WARNING! IMPROPER INSTALLATION MAY RESULT IN SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS
THIS MANUAL IS EXCLUSIVELY INTENDED FOR PROFESSIONAL, SKILLED STAFF
LEGEND
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues
⚠
This symbol shows which parts to tell users about.
☞
REFERENCE REGULATIONS
The product complies to the reference regulations in effect.
DESCRIPTION
Multi-function control pane for one-swing-leaf gates, with graphic programming-and-alert-display plus self-diagnosing of safety devices.
The functions on the input and output contacts, the time settings and user management, are set and viewed on the graphic display.
All connections are quick-fuse protected.
Any installation and/or use other than that specified in this manual is forbidden.
Technical data
TypeZLJ14
Protection rating (IP)54
Power supply (V - 50/60 Hz)230 AC
Maximum power (W)250
Maximum power of the 24 V (W) accessories50
Stand-by consumption (W)5
Operating temperature (°C)-20 ÷ +55
ItemsABS
Apparatus classII
Only skilled, qualified staff must install this product.
⚠
Before working on the control panel, cut off the main current supply and, if present, remove any batteries.
⚠
Preliminary checks
Before installing the control panel it is necessary to:
⚠
• make sure that the point where the control panel is fastened is protected from any impacts and that the anchoring surface is solid enough, and
that proper tools are used (that is, screws, anchors, and so on); • make sure you have set up a suitable dual pole cut off device along the power
supply that is compliant with the installation rules. It should completely cut off the power supply according to category III surcharge conditions
(that is, with minimum contact openings of 3 mm);
•
Make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are fitted with additional insulation
with respect to those of other electrical parts inside.
Tools and materials
Make sure you have all the tools and materials you will need for installing in total safety and in compliance with applicable regulations. The figure
If cable lengths di er from those specifi ed in the table, establish the cable sections depending on the actual power draw of the connected
devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and
distances. For connecting products that are not contemplated in this manual, see the literature accompanying said products
INSTALLATION
Fasten the control panel in a protected area using suitable screws. anchors and braces.
Drill through the pre-perforated holes and fit the cable gland with corrugated pipes for passing through the electric cables.
Pre-perforated hole diameter: 20 mm.
Assemble the pressure hinges.
Fit the hinges into the box (either on the right or left) and fasten them using the supplied screws and washers.
slide to rotate
15 mm~
Snap the cover onto the hinges. Close it and secure it using the supplied screws.
After performing the settings and adjustments, fasten the cover using the supplied screws.
Before fitting any snap-in cards (such as the AF or R700), YOU MUST CUT OFF THE POWER MAINS, and disconnect the power
⚠
mains.
Transponder or
card reader
Fit the R700 decoding card for recognition of the TSP00
sensor or the LT001 card reader.
ACCESS CONTROL
Red
Black
CAME
CY CZ
Fit the AF card to control the operator
via transmitter.
R700
B1 B2 2 FA FCS1 GND
AF
Stop button (NC contact). For stopping the gate leaves while excluding
automatic closing. To resume movement press the control button or
use another control device.
If unused, select [Disabled] from the [Total Stop] in the
[FUNCTIONS].
OPEN ONLY function from control device with NO
contact.
PARTIAL OPENING feature from command device (NO
contact).
See the [Partial open] function, for opening times in the
[SET TIMES] menu.
ONLY CLOSE function from control device (NO
contact).
OPEN-STOP-CLOSE-STOP sequential function /
OPEN-CLOSE-INVERT step-step from a control
device (NO contact).
See the [2-7 command] in the [FUNCTIONS].
Courtesy light (contact rated for: 24 V - 25 W max).
Auxiliary connection of an outdoor light which can be positioned
where you like, to increase lighting in the driveway/parking area.
It stays on for a settable time.
See the [Courtesy Time] function in the [SET TIMES] menu.
Flashing light or cycle light
(contact rated for: 24 V - 25 W max).
Flashing light: it flashes during the gate's opening and
closing phases.
Cycle light: it stays on from the moment the leaf starts
opening until it again closes completely (including the
automatic-closing time)
See the [Light E] in the [FUNCTIONS].
Gate open warning light (Contact rated for:
24 V - 3 W max).
To warn that the gate is open.
It switches o when the gate is closed.
CAME
Safety devices
Photocells
Configure contact CX, CY or CZ (NC), input for EN 12978
safety devices like photocells.
See [CX input], [CY input] or [CZ input].
- C1 reopening during closing. When the leaf is closing,
opening the contact causes the leaf to invert its direction of
movement until it is completely open;
- C2 closing during opening. When the leaf is opening ,
opening the contact causes the leaf to invert its direction of
movement until it is completely closed;
- C3 partial stop. Leaf stops, if it is moving, and sets up for
automatic closing (if the automatic closing function has been
activated;
- C4 obstruction wait. Leaf stops, if it is moving, and starts
back again once the obstruction is removed.
If unused, contacts CX, CY and CZ should be disabled
during programming.
RX
DIRDELTA-S
RXTX
./
#.#
DELTA
TX
Sensitive Safety Edges
Configure contact CX, CY or CZ (NC), input for EN 12978
safety devices such as sensitive safety-edges.
See [CX input], [CY input] or [CZ input].
- C7 reopening during closing. When the leaf is closing,
opening the contact causes the leaf to invert its direction
of movement until it is completely open;
- C8 reclosing during opening. When the leaf is opening,
opening the contact, causes it to invert its movement
Connecting the safety devices (i.e. the safety test)
At each opening or closing command, the card checks the efficiency of the safety devices, such as photocells). Any anomalies will inhibit all
commands.
Select from the [Safety Test] which of inputs CX, CY or CZ to turn on.
Configuration
[Assoc Function] Associated Function
[Set Travel] Set gate-leaf Travel
[
Open Accel]
[Close
[
Opn Slw Dwn]
[Cls
Opening Soft-Stop as a percentage
Accel]
Closing Soft-Stop as a percentage
Opening Slow Down as a percentage
Slw Dwn]
Closing Slow Down as a percentage
[Change Code] Mod. name
[Start message] Starting message
[Soft Start] Slowed-down Start
[Enc Slow Down] Opening and closing slow-downs with ENCODER
[Obstruc Detct
The fi rst automatic-closing wait starts when the opening endstop point is reached and can be set to between 0 and 300 s. The automatic
closing does not turn on if any of the safety devices trigger when an obstruction is detected, after a total stop or during a power outage.
FA00044-EN v.
[Maint Action] [Disabled] / [Enabled] / [Closing]
The leaf opens and closes by keeping a button pressed. Opening button on contact 2-3 and closing button on contact 2-4. All other control
devices, even radio-based ones, are excluded.
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Page 12
12
FA00 044-EN
1
[Obstruc Detct] [Disabled] / [Enabled]
With the leaf closed, open or after a total stop, the operator remains idle if the safety devices, like photocells or sensitive safety-edges)
detect and obstruction.
[Safety Test]
After every opening or closing command, the board will check whether the photocells are working properly
NC input – Can associate: C1 = reopening during closing by photocells, C2 = reclosing during opening by photocells, C3 = partial stop, C4
= obstruction wait, C7 = reopening during closing by sensitive safety-edges, C8 = reclosing during opening by sensitive safety-edges.
NC input – Can associate: C1 = reopening during closing by photocells, C2 = reclosing during opening by photocells, C3 = partial stop, C4
= obstruction wait, C7 = reopening during closing by sensitive safety-edges, C8 = reclosing during opening by sensitive safety-edges.
NC input – Can associate: C1 = reopening during closing by photocells, C2 = reclosing during opening by photocells, C3 = partial stop, C4
= obstruction wait, C7 = reopening during closing by sensitive safety-edges, C8 = reclosing during opening by sensitive safety-edges.
[Closing thrust] [Disabled] / [Enabled]
At each closing endstop, the operator thrusts the fi nal closing of the leaf for a a few seconds.
[Lock]
[Disabled] / [Closing] / [Opening] / [Open-Close]
Set the electric lock to lock the leaves,
by choosing among one of the available choices.
[Lock Type] [Pulsed] / [Continuous]
Setting the type of electric lock:
- impulse electric lock - it activates for a few seconds when the gate is either open or closed. The activation time is adjusted by the[Lock
time] function
- continuous electric lock - it activates during the entire opening or closing maneuver.
➡opening endstop and closing slow-down.
➡slow-down management, obstruction detection and sensitivity.
➡timed endstop.
➡opening and closing endstop.
* slowdowns configurable with the [Slow down time] in the [Set Travel]
[End Stop] [N.C] / [N.O]
Configuring the endstops as normally opened or closed contacts.
This function only appears if option is selected between
[End Stop], [Lsop-Clos. Slw]
or
[Slow Down]
from the
[Confi g] function
.
[2-7 command] [Open-Close] / [Opn Stp Clse]
Configuration contact 2-7 in step-step (open-close) or sequential (open-stop-close-stop).
[Light E] [Cycle] / [Flashing light]
Configuring the light connected to 10-E:
- cycle: freely positionable outdoor light for increasing lighting in the driveway/parking area. It stays lit from the moment that the gate leaf
starts opening until it is completely closed (including the automatic closing time). In case the automatic closing is off, it stays on only during
the gate-leaves' movement.
- flashing: to alert when the moving leaf is either closing or opening.
[B1-B2 output] [Monostable] / [Bistable]
Configuring contact B1-B2 in Monostable or Bistable mode (switch).
Setting the type of operator installed in the system.
⇨
[Travel rate %] [50%]
[100%]
Adjusting the maneuvering speed, calculated as a percentage.
[Slow dwn speed] [10%] ⇨ [50%]
Adjusting the slow-down speed, calculated as a percentage.
[Soft Start] [Disabled] / [Enabled]
After each opening and closing command, the leaves start at slowed down speed for a few seconds.
[Amper. Sens.] [Disabled] / [Enabled]
Obstruction detection sensibility.
This function does not appear if [Encoder] is set in the [Config] function.
When an obstruction is met the function intervenes in the following way:
- [Time Lmt Swtch]it stops the gate leaves during a maneuver;
- [End Stop] it inverts the gate leaves during a maneuver;
- [Slow Down] it inverts the gate leaf movement during a maneuver and stop the movement during a slow down.
- [Lsop-Clos. Slw] it inverts the gate leaves during a maneuver and stops them only during the closing slow-down.
When the function is disabled, it stops the gate leaves when the maximum voltage threshold is exceeded.
[Travel sens]
[
-◦+
]
Adjusting the Amperometric sensibility.
You need to turn on the [Amper. Sens.] in the [Set Travel].
[Slow down time] [OFF] ⇨ [30 s]
Slow-down time of the gate leaves before every endstop. The time can be set to between zero and 30 s.
This function only appears if the [Slow Down] or [Lsop-Clos. Slw] from the [Config] function.
ENCODER menu
The [ENCODER] menu appears only when the [Config] in the [FUNCTIONS] menu.
[ENCODER] menu
[Sensitivity] [Enabled] / [Disabled]
Obstruction detection sensibility.
[Travel sens] [
-◦+
]
Obstruction detection sensitivity during gate run (both opening and closing).
You need to turn on the [Sensitivity] in the [ENCODER] menu.
[Slw Dwn sens] [
-◦+
]
Obstruction detection sensitivity during slow-down (both opening and closing).
You need to turn on the [Sensitivity] in the [ENCODER] menu.
[Enc Slow Down] [ON] / [OFF]
Activating the opening and closing slow-down starting points.
[Opn Slw Dwn] [1%] ⇨ [40%]
Adjusting the starting slow-down point before the opening endstop.
The starting slow-down point is calculated as a percentage ( from 1% to 40% of the complete leaf-travel).
This function only appears if the [Enc Slow Down] in the [ENCODER] menu.
Adjusting the starting slow-down point before the closing endstop.
The starting slow-down point is calculated as a percentage ( from 1% to 40% of the complete leaf-travel).
FA00044-EN v.
This function only appears if the [Enc Slow Down] in the [ENCODER] menu.
[Close Accel] [1%] ⇨ [15%]
Adjusting the soft-spot starting point calculated as a percentage (from 1% to 15% of the complete travel) before the closing endstop point.
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FA00 044-EN
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[Open Accel] [1%] ⇨ [15%]
Adjusting the soft-spot starting point as a percentage (from 1% to 15% of the complete travel) before the opening endstop point.
[Travel calibr]
Automatic calibration of the gate-leaf run (see the TRAVEL CALIBRATION paragraph)
Time settings menu
SET TIMES
[ACT] [0 s] ⇨ [300 s]
The fi rst automatic-closing wait starts when the opening endstop point is reached and can be set to between 0 and 300 s. The automatic
closing does not turn on if any of the safety devices trigger when an obstruction is detected, after a total stop or during a power outage.
[Partial ACT] [0 s] ⇨ [300 s]
Leaf waiting-time when open, after a partial close command. Once this time elapses, a closing maneuver is automatically performed. The
waiting time can be set to between 0 and 300 seconds.
[Cycle time] [10 s]
⇨
[150 s]
Gearmotor working time during opening and closing. The working time can be set to between 10 and 150 seconds.
[Prefl ash time] [1 s]
⇨
[60 s]
After an opening or closing command, the flashing light connected on 10-E, flashes between one and sixty seconds before starting the
maneuver.
[Lock time][1 s]
⇨
[5 s]
Intervention time for the electrolock to release after each opening command. The intervention time can be adjusted to between one second
and fi ve seconds.
[Ram jolt time] [1 s] ⇨ [3 s]
The closing and opening jolt thrust-time of the geartmotors after each command. The thrust time can be set to between one and three
seconds.
[Partial open]
[5 s]
⇨
[60 s]
Leaf opening time. The time can set between 5 s and 60 s.
[Courtesy Time] [60 s] ⇨ [300 s]
Supplementary light. It stays on for the time needed during the gate's opening or closing maneuvers.
contact output [10-E3]. It is adjustable between 60 s and 300 s.
Users Menu
Users Menu
[USERS]
[USERS]
[Add User]
Entering up to 250 users and associating to each one a function of choice among those included. The entering must be done via transmitter or other control device (see ENTERING NEW USERS).
[Change Name]
To change the number or name of users
[Change Code]
To modify the command code that is associated to a user.
[Assoc Function]
[
2-7]
[Open]
[2-3P]
[B1-B2]
➡
Step-step command (open-close) or sequential command (open-stop-close-stop)
To save system users and settings in memory roll. Confirm saving with ENTER.
[Load memory]
For uploading the data saved in the memory roll onto the electronic board.
If the boards feature different versions, you may only upload the users.
Info menu
[INFO]
[Version]
View software version.
[No. of travels]
View the number of completed maneuvers.
[Start message]
View opening message. To edit the text, press ENTER. Use ENTER to move the cursor forward, ESC for moving the cursor backward and <
> to select the letter of figure. Confirm text by pressing the ENTER key for some seconds.
[Reset system]
To restore the initial settings. Press ENTER to confirm the Reset.
Motors Test menu
[MOTORS TEST]
[OPEN =>]
For checking the proper rotation direction of the gearmotors.
Keep the < key pressed for some seconds and check that the leaf actually opens. If the rotation direction is wrong, invert the motor's
phases.
[Encoder - ERROR], [Error!]Broken encoder or wrong connection.
[Safety Test - ERROR]Safety devices malfunctioning.
[End Stop - ERROR]Malfunctioning endstop contacts
[Cycle time - ERROR]Insufficient working time
[Safety - STOP], [C1], [C3], [C4], [C7] or [C8]Malfunctioning safety devices or wrong connection
FA00044-EN v.
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FA00 044-EN
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DIAGRAM OF THE SLOW-DOWN AND FINAL APPROACH POINTS AND FOR THE ENCODER DEVICE
The run area and slow down and approach points are tested according to the parameters set forth by Technical Standards EN 12455 and
EN 12453 for compliance with the impact forces generated by the running leaves.
D
I
G
B
A
C
F
B
D
E
I
H
A = Normal speed
B* = Slowed-down speed
C = Encoder intervention zone with movement inversion
D = Encoder intervention zone with movement stopped
E = Opening slow-down starting point [OP. SlwDwn%]
F = Closing slow-down starting point [CL. SlwDwn%]
G** = Closing soft-stop starting point [Acc. CL%]
H = Opening soft-stop starting point [Acc. OP%]
I = Final strike-point
* Minimum 600 mm from the strike plate.
** Set the fi nal approach percentage for the function [Acc. CL%] and [Acc. OP%] from the [ENCODER] menu so as to obtain a distance of
between 1 and 50 mm maximum from the fi nal strike plate point.
DISMANTLING AND DISPOSAL
Always make sure you comply with local laws before dismantling and disposing of the product. The packaging materials (cardboard, plastic, and
so on) should be disposed of as solid urban waste, and simply separated from other waste for recycling.
Whereas other components (control boards, batteries, transmitters, and so on) may contain hazardous pollutants. These must therefore be
disposed of by authorized, certified professional services.