CAME ZLJ24 User Manual

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Z SERIES

CONTROL PANEL FOR 24V OPERATORS

INSTALLATION MANUAL

ZLJ24

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“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALL ATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

1 Legend of symbols

This symbol indicates sections to be read with particular care.

This symbol indicates sections concerning safety.

This symbol indicates notes to communicate to users.

ENGLISH

2 Intended use and application

2.1 Intended use

The ZLJ24 control panel is engineered to command 24V D.C. automation for swing gates of the Axo-Frog-Ferni-Fast series.

The use of this product for purposes other than as described above and installation executed in a manner other than as

instructed in this technical manual are prohibited.

2.2 Application

Make sure you respect the distances and cable diameters as shown in “cable types and minimal thicknesses” table. The overall power of the motors must not exceed 500 W.

3 Reference Standards

For its quality processes management Came Cancelli Automatici is ISO 9001:2000 certified, and for its environmental management it is ISO 14001 certified. Came designs and manufactures entirely in Italy. This product complies with the following standards: see Declaration of Compliance.

4 Description

This product is engineered and manufactured by CAME cancelli automatici s.p.a. and complies with current safety regulations. Guaranteed 24 months if not tampered with.

The control panel works on 230V a.c. of power, 50/60Hz frequency.

The command devices and accessories are 24V rated. Warning! Accessories must not exceed an overall total of 50W.

All connections are protected by quick fuses, see table.

The input and output contact functions, the timing settings and users’ management, are set and viewed on the display, which is run by software.

Set up to connect the LB180 board to power the batteries, which, in case of a power failure, intervene automatically. When the power comes back on, the board automatically recharges the batteries.

TECHNICAL FEATURES

Power supply 230V - 50/60Hz

max. rated power 500W

Power draw when idling 110mA

Max power of 24V accessories 50W

Insulation rating II

Material ABS

Protection rating IP54

operating temperature -20 / +55°C

FUSES

a protezione di: fusibile da:

Electrolock 3.15A-F

Electronic board (power supply

line)

accessories 2A-F

24V

Control devices 630mA-F

Motor 10A-F

5A-F = 230V

0.1 01/2009 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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4.1 Dimensions, spans and anchoring holes

(mm)

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4.2 Main components

1 - Transformer

2 - Card fuse 3 - Accessories fuse 4 - Electrolock fuse 5 - Display 6 - Display lighting adjustment trimmer 7 - Memory roll card connector 8 - AF card connector 9 - R700 card connector 10 - Open contact error - warning LED 11 - Programming buttons 12 - Terminal board for connecting 13 - Terminal board for 230V a.c. power grid 14 - Line fuse 15 - 230V-power signalling LED 1

6 - Motor 1 fuses 2

17 - Motor 1 fuses 2

3

2

16

17

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1

26V

17V

0V

230V

0

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1

26V

17V

0V

ENGLISH

230V

0

4

5

11

6

Warning! Before acting on the machinery,

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

cut off the main power supply and disconnect any emergency batteries.

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5 Installation

Installation must be carried out by expert qualified personnel and in full observance of regulations in force.

5.1 Preliminary checks

Before installing do the following:

• Check that the panel’s anchoring point is protected from possible blows, and that the anchoring surface is solid. Also check that the anchoring is done using the appropriate bolts, screws etc.;

• Make sure you have a suitable omnipolar cut-off device with contacts more than 3 mm apart, and independent (sectioned off) power supply;

ENGLISH

• Make sure that any connections inside the case (that provide continuance to the protective circuit) are fitted with extra insulation as compared to the other conductive parts inside;

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

damage.

5.2 Tools and materials

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer. Here are some examples.

5.3 Fixing and mounting the box

1) Fix the base of the panel in a protected area; we suggest

using round top Phillips recessed head screws of max. 6mm in diameter.

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3) Assemble the pressure hinges.

2) Perforate the pre-punched holes and insert the cable glands with the corrugated tubing for the electrical cables to travel through.

N.B.: diameter of the pre-punched holes: 20 mm.

!!

4) Insert the pressure hinges into the box (on the left or right as you wish) and set them using the provided screws and washers.

They must slide in order to tum

15 mm~

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5) Snap the cover into place onto the hinges. Close it and fix it using the provided screws.

6 Electrical connections

6.1 Cable and type and section

6) After the adjustments and settings, fix the cover using the provided screws.

ENGLISH

Connections

Type

of cable

Control panel power supply

Power to motor* with encoder 3G x 1,5 mm

Power to motor** 2G x 1,5 mm

flashing lamp 2 x 1,5 mm

Transmitter photocells 2 x 0,5 mm

Receiver photocells 4 x 0,5 mm

FROR CEI

20-22

CEI EN

50267-2-1

Power supply to accessories 2 x 0,5 mm

Limit switch** connection 3 x 1,5 mm

Control and safety devices 2 x 0,5 mm

Length of cable

1 < 10 m

3G x 1,5 mm

Length of cable 10 < 20 m

2

3G x 1,5 mm

2G x 1,5 mm

2 x 1,5 mm

2 x 0.5 mm

4 x 0,5 mm

2 x 0,5 mm

3 x 1,5 mm

2 x 0,5 mm

2

Length of cable

20 < 30 m

3G x 2,5 mm

2G x 2,5 mm

2 x 1,5 mm

2 x 0,5 mm

4 x 0,5 mm

2 x 1 mm

2

3 x 2,5 mm

2 x 0,5 mm

2

Encoder*** connection 2402C 22AWG max. 30 m

Antenna connection RG58 max. 10 m

* AXO ** FROG-A24, F4024, FERNI, FROG-A24E *** FROG-A24E

N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter based on the actual power draw from the connected devices and according to the CEI EN 60204-1 standards. For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw and distances.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

When connecting products that are not specified in this manual, please follow the documentation provided with said products.

6.2 Electrical connections

Power supply to accessories

Terminals for powering the following accessories

- 24V A.C. Overall power allowed: 50W

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Power supply

230V (A.C.) 50/60 Hz

:

+ -

L

Electrolock connection (12V - 15W max)

Possible output of the radio

receiver’s second channel

(N.O. socket).

Socket rating: 500mA-24V

(D.C.).

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Signalling and Lighting devices

Signal Flasher (socket rating: 24V 25W max.) Flashes during opening and closing phases.

Cycle lamp: (contact rating: 24V – 25W max.) It lights up the driving area and stays on from

ENGLISH

the moment the gate begins to open until it is fully closed (including the automatic closing time). If automatic closing is not activated, the lamp stays on only during movement.

Command devices

TSP00 - Transponder sensor

LT001 - Magnetic card reader

ACCESS CONTROL

Open gate indicator-light

(socket rating: 24V - 3W max.).

Turns on when the gate is ajar or open.

It turns off when the gate is closed.

N.B. : insert the (R700) coding board to have the (TSP00) sensor or (LT001) card reader recognised.

CAME

Stop button (N.C. contact) - Button to stop gate while excluding the automatic closing cycle. For movement to resume you must press the command button or transmitter button. N.B.: if contact is unused, select Disabled on the “FUNCTIONS” menu.

Key selector and/or opening button (N.O. contact) -

Gate opening command.

Key selector and/or partial opening button (N.O. contact) - Partial gate opening for pedestrian access.

Key selector and/or closing button (N.O. contact) - Gate closing command.

Black

Red

CANCELLI AUTOMATICI

R700

Antenna with RG58

cable for the remote

control.

Key selector and/or commands button (N.O. contact) - Commands for opening and closing the gate – pressing the button or turning the keyswitch, inverts the gate’s movement or stops it depending on how it is set on the 2-7 command in the “FUNCTIONS” menu.

0.1 01/2009 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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Gearmotor, mechanical stops

M1 - 24V D.C. gearmotor featuring delayed action on opening M2 - 24V D.C. gearmotor featuring delayed action on closing

F4024

FERNI

M1 N1 E1

M2 N2 E2

FROG-A24

Gearmotor, encoder

M1 - 24V D.C. gearmotor featuring delayed action on opening

AXO

M1 N1 E1 + E -

FROG A24E

White Brown Green

ENCODER A

FROG-A24

F4024

2 FA1 FC1 FA2 FC2

M2 - 24V D.C. gearmotor featuring delayed action on closing

AXO

ENCODER B

M2 N2 E2 + E -

Green

Brown White

FROG A24E

FERNI

ENGLISH

Safety devices

Conﬁ gure either (N.C.) contacts CX, CY or CZ, input for safety devices such as photocells, that comply with EN 12978 standards. See CX, CY or CZ input functions in:

- C1 «re-open during closing phase», When the gate leaf is closing, opening the contact triggers the inversion of the direction of movement until the gate leaf is fully open.

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

- C2 «re-close during opening phase», When gate is opening, if the contact is opened it triggers an inversion of the direction until gate is fully closed;

- C3 «partial stop», Halts moving gate leaves and causes them to automatically close (if this functions has been selected);

- C4 «stand-by Obstacle», Halts the moving gate leaves causing them to start moving again once obstacle is removed.

- Deactivated, if contact is unused.

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DIR photocells

RX

RX TX

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Conﬁ gure either (N.C.) contacts CX, CY or CZ,

input for EN 12978 compliant safety devices such as sensitive edges. See CX input functions in:

- C7 «Open while closing»,

During gate closing,

opening the contact causes inversion of movement until gate is fully open;

- C8 «close while opening», During gate opening, opening the contact causes inversion of movement until gate is fully close.

ENGLISH

- Deactivated, if contact is unused.

DF

DF with DFI connections monitor card

6.3 Electrical connection for the photocells functions test

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At each opening and closing command, the control board assesses the efﬁ ciency status of the control devices (photocells). Any anomaly found is signalled with the ﬂ ashing of the LED on the control panel. Consequently it cancels any commands coming from the remote control or the button.

Electrical connection to enable the photocell safety test:

- the transmitter and the receiver, must be connected as per the diagram;

- from the functions menu, select “safety tests” and select either CX - CY - CZ input/s to activate the test

.

0.1 01/2009 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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7 Programming

7.1 Description of display commands

The ESC key is for:

- exiting the menu;

- cancelling modifications.

The < > keys are for:

- shifting from one menu item to another;

- increase or decrease values.

{

7.2 Browsing the menu

To enter the menu, keep the ENTER key pressed for at least one second.

Lingua

Italiano

Þß

the <...> symbols on the display are for:

-pointing out the currently, selected item

{

The ENTER key is for:

- entering the menu;

{

- confirming and memorising set values.

{

Þß

LANGUAGE

English

ENGLISH

To select a menu item, mode using the greater than-lesser than keys...

also use the greater than-lesser than keys for the “sub-menus”...

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

If the <> are on the TIME

Cycle Time

Þß

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90s

Cycle Time

100s

function, you may modify the value.

...then press ENTER to confirm...

Þß

LANGUAGE

English

Þß

FUNCTIONS

English

TIMING ADJ.

Þß

A.C.T.

90s

Cycle Time

90s

...to exit the menu, wait 30 seconds, or press ESC, until start screen is displayed.

...then press ENTER

To increase or reduce values, use the greater than-lesser than keys...

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N.B.: when the menu is active, the system cannot be used.

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7.3 Menu structure

< LANGUAGE >

< FUNCTIONS >

< Imp. Run >

< ENCODER >

ENGLISH

< TIMING ADJ >

< USERS >

ENTER

< Add User >

See detailed functions on pages 19, 20 and 21 (the “ENCODER” function, appears only if selected from the “Config.” function in the FUNCTIONS menu.

confirm? (no)

ENTER

confirm? (yes)

Choose User

<001:-U001->

< Mod. name >

ENTER

<002:-U002->

Sel.Utente

< T.C.A. >

< Cycle Time >

ENTER

< 0s. >

< 300s.>

< 0s. >

< 300s.>

< 10s. >

< 150s.>

Choose User

<001:-U001->

< Mod. Code >

ENTER

Sel.Utente

<002:-U002->

Choose User

<001:-U001->

ENTER

Sel.Utente

<002:-U002->

Choose User

<001:-U001->

< Remove Usr. >

ENTER

Sel.Utente

<002:-U002->

confirm? (no)

< Backup data >

ENTER

confirm? (no)

ENTER

confirm? (yes)

< Op. Delay M1 >

< Cl. Delay M2 >

< Lock time >

< Ram hit time >

< Ped.opening >

ENTER

< 1s. >

< 10s. >

< 1s. >

< 60s >

< 1s. >

< 60s.>

< 1s. >

< 5s. >

< 1s. >

< 10s. >

< 5s. >

< 60s.>

< INFO >

< TEST MOT. >

ENTER

confirm? (no)

ENTER

confirm? (yes)

< Version >

fw. 3.0

< No. of Runs >

16480

< System Reset >

< Standby Msg. >

0.1 01/2009 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

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TEST MOT.

ESC

< <=M1 M2=> >

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