key selector and/or commands button (N.O. contact) - Commands for opening and closing the gate – pressing the button or turning the keyswitch, inverts the gate’s movement or stops it depending on how it is set on the 2-7 command in the “FUNCTIONS” menu.

2.0 01/2009 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

319U75 ver.

6 - Manual code:

Pag.

7

319U75

2.0

Gearmotor, mechanical stops

M1 - 230V A.C. gearmotor featuring delayed action on opening M2 - 230V A.C. gearmotor featuring delayed action on closing

FROG A

ATI

F4000

FERNI

F7001

Gearmotor, encoder

M1 - 230V A.C. gearmotor featuring delayed action on opening

FROG AE

White

Brown Green

KRONO

FROG A

KRONO

&!&# &!&#



ENCODER BENCODER A

M2 - 230V A.C. gearmotor featuring delayed action on closing

Green

Brown White

FERNI

ATI

F7001

ENGLISH

CBX

F4000

FROG AE

F7001E

Safety devices

Conﬁ gure either (N.C.) contacts CX, CY or CZ, input for safety devices such as photocells, that comply with EN 12978 standards. See CX, CY or CZ input functions in:

- C1 «re-open during closing phase», When the gate leaf is closing, opening the contact triggers the inversion of the direction of movement until the gate leaf is fully open.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

- C2 «re-close during opening phase», When gate is opening, if the contact is opened it triggers an inversion of the direction until gate is fully closed;

- C3 «partial stop», Halts moving gate leaves and causes them to automatically close (if this functions has been selected);

- C4 «stand-by Obstacle», Halts the moving gate leaves causing them to start moving again once obstacle is removed.

- Deactivated, if contact is unused.

2.0

ver.

AXOAXO

DIR photocells

RX

RX TX



./ # .#



DOC photocells

F7001E

TX



319U75

:

Manual code

7 -

Pag.

8

319U75

2.0

Conﬁ gure either (N.C.) contacts CX, CY or CZ,

input for EN 12978 compliant safety devices such as sensitive edges. See CX input functions in:

- C7 «Open while closing»,

During gate closing,

opening the contact causes inversion of movement until gate is fully open;

- C8 «close while opening», During gate opening, opening the contact causes inversion of movement until gate is fully close.

ENGLISH

- Deactivated, if contact is unused.

DF

DF with DFI connections monitor card

6.3 Electrical connection for the photocells functions test

(DOC)







./

#

.#





(DIR)



  48



&53)"),%M!



#

.#



48 

48





At each opening and closing command, the control board assesses the efﬁ ciency status of the control devices (photocells). Any anomaly found is signalled with the ﬂ ashing of the LED on the control panel. Consequently it cancels any commands coming from the remote control or the button.

Electrical connection to enable the photocell safety test:

- the transmitter and the receiver, must be connected as per the diagram;

- from the functions menu, select “safety tests” and select either CX - CY - CZ input/s to activate the test

.

2.0 01/2009 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

319U75 ver.

8 - Manual code:

Pag.

9

319U75

2.0

7 Programming

7.1 Description of display commands

The ESC key is for:

- exiting the menu;

- cancelling modifications.

- shifting from one menu item to another;

- increase or decrease values.

{

The < > keys are for:

7.2 Browsing the menu

To enter the menu, keep the ENTER key pressed for at least one second.

Lingua

Italiano

Þß

the <...> symbols on the display are for:

-pointing out the currently, selected item

{

The ENTER key is for:

- entering the menu;

{

- confirming and memorising set values.

{

Þß

LANGUAGE

English

ENGLISH

To select a menu item, mode using the greater than-lesser than keys...

also use the greater than-lesser than keys for the “sub-menus”...

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

If the <> are on the TIME

Cycle Time

Þß

2.0

Þß

ver.

90s

Cycle Time

100s

function, you may modify the value.

...then press ENTER to confirm...

Þß

LANGUAGE

English

Þß

FUNCTIONS

English

TIMING ADJ.

Þß

A.C.T.

90s

Cycle Time

90s

...to exit the menu, wait 30 seconds, or press ESC, until start screen is displayed.

...then press ENTER

To increase or reduce values, use the greater than-lesser than keys...

319U75

:

Manual code

9 -

Pag.

N.B.: when the menu is active, the system cannot be used.