Quickstart
English
Type 3363, 3364, 3365 AE3363, AE3364, AE3365
Electromotive diaphragm control valve
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2016 – 2018
Operating Instructions 1810/03_EU-ML_00810536 / Original DE
Type 3363, 3364, 3365
english
Contents
1
THE QUICKSTART ..............................................................4
1.1 Definition of the term "device" ................................................ 4
1.2 Symbols ....................................................................................... 5
2 INTENDED USE .............................................................................................5
3 BASIC SAFETY INSTRUCTIONS ..........................................................6
4 GENERAL INFORMATION ........................................................................7
4.1 Contact address ........................................................................ 7
4.2 Warranty ...................................................................................... 7
4.3 Information on the Internet ......................................................7
5 STRUCTURE AND FUNCTION...............................................................8
5.1 Structure of the electromotive diaphragm control valve ... 8
5.2 Display of the device state ..................................................... 8
6 TECHNICAL DATA ........................................................................................9
6.1 Conformity ................................................................................... 9
6.2 Standards .................................................................................... 9
6.3 Licenses ......................................................................................9
6.4 Rating plate ................................................................................. 9
6.5 Labeling of the bodies ............................................................10
6.6 Operating conditions ..............................................................10
6.7 General technical data ...........................................................13
7 INSTALLATION OF THE VALVE .......................................................... 16
7.1 Installation position of the diaphragm control valves ......17
7.2 Installation of devices with socket connection,
flanged connection, clamp connection or
bond connection ......................................................................18
7.3 Installation of devices with welded connection ................18
7.4 Installing diaphragm and actuator .......................................20
7.5 Rotating the actuator ..............................................................23
7.6 Holding device .........................................................................24
8 ELECTRICAL INSTALLATION ............................................................... 25
8.1 Electrical installation with circular plug-in connector ......25
8.2 Electrical installation with cable gland ................................28
9 START-UP .................................................................................................... 34
9.1 Setting options for start-up ...................................................34
9.2 Basic settings .........................................................................34
9.3 Setting safety position ............................................................35
9.4 Adjust the position control – running M.Q0.TUNE .........36
9.5 Set standard signal for set-point position .........................39
9.6 Select physical unit for process control .............................39
9.7 Parameterize process values ................................................40
9.8 Scaling process control .........................................................41
9.9 Setting dead band of the process control .........................41
9.10 Set up process control – run P.LIN, P.TUNE ....................42
9.11 Setting operating state...........................................................42
10 OPERATION
10.1 Display elements ............................................................................. 43
10.2 Control elements .....................................................................44
11 DISPLAY OPERATION (OPTION) ...................................................... 45
11.1 User interface ...........................................................................45
11.2 Description of the keys ..........................................................45
11.3 Display views ............................................................................46
11.4 Description of the symbols....................................................46
..................................................................................................43
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Type 3363, 3364, 3365
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The Quickstart
12 MANUAL ACTUATION OF THE VALVE ........................................... 48
12.1 Actuating valve electrically ....................................................48
12.2 Actuating valve mechanically ................................................50
13 FIELDBUS GATEWAY ..............................................................................51
13.1 Technical data ..........................................................................51
13.2 Electrical connection ..............................................................52
13.3 Access to the büS Service interface ..................................52
14 MAINTENANCE, TROUBLESHOOTING .................................................53
14.1 Visual inspection ......................................................................53
14.2 Replacing the diaphragm ......................................................53
15 ACCESSORIES
15.1 Communications software.....................................................55
16 CLEANING
17 DISASSEMBLY
18 PACKAGING, TRANSPORT, STORAGE ..........................................56
19 DISPOSAL
........................................................................................... 55
..................................................................................................... 55
............................................................................................ 55
..................................................................................................... 56
1 THE QUICKSTART
The quickstart contains the most important information and notes
regarding the use of the device. A detailed description can be found
in the operating instructions for Type 3363, 3364 and 3365.
Keep the quickstart in a location which is easily accessible to every
user and make it available to every new owner of the device.
Important Safety Information!
Read the Quickstart carefully and thoroughly. Study in particular
the chapters entitled Basic safety instructions and Intended use.
▶ The Quickstart must be read and understood.
The operating instructions can be found on the Internet at:
www.burkert.com
1.1 Definition of the term "device"
• Device: The term “device” used in these instructions applies to
the electromotive diaphragm control valve of Types 3363, 3364
and 3365.
• Ex: In these instructions, the abbreviation "Ex" stands for
"explosion-proof".
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Type 3363, 3364, 3365
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Intended use
1.2 Symbols
The following symbols are used in these instructions.
DANGER!
Warns of an immediate danger.
▶ Failure to observe the warning will result in fatal or serious injuries.
WARNING!
Warns of a potentially dangerous situation.
▶ Failure to observe the warning may result in serious injuries or death.
CAUTION!
Warns of a possible danger.
▶ Failure to observe this warning may result in a moderate or minor
injury.
ATTENTION!
Warns of damage to property.
Important tips and recommendations.
Refers to information in these operating instructions or in
other documentation.
▶ designates an instruction which you must follow to prevent a
hazard.
→ designates a procedure which you must carry out.
2 INTENDED USE
Non-authorized use of the electromotive diaphragm control
valve Type 3363, 3364 and 3365 may be a hazard to people,
nearby equipment and the environment.
The electromotive diaphragm control valve Type 3363,
3364 and 3365 is designed to control the flow of liquid and
gaseous media.
▶ Standard devices must not be used in the potentially explosive
area. They do not have a separate Ex rating plate which indicates approval for the explosion-proof area.
▶ The surfaces of the device must not be cleaned with alkaline
cleaning agents.
▶ If the valve position is relevant as regards safety in the event of
a power failure: Use only those devices which have the
SAFEPOS energy-pack (optional energy pack).
▶ Use according to the authorized data, operating conditions,
and conditions of use specified in the contract documents and
operating instructions.
▶ Protect the device against harmful environmental influences
(e.g. radiation, air humidity, vapors, etc.)! If in doubt, consult the
relevant sales company.
Use the device
▶ only in conjunction with third-party devices and components
recommended and authorized by Bürkert.
▶ Use only when in perfect condition and always ensure proper
storage, transportation, installation and operation.
▶ Use only as intended.
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Type 3363, 3364, 3365
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Basic safety instructions
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not consider any contingencies or incidents
which occur during installation, operation and maintenance.
The operator is responsible for observing the location-specific safety
regulations, also with reference to the personnel.
Risk of injury from high pressure.
▶ Before working on the system or device, switch off the pressure
and vent or drain lines.
If switched on for a prolonged time, risk of burns or fire due to
hot device surface.
▶ Keep the device away from highly flammable substances and
media and do not touch with bare hands.
Risk of crushing due to mechanically moving parts.
▶ Perform installation work on the pressure piece, diaphragm and
valve body only when they have been isolated from the power
supply.
Devices with SAFEPOS energy-pack: Completely drain
SAFEPOS energy-pack. Wait until LED illuminated ring goes out;
the LED status must not be in
▶ Keep clear of the openings in the valve body.
Danger due to an uncontrolled process in the event of
a power failure.
If devices do not have the optional SAFEPOS energy-pack, the valve
remains in an undefined position in the event of a power failure.
LED off mode.
▶ If the valve position is relevant as regards safety in the event of
a power failure: Use only those devices which have the
SAFEPOS energy-pack (optional energy pack).
▶ In the SAFEPOS select a valve position which is safe for the
process.
Danger due to loud noises.
▶ Depending on the operating conditions, the device may generate loud
noises. More detailed information on the likelihood of loud noises is
available from the relevant sales office.
▶ Wear hearing protection when in the vicinity of the device.
Leaking medium when the diaphragm is worn.
▶ Regularly check relief bore for leaking medium.
▶ If medium is leaking out of the relief bore, change the diaphragm.
▶ If the media is hazardous, protect the area surrounding the discharge
point against dangers.
General hazardous situations.
To prevent injuries:
▶ In a hazardous area, the device may be used only in accordance
with the specification on the separate Ex rating plate.
▶ To use the device in an explosion-risk area, observe the addi-
tional information with safety instructions for the explosion-risk
area enclosed with the device or the separate explosion-risk
operating instructions.
▶ Devices without a separate Ex rating plate may not be used
in a potentially explosive area.
▶ Only feed in the media types specified in chapter “6 Technical
data” to the media connections.
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Type 3363, 3364, 3365
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General information
▶ Do not make any internal or external changes on the device and
do not subject it to mechanical stress.
▶ Transport, install and dismantle a heavy device with the help of
another person and with appropriate tools.
▶ Secure to prevent unintentional actuation.
▶ Only trained technicians may perform installation and mainte-
nance work.
▶ After an interruption, ensure that the process is restarted in
a controlled manner. Observe sequence.
1. Apply supply voltage. 2. Charge the device with medium.
▶ Observe the general rules of technology.
▶ The valves must be installed in accordance with the regulations
applicable in the country.
ATTENTION!
Electrostatic sensitive components / modules.
The device contains electronic components which react sensitively
to electrostatic discharge (ESD). Contact with electrostatically
charged persons or objects are hazardous to these components.
In the worst case scenario, they will be destroyed immediately or
will fail after start-up.
• Observe the requirements in accordance with EN 61340-5-1 to
minimize or avoid the possibility of damage caused by a sudden
electrostatic discharge.
• Do not touch electronic components while the supply voltage is
switched on.
4 GENERAL INFORMATION
4.1 Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Germany
Tel. + 49 (0) 7940 - 10-91 111
Fax + 49 (0) 7940 - 10-91 448
Email: info@burkert.com
International
Contact addresses can be found on the final pages of the printed
operating instructions.
And also on the Internet at:
www.burkert.com
4.2 Warranty
The warranty is only valid if the device is used as intended in accordance
with the specified application conditions.
4.3 Information on the Internet
Operating instructions and data sheets for Types 3363, 3364 and
3365 can be found on the Internet at:
www.burkert.com
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Type 3363, 3364, 3365
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Structure and function
5 STRUCTURE AND FUNCTION
The electromotive diaphragm control valve consists of an electromotively driven linear actuator and a diaphragm valve body.
The electronic control and the “SAFEPOS energy-pack” are housed
in the side of the linear actuator.
The electronic control consists of the microprocessor-controlled electronics and the position sensor.
5.1 Structure of the electromotive diaphragm control valve
Dummy cover or
display with illumi-
nated display and
bayonet catch
Actuator cover
Actuator housing
Transparent
window with
position indicator
Actuator base
Bore for monitoring
leaks
Diaphragm
Valve body
Fig. 1: Structure, electromotive diaphragm control valve
Electrical connections (circular
plug-in connector
or cable gland)
Applies only to devices
with process controller
function
Pressure compensation element! Do not
unscrew!
FE functional ground
Diaphragm socket
Line connector
5.2 Display of the device state
To indicate device status and valve position, different LED modes can
be set (for description see main instructions).
LED mode set at the factory: “Valve mode w/ warnings”.
5.2.1 Displays in valve mode w/ warnings
When device status “Normal”: Permanently lit in the color of the valve
position.
If device status deviates from “Normal”: The colors for valve position
and device status flash alternately.
Valve
position
open
between
closed
* Factory setting; colors can be changed (see software description with
reference to Type 3363 at www.burkert.com).
Tab. 1: Display of device state in valve mode w/ warnings
If several device statuses exist simultaneously, the device status with
the highest priority is displayed.
The priority is determined by the severity of the deviation from standard
operation (red = failure = highest priority).
Color
Color of device status
of valve
position
Failure, error
or fault
Function
check
Out of
specification
Maintenance
yellow* red orange yellow blue
white
green*
requirement
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Type 3363, 3364, 3365
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Technical data
6 TECHNICAL DATA
The following product-specific information is indicated on the rating plate:
• Voltage [V] (tolerance ±10%) and current type
• Diaphragm material and material of the valve body
• Fieldbus standard
• Diaphragm size
• Flow capacity
• Actuator size
• Line connector
• Maximum permitted medium pressure
6.1 Conformity
The electromotive diaphragm control valves Type 3363, 3364 and
3365 are compliant with EU directives as stated in the EU Declaration
of Conformity.
6.2 Standards
The applied standards, which are used to demonstrate compliance
with the EU Directives, are listed in the EU type test certificate and/or
the EU Declaration of Conformity.
6.3 Licenses
The product is cULus-approved. For notes on operation in the UL area,
see the chapters below.
6.4 Rating plate
Flow capacity
line connection Da (ø outer) Di (ø inner)
Maximum permitted medium pressure, diaphragm
Voltage, direct current, maximum current
Type, function (position controller / process
Identification number of the device
date of manufacture (encoded)
Permitted temperature range (environment/medium)
Fig. 2: Description of the rating plate (example)
, actuator size (nominal force)
Material valve body,
material, diaphragm size
controller), fieldbus standard
Serial number,
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Type 3363, 3364, 3365
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Technical data
6.4.1 UL aAdditional type label for UL
approval (example)
Type AE3363
Power Supply
LISTED
Process Control Equipment
Fig. 3: Additional type label for UL approval (example)
6.5 Labeling of the bodies
Batch
number
Material
Nominal
pressure
Fig. 4: Labeling of the forged bodies
E238179
1.4435/316L(VS)
PN16/CWP150
XXXXXXXXXX
XX F
SELV / PELV only!
Production number /
XXXXXXXX/XXX
XXXX
XXXXXX
serial number
Surface quality code
Customer-specific text
(optional)
Orifice connection and
pipe dimension
Company logo
Material
Nominal pressure
1.4435
316L(VP)
XXXXXXXX
PN16 / CWP150
Heat
Orifice
connection and
Production number
order number / Serial
number
XXXXXXXXXX
XXXXXXXX / XXX
XXXX / XXXXXX
pipe dimension
Surface quality
code / Customerspecific text
(optional)
Fig. 5: Labeling on the tubular-formed bodies (VP)
6.6 Operating conditions
For operation of the device observe the product-specific
information on the rating plate.
WARNING!
Malfunction if the temperature exceeds or drops below the
permitted temperature range.
▶ Never expose the device outdoors to direct sunlight.
▶ The temperature must not exceed or drop below the permitted
ambient temperature range.
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Technical data
WARNING!
Reduced sealing function if medium pressure too high.
As the diaphragm control valve is closed against the medium flow,
the medium pressure may become too high and prevent the valve
from closing tightly.
▶ The medium pressure must not be greater than the maximum
value specified on the type label.
WARNING!
Danger due to escape of hot medium.
The diaphragm is not permanently temperature-resistant to hot medium.
▶ Do not use the diaphragm control valve for steam shut-off.
Maximum permitted medium pressure: see rating plate
Media: neutral, high-purity, sterile,
contaminated, aggressive or abrasive media
with high to semi-fluid viscosity.
Degree of protection: (veried by Bürkert / not evaluated by UL)
IP65 as per IEC 529, EN 60529
(IP67 on request).
NEMA 250 4x
Operating altitude: up to 2000 m above sea level.
6.6.1 Permitted temperature ranges
The permitted medium and ambient temperature ranges
depend on various factors:
Medium temperature: depends on the material of the valve
body and diaphragm materials. See chapter “6.6.2”.
Ambient temperature: depends on the medium temperature. See “Fig. 7: Temperature graph”.
To determine the permitted temperatures, all factors must be
taken into account.
Minimum temperatures
Environment: –10 °C (14 °F)
Medium: Observe dependence on material of the valve
body and diaphragm materials. See “6.6.2”.
Maximum temperatures
Observe dependencies on ambient temperature and medium temperature. See “Fig. 7: Temperature graph”.
6.6.2 Permitted medium temperature
ATTENTION!
The behavior of the medium with respect to the diaphragm materials may change depending on the medium temperature.
▶ The indicated medium temperatures apply only to media which
do not corrode or swell the diaphragm materials.
▶ The functional properties, and the life time of the diaphragm,
may be impaired if the temperature rises or drops below the
indicated medium temperature.
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Type 3363, 3364, 3365
DN 15 - 40
10
20 40 60
80
100 120
140
english
Technical data
Permitted medium temperature for diaphragm materials
Diaphragm
material
EPDM (AB), PTFE/
Permitted medium temperature range
minimal maximal
Steam sterilisation
-10 °C +130 °C +140 °C/60 min.
EPDM (EA)
EPDM (AD)
-5 °C +143 °C +150 °C/60 min.
,advanced PTFE/
EPDM (EU)
GYLON / EPDM
-5 °C +130 °C +140 °C/60 min.
laminated (ER)
FKM (FF) 0 °C +130 °C No steam / dry heat
up to +150 °C/60
min.
Tab. 2: Permitted medium temperature depending on the diaphragm
materials
Permitted medium temperature for valve bodies made of metal
Valve body material Temperature range
Stainless steel -10...+150 °C
Cast body (VG)
Forged body (VS)
Tubular-formed body (VP)
Tab. 3: Medium temperature for valve bodies
Permitted medium temperature for valve bodies made of plastic
The permitted medium temperature for valve bodies made of plastic
depends on the medium pressure.
8
6
4
PVC
2
PVDF
PP
Medium pressure [bar]
Temperature [°C]
Fig. 6: Graph: Medium temperature and medium pressure for valve
bodies made of plastic
Temperature graph
The maximum permitted temperature for the environment and the
medium depend on each other. The permitted maximum temperatures
must be determined using the temperature graph. The values were
determined under the following maximum operating conditions: Diaphragm size 25 when 100% duty cycle at 10 bar medium pressure.
For deviating operating conditions an individual verification can be
performed. Please contact your Bürkert office for more information.
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Technical data
70
60
50
40
30
20
Ambient temperature [°C]
10
0
0 20 60 100 14040 80 120 160
Medium temperature [°C]
Fig. 7: Temperature graph
* Service life of the SAFEPOS energy-packs depends on the
medium temperature and the ambient temperature (see chapter
Electrical data).
Devices without display module
Devices with display module
Devices with SAFEPOS energypack* or fieldbus gateway, with
or without display module
6.7 General technical data
Materials
Actuator: PPS and aluminum powder-coated
Valve body Metal: Investment casting (VG), forged steel
(VS), tubular-formed body (VP),
Plastic: PP, PVC and PVDF
Body connection: CF-8 / 1.4308
Spindle seal: FKM
Seal material: sealing element actuator housing: EPDM
Diaphragm: EPDM, PTFE or FKM (see type label)
Fluid connection:
Connection types: Welded connection according to EN ISO
1127 (ISO 4200), DIN 11850 Series 2.
Socket connection, clamp connection, flanged
connection, bonded connection.
Electrical connection: by connection terminals or circular plugs
Installation position: depends on the body model.
See chapter “7.1 Installation position of the
diaphragm control valves”
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Type 3363, 3364, 3365
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Technical data
6.7.1 Electrical data
DANGER!
Electric shock.
Protection class III is only guaranteed when using a SELV
power supply unit or PELV power supply unit.
Protection class: 3 in accordance with DIN EN 61140
(VDE 0140)
Electrical connections
Devices with
position controller function: cable gland, 2x M20 or
2 circular plug-in connectors M12,
5-pin and 8-pin
Devices with
process controller function: cable gland, 3x M20 or
circular plug-in connectors 2x M12,
5-pin and 1x M12, 8-pin
Operating voltage: 24 V ± 10%
max. residual ripple 10%
Operating current [A]**
: max. 3 A, including actuator at max.
load and charging current of the
optional SAFEPOS energy-pack
(charging current approx. 1 A) for the
design of the power supply unit
Supply voltage transmitter:
24 V ±10 %
available only for devices with process
controller function.
Supply current transmitter:
Max. 150 mA, available only for devices
with process controller function.
Standby consumption [W]**:
min. 2 W, max. 5 W
Average consumption [W]**
Electronics without actuator standard consumption: typically 3 W
Option analog and binary outputs: 0.5 W
SAFEPOS energy-pack: 0.5 W
Fieldbus gateway: 1 W
Energy consumption actuator for 1 cycle [Ws]**
(see following graphs)
** All values refer to a supply voltage of 24 V at 25 °C.
EPDM for each diaphragm size
160
140
120
40
141
110
100
80
60
52
40
32
27
20
Energy for 1 cycle in [Ws]
18
13
32
25
20
15
08
82
52
29
18
0
0 2 4 6
8
10
Medium pressure in [bar]
Fig. 8: Energy consumption of actuator for each diaphragm size, EPDM
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Technical data
PTFE for each diaphragm size
160
140
120
125
110
100
80
40
60
46
40
30
29
20
Energy for 1 cycle in [Ws]
18
13
32
25
20
15
08
82
61
35
18
0
0 2 4 6
8
10
Medium pressure in [bar]
Fig. 9: Energy consumption of actuator for each diaphragm size, PTFE
SAFEPOS energy-pack: Charging time: maximum 100 seconds
(depending on the conditions of use)
Service life: Up to 10 years (depending
on the conditions of use). The determined
service life of 7.5 years was determined
under the following conditions:
Ambient temperature 30 °C
Medium temperature 80 °C
Duty cycle 100 %
Medium pressure 6 bar
Diaphragm size 32
ATTENTION!
Consider voltage drop in supply line.
For example, a cable cross-section of 0.34 mm
2
must not exceed
a line length of 8 meters for a copper cable.
Analog inputs: (galvanically isolated from the supply
voltage and analog output)
Input data for setpoint value signal
0/4...20 mA: Input resistance 60 Ω
Resolution 12 bits
0...5/10 V: Input resistance 22 kΩ
Resolution 12 bit, resolution with
regard to 0...10 V
Input data for actual
value signal (optional)
4...20 mA: Input resistance 60 Ω
Resolution 12 bits
Frequency: Measuring range 0.2...6500 Hz
Input resistance > 30 kΩ
Precision 0.1 % of measured value
Input signal > 300 mVss
Waveform Sine wave, rectangle
wave, triangle wave
Pt 100: Measuring range –20...+220 °C
Precision 0.01 °C
Measurement
1 mA
current
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Installation of the valve
Analog output
(optional)
Max. current:
Burden (load): 0...800 Ω (for current output 0/4...20 mA)
Digital outputs
(optional)
Current limit: 100 mA,
Digital inputs:
Communications
interface:
Communications
software:
The digital input, the digital outputs and the analog output are
not galvanically isolated for the operating voltage. They refer
to the GND potential of the operating voltage.
Current limit: in the event of an overload the output voltage is
reduced.
10 mA (for voltage output 0...5/10 V)
0...5 V = log "0", 10...30 V = log "1"
inverted input reversed accordingly (input
current < 6 mA)
Connection to PC with USB büS interface
set
Bürkert-Communicator
7 INSTALLATION OF THE VALVE
WARNING!
Risk of injury from improper assembly.
▶ The assembly may be carried out only by trained technicians
and with the appropriate tools.
▶ Secure system against unintentional activation.
▶ After installation, ensure that the process is restarted in a con-
trolled manner. Observe sequence!
1. Apply supply voltage.
2. Charge the device with medium.
CAUTION!
Risk of injury due to a heavy device.
A heavy device can fall down during transport or during installation
and cause injuries.
▶ Transport, install and dismantle a heavy device with the help of
another person.
▶ Use appropriate tools.
NOTE!
Note the following when installing the device in the plant.
The device and the relief bore must be accessible to allow inspection
and maintenance work.
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Installation of the valve
7.1 Installation position of the diaphragm control valves
The installation position of the diaphragm control valve varies
depending on the valve body.
One of the bores in the diaphragm socket, for monitoring
leakage, must be at the lowest point.
7.1.1 Installation position of 2-way body
Installation position: any position, preferably with the actuator
facing up.
Ensuring self-drainage:
→ Install valve body at an angle α = 10° – 40° inclined towards the
horizontal.
This is indicated by a mark on forged and cast bodies which
must face upwards (12 o’clock position, see “Fig. 10”).
Marking
α
Angle α: 10° – 40°
Fig. 10: Installation position for self-drainage of the body
→ Observe an inclination angle of 1° – 5° for the pipeline.
It is the responsibility of the installer and operator to ensure
self-drainage.
7.1.2 Installation position of T-body
Installation position:
For supply of a medium: For removal of a medium:
Fig. 11: Installation position of Type 3364
7.1.3 Installation position of tank bottom body
Recommended installation position: any, preferably with actuator
face down.
Fig. 12: Installation position of tank bottom body, Type 3365
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Installation of the valve
7.2 Installation of devices with socket connection, flanged connection, clamp connection or bond connection
ATTENTION!
Damage to the diaphragm.
▶ To prevent damage, the valve must be in MANUAL operating
state during installation.
Devices are delivered with the MANUAL operating state preset.
Installation requirements:
Pipelines: Ensure that the pipelines are aligned.
Preparation: Support and align pipelines. To ensure that the pipeline
is self-draining, observe an inclination angle of 1° – 5°.
DANGER!
Risk of injury from high pressure.
▶ Before working on the system, switch off the pressure and vent
or drain lines.
→ Connect valve body to pipeline.
Ensure installation is de-energized and low-vibration.
Holding device
To protect the valve actuator from damage due to forces
and vibrations, a holding device is recommended. This is
available as an accessory. See operating instructions on the
Homepage www.burkert.com
→ Connect the device electrically.
The position of the connections can be aligned by rotating
the actuator through 360°. For a description see chapter “7.5
Rotating the actuator”.
A description of the electrical connection can be found in
chapter “8 Electrical installation”.
7.2.1 Following installation
→ When the operating voltage has been applied, make the required
basic settings and adjustments for the electromotive diaphragm
control valve. For a description see chapter “9 Start-up”.
ATTENTION!
Damage to the diaphragm.
▶ To prevent damage, first run the M.Q0.TUNE function after mak-
ing the electrical connection. Only then set the operating state
to AUTOMATIC.
7.3 Installation of devices with welded connection
ATTENTION!
Observe the national regulations for the qualification of welders
and for performing welding work.
Damage to the diaphragm.
▶ Weld the device into the pipeline only with the actuator
removed.
▶ To prevent damage, the device must be in MANUAL operat-
ing state during installation. The actuator must be in the “Valve
open” position.
18
Type 3363, 3364, 3365
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Installation of the valve
Delivery condition for devices with welded connection
The devices are delivered in a disassembled state.
Operating state: MANUAL.
Position of the actuator: Valve open.
Installation is divided into the following steps:
1. Weld in valve body in disassembled state.
Observe special measures when welding in for devices with
tank bottom body.
2. Install diaphragm.
3. Mount actuator on the valve body and make the electrical
connections.
7.3.1 Welding in 2-way body and T-body
Installation requirements:
Pipelines: Ensure that the pipelines are aligned.
Preparation: Support and align pipelines. To ensure that the pipeline
is self-draining, observe an inclination angle of 1° – 5°.
DANGER!
Risk of injury from high pressure!
▶ Before working on the system, switch off the pressure and vent
or drain lines.
→ Weld valve body into the pipeline.
Ensure installation is de-energized and low-vibration.
7.3.2 Welding tank bottom body
Observe sequence:
1. Weld the tank bottom body onto the base of the tank
before installing the tank.
Welding onto a tank which has already been installed is
possible but more difficult.
Weld the tank bottom body in the middle of the tank base
so that the tank can be optimally drained.
2. Weld valve body into the pipeline.
Installation requirements:
Pipelines: Ensure that the pipelines are aligned.
Preparation: Support and align pipelines. To ensure that the pipeline
is self-draining, observe an inclination angle of 1° – 5°.
DANGER!
Risk of injury from high pressure!
▶ Before working on the system, switch off the pressure and vent
or drain lines.
For information on tanks and instructions on welding observe
the standard ASME VIII Division I.
Before you start welding, check the batch number indicated
on the supplied manufacturer’s certificate 3.1.B.
19
Type 3363, 3364, 3365
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Installation of the valve
Observe the applicable laws and regulations of the
respective country with regard to the qualification of
welders and the execution of welding work.
1. Welding tank bottom body onto the tank:
ATTENTION!
Before welding, note the following:
▶ Use only welding material which is suitable for the tank bottom
body.
▶ The tank bottom valve must not collide with any other installation
part. The actuator must be easy to install and remove.
2. Welding tank bottom body into the pipeline:
→ Weld in tank bottom body.
Ensure installation is de-energized and low-vibration.
After welding in the valve body:
Install the diaphragm and the actuator.
7.4 Installing diaphragm and actuator
Depending on the size of the diaphragm, there are different fastening
types for the diaphragm.
Diaphragm
size
08 Diaphragm pressed in Diaphragm pressed in
15
20
25
32, 40
Tab. 4: Fastening types for diaphragms
Fastening the diaphragm with a bayonet catch:
Diaphragm with bayonet
Diaphragm with bayonet
PTFE
catch
catch
EPDM / FKM /
laminated PTFE
Diaphragm with bayonet
catch
Diaphragm screwed in
→ Hook diaphragm into the pressure piece and secure by turning it 90°.
Fastening the diaphragm by screwing it in:
→ If there is no insert in the pressure piece, fit the insert into the
pressure piece as shown in the diagram.
Pressure piece
Insert
Pressure piece with
insert fitted in
20
Fig. 13: Fitting the insert into the pressure piece
Type 3363, 3364, 3365
english
Installation of the valve
→ Hand-tighten the diaphragm into the pressure piece.
→ Loosen by half a rotation.
→ Align diaphragm.
The identification tab on the diaphragm must protrude out of the
valve body at right angles to the longitudinal axis of the pipeline
(see “Fig. 14”).
Fastening the diaphragm by pressing it in:
→ Press diaphragm into the pressure piece.
→ Align diaphragm. The identification tab on the diaphragm must
protrude out of the valve body at right angles to the longitudinal
axis of the pipeline (see “Fig. 14”).
Identification
tab on the
diaphragm
Pipeline
Fig. 14: Aligning the diaphragm (example 2-way body)
7.4.1 Mounting actuator on the valve body
and making the electrical connections
ATTENTION!
Damage to the diaphragm.
▶ To prevent damage, the device must be in MANUAL operat-
ing state during installation. The actuator must be in the “Valve
open” position.
Delivery condition for devices with welded connection
The devices are delivered in a disassembled state.
Operating state: MANUAL.
Position of the actuator: Valve open.
For a description of the manual control see chapter “12.2 Actuating
valve mechanically”
→ Place actuator on the valve body.
Stud bolts have been pre-installed for T-body and tank bottom
body. Insert screws into the valve body for 2-way bodies.
→ Lightly tighten the nuts in a crosswise sequence until the dia-
phragm is positioned between the housing and actuator.
Do not fully tighten nuts yet.
→ Connect the device electrically.
The position of the connections can be aligned by rotating the
actuator through 360°. See chapter “7.5 Rotating the actuator”
A description of the electrical connection can be found in
chapter “8 Electrical installation”.
→ Run M.SERVICE as described below.
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Type 3363, 3364, 3365
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Installation of the valve
Running M.SERVICE using buttons in the device:
The 2 buttons for running the M.SERVICE are located under the
dummy cover.
Devices with ATEX approval or IECEx approval.
The devices are secured with a special cover. The removal of
the cover is described in the additional manual for electromotive
control valves with ATEX approval and IECEx approval.
Release dummy cover
Fig. 15: Running M.SERVICE
OPEN button
CLOSE button
→ To release the display module or the dummy cover, rotate
counter-clockwise by 90° and remove from the actuator housing.
→ Simultaneously hold down the OPEN and CLOSE buttons for 5 s.
The M.SERVICE function is running.
→ Wait until the M.SERVICE function has ended and the actuator
stops.
Running M.SERVICE on the device display:
Display operation: Key functions
select, activate confirm back
To run the M.SERVICE function, you must change to the detailed
view maintenance for position controller.
Changing from View 1 to the detailed view:
→ Switch from view 1 to CONFIGURATION,
select
Position controller and switch to MAINTENANCE.
You are in the detailed view maintenance.
Running the M.Q0.TUNE function:
→ Select CALIBRATION.
→ Select SERVICE.
The following question appears: “Do you really want to start the
M.SERVICE?
→ Start M.SERVICE.
The following text appears:
“--Operation--. Please wait...”
“Finished.”
The M.SERVICE function has run.
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Installation of the valve
WARNING!
Risk of injury due to non-observance of the tightening torque.
Non-observance of the tightening torque is hazardous as the
device may be damaged.
▶ Observe tightening torque.
→ Tighten the nuts crosswise to 1/3 of the tightening torque.
→ Then tighten the nuts crosswise to 2/3 of the tightening torque.
→ Tighten crosswise up to the permitted tightening torque.
Tightening torque for diaphragm
Diaphragm
size
08 2.5 +10% 2.5 +10%
15 3.5 +10% 4 +10%
20 4 +10% 4.5 +10%
25 5 +10% 6 +10%
32 8 +10% 10 +10%
40 8 +10% 10 +10%
Tab. 5: Tightening torques for installation of the actuator
Holding device
To protect the valve actuator from damage due to forces
and oscillations, a holding device is recommended. This is
available as an accessory. See operating instructions on the
Homepage www.burkert.com
Tightening torques for diaphragm [Nm]
EPDM/FKM
PTFE/advanced PTFE /
laminated PTFE
7.4.2 Following installation
→ Following installation, make the required basic settings and
adjustments for the electromotive diaphragm control valve. For a
description see chapter “9 Start-up”.
ATTENTION!
Damage to the diaphragm.
▶ To prevent damage, first run the M.Q0.TUNE function after the
installation. Only then set the operating state to AUTOMATIC.
7.5 Rotating the actuator
ATTENTION!
Damage to the diaphragm.
▶ To prevent damage to the diaphragm, the valve must be open
when the actuator is rotated.
The position of the connections can be aligned by rotating the
actuator through 360°.
→ In the case of devices which are not installed, clamp the valve
body in a holding device.
→ Place an open-end wrench (width across flats M41) on the
hexagon of the actuator.
→ Rotate the actuator and move it into the required position.
23
Hexagon of the actuator
english
Fig. 16: Rotating the actuator
The actuator cannot be rotated if devices are fitted with
a holding device.
Type 3363, 3364, 3365
Installation of the valve
7.6 Holding device
→ Attach holding device to the hexagon of the actuator as shown in
the diagram.
NOTE!
Ensure that the actuator is rotated into the correct position
beforehand.
→ Fix the holding device in place using suitable means.
Holding device
24
Fig. 17: Attaching the holding device
Type 3363, 3364, 3365
english
Electrical installation
8 ELECTRICAL INSTALLATION
The electromotive diaphragm control valve is available with one of 2
different connections:
• With circular plug-in connector (multipole version)
• Cable gland with connection terminals
Signal values
Operating voltage: 24 V
Set-point value: 0...20 mA; 4...20 mA
0...5 V; 0...10 V
8.1 Electrical installation with circular
plug-in connector
8.1.1 Safety instructions
WARNING!
Risk of injury from improper installation.
▶ Installation may be carried out by authorized technicians only
and with the appropriate tools.
▶ Observe the general rules of technology during installation.
Risk of injury from unintentional activation of the system and
uncontrolled restart.
▶ Secure system against unintentional activation.
▶ Following installation, ensure a controlled restart.
ATTENTION!
To ensure electromagnetic compatibility (EMC) the functional ground
must be grounded with a short cable (max. 1m). The functional
ground must have a cross-section of 1.5 mm².
Using the set-point value input 4...20 mA
If several devices are connected in series and the power
supply to a device in this series connection fails, the input of
the failed device becomes highly resistive. As a result, the
4...20 mA standard signal fails.
EtherNet/IP:
The designation of the circular plug-in connectors and
contacts can be found in chapter “13 Fieldbus gateway”,
page 51.
Selection of the connection line:
When selecting the length and cross-section of the individual wires, consider the voltage drop with reference to the
maximum supply current.
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Electrical installation
8.1.2 Description of the circular plug-in
connectors
2
3
4
3
4
5
6
X3 – circular plug M12,
5-pole
1
operating voltage
5
2
X1 – circular plug M12,
1
8-pole
8
input and output signals
7
2
X2 – M12 socket, 5-pole
1
4
Input signals process
3
actual value
5
FE functional ground
Fig. 18: Description of the circular plug-in connectors
→ Connect the device according to the tables.
→ When the operating voltage is applied make the required basic
settings and adjustments for the electromotive diaphragm control
valve. For a description see chapter “9 Start-up”.
8.1.3 X1 – M12 circular plug, 8-pole
Pin Wire
color*
Input signals from the control centre (e.g. PLC)
8 red
7 blue Set-point value –
Assignment (From point of view of the device)
Set-point value + (0/4...20 mA or 0...5/10 V) galvanically
isolated for the operating voltage
0...5 V (log. 0)
1 white Digital input +
Output signals to the control center (e.g. PLC) required for analog
output and/or digital output option only
6 pink Analog output+ (0/4...20 mA or 0...5/10 V)
5 gray Analog output –
4 yellow Digital output 1 (24 V / 0 V)
3 green Digital output 2 (24 V / 0 V)
2 brown Digital inputs and digital outputs GND
*
The indicated wire colors refer to the connection cable,
part no. 919061, available as an accessory.
Tab. 6: X1 – M12 circular plug, 8-pole
10...30 V (log. 1)
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Electrical installation
8.1.4 X2 – M12 socket, 5-pole, input signals
process actual value (for process
controller function only)
Signal
type*
4...20 mA
- internally
supplied
4...20 mA
- externally
supplied
Frequency
- internally
supplied
Wire
Pin
1 brown +24 V supply
2 white PV1: not used
3 blue GND (identical with
4 black PV2: output of
5 gray
1 brown not used
2 white not used
3 blue not used
4 black PV2: prozess actual + 4
5 gray PV3: prozess actual – 5 GND 4...20 mA
1 brown +24 V sensor supply 1 +24 V
2 white PV1: clock input + 2 Clock +
3 blue GND 3 GND
4 black PV2: not used
5 gray PV3: bridge to
Assignment
color
transmitter
GND operating voltage)
transmitter
PV3: bridge to GND
(GND from
3-wire transmitter)
GND (GND from
3-wire transmitter)
On the
device
side
1
2
3
4
5
5 Clock –
External
circuit
Transmitter
GND
4...20 mA
(identical with
GND operating
voltage)
I
Signal
type*
Frequency
- externally
supplied
Pt 100
(see note
below)
* Can be adjusted by software:
Inputs / Outputs → PV → ANALOG.type
(signal source: PV.source → Analog).
Tab. 7: X2 – M12 socket, 5-pole, input signals process actual value (only
Wire
Pin
1 brown not used
2 white PV1: clock input + 2
3 blue not used
4 black PV2: not used
5 gray PV3: clock input – 5
1 brown not used
2 white PV1: process actual 1
3 blue not used
4 black PV2: process actual 2
5 gray PV3: process actual 3
available for devices with process controller function)
color
Assignment
(current feed)
(compensation)
GND
On the
device
side
2
4
5
External
circuit
Clock +
Clock –
Pt 100
NOTE!
For reasons of wire resistance compensation, connect the
Pt 100 sensor via 3 wires. Always bridge Pin 4 and Pin 5 on
the sensor.
Connection lines may be a maximum of 20 m long.
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Electrical installation
8.1.5 X3 – M12 circular plug, 4-pole or 5-pole,
operating voltage
Pin Wire color Assignment
without büS network
4-pole connection*
1 - CAN shield
2 white red
3 blue black GND / CAN_GND
4 - white CAN_H
5 - blue CAN_L
* The indicated wire colors refer to the M12 connection cable, 4-pole, part
no. 918038, available as an accessory.
Tab. 8: X6 – M12 circular plug, 4-pole or 5-pole, operating voltage
Electrical installation with or without büS network:
To be able to use the büS network (CAN interface), a 5-pole
circular plug and a shielded 5-wire cable must be used.
If the büS network is not used, a 4-pole circular plug can be
used as a counterpart.
with büS
network
(From point of view of
the device)
+24 V
max. residual ripple 10%
± 10%
→ W
8.2 Electrical installation with cable gland
8.2.1 Safety instructions
WARNING!
Risk of injury from improper installation.
▶ Installation may be carried out by authorized technicians only
and with the appropriate tools.
▶ Observe the general rules of technology during installation.
Risk of injury from unintentional activation of the system and
uncontrolled restart.
▶ Secure system against unintentional activation.
▶ Following installation, ensure a controlled restart.
Using the set-point value input 4...20 mA
If several devices are connected in series and the power
supply to a device in this series connection fails, the input of
the failed device becomes highly resistive. As a result, the
4...20 mA standard signal fails.
ATTENTION!
To ensure electromagnetic compatibility (EMC) the functional
ground must be grounded with a short cable (max. 1m).
The functional ground must have a cross-section of 1.5 mm².
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Electrical installation
8.2.2 Access to the connection terminals
To access the terminals, open the device as described below.
1. Remove display module or dummy cover:
NOTE!
Carefully remove display module ensuring that the connection cable and the HMI interface are not damaged.
Devices with ATEX approval or IECEx approval.
The devices are secured with a special cover. The removal
of the cover is described in the additional manual for electromotive control valves with ATEX approval and IECEx
approval.
→ To release the display module or the dummy cover, rotate
counter-clockwise by 90° and remove from the actuator housing.
On the display module pay attention to the connection cable
leading to the HMI interface.
Release
dummy
cover
Fig. 19: Removing dummy cover or display module from the actuator housing
Display
module
release
Device version with display module:
→ Disconnect the connection cable from the HMI interface.
2. Removing LED and storage module:
→ Remove the 2 fastening screws (hexagon head key, width across
flats 3 mm).
→ Take hold of the LED and storage module on both sides of the
metal housing and lift out.
Removing LED and storage module:
Fastening
screws
Metal housing
of the LED and
storage module
Fig. 20: Remove LED and storage module and remove actuator cover
3. Removing actuator cover:
Actuator cover
Removing actuator cover:
Fastening
screws
→ Loosen the 4 fastening screws
(T25 hexagonal socket round screws).
The screws are integrated in the actuator cover to prevent them
from falling out.
→ Remove the actuator cover.
The connection terminals are now accessible.
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Type 3363, 3364, 3365
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Electrical installation
Connection
terminals
Fig. 21: Location of the connection terminals
8.2.3 Connecting the cables
→ Push the cables through the cable gland.
ATTENTION!
Allow for connection to spring-type terminals.
▶ Minimum length of the wire end ferrule: 8 mm
▶ Maximum cross-section of the wire end ferrule: 1.5 mm2 (with-
out collar), 0.75 mm
2
(with collar)
→ Strip at least 8 mm insulation from the wires and crimp on wire
end ferrules.
→ Connect the wires. The terminal assignment can be found in the
tables below, starting on page 31.
→ Tighten the union nut of the cable gland (tightening torque
approx. 1.5 Nm (1.1 lbf ft)).
ATTENTION!
Damage or malfunction due to ingress of dirt and moisture.
To comply with the degree of protection IP65:
▶ Close all unused cable glands with dummy plugs.
▶ Tighten the union nuts on the cable glands. Tightening
torque depends on cable size or dummy plug approx. 1.5 Nm
(1.1 lbf ft).
Connection terminals
Cable glands
FE functional ground
Fig. 22: Connecting the cables
→ Connect the device according to the tables.
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Type 3363, 3364, 3365
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Electrical installation
8.2.4 Terminal assignment – input signal from
the control center (e.g. PLC)
Terminal Assignment (From point of view of the device)
8 Set-point value +
(0/4...20 mA or 0...5/10 V)
galvanically isolated for the operating voltage
7 Set-point value –
5 Digital input +
4
Tab. 9: Terminal assignment – input signal from the control center (e.g. PLC)
Digital input GND
based on operating voltage GND (terminal GND)
0...5 V (log. 0)
10...30 V (log. 1)
8.2.5 Terminal assignment - operating
voltage and büS network
Terminal Assignment (From point of view of the device)
CAN shield
10
9 GND
1*
2*
3*
Tab. 10: Terminal assignment – operating voltage and büS network
+24 V
max. residual ripple 10%
CAN_GND
for CAN.
CAN_H
CAN_L
± 10%
Do not connect unless a separate line is used
* Electrical installation of büS network:
Terminals 1, 2 and 3 (CAN interface) are for the connection
of the büS network.
Terminal 1 is bridged internally with terminal 9, but is not
designed for the operating voltage.
8.2.6 Terminal assignment - output signals
to the control center (e.g. PLC) required
for analog output and/or digital output
option only
Terminal Assignment (From point of view of the device)
19
20 Analog output –
18 Digital output 1 (24 V / 0 V)
17 Digital output 2 (24 V / 0 V)
16 Digital output GND
Tab. 11: Terminal assignment – output signal to the control center
Analog output+
(0/4...20 mA or 0...5/10 V)
(e.g. PLC)
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Type 3363, 3364, 3365
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Electrical installation
8.2.7 Terminal assignment – process actual
value input (for process controller
function only)
Signal
type*
4...20 mA
- internally
supplied
4...20 mA
- externally
supplied
Frequency
- internally
supplied
Terminal Assignment
22 +24 V supply
transmitter
15 PV1: not used
21 GND (identical with
GND operating voltage)
14 PV2: output of
transmitter
13 PV3: bridge to
GND (GND of
3-wire transmitter)
22 not used
15 not used
21 not used
14 PV2: process actual + 14
13 PV3: process actual – 13 GND 4...20 mA
22 +24 V supply sensor 22 +24 V
15 PV1: clock input + 15 Clock +
21 GND 21 GND (identical
14 PV2: not used
13 PV3: bidge to
GND (GND of
3-wire transmitter)
On the
device
side
22
15
21
14
13
13 Clock –
External circuit
Transmitter
GND
4...20 mA
with GND operating voltage)
I
Signal
type*
Frequency
- externally
supplied
Pt 100
(see note
below)
* Can be adjusted via software:
Inputs / Outputs → PV → ANALOG.type
(signal source: PV.source → Analog).
Tab. 12: Terminal assignment – process actual value input (only available
Terminal Assignment
22 not used
15 PV1: clock input + 15
21 not used
14 PV2: not used
13 PV3: clock input – 13
22 not used
15 PV1: process actual 1
(current feed)
21 not used
14 PV2: process actual 2
(compensation)
13 PV3: process actual 3
GND
for devices with process controller function)
On the
device
side
15
14
13
External circuit
Clock+
Clock–
Pt 100
NOTE!
For reasons of wire resistance compensation, connect the
Pt 100 sensor via 3 wires.
Always bridge terminal 14 and terminal 13 on the sensor.
Connection lines may be a maximum of 20 m long.
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Type 3363, 3364, 3365
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Electrical installation
8.2.8 Closing the device
ATTENTION!
Damage or malfunction due to ingress of dirt and moisture.
Before closing the device, comply with the degree of protection
IP65 by ensuring:
▶ that the seal is inserted in the actuator housing/actuator cover
and is not damaged.
▶ The sealing surfaces must be clean and dry.
1. Attaching the actuator cover
→ Place actuator cover on the actuator housing.
→ Slightly screw in the 4 fastening screws (T25 hexagonal socket
round screws) crosswise, firstly by hand and then tighten (tightening torque: 5.0 Nm (3.7 lbf ft)).
2. Inserting LED and storage module
→ Insert LED and storage module and fix with the 2 fastening
screws (tightening torque: 1.1 Nm (0.8 lbf ft)).
3. Close device with dummy cover or display module
Device version with display module:
→ Insert the connection cable into the HMI interface.
→ Put on display module and rotate clockwise by 90° until it
engages.
Device version with dummy cover:
→ Put on dummy cover and rotate clockwise by 90° until it
engages.
Dummy cover
or display module
LED and storage module
Actuator cover
Fig. 23: Closing the device
→ When the operating voltage is applied make the required basic
settings and adjustments for the electromotive diaphragm control
valve. For a description see chapter “9 Start-up”.
33
Type 3363, 3364, 3365
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Start-up
9 START-UP
WARNING!
Risk of injury from improper operation.
Improper operation may result in injuries as well as damage to the
device and the environment.
▶ The operating personnel must know and have understood the
contents of the operating instructions.
▶ Observe the safety instructions and intended use.
▶ Only adequately trained personnel may start up the equipment/
the device.
9.1 Setting options for start-up
• Setting with the PC software Bürkert-Communicator on the
PC or tablet
This type of setting is possible for all device types and device
variants.
The PC software Bürkert-Communicator can be downloaded free of charge from the Bürkert homepage.
To do this, the USB büS interface set, available as an
accessory, is required.
Communication is established by the büS service interface
of the device.
• Setting on the display of the device (optional)
Possible only for devices with display module.
• Adjust the position control using 2 capacitive buttons in the
device (M.Q0.TUNE function)
Possible only for devices without display module.
9.2 Basic settings
A start-up wizard, which runs gradually through the base
setting, is available for the Bürkert-Communicator
(Configuration area → Position controller or Process controller → STA RT-UP).
9.2.1 Basic settings position control
Type of basic setting
(Observe sequence)
1. Setting safety position Close
Adjustment of position control
2.
(M.Q0.TUNE function)
Set standard signal for set-point
3.
position
Setting AUTOMATIC oper-
4.
ating state
Tab. 13: Basic settings for position control
Factory presetting
-
Signal type analog: 4...20 mA
Gateway: is specified by the
fieldbus
-
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Start-up
9.2.2 Basic settings process control
Type of basic setting
(Observe sequence)
1. Setting safety position Close
2. Select physical unit for process
control
3. Parameterize process values
a) Select standard signal for
process set-point value
b) Scale process set-point value
c) Select standard signal for
process actual value
d) Scale process actual value Minimum 0 %, maximum 100 %
4. Scaling process control Minimum 0 %, maximum 100 %
5. Setting dead band of the process
control
6. Adjustment of position control
(M.Q0.TUNE function)
7. Set up process control
a)
Linearize process characteristic
(P.LIN function)
b)
Adjust process control2)
(P.TUNE function)
8. Setting AUTOMATIC operating state
Tab. 14: Overview: Basic settings for process control
Factory presetting
Percentage
Signal type analog: 4...20 mA
Gateway: is specified by the
fieldbus
Minimum 0 %, maximum 100 %
4...20 mA
1 %
-
1)
-
-
-
1) Only required if the process characteristic deviates greatly from the lin-
earity. Linearization with the P.LIN function takes a longer time for slow
processes.
2)
The P.TUNE function supports the setting up of the process control by
automatic optimization of the process parameters.
The fine adjustment of the process parameters is described in the
software description with reference to Type 3363, 3364, 3365.
9.3 Setting safety position
Setting option: Using the PC software Bürkert-Communicator or on the display of the device (option)
Display operation: Key functions
select, activate confirm back
To set the safety position, you must change to the detailed view
parameters for position controller.
Changing from View 1 to the detailed view:
→ When setting with Bürkert-Communicator in the navigation area,
select
Position controller.
→ When setting on the display switch from view 1 to
CONFIGURATION and select
You are in the detailed view parameter.
Setting the safety position:
Position controller.
→ Select SAFEPOS.
→ Select FUNCTION.
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Type 3363, 3364, 3365
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Start-up
The following safety positions can be selected:
Close
Open
User-Defined
Inactive
Valve tightly closed.
Valve open.
Freely defined safety position.
The input of the position in this menu is described
below.
Valve stops in an undefined position.
→ Select safety position.
Input of the freely defined safety position (applicable only when
selecting safety position User-Defined).
→ Select Position.
→ Input safety position
(0% = closed, 100% = open).
You have set the safety position.
9.4 Adjust the position control – running M.Q0.TUNE
When the M.Q0.TUNE function is running, the position control is
adjusted to the physical stroke of the actuator used and the required
sealing force is determined.
In doing so, the sealing point must be manually approached. It is
important that the valve is not completely closed. Based on this position,
the device uses an algorithm to calculate the optimum sealing force.
Sealing point: Position at which the valve
Flow rate
End position
Tab. 15: Sealing point
ATTENTION!
Run M.Q0.TUNE.
▶ Run M.Q0.TUNE to ensure that the diaphragm is sealed under
the given conditions and that the life time of the diaphragm is
optimized.
▶ After changing the diaphragma, actuator or valve body, or if the
operating conditions are changed, the M.Q0.TUNE must be run
again.
▶ Run the M.Q0.TUNE function in the MANUAL operating state.
is almost sealed.
Stroke
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Start-up
The position control can be automatically adjusted for devices
with process controller function. For a description see operating instructions for Type 3363.
WARNING!
Danger due to uncontrolled process after running the M.Q0.
TUNE function.
If the M.Q0.TUNE is running without medium pressure, the
actuator will be incorrectly adjusted.
This will cause an uncontrolled process due to a leaking actuator
or damage to the diaphragm.
▶ Run M.Q0.TUNE under medium pressure only.
9.4.1 Adjustment using the buttons in the
device
The 2 buttons for approaching the sealing point and for running the
M.Q0.TUNE are under the dummy cover.
Release dummy cover
Fig. 24: Adjustment of the position control using the buttons in the device
OPEN button
CLOSE button
→ To release, rotate the dummy cover counter-clockwise by 90° and
remove from the actuator housing.
Devices with ATEX approval or IECEx approval.
The devices are secured with a special cover. The removal of
the cover is described in the additional manual for electromotive
control valves with ATEX approval and IECEx approval.
Running the M.Q0.TUNE function:
Ensure that medium pressure is applied and that the MANUAL
operating state has been set.
→ Establish operating conditions (medium pressure and
temperature)
→ Using the CLOSE button, approach the sealing point.
→ Simultaneously hold down the OPEN button and CLOSE button
for 5 seconds.
The M.Q0.TUNE function is running.
The device now calculates the optimum force for sealing the valve.
9.4.2 Adjustment via PC or display on the
device
The setting is made on the PC via the büS Service interface
and by using the Bürkert-Communicator software. To do
this, the USB büS interface set, available as an accessory, is
required.
Display operation: Key functions
select, activate confirm back
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Start-up
To run the M.Q0.TUNE function, you must change to the detailed
view maintenance for position controller.
Changing from View 1 to the detailed view:
→ When setting with Bürkert-Communicator in the navigation area,
select P
osition controller and switch to MAINTENANCE.
→ When setting on the display switch from view 1 to
CONFIGURATION, select P
MAINTENANCE.
You are in the detailed view maintenance.
Running the M.Q0.TUNE function:
Ensure that medium pressure is applied and that the MANUAL
operating state has been set!
osition controller and switch to
→ Select CALIBRATION .
→ Select M.Q0.TUNE-MANU .
The following text appears:
“1. Establish operating conditions!
2. Manually approach the sealing point (Position at which the valve is
almost sealed).
3. Start M.Q0.TUNE!”
→ Confirm.
The following text appears:
“Establish operating conditions:
1. Medium pressure!
2. Temperature!”
→ Confirm.
→ Using the arrow key, approach the sealing point.
→ Confirm.
The following question appears: “Do you really want to start the M.Q0.
TUNE?”
→ Start M.Q0.TUNE.
The M.Q0.TUNE function is running.
The device now calculates the optimum force for sealing the
valve.
If the M.Q0.TUNE is terminated due to an error, a message
appears.
Possible messages
when M.Q0.TUNE
is canceled
There are device errors. There is an error which is preventing
Time limit exceeded. The M.Q0.TUNE could not be run
Sealing point cannot be
determined.
Tab. 16: Possible error message following cancellation of the M.Q0.
TUNE-MANU function
Description
M.Q0.TUNE from running.
within the time limit due to an error.
The M.Q0.TUNE could not determine
the sealing point due to an error.
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Start-up
9.5 Set standard signal for set-point position
Setting option:
Using the PC software Bürkert-Communicator or on the
display of the device (option)
Display operation: Key functions
select, activate confirm back
To set the standard signal, you must change to the detailed view
parameters for inputs / outputs.
Changing from View 1 to the detailed view:
→ When setting with Bürkert-Communicator in the navigation area,
select
Inputs / Outputs.
→ When setting on the display switch from view 1 to
CONFIGURATION and select
You are in the detailed view parameter.
Setting the standard signal:
Inputs / Outputs.
→ Select CMD.
→ Select ANALOG.type.
→ Select standard signal.
You have set the standard signal.
9.6 Select physical unit for process control
Setting option:
Using the PC software Bürkert-Communicator or on the
display of the device (option)
Display operation: Key functions
select, activate confirm back
To select the physical unit, you must switch to the detailed view
parameters for process controller.
Changing from View 1 to the detailed view:
→ When setting with Bürkert-Communicator in the navigation area,
select
Process controller.
→ When setting on the display switch from view 1 to
CONFIGURATION and select
You are in the detailed view parameter.
Selecting the physical unit for the process control:
Process controller.
→ Select UNIT.
→ Select physical unit.
You have selected the physical unit.
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Start-up
9.7 Parameterize process values
Setting option:
Using the PC software Bürkert-Communicator or on the
display of the device (option)
Display operation: Key functions
select, activate confirm back
To parameterize the process values, you must switch to the detailed
view parameters for inputs / outputs.
Changing from View 1 to the detailed view:
→ When setting with Bürkert-Communicator in the navigation area,
select
Inputs / Outputs.
→ When setting on the display switch from view 1 to
CONFIGURATION and select
You are in the detailed view parameter.
9.7.1 Select and scale standard signal for
process set-point value
Selecting the standard signal for the process set-point value:
Inputs / Outputs.
→ Select SP / CMD.
→ Select ANALOG.type.
→ Select standard signal.
You have selected the standard signal for the process set-point
value.
Scaling the process set-point value:
→ Select SP .scale.
→ Input minimum and maximum.
You have parameterized the process set-point value.
9.7.2 Select and scale standard signal for
process actual value
Selecting the standard signal for the process actual value:
→ Select PV.
→ Select ANALOG.type.
→ Select standard signal.
You have selected the standard signal for the process actual value.
Scaling the process actual value:
→ Select PV.scale.
→ Input minimum and maximum.
You have parameterized the process actual value.
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Start-up
9.8 Scaling process control
The scaling of the process control affects the following functions:
• Dead band of the process control
• Sealing function (CUTOFF), if the process control (P.CO) has
been selected in the menu CUTOFF → CUTOFF.type.
Setting option:
Using the PC software Bürkert-Communicator or on the
display of the device (option)
Display operation: Key functions
select, activate confirm back
To scaling the process control, you must switch to the detailed view
of parameters for process controller.
Changing from View 1 to the detailed view:
→ When setting with Bürkert-Communicator in the navigation area,
select Process
controller.
→ When setting on the display switch from view 1 to
CONFIGURATION, select Process
You are in the detailed view parameter.
Scaling the process control:
controller.
→ Select P.CO.scale.
→ Input minimum and maximum.
You have scaled the process control.
9.9 Setting dead band of the process control
Setting option:
Using the PC software Bürkert-Communicator or on the
display of the device (option)
Display operation: Key functions
select, activate confirm back
To set the dead band, you must switch to the detailed view of
parameters for position controller.
Changing from View 1 to the detailed view:
→ When setting with Bürkert-Communicator in the navigation area,
select
Process controller.
→ When setting on the display switch from view 1 to
CONFIGURATION and select
You are in the detailed view parameter.
Setting the dead band:
Process controller.
→ Select PID.PARAMETER.
→ Select DBND.
→ Enter percentage value.
You have set the dead band.
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Start-up
9.10 Set up process control – run P.LIN, P.TUNE
Setting option: Using the PC software Bürkert-Communicator or on the display of the device (option)
Display operation: Key functions
select, activate confirm back
To set up the process control, you must switch to the detailed view
maintenance for process controller.
Changing from View 1 to the detailed view:
→ When setting with Bürkert-Communicator in the navigation area,
select Process
controller and switch to MAINTENANCE.
→ When setting on the display switch from view 1 to
CONFIGURATION, select Process
MAINTENANCE.
You are in the detailed view maintenance.
9.10.1 Linearize process characteristic (P.LIN)
Linearizing the process characteristic:
controller and switch to
→ Select CALIBRATION.
→ Select P. LIN.
→ The following text appears: “Do you really want to start the P.Lin?”
→ Start P.LIN.
The P.LIN function is running.
9.10.2 Adjustment to process control (P.TUNE)
Running the P.TUNE function:
→ Select P.TUNE.
The following text appears: “Do you really want to start the
P.Tune?”
→ Start P.TUNE.
The P.TUNE function is running.
9.11 Setting operating state
Devices with display module:
→ To switch the operating state to view 1 (start screen), briefly
press the menu key
The function is only available when the MANUAL /AUTO
layout has been set for view 1.
The layout can be changed in the context menu. To open the
context menu, hold down the menu key.
Devices without display module:
.
→ Set operating state on DIP switch 4.
Operating state
AUTOMATIC:
DIP 4 downwards
MANUAL:
DIP 4 upwards (ON)
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Operation
10 OPERATION
WARNING!
Danger due to improper operation.
Improper operation may result in injuries as well as damage to the
device and the area around it.
▶ The operating personnel must know and have understood the
contents of the operating instructions.
▶ Observe the safety instructions and intended use.
▶ Only adequately trained personnel may operate the equipment/
the device.
10.1 Display elements
LED illuminated ring
Open valve
Close valve
Mechanical position indicator
10.1.1 LED illuminated ring
The transparent LED illuminated ring, which transmits the light of the
LEDs outwards, is attached to the dummy cover or display module.
The device status is indicated by a lit, flashing or rapidly flashing
LED illuminated ring in one color or in alternating colors.
* A description of the device statuses, errors and warnings
can be found in chapter “5.2 Display of the device state”.
10.1.2 Mechanical position indicator
The mechanical position indicator shows the valve position independently of the supply voltage (see “Fig. 25: Display elements”)
10.1.3 Display elements of the display
module (option)
For description see “11 Display operation (option)”
Fig. 25: Display elements
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Operation
10.2 Control elements
SIM card
DIP switches
OPEN button*
* No function on devices with display module. Operation must be via the
display.
Fig. 26: Control elements
10.2.1 DIP switches
Settings
Switch 1: For setting the effective direction between input signal
and set-point position.**
Switch 2: For activating or deactivating the correction character-
istic (for adjusting the operating characteristic).**
Switch 3:
For activating or deactivating the sealing function.**
Switch 4: For switching between AUTOMATIC mode and
MANUAL mode.
** Detailed description in the operating instructions.
büS Service
interface
CLOSE button*
Mechanical Manual
Control
10.2.2 OPEN button and CLOSE button
Electrical manual
control:
Open valve: Press OPEN button
Close valve: Press CLOSE button
When closing the valve:
Carefully close the valve at low force to
prevent damaging the diaphragm.
Do not press the CLOSE button again when
the valve is closed.
Running M.Q0.TUNE
(Autotune):
Running M.SERVICE
For description see chapter “9.4 Adjust the
position control – running M.Q0.TUNE”.
See chapter “7.4.1 Mounting actuator on
the valve body and making the electrical
connections”
The OPEN and CLOSE buttons have no function for devices
which have a display module. The electrical manual control
can be implemented by the display only.
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Display operation (option)
11 DISPLAY OPERATION (OPTION)
The device is operated and set via a display with a touch-screen.
11.1 User interface
Digital
position
indicator
CONFIGURATION
Back key
Fig. 27: User interface
View 1 of 1
POS 70 %
Navigation keys
Ansicht 2
Manual
Information bar
Display
Example of layout:
MANU / AUTO
in AUTOMATIC
operating state
Menu key
11.2 Description of the keys
Key Functions
Press briefly: Back
Back key
Hold down:
Change view
Accept selection (e.g. for option fields)
When entering values: Change decimal
place
Navigation
keys
Select menu
Select configuration, setting
When entering values: Change value
(number)
Open valve (in MANUAL operating state)
Close valve (in MANUAL operating state)
Menu key
Press briefly:
Hold down: Open context menu
Fig. 28: Description of the key functions
Jump back to View 1
(start screen)
Confirm selection
Save selection
Next (in the Wizard)
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Display operation (option)
11.3 Display views
You go from the start screen to the following views:
• Configuration view, using the left navigation key .
• View 2...4 created by the user, using the right navigation
key .
Start screen
View 1 of 1
POS 70 %
CONFIGURATION
Configuration view
CONFIGURATION
View 1
Position
controller
View 2
Manual
Views created by the user
View 2 of 4
View 3 of 4
CMD
CMD
View 1
0.0
View 2
0.0
%
%
View 3
View 4
11.4 Description of the symbols
Symbols for user rights
Symbol Description
The setting is write-protected and can be changed
with the appropriate user right/user code only.
Advanced user is logged onto the device.
Installer is logged onto the device.
Bürkert Service employee is logged onto the device.
Tab. 17: Symbols for operating software
Symbols for indicating the specific valve positions
Priority Symbol Description
1
2
Valve is in the safety position.
Valve is in the sealing position.
Fig. 29: Start screen, configuration view, user-specific views
46
Tab. 18: Symbols for indicating the specific valve positions
Type 3363, 3364, 3365
english
Display operation (option)
Symbols for indicating the device status according to NAMUR
NE 107
If several device statuses exist simultaneously, the device status with
the highest priority is displayed.
Priority Symbol Description
Failure, error or fault!
Due to a malfunction in the device or on
1
its periphery, controlled operation is not
possible.
→ Check messages in the messages list.
Function check!
2
3
4
Tab. 19: Symbols according to NAMUR NE 107
The device is being worked on; controlled
operation is therefore temporarily not possible.
Out of specification!
The ambient conditions or process conditions
for the device are outside the specified area.
Device internal diagnostics point to problems
in the device or with the process properties.
Maintenance required!
The device is in controlled operation,
however function is briefly restricted.
Maintain device.
Symbols for indicating the operating states
Priority Symbol Description
1
2
3
4
5
6
Device has stopped control mode due to
a serious error. The valve remains in its
position.
Energy pack active:
The supply voltage is interrupted. The device
is supplied with voltage via the energy pack.
In the AUTOMATIC operating state, the
actuator moves to the safety position (see
“Safety position” symbol).
In the MANUAL operating state, the actuator
remains in the last occupied position.
Device is the MANUAL operating state.
Device is in the SIMULATION operating
state.
The signal for the set-point value is simulated.
Process control active
Position control active
Tab. 20: Symbols for indicating the operating states
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Type 3363, 3364, 3365
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Manual actuation of the valve
12 MANUAL ACTUATION OF THE
VALVE
The diaphragm control valve can be manually actuated in 2 ways:
electrically or mechanically.
Electrical manual control should usually be used to open and close
the valve manually.
Mechanical manual control is used only to open and close the valve in
the event of a power failure. Mechanical manual control may be used
in a de-energized state only.
12.1 Actuating valve electrically
ATTENTION!
Damage to the diaphragm by electrical manual control.
▶ Do not press the CLOSE button when the valve is closed, oth-
erwise the diaphragm may be damaged.
Depending on the device variant, the valve is manually and electrically
actuated on the display or by pressing 2 buttons which are located on
the LED and storage module under the dummy cover.
12.1.1 Devices with display module
The valve is actuated on the display in View 1 (start screen) and in
MANUAL operating state.
You can access View 1 by holding down the Back key.
To open and close the valve, the MANU / AUTO layout must
be selected for View 1(preset at the factory).
Switch to MANUAL operating state:
→ To switch to MANUAL operating state, briefly press the Menu
key.
The HAND symbol
can be seen on the information bar.
The 2 arrow symbols labeled “open” and “closed” are shown.
Opening or closing the valve:
→ To open the valve press the upper navigation key.
→ To close the valve press the lower navigation key.
→ To switch to AUTOMATIC operating state, briefly press the
Menu key.
View 1 of x
POS 70 %
CONFIGURATION
Fig. 30: Electrical manual control on the display
Open
Closed
View 2
Auto
Symbol for MANUAL
operating state
Display: View 1 in
MANUAL operating
state.
Layout: MANU / AUTO
Back key
Menu key
Navigation keys
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Type 3363, 3364, 3365
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Manual actuation of the valve
12.1.2 Devices without display module
The 2 buttons for opening and closing the valve are located under the
dummy cover.
Release
dummy
cover
DIP switches
Operating state
MANUAL: DIP 4 ON
Fig. 31: Setting MANUAL operating state
→ To release, rotate the dummy cover counter-clockwise by 90° and
remove from the actuator housing.
Devices with ATEX approval or IECEx approval.
The devices are secured with a special cover. The removal of
the cover is described in the additional manual for electromotive
control valves with ATEX approval and IECEx approval.
Switch to MANUAL operating state:
→ Set DIP switch 4 to ON. The device is now in MANUAL operating
state (see “Fig. 31”).
CLOSE button
for closing the valve
OPEN button
for opening the valve
Fig. 32: Electrical manual control for devices without display module
→ Using the OPEN button and CLOSE button, open or close the
valve (see “Fig. 32”).
when the valve is closed.
Do not press the CLOSE button again
→ Reset DIP switch 4 downwards. The device is back in the AUTO-
MATIC operating state.
→ Close the dummy cover.
To actuate the valve, the device must be in MANUAL operating state.
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Type 3363, 3364, 3365
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Manual actuation of the valve
12.2 Actuating valve mechanically
When the supply voltage is not applied, e.g. during installation or in
the event of a power failure, the valve can be opened or closed with
the mechanical manual control.
ATTENTION!
Damage to the device or diaphragm by mechanical manual control.
▶ Use mechanical manual control in a de-energized state only.
▶ Carefully close the valve at low force to prevent damaging the diaphragm.
ATTENTION!
Carefully remove display module ensuring that the connection
cable and the HMI interface are not damaged.
Release dummy cover
Fig. 33: Removing dummy cover or display module from the actuator housing
Devices with ATEX approval or IECEx approval.
The devices are secured with a special cover. The removal of
the cover is described in the additional manual for electromotive
control valves with ATEX approval and IECEx approval.
Releasing display
→ To release the display module or the dummy cover, rotate
counter-clockwise by 90° and remove from the actuator housing.
On the display module pay attention to the connection cable.
→ To adjust the valve, use an Allen key with 3 mm width across flats.
ATTENTION!
Maximum tightening torque 2 Nm (1.5 lbf ft).
If the tightening torque is exceeded on reaching the valve end
position, the mechanical manual control will be damaged.
→ Applying a gentle pressure, couple the mechanical manual
control and simultaneously turn the Allen key (see “Fig. 34”).
When closing the valve: Carefully close the valve at low
force to prevent damaging the diaphragm.
→ Move valve to the required position.
Maximum tightening torque 2 Nm (1.5 lbf ft).
Open (rotate counter-clockwise), close (rotate clockwise).
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Type 3363, 3364, 3365
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Fieldbus gateway
Mechanical Manual
Control
Press and rotate
Fig. 34: Mechanical Manual Control
Open valve
Close valve
→ After reaching the required valve position, remove the Allen key.
The mechanical manual control automatically decouples.
Rotate
13 FIELDBUS GATEWAY
EtherNet/IP, PROFINET and ModbusTCP
Display module
Fieldbus
gateway
Fig. 35: Fieldbus gateway with display module
Fieldbus connection M12
(2 Port Ethernet
Switch)Switch)
13.1 Technical data
Network speed 10/100 mbps
Auto negotiation Yes
Auto MDI/MDI-X Yes
Switch function Yes
Network diagnostics Yes, with error telegram
MAC-ID Individual identification number, stored
in the module and on the outside of the
device (see rating plate)
Device name Ethernet
(factory setting)
Interface for service
and system update
XXX (name can be changed)
Internal mini USB (may be used only by technicians who have been trained for this task)
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Fieldbus gateway
13.2 Electrical connection
The EtherNet/IP is connected with a circular plug-in connector M12,
4-pole.
Pin 1 Transmit +
43
Pin 2 Receive +
Pin 3 Transmit –
12
Pin 4 Receive –
Tab. 21: Electrical assignment EtherNet/I
ATTENTION!
To ensure electromagnetic compatibility (EMC), a shielded Ethernet cable must be used. Ground the cable shield on both sides,
i.e. on each of the connected devices.
As the metal housing of the M12 circular plug-in connector is
connected to the actuator housing, the functional ground must be
grounded on the actuator housing. For the grounding use a short
line (max. 1m) with a cross-section of at least 1.5 mm
FE functional ground
2
.
13.3 Access to the büS Service interface
The büS Service interface is located inside the fieldbus gateway.
To access, open the cover using a screwdriver.
büS Service
interface
Fig. 37: büS Service interface for fieldbus gateway version
Fig. 36: Functional earth
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Maintenance, Troubleshooting
14 MAINTENANCE,
TROUBLESHOOTING
The following maintenance work is required for the diaphragm
control valve.
• After the first steam sterilisation or when required
→ Retighten body screws crosswise.
• After maximum 105 switching cycles
→ Check the diaphragm for wear and replace if required.
Muddy and abrasive media require correspondingly shorter
inspection intervals.
• Replacing the SAFEPOS energy pack
The device outputs a maintenance message as soon as the
SAFEPOS energy pack is to be replaced.
Message: The remaining life time of the energy storage is approx.
25 %! The energy storage must be changed soon.
14.1 Visual inspection
Perform regular visual inspections according to the conditions of use:
→ Check medium connections for leak-tightness.
→ Check relief bores for leaks.
14.2 Replacing the diaphragm
WARNING!
Risk of injury due to escape of medium and pressure release
It is dangerous to remove a device which is under pressure due to
the sudden release of pressure or discharge of medium.
▶ Before removal, switch off the pressure and vent the lines.
▶ When using hazardous media, flush the lines before removing
the device.
14.2.1 Fastening types for diaphragms
Depending on the size of the diaphragm, there are different fastening
types for the diaphragm.
Diaphragm
size
08
15, 20 Diaphragm with bayonet
25, 32, 40 Diaphragm with bayonet
Tab. 22: Fastening types for diaphragms
Fastening types for diaphragm
PTFE
Diaphragm pressed in Diaphragm pressed in
catch
catch
EPDM / FKM / laminated
PTFE
Diaphragm with bayonet
catch
Diaphragm screwed in
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Maintenance, Troubleshooting
14.2.2 Removing the diaphragm
ATTENTION!
Damage to the diaphragm
▶ To prevent damage, the device must be in MANUAL operating
state when installing and removing the diaphragm.
▶ The actuator must be in the "Valve open" position.
Before removal:
→ Set MANUAL operating state. See chapter „9.11“.
→ Open valve.
→ Switch off supply voltage.
Removing the diaphragm:
→ Loosen the 4 nuts crosswise on the diaphragm socket.
Actuator
Diaphragm socket
Nuts(4 Pieces)
Diaphragm
Valve body
→ Remove body screws.
→ Remove valve body.
→ Detach or unscrew diaphragm (see „Tab. 22: Fastening types for
diaphragms“).
Diaphragm with bayonet catch: → Loosen and remove diaphragm by turning it 90°.
→ Install new diaphragm. For description see chapter “7.4 Installing
diaphragm and actuator”, page 20
14.2.3 After replacing the diaphragm
ATTENTION!
Damage to the diaphragm
▶ To prevent damage, first run the M.Q0.TUNE function after replacing
the diaphragm. Only then set the operating state to AUTOMATIC.
→ Run M.Q0.TUNE. See chapter „9.4“, page 36.
→ Set AUTOMATIC operating state, see chapter „9.11“, page 42.
Body screws (4 Pieces)
Fig. 38: Removing the diaphragm using the 2-way body as an example
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Accessories
15 ACCESSORIES
15.1 Communications software
The PC software Bürkert-Communicator is designed for communication with Bürkert devices.
A detailed description for installing and operating the PC
software can be found in the associated operating instructions.
Download the software from: www.burkert.com.
15.1.1 USB interface
To communicate with the devices, the PC requires a USB interface
and the USB büS interface set available as an accessory.
USB büS interface set
büS stick set 1
(including power supply, büS stick, load resistor,
Y-distributor, 0.7 m cable with M12 plug)
büS stick set 2
(including büS stick, load resistor, Y-distributor,
0.7 m cable with M12 plug)
büS adapter for büS service interface
(M12 to büS service interface micro USB)
Tab. 23: Components USB büS interface set
Information on Type 3363, 3364 and 3365 can be found on
the Internet at www.burkert.com
• Additional accessories (in the operating instructions)
Order no.
772426
772551
773254
16 CLEANING
The surfaces of the device must not be cleaned with alkaline cleaning
agents.
17 DISASSEMBLY
DANGER!
Risk of injury from high pressure and discharge of medium.
If the device is under pressure when removed, there is a risk of a
sudden pressure release and discharge of medium.
▶ Before removing the device, switch off the pressure and vent or
drain the lines.
CAUTION!
Risk of injury due to a heavy device.
▶ Transport, install and dismantle a heavy device with the help of
another person and with appropriate tools.
→ Disconnect the electrical connection.
→ Remove device.
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18 PACKAGING, TRANSPORT, STORAGE
english
ATTENTION!
Transport damage.
Inadequately protected devices may be damaged during
transportation.
• Protect the device against moisture and dirt in shock-resistant
packaging during transportation.
Incorrect storage may damage the device.
Devices with diaphragm:
• Storage temperature –20 to +70 °C. (The higher the storage
temperatures, the quicker the elastomers age.)
• For storage, slacken the fastening screws on the diaphragm.
• Store device only with the valve open.
evices without diaphragm:
D
• Storage temperature –40 to +70 °C
19 DISPOSAL
ATTENTION!
Damage to the environment caused by parts contaminated
with media.
• Dispose of the device and packaging in an environmentally
friendly manner.
• Observe applicable disposal and environmental regulations.
Type 3363, 3364, 3365
Packaging, Transport, Storage
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