Burkert 8200 Operating Instructions Manual

Operating Instructions

Bedienungsanleitung
Manuel d‘utilisation

Type 8200

Probe Holder
Sondenhalter
Support de sonde d’analyse

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.

© Bürkert SAS, 2013-2016

Operating Instructions 1608/01_EU-ML_00564990 / Original_FR

3

Contents

Type 8200

1. ABOUT THESE OPERATING INSTRUCTIONS ...............................4

1.1. Symbols used ......................................................................................4

1.2. Definition of the word "holder" ....................................................4

2. INTENDED USE ................................................................................................5

3. BASIC SAFETY INFORMATION ....................................................................5

4. GENERAL INFORMATION ..........................................................................6

4.1. Manufacturer's address and international contacts ........6

4.2. Warranty conditions .......................................................................... 6

4.3. Information on the Internet ............................................................6

5. TECHNICAL DATA ..........................................................................................7

5.1. Conditions of use ..............................................................................7

5.2. Dimensions ...........................................................................................7

5.3. Mechanical data ................................................................................... 7

6. INSTALLATION, COMMISSIONING .......................................................9

6.1. Safety instructions ............................................................................9

6.2. Installation of a 8200 G2" version onto an S020

fitting ...................................................................................................... 10

6.3. Installation of a 8200 G1" version onto a Tee fitting ... 10

6.4. Installation of a stick connection 8200 onto a

Tee fitting ............................................................................................ 10

6.5. Installation of a 8200 clamp version .................................... 11

6.6. Installation of a 8200 for DN50 thread process

connection ..........................................................................................11

7. MAINTENANCE AND CLEANING ........................................................12

7.1. Safety instructions ......................................................................... 12

7.2. Cleaning ............................................................................................... 12

8. PACKAGING, TRANSPORT AND STORAGE .................................13

9. DISPOSAL OF THE PRODUCT ............................................................ 13

English

4

About these Operating Instructions

Type 8200

1. ABOUT THESE OPERATING
INSTRUCTIONS

These Operating Instructions describe the entire life cycle of the
probe holder. Please keep these Operating Instructions in a safe
place, accessible to all users and any new owners.

Important safety information.

Failure to comply with these instructions can lead to hazardous
situations. Pay attention in particular to the chapters 3. Basic
safety information and 2. Intended use.

▶ Whatever the version of the device, these Operating Instructions

must be read and understood.

1.1. Symbols used

Danger

Warns against an imminent danger.

▶ Failure to observe this warning can result in death or in serious

injury.

Warning

Warns against a potentially dangerous situation.

▶ Failure to observe this warning can result in serious injury or even

death.

attention

Warns against a possible risk.

▶ Failure to observe this warning can result in substantial or minor

injuries.

note

Warns against material damage.

Indicates additional information, advice or important
recommendations.

Refers to information contained in these Operating Instruc­tions or in other documents.

▶ Indicates an instruction to be carried out to avoid a danger, a

warning or a possible risk.

→ Indicates a procedure to be carried out.

Indicates the result of a specific instruction.

1.2. Definition of the word "holder"

The word "holder" used within these Operating Instructions refers to
the probe holder type 8200.

English

5

Intended use

Type 8200

2. INTENDED USE

Use of the probe holder that does not comply with the
instructions could present risks to people, nearby installa­tions and the environment.

The 8200 probe holder allows to install an analytical probe on a
Bürkert S020 fitting or on a Tee fitting available on the market.

▶ Use the holder in compliance with the specifications and

conditions of commissioning and use given in the contractual
documents, in these operating instructions and in the operating
instructions for the device which is inserted into the holder.

▶ Safe and trouble-free operation of the holder depends on its

proper transport, storage and installation, as well as careful
operation and maintenance.

▶ Only use the holder as intended.

3. BASIC SAFETY INFORMATION

This safety information does not take into account:

• any contingencies or occurrences that may arise during instal­lation, use and maintenance of the devices.

• the local safety regulations for which the operating company
is responsible including the staff in charge of installation and
maintenance.

Danger due to high pressure in the installation.
Danger due to high temperatures of the medium.
Danger due to the nature of the medium.

Various dangerous situations.

To avoid personal injury, take care to:

▶ Prevent any unintentional power supply switch-on.
▶ Ensure that installation and maintenance work are carried out by

qualified, authorised personnel in possession of the appropriate
tools.

▶ Guarantee a set or controlled restarting of the process, after a

power supply interruption.

▶ Use the holder only if in perfect working order and in compliance

with the instructions provided in the Operating Instructions.

English

6

General information

Type 8200

Various dangerous situations (continued).

To avoid personal injury, take care:

▶ To observe the general technical rules when installing and using

the holder.
▶ Not to use the holder in explosive atmospheres.
▶ Not to use medium that is incompatible with the materials from

which the holder is made.
▶ Not to use the holder in an environment incompatible with the

materials from which it is made.
▶ Not to subject the holder to mechanical loads.
▶ Not to paint the internal or external threaded parts.

note

The holder may be damaged by the medium in contact with.

▶ Systematically check the chemical compatibility of the compo-

nent materials of the holder and the media likely to come into

contact with it (for example: alcohols, strong or concentrated

acids, aldehydes, alkaline compounds, esters, aliphatic com-

pounds, ketones, halogenated aromatics or hydrocarbons,

oxidants and chlorinated agents).

4. GENERAL INFORMATION

4.1. Manufacturer's address and
international contacts

To contact the manufacturer of the holder, use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
The addresses of our international sales offices are available on the

internet at: www.burkert.com

4.2. Warranty conditions

The condition governing the legal warranty is the conforming use
of the 8200 in observance of the operating conditions specified in
these Operating Instructions.

4.3. Information on the Internet

You can find the Operating Instructions and technical data sheets
regarding the type 8200 at: www.burkert.com

English

7

Technical data

Type 8200

5. TECHNICAL DATA

5.1. Conditions of use

Medium
temperature

depends on the inserted probe and the fitting used.
Refer to the relevant operating instructions. If the
temperature ranges are different, use the most
restrictive range.

Pressure
class

depends on the inserted probe and the fitting
used. Refer to the relevant operating instructions.
If the pressure ranges are different, use the most
restrictive range.

5.2. Dimensions

→ Please refer to the technical data sheets regarding the probe

holder type 8200, available at: www.burkert.com

5.3. Mechanical data

Type of holder Process connection

For general purpose
(not hygienic)

• G2": with insertion fitting type S020

• G1": with Tee fitting available on the
market

• Stick: with Tee fitting d32xd32 up to
d32xd110

Hygienic • Clamp 1½", Ø 50,5 mm (ISO 2852)

• Clamp 2", Ø 64 mm (ISO 2852)

• For DN50 thread process connection
(SMS 1145)

English

8

Technical data

Type 8200

Tab. 1 : Characteristics of the holders

Type of connection Material Medium temperature Medium pressure

Frame Seal

For general purpose

G2" Stainless steel

(316L / 1.4404),
PVC

FKM
(EPDM on
request)

• With S020 PVC fitting:

0...+50°C

• With S020 PVC fitting:
PN10

• Stainless steel:
–20...+130°C

• Stainless steel:
PN16

G1" or stick connection PVC FKM 0...+50°C PN10

Hygienic

Clamp 1½"
Insertion depth: 117 mm

Stainless steel
(316L / 1.4404)

FKM –10...+135°C PN6

• Clamp 2"

• For DN50 thread
process connection

Stainless steel
(316L / 1.4404)

EPDM –10...+140°C PN16

English

9

Installation, commissioning

Type 8200

6. INSTALLATION,
COMMISSIONING

6.1. Safety instructions

Danger

Risk of injury due to high pressure in the installation.

▶ Stop the circulation of medium, cut-off the pressure and drain

the pipe before loosening the process connections.

Risk of injury due to high medium temperatures.

▶ Use safety gloves to handle the holder.
▶ Stop the circulation of medium and drain the pipe before loos-

ening the process connections.

Risk of injury due to the nature of the medium.

▶ Respect the prevailing regulations on accident prevention and

safety relating to the use of hazardous products.

Warning

Risk of injury if the holder is not tight.

▶ Make sure that a probe is inserted in every hole to ensure the

tightness of the holder.

Warning

Risk of injury due to nonconforming installation.

▶ Installation can only be carried out by qualified and authorised

personnel with the appropriate tools.

▶ Observe the installation instructions for the measuring device

inserted into the holder.

Risk of injury due to an uncontrolled restart.

▶ Ensure that the restart of the installation is controlled after any

interventions on it.

Warning

Danger due to nonconforming commissioning.

Nonconforming commissioning may lead to injuries and damage
the holder and its surroundings.

▶ Before commissioning, make sure that the staff in charge

have read and fully understood the contents of the Operating
Instructions.

▶ In particular, observe the safety recommendations and intended

use.

▶ The installation must only be commissioned by suitably trained

staff.

English

10

Installation, commissioning

Type 8200

6.2. Installation of a 8200 G2" version
onto an S020 fitting

Make sure the S020 fitting used for the installation of a G2"
holder is a special fitting for analysis (see the data sheets of
the S020 fitting).

Fit the fitting at an angle of ±75° max. to the vertical in order
to ensure the good operation of the pH/redox probe.

→ Install the fitting in compliance with the instructions provided in

the Operating Instructions.

2

1

3

4

5

→ Check that the seal is on the fitting and

that it is not damaged.

Replace it if necessary.
→ Unscrew the nut 2 from the holder.
→ Insert the nut 2 on the fitting S020,

identified 5.
→ Insert the snap ring 3 in the groove 4.
→ Check that the seal 1 is correctly

inserted in the holder.
→ Place the holder onto the fitting.
→ Screw the nut 2 to the holder to fix it to

the fitting.
→ Insert the probes in the corresponding

holes.

Fig. 1 : Installation of a G2" holder

6.3. Installation of a 8200 G1" version
onto a Tee fitting

G1"

d

→ Check that the seal is on the holder.
→ Screw the G1" holder onto the Tee

fitting.

→ Insert the probes in the corresponding

holes.

Fig. 2 : Installation of a G1" holder

6.4. Installation of a stick connection
8200 onto a Tee fitting

Ø 32

d

→ Stick the 8200 PVC-U holder onto

a PVC-U Tee fitting with appropriate
dimensions.

→ Insert the probes in the corresponding

holes.

Fig. 3 : Installation of a stick holder

English

11

Installation, commissioning

Type 8200

6.5. Installation of a 8200 clamp version

Clamp 1½" Clamp 2"

117

→ Check that the seal is on the holder.
→ Install the clamp holder onto the clamp of the pipe.
→ Only for version Clamp 1½", observe the 117 mm of the

insertion depth.
→ Place the clamps together.
→ Fix the clamps with the flange clamp.
→ Insert the probes in the corresponding holes.

Fig. 4 : Installation of a clamp holder

6.6. Installation of a 8200 for DN50
thread process connection

1

2

3

a

b

→ On the pipe, install a DN50 spigot

(not provided by Bürkert), com­patible with SMS 1145 and place
a seal (not provided by Bürkert) if
necessary.

→ Place the probe holder 1 onto the

spigot 2.

→ Screw the nut 3 (not provided by

Bürkert) to the holder to fix it to the
spigot.

→ Insert the probes in the corre-

sponding holes.

a. Pt1000 temperature probe

b. Analytical probe

Fig. 5 : Installation of a probe holder type 8200 for DN50 thread

process connection (acc. to SMS 1145)

English

12

Maintenance and cleaning

Type 8200

7. MAINTENANCE AND
CLEANING

7.1. Safety instructions

Danger

Risk of injury due to high pressure in the installation.

▶ Stop the circulation of medium, cut-off the pressure and drain

the pipe before loosening the process connections.

Risk of injury due to high medium temperatures.

▶ Use safety gloves to handle the holder or the adapter.
▶ Stop the circulation of medium and drain the pipe before loos-

ening the process connections.

▶ Keep all easily flammable medium or material away from the

holder or the adapter.

Risk of injury due to the nature of the medium.

▶ Respect the prevailing regulations on accident prevention and

safety relating to the use of aggressive media.

Warning

Risk of injury due to nonconforming maintenance.

▶ Maintenance must only be carried out by qualified and skilled

staff with the appropriate tools.

▶ Ensure that the restart of the installation is controlled after any

interventions.

7.2. Cleaning

note

The holder may be damaged by the cleaning product.

▶ Clean the holder with a cloth dampened with water or a deter-

gent compatible with the materials the holder is made of.

8. SPARE PARTS AND
ACCESSORIES

attention

Risk of injury and/or damage caused by the use of unsuitable parts.

Incorrect accessories and unsuitable spare parts may cause
injuries and damage the holder and the surrounding area.

▶ Use only original accessories and original spare parts from Bürkert.

Accessory Order code

Set with FKM seals

429 264

Set with 1 green FKM + 1 black EPDM seal

552 111

English

13

Packaging, transport and storage

Type 8200

9. PACKAGING, TRANSPORT
AND STORAGE

attention

Damage due to transport

Transport may damage an insufficiently protected part.

▶ Transport the holder in shock-resistant packaging and away

from humidity and dirt.

▶ Do not expose the holder to temperatures that may exceed the

admissible storage temperature range.

Poor storage can damage the holder.

▶ Store the holder in a dry place away from dust.

Storage temperature:

▶ G2" PVC: 0...+50°C
▶ G2" stainless steel: –20...+130°C
▶ G1": 0...+50°C
▶ Clamp 1½": –10...+135°C
▶ Clamp 2" (ISO 2852) or for DN50 thread process connection

(acc. to SMS 1145): –20...+140°C

10. DISPOSAL OF THE PRODUCT

→ Dispose of the holder and its packaging in an environmentally-

friendly way.

note

Damage to the environment caused by parts contaminated by
the medium

▶ Comply with the national and/or local regulations which concern

the area of waste disposal.

English

14

Disposal of the product

Type 8200

English

www.burkert.com