CAME ZE5 User Manual

AUTOMAZIONE PER CHIUSURA INDUSTRIALE

CONTROL PANEL FOR EMEGA SERIES

ZE5 V.7

INSTALLATION MANUAL

TRUCTIONS

TO

SE SER

TO

RUCTION

“IMPORTANT SAFETY INSTRUCTIONS TO FOLLOW DURING INSTALLATION”

WARNING - IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE. FOLLOW ALL INSTALLATION

ENGLISH

THIS MANUAL IS MEANT FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONNEL ONLY.

INSTRUCTIONS

1 Legend

THIS SYMBOL INDICATES SECTIONS TO BE READ WITH PARTICULAR CARE.
THIS SYMBOL INDICATES SECTIONS CONCERNING SAFETY.
THIS SYMBOL INDICATES NOTES TO COMMUNICATE TO USERS

2 Use Applications and Destination

2.1 Destination

The ZE5 electrical panel is designed to control EMEGA (E306-E456) automation units in the movement
of garage-type doors with double or single motor.

2.2 Limits of Use

-Observe distances and cable diameters as indicated in the table in chapter 5.4

3 Standards followed

The following standards were complied with for this product: EN 12978, UNI EN 954-1, CEI EN 60335-1,
and UNI EN 12453.

4 Device Description

4.1 Components

230V electric panel for EMEGA series automation systems; 50÷60 Hz frequency.
Wholly designed and built by CAME Cancelli Automatici S.p.A.
Guaranteed 24 months if not tampered with.

4.2 Technical Information

Electric Panel

Power supply: 230V, 50÷60 Hz.
Maximum power allowed: 400 W
Absorption at rest: 150 mA
Maximum power for 24V accessories: 20 W
Maximum power for 230V accessories: 120 W
Degree of protection: IP54
Insulation type: II
Material: ABS

Working temperature:

#

All the data and information contained herein is considered subject to change at any time and at our discretion.

#

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4.3 Main Components

CH1/OP.

AF

V

W

U

E1

E3

FA

ENGLISH

1

24

12

0

ON

1234

5678

910

2

1 630 mA board fuse

3

2 1.6 A fuse for accessories
3 Dip-Switch for function selector
4 Keys for radio code memorisation and for end-

stop programming

4

5

6

L1T

L2T

VA

VB

- A.C.T.+

- AMP. S+

- S. DELAY +

AF

7

8

9

10

5 LED indicator
6 Trimmer for adjusting automatic closing times
7 Encoder sensitivity adjustment trimmer
8 Trimmer for adjusting operation times
9 Radiofrequency board coupling
10 5 A line fuse
11 Encoder connection terminal board

+

-

ZE7

N

L

101011111 2 3 5 7 C1C1FA

E

11

12

13

14

12 Aerial connection terminal board
13 Connection terminal board
14 Power feed terminal board

5 Installation

5 .1 Equipment and materials

Before proceeding with the installation, it is necessary to:

• Make sure the mains power is off.

• Check that the control panel is installed in an area protected from bumps and that the anchorage
surface is solid, and that it is secured with suitable elements (screws, inserts, etc).

• Install suitable tubes and ducts for electric cable passage to guarantee protection against

All the data and information contained herein is considered subject to change at any time and at our discretion.

mechanical damage.

Connections inside the case made for protection circuit continuity are allowed as long as they

•
include additional insulation with respect to other internal drive parts.

5.2 Attrezzi e materiali

Make sure all the necessary tools and materials are available to carry out the installation with the maxi­mum safety, in compliance with regulations in force. Here are some examples:

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5.3 Dimensions, axle bases and fastening holes

ENGLISH

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MM

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MM

5.4 Minimum thicknesses and cables types

Connections

230V 2F power supply

Cable Type

1<10 m Cable
Length

3G 1,5mm² 3G 2,5mm² 3G 4mm²
230V 2F motors 4G 1mm² 4G 1,5mm² 4G 2,5mm²
230V fl ashing lamp 2 x 0,5mm² 2 x 1mm² 2 x 1,5mm²
230V cycle / courtesy lamps 3G 0,5mm² 3G 1mm² 3G 1,5mm²
Power for 24V accessories 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm²
24V pilot lamp 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm²
24V “in movement” output 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm²

FROR CEI 20-22

CEI EN 50267-2-1

Safety contacts 2 x 0,5mm² 2 x 0,5mm² 2 x 0,5mm²
N.O./N.C. command keys 2 x 0,5mm² 2 x 0,5mm² 2 x 0,5mm²
End-stop 2 x 0,5mm² 2 x 1mm² 2 x 1,5mm²
Aerial connection (max 10m) RG58
Encoder connection (max 30m) Shielded cable 2402C 22AWG

10<20 m
Cable Length

20<30 m Cable
Length

All the data and information contained herein is considered subject to change at any time and at our discretion.

N.B. The evaluation of the section of cables with lengths other than the ones stated in the table should be
considered according to the real absorption of the connected devices, in compliance with the prescriptions in
CEI EN 60204-1 standard.
Table dimensioning should be recalculated according to real absorption and distances for connections requi­ring more than one charge (sequential) on the same line.

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5.5 Pre-settings, Fixing the Electric Board to the Ground Guide (Art. 001E001) and
Ratiomotor Electric Connections

E306/E456 Ratiomotor

Use a ø 5 drill bit to bear a hole
observing the distance between
the centres as specifi ed in
paragraph 5.3, and secure the
control panel to the ground guide
using M 4x39 screws (provided).

ENGLISH

All the data and information contained herein is considered subject to change at any time and at our discretion.

Nero

Rosso

FA K E WVUF

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