Bosch OBD 100 User guide

OBD 100
en
Original instructions
EOBD & CAN Scan Tool
2 | OBD 100 | Symbols used | OBD 100 | 3
Content English
1. Symbols used 3
1.1 In the documentation 3
1.1.1 Warning notices - Structure and meaning 3
1.1.2 Symbols in this documentation 3
1.2 On the product 3
2. User information 3
2.1 Terms of warranty 3
2.2 Exemption from liability 3
2.3 Data and software 3
3. Product description 4
3.1 Intended use 4
3.2 Prerequisites 4
3.3 Scope of delivery 4
3.4 Description of device 4
3.4.1 Button panel 4
3.4.2 OBD diagnostic connector 4
3.5 Cleaning 4
4. All you need to know about OBD 5
4.1 What are OBD, OBD II, OBD-2 and EOBD 5
4.2 Is my vehicle provided with OBD 5
4.3 Where is the OBD diagnostic socket located 5
4.4 Why and when does the malfunction indicator light (MIL) come on 5
4.5 What are trouble codes 6
4.5.1 Trouble code structure 6
4.5.2 Stored trouble codes 6
4.5.3 Pending code (Pnd) 6
4.5.4 Confirmed code (Cnf) 6
4.5.5 Permanent code (Prm) 6
4.5.6 Erasing trouble codes 7
5. Operation 7
5.1 Safety information 7
5.2 Connection to vehicle 8
5.3 Functions in main menu 8
5.4 Codes (trouble codes) 9
5.4.1 Reading trouble codes 9
5.4.2 Erasing trouble codes 9
5.5 Live data (PID display) 10
5.6 MIL status (malfunction indicator light) 11
5.7 I/M monitors 11
5.8 Freeze frame (data) 12
5.9 VIN (vehicle identification number) 12
5.10 Faults 12
6. Decommissioning 13
6.1 Change of location 13
6.2 Disposal and scrapping 13
7. Technical data 13
7.1 Dimensions and weights 13
7.2 Temperature and humidity 13
7.2.1 Ambient temperature 13
7.2.2 Humidity 13
7.3 Electromagnetic compatibility (EMC) 13
8. Glossary 14
9. PID definitions 16
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Robert Bosch GmbH
Symbols used | OBD 100 | 3 en

1. Symbols used

1.1 In the documentation

1.1.1 Warning notices -
Structure and meaning
Warning notices warn of dangers to the user or people in the vicinity. Warning notices also indicate the consequences of the hazard as well as preventive action. Warning notices have the following structure:
Warning symbol
The key word indicates the likelihood of occurrence and the severity of the hazard in the event of non-observance:

1.1.2 Symbols in this documentation

Symbol Designation Explanation
KEY WORD – Nature and source of hazard!
Consequences of hazard in the event of failure to observe action and information given.
¶ Hazard prevention action and
information.
Key word Probability of
DANGER Immediate
WARNING Possible
CAUTION Possible dangerous
!
i
1.
2.
e
"
occurrence
impending danger
impending danger
situation
Attention Warns about possible property
Information Practical hints and other
Multi-step operation
One-step operation
Intermediate result
Final result There is a visible final
Severity of danger if instructions not observed
Death or severe
injury
Death or severe injury
Minor injury
damage.
useful information.
Instruction consisting of several steps.
Instruction consisting of one step.
An instruction produces a visible intermediate result.
result on completion of the instruction.

2. User information

These operating instructions describe the functions of the OBD 100 and contain step-by­step directions for use of the OBD 100. Study and observe these operating instructions in full before using the OBD 100. It is also essential to heed all the vehicle manufacturer's safety instructions and information.

2.1 Terms of warranty

The warranty is expressly restricted to the first purchasers of Bosch electronic diagnostic testers (referred to in the following as units). A 2-year (24-month) warranty against material and manufacturing defects applies to Bosch units as of the date of delivery. This warranty does not apply to any units used incorrectly, modified or employed for a purpose for which they are not intended or which deviates from that described in the usage instructions. The sole course of action in the event of a defective unit is repair or replacement by Bosch. Under no circumstances is Bosch liable for direct, indirect, special and exemplary damages or consequential damages (including lost profits) whether this is based on warranty, contract, tort or any other legal theory.

2.2 Exemption from liability

The above warranty supersedes all other guarantees made explicitly or implicitly, including guarantees of marketability or suitability for a particular area of application.

2.3 Data and software

The system software is protected by copyright. Users have no rights or claims to the system software other than a restricted right of use which can be revoked by Bosch. The system software must not be passed on or disclosed without the written consent of Bosch. Copying of the system software is not permissible.

1.2 On the product

! Observe all warning notices on products and
ensure they remain legible.
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3. Product description

3.1 Intended use

The OBD 100 reads and displays emission­related diagnostic data via the OBD interface of gasoline and diesel passenger vehicles. It is also possible to erase or reset trouble codes and to display additional electronic control unit information. The diagnostic data can help to establish the cause of problems in the vehicle.
! The OBD 100 is only to be used with the
vehicle stationary. Use whilst driving is prohibited.

3.2 Prerequisites

OBD interface (OBD-2 or EOBD) in the vehicle to be tested (refer also to Section "4.1 What are OBD, OBD II, OBD-2 and EOBD").

3.3 Scope of delivery

Designation Order number
OBD 100 diagnostic tester SP02000002
Original operating instructions 569624 Rev "A"
Tab. 1: Scope of delivery

3.4 Description of device

3.4.1 Button panel

Fig. 2: OBD 100 buttons
Button Function
READ
ERASE
Tab. 2: Buttons and their functions
R Scrolls down through the screen dis-
play when ↓ or ↕ appears on the screen.
R Reading of electronic control unit diag-
nostic data (press and hold for 2 sec­onds).
R Scrolls up through the screen display
when or ↕ appears on the screen.
R Erasing of trouble codes in electron-
ic control unit (press and hold for 3 seconds).
R Resetting of inspection and main-
tenance monitors in electronic con­trol unit.
E
R Go to function selected. R Return to main menu.

3.4.2 OBD diagnostic connector

This connects the OBD 100 to the OBD diagnostic socket in the vehicle.
Fig. 1: OBD 100
1 OBD diagnostic connector 2 Button panel 3 LCD (two-line)
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3.5 Cleaning

! Do not use abrasive cleaning agents and
coarse workshop cloths.
¶ The housing is only to be cleaned with a soft
cloth and neutral cleaning agents.
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All you need to know about OBD | OBD 100 | 5 en
4. All you need to know
about OBD
4.1 What are OBD, OBD II, OBD-2
and EOBD
OBD (on-board diagnosis) means that
R Emission-related components and systems
are monitored by the vehicle whilst driving
R Any malfunctions are recorded and indicated
by a warning lamp (MIL)
R This information can be read by a diagnostic
tester
i A further purpose of OBD is to protect
vulnerable components such as catalytic converters.
In these operating instructions, OBD is always used to refer to the standard OBD-2 (OBD II). OBD-2 has been obligatory in the USA for all new vehicles since 1st January 1996. In the EU, OBD-2 was introduced for new vehicles with gasoline engine in January 2001 with the EURO­3 standard and for diesel vehicles in January
2004. EOBD is the abbreviation for European
on-board diagnosis based on OBD-2.
The OBD diagnostic system is integrated into the electronic control unit and constantly monitors defined emission-related components in the vehicle. The malfunction indicator light (MIL) informs the driver of OBD faults reported by the electronic control unit.
A minimum of five monitoring systems are provided:
R Emission-related components R Missing combustion R Fuel system R Upstream and downstream Lambda sensors R Catalytic converter efficiency R Exhaust gas recirculation R Secondary air system
The following are monitored once per drive cycle:
R Lambda sensor function R Catalytic converter function
i Speed, temperature and Lambda sensor
values can also be read out by way of the OBD diagnostic socket.

4.2 Is my vehicle provided with OBD

In the EU, OBD-2 was introduced for new vehicles with gasoline engine in January 2001 with the EURO-3 standard and for diesel vehicles in January 2003.
i Vehicles manufactured before these dates
may however also be provided with OBD.

4.3 Where is the OBD diagnostic socket located

The OBD diagnostic socket is usually situated in the driver's footwell in the area of the center console or in the glove compartment.
i The installation location can also be looked
up in the owner's manual of the vehicle concerned or found in the internet.
4.4 Why and when does the mal­function indicator light (MIL) come on
The malfunction indicator light must come on briefly when switching on the ignition. The malfunction indicator light must go out at the latest when the engine is started. The MIL status (malfunction indicator light "On" or "Off") is read from the vehicle electronic control unit. If the vehicle has detected an emission-related fault, the status is set to "faulty". It is then no longer possible to pass the exhaust emission test. In such cases the malfunction indicator light is permanently lit to show the driver that the vehicle should be taken to a workshop.
The following are permanently monitored:
R Missing combustion R Fuel system (injection times) R Circuits for emission-related components
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4.5 What are trouble codes

The OBD trouble codes (DTC) are defined in SAE J2012 and ISO 15031-6. Manufacturer­specific trouble codes can be defined by vehicle manufacturers. A trouble code is a 5-position code made up of a letter and four digits. A distinction is made between standard trouble codes which may occur with all vehicle makes and manufacturer­specific trouble codes specified by vehicle manufacturers for certain vehicle models.
i A plain language text outlining the cause of
the problem can be assigned to each trouble code.

4.5.1 Trouble code structure

i The structure of the trouble codes is shown in
the following table. This information facilitates trouble-shooting in situations for which no trouble code description is provided.
Trouble codes are 5-position codes. Example: P 0 1 22 Throttle position sensor signal too low
Pos. Value Description
1 B
2 Example for P
3
Example for P0
4, 5 00 – 99 Identification of individual
Tab. 3: Trouble code structure
Body
C
Chassis
P
Powertrain
U
Network
0, 2
Trouble code defined by ISO / SAE
1
Trouble code defined by manufacturer
3
Trouble code defined by ISO / SAE or by manufacturer
0 – F
Grouped by systems
0 – 2
Fuel air metering
3
Ignition system
4
Auxiliary emission controls
5
Vehicle speed and idle control
6
Computer and output signals
7 – 9
Transmission
A – C
Hybrid
D – F
Reserved for ISO / SAE
components

4.5.2 Stored trouble codes

Stored trouble codes (DTC) are trouble codes which have been stored in the electronic control unit (ECU). The description of the trouble code and the number of the electronic control unit with the designation of its origin are also displayed.
i If a trouble code has been set which causes
the malfunction indicator light (MIL) to come on, the electronic control unit stores the current values of the sensors at the time at which the fault occurred.

4.5.3 Pending code (Pnd)

The first time a fault occurs this is stored as a pending code in the fault memory. If a pending code is confirmed in the second drive cycle, it becomes a confirmed code. A pending code stored in the electronic control unit is automatically erased after 40 drive cycles if the prevailing operating conditions were the same as when the trouble code was set. Otherwise the pending code is erased after 80 engine cycles. Such trouble codes report those faults which have occurred during a drive cycle but which were not sufficient to cause a trouble code to be stored, i.e. not causing the malfunction indicator light to come on.

4.5.4 Confirmed code (Cnf)

If a pending code is confirmed in the second drive cycle, it becomes a confirmed code and the malfunction indicator light comes on.

4.5.5 Permanent code (Prm)

Permanent codes are a special form of confirmed codes. Permanent codes have only been set by vehicles since 2010, which means that they are not supported by all vehicles.
i Permanent codes cannot be erased with a
diagnostic tester or by disconnecting the battery voltage. The problem must have been rectified and must not have occurred again for the trouble code to be automatically deleted from the fault memory by the electronic control unit.
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i The presence of a permanent code will cause
the vehicle to fail an Inspection or exhaust emission test.
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All you need to know about OBD | OBD 100 | 7 en

4.5.6 Erasing trouble codes

"Erase trouble codes" erases all pending and confirmed codes from the fault memory.
! Before erasing trouble codes it must be
remembered that this procedure also resets all the freeze frame data and the status of the on-board monitoring (Readiness codes). As a result, exhaust emission testing performed directly after erasing the trouble codes may not be passed by reading out the OBD diagnostic data, as the vehicle has not yet completed its internal tests. Additional testing (exhaust gas measurement or sensor testing) is required in such cases.
Erasing the trouble codes also deletes the following information stored in the electronic control unit:
R Number of trouble codes R Freeze frame data R Status of system monitoring tests R Engine running time (in minutes) with activated
malfunction indicator light since trouble codes were last erased.

5. Operation

5.1 Safety information

! The OBD 100 can only read and recognize
emission-related diagnostic data and faults. It is not possible to read and display information or faults relating to airbags, the braking system, steering or other important vehicle functions. The vehicle is therefore to be taken to a workshop in the event of any vehicle reports which are not emission­related.
¶ Pay attention to the warnings, instructions
and service procedures of the vehicle manufacturer.
¶ The OBD 100 is not intended for use by
anyone (including children) with physical, sensory or mental disabilities or without the necessary experience and/or knowledge unless they are supervised by a person responsible for their safety or have received instructions from this person on how to use the OBD 100.
¶ Make sure the OBD 100 is always kept in a
safe place.
¶ Never expose the OBD 100 to direct sunlight. ¶ Keep oils, greases, moisture, rainwater and
the like away from the OBD 100. Avoid all contact with water or other liquids. Water could cause a short circuit and damage both the vehicle to be tested and the OBD 100.
¶ Make sure the OBD 100 and the OBD
diagnostic connector are dry before connecting the OBD 100 to the vehicle.
¶ Never connect the OBD 100 to a vehicle with
wet hands.
¶ Secure the vehicle to stop it rolling away. ¶ Prior to vehicle testing make sure the
transmission is set to PARK (automatic) or NEUTRAL (manual) and that the handbrake is applied.
¶ Unless otherwise stated, the ignition is
always to be set to OFF on connecting and disconnecting electrical components.
¶ The OBD 100 is maintenance-free and has no
exchangeable replacement parts. It is thus not necessary to open the OBD 100.
¶ Make sure the OBD 100 is not damaged in
any way before connecting the OBD 100 to the vehicle.
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¶ Never route the OBD diagnostic cable over
sharp edges or hot surfaces.
¶ Ensure adequate ventilation if the OBD 100 is
used with the engine running.
¶ In Germany and other EU countries it is not
permissible to operate the OBD 100 whilst driving.
¶ Pull the OBD diagnostic connector and not
the cable to disconnect the OBD 100 from the vehicle.

5.2 Connection to vehicle

i The OBD 100 is supplied with power solely by
way of the vehicle OBD interface.
1. Locate the OBD diagnostic socket in the
vehicle.
i The OBD diagnostic socket is usually situated
in the driver's footwell in the area of the center console or in the glove compartment. The installation location can also be looked up in the maintenance manual of the vehicle concerned or found in the internet.

5.3 Functions in main menu

2. Remove the cover over the OBD diagnostic
socket if necessary.
3. Switch on the ignition (position 2).
! Do not start the engine.
4. Insert the OBD diagnostic connector of the
OBD 100 in the OBD diagnostic socket of the vehicle.
 The OBD 100 is switched on.  The OBD diagnostic data are read out.
" The main menu appears.
i Use READ or ERASE to select the
corresponding main menu functions.
Main menu Description and function Notes Read Erase Reset
1) Codes Reading, erasing and
2) Live data Display of emission-
3) MIL STATUS Display of stored MIL
4) I/M monitor Display of current status
5) Freeze frame Display of PID data if a
6) VIN Display of the vehicle
Tab. 4: Functions in main menu
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resetting of stored vehicle trouble codes.
related diagnostic data.
status of electronic control unit.
of emission-related Readiness codes.
trouble code has been set.
identification number stored in the electronic control unit.
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Different functions are available depending on the trouble code (pending, confirmed and permanent) and the vehicle connected.
The information (PID) displayed depends on the vehicle. Use whilst driving is prohibited.
The status of the malfunction indicator light (MIL) is read from the electronic control unit in the vehicle and can be compared to the display of the malfunction indicator light in the vehicle.
The Readiness codes are evaluated in the exhaust emission test. This menu item can be used to check whether all emission-related tests have been performed and passed.
If a trouble code has been set, the data stored at the time of occurrence and transmitted are displayed.
The VIN display can be used to check whether the vehicle identification number stored in the electronic control unit matches the vehicle identification number of the vehicle.
x x x
x
x
x x
x x
x
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5.4 Codes (trouble codes)

5.4.1 Reading trouble codes

1. Switch on the ignition (position 2).
2. Connect the OBD 100 to the vehicle.
 Data are read.
3. In the main menu select "1) Codes" and
confirm with E.
i Alternatively, press and hold READ for
2seconds.
i If the vehicle does not have any DTCs, "No
Codes" will be displayed.
 One or more trouble codes is/are displayed.
Fig. 3: Trouble code display - description from top left
to bottom right
1 Trouble code 2 Type of trouble code (see Tab. 5) 3 Trouble code number, continuously changing display
(see Tab. 6) 4 Note on scrolling (see Tab. 7) 5 Trouble code description (moving message with long
descriptions)
Type Function
Pnd Pending code
Cnf Confirmed code
Prm Permanent code
Tab. 5: Type of trouble code
Number Function
Mod ## Indicates the module (electronic control
#/# Indicates the sequence of the trouble code
Tab. 6: Trouble code number
Scroll Function
↑ ↓ ↕
Tab. 7: Scrolling
unit) which transmitted the trouble code. ## stands for consecutive numbering of electronic control units
and the number (trouble code x of n). Example: The display 2/9 means the 2nd of 9 trouble codes reported by the electronic control unit.
Scrolling up possible.
Scrolling down possible.
Scrolling up and down possible.

5.4.2 Erasing trouble codes

! The function "Erase trouble codes" is not to
be performed until the systems have been fully checked and the trouble codes written down.
! Do not erase the trouble codes before
establishing whether repair is necessary. Failure to perform essential repairs could prove costly and dangerous. If the malfunction indicator light (MIL) is reset without the underlying problem having been rectified, the indicator light will come on again. If the underlying problem is of a serious nature, further trouble codes may be set or the fault may be aggravated if appropriate action is not taken. It is not sufficient to just erase the trouble codes and reset the warning light. The underlying fault must be rectified.
! Before erasing trouble codes it must be
remembered that this procedure also erases all the freeze frame data and the status of the on-board monitoring (status mask). As a result, exhaust emission testing performed immediately after erasing may not be successful if the vehicle has not completed its internal tests by then.
i Once the vehicle has been serviced any
trouble codes stored can be erased if so desired. If a trouble code appears again, this means that the problem has not yet been rectified or other faults have occurred.
i All trouble codes are displayed with the
corresponding icon.
i Scroll through trouble codes using READ or
ERASE.
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Implementation of the "Erase trouble code" function results in the following:
R Confirmed and pending codes are erased.
i Permanent codes can only be erased by the
vehicle.
R Freeze frame data results are erased. R I/M monitors are set to "Not ready".
1. Switch on the ignition (position 2).
2. Connect the OBD 100 to the vehicle
 Data are read.
! Do not start the engine. The engine must not
be running when erasing the trouble codes.
3. Press ERASE for 3 seconds.
 A confirmation message appears on the
screen.
i Cancel the operation and return to the main
menu by pressing E.
Cancel the operation and read data again
with READ.
4. Press the ERASE button for a further
3seconds to erase trouble codes.
i It may be necessary to drive the vehicle again.

5.5 Live data (PID display)

The Live data function enables parameters (PID) of the vehicle electronic control unit to be displayed in real time. A list of the PIDs supported by the OBD 100 is given in Section 9.
i All values are displayed in metric units.
i Press E to return to the main menu.
1. Switch on the ignition (position 2).
2. Connect the OBD 100 to the vehicle.
 Data are read.
3. In the main menu select "2) Live data" with
READ or ERASE and confirm with E.
i If there is more than one electronic control
unit in the vehicle, the OBD 100 displays a menu for selecting the electronic control unit for which the Live data are to be displayed.
" PID data are displayed.
Fig. 4: Live data display - description from top left to
bottom right
1 PID 2 Note on scrolling 3 Value, status or note
Symbol Function
Scroll down to the next PID with READ.
Scroll up to the next PID with ERASE.
Scroll down or up to the next PID with
READ or ERASE.
Tab. 8: Scrolling symbols
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i Scrolling through PIDs with READ or
ERASE.
i Section 9 provides an alphabetical list of PIDs
and what they mean.
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5.6 MIL status (malfunction indica-
tor light)
The status of the malfunction indicator light (MIL status) provides an indication of the status reported ("On" or "Off") by the electronic control unit with the engine running. This information can be used to check correct operation of the malfunction indicator light.
1. Switch on the ignition (position 2).
2. Connect the OBD 100 to the vehicle.
 Data are read.
3. Start the engine.
4. In the main menu select "3) MIL-Status" with
READ or ERASE.
" The status ON or OFF is displayed.
i If the malfunction indicator does not light
with the engine running in MIL ON status,
there is a problem in the malfunction
indicator circuit in the vehicle.

5.7 I/M monitors

The I/M monitor function is used for inspection and maintenance monitoring of the emission­related functions.
The OBD 100 supports the following monitoring functions (Readiness codes):
Function Description
Misfire Monitor
Fuel System
Comprehen Comp
Catalyst
Htd Catalyst
Evaporative Sys
Second Air Sys
A/C Sys Refrig
Oxygen Sensor
Htd 02 Sensor
EGR/VVT
NMHC Catalyst
NOX Treatment
Boost Pressure
Exhaust Gas Sen
PM Filter
Tab. 9: I/M monitors
Misfire Monitor
Fuel System Monitor
Comprehensive Components Monitor
Catalyst Monitor
Heated Catalyst Monitor
Evaporative System Monitor
Secondary Air System Monitor
Air Conditioning Refrigerant Monitor
Oxygen Sensor Monitor
Oxygen Sensor Heater Monitor
Exhaust Gas Recirculation or variable valve timing monitor
Non-Methane Hydrocarbon Catalyst
Nitrogen Oxide Treatment
Boost Pressure
Exhaust Gas Sensor
Particulate Matter Filter
i This is a complete list of the inspection and
maintenance monitors supported by the OBD 100. The number of monitors depends on the vehicle. Vehicles with diesel engine have no oxygen sensor monitors for example.
1. Switch on the ignition (position 2).
2. Connect the OBD 100 to the vehicle
 Data are read in.
3. In the main menu select "4) I/M Monitor"
with READ or ERASE and confirm with E.
" Inspection and maintenance monitors for
emission-related functions are displayed.
Fig. 5: I/M monitor display - description from top left
to bottom right
1 I/M monitor (see table 9) 2 Note on scrolling (see table 7) 3 Report on test performed (see table 10)
Report Function
Ready Test has completed
Not ready Test has not completed
N. A. Test not possible for this vehicle
Tab. 10: I/M monitor - reports and function
i Display emission-related tests performed with
READ or ERASE.
i Taking Germany as an example:
To pass an OBD exhaust emission test, all monitors must be listed as "Ready" or "N. A.".
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5.8 Freeze frame (data)

This provides an image of the operating and ambient conditions at the moment in time at which the trouble code was first generated. Freeze frames are not stored and displayed for all PIDs. A list of the PID numbers (parameter IDs) supported by the OBD 100 is given in Section 9.
1. Switch on the ignition (position 2).
2. Connect the OBD 100 to the vehicle
 Data are read in.
3. In the main menu select "5) Freeze Frame" with
READ or ERASE and confirm with E.
 Trouble codes are displayed
4. Select the trouble code and confirm with E.
" Freeze frame data are displayed.
i Scroll through the corresponding freeze
frame data using READ or ERASE.
5.9 VIN (vehicle identification
number)
i The VIN function is not supported by all
vehicles.
1. Switch on the ignition (position 2).
2. Connect the OBD 100 to the vehicle.
 Data is read.
3. In the main menu select "6) VIN" with
READ or ERASE and confirm with E.
" The vehicle identification number appears as a
moving message.

5.10 Faults

Fault Remedy
LINK ERROR During reading
MIL status
Tab. 11: Faults
Turn the ignition key to the OFF position for 10 seconds; then return to the ON position and press the <READ> button. Make sure the ignition key is set to ON (position 2) and not to ACCESSORIES (position 1).
During erasing Turn the ignition key to the OFF position for 10 seconds; then return to the ON position and press one of the following buttons with the ignition key set to ON (position 2) and not to ACCESSORIES (position 1):
R Continue erasing operation
with ERASE.
R Cancel erasing operation with
READ (read codes again) or E (return to main menu).
A trouble code will appear again if the cause of the problem has not yet been rectified.
If the MIL status is ON and the warning light does not come on with the engine running, there is a problem in the circuit of the malfunction indicator light. It is then advisable to consult a workshop.
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6. Decommissioning

6.1 Change of location

¶ If the OBD 100 is passed on, all the
documentation included in the scope of
delivery must be handed over together with
the unit.

6.2 Disposal and scrapping

The OBD 100 is subject to the European directive 2002/96/EC (WEEE).
Dispose of used electrical and electronic devices, including cables, accessories and batteries, separately from household waste.
¶ Make use of the local return and
collection systems for disposal.
¶ Proper disposal of the OBD 100
prevents environmental pollution and possible health hazards.

7. Technical data

7.1 Dimensions and weights

Properties Value/Range
Dimensions (H x W x D) 83 x 56 x 19 mm
Weight (without accessories) 0,1 kg

7.2 Temperature and humidity

7.2.1 Ambient temperature

Properties Value/Range
Storage and transportation -25 °C – 60 °C
Function 0 °C – 45 °C

7.2.2 Humidity

Properties Value/Range
Storage and transportation 20 % – 80 %
Function 20 % – 80 %

7.3 Electromagnetic compatibility (EMC)

The OBD 100 is a class B product as per EN 61 326-1.
3.3 x 2.2 x 0.7 inch
0.2 lb
-13 °F – 140 °F
32 °F – 113 °F
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8. Glossary

Cnf Confirmed code
If a pending code is confirmed in the second drive cycle, it becomes a confirmed code and the malfunction indicator light (MIL) comes on.
DTC Diagnostic trouble code
A trouble code is a 5-position code made up of a letter and four digits. A distinction is made between standard trouble codes which may occur with all vehicle makes and manufacturer­specific trouble codes specified by vehicle manufacturers for certain vehicle models. Aplain language text outlining the cause of the problem can be assigned to each trouble code.
ECU Electronic control unit
EOBD European On-Board diagnosis
EOBD is not an official term but is often used to refer to OBD-2 in conjunction with EU vehicles. For further information refer to Section 4.1.
Drive cycle
A drive cycle commences on starting the engine (warm or cold) and ends on switching off the engine.
Freeze frame data (FFD)
The following data (freeze frame data) are stored in connection with the first pending code:
R Vehicle speed R Coolant temperature R Intake manifold pressure R Engine load R Mixture formation adaptation value R Lambda control status (control loop) R Time since trouble first recorded
The data represent a sort of snapshot of the prevailing operating and ambient conditions at the moment in time at which the trouble was detected. A freeze frame data set remains stored in the memory even if another emission-related trouble code is stored (this does not however apply to trouble codes resulting from misfiring or faults in the fuel system). Freeze frame data stored for a trouble code arising from misfiring or a fuel system fault overwrite all previously stored data and cannot be overwritten themselves.
I/M monitors
The Readiness code is used in OBD to refer to the testing of emission-related functions. Since the introduction of OBD-2 all electrical components have been continuously checked for proper operation. In addition, complete systems (e.g. exhaust gas recirculation) are checked by way of diagnostic routines which are not constantly active. The Readiness code is set as a means of checking whether these diagnostic routines have been performed. The Readiness code gives an indication of whether a diagnosis result has been supplied for all individual systems since the fault memory was last erased or the electronic control unit was replaced.
The following are permanently monitored:
R Missing combustion R Fuel system (injection times) R Circuits for emission-related components
The following are monitored once per drive cycle:
R Lambda sensor function R Catalytic converter function
If the functions of systems and components are tied to certain operating conditions, these are only checked on passing the corresponding operating points (speed, load or temperature thresholds).
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i The Readiness code was introduced as a
means of revealing manipulation. It makes it possible to see whether the fault memory was erased by disconnecting the battery for example.
Robert Bosch GmbH
Glossary | OBD 100 | 15 en
MIL Malfunction indicator light
The malfunction indicator light (also called malfunction lamp or engine warning lamp) comes on:
R If the ignition key is in position II (bulb check
function).
R If a fault occurs during the electronic control
unit self-test.
R If an emission-related fault occurs in two
consecutive drive cycles.
R If a fault (misfiring) occurs which results
in cylinder deactivation, i.e. for catalytic converter protection (the MIL flashes in this case).
i The malfunction indicator light goes out
automatically in the fourth drive cycle if the fault has no longer occurred in three consecutive drive cycles.
OBD On-Board diagnosis
In these operating instructions, OBD is always used to refer to the standard OBD-2. In the EU, OBD-2 (EOBD) was introduced for new vehicles with gasoline engine in January 2001 with the EURO-3 standard and for diesel passenger vehicles in January 2003.
i Vehicles marketed before these dates may
however also be provided with OBD.
Prm Permanent code
Permanent codes are a special form of confirmed codes. Permanent codes were first set by vehicles around 2010, which means that they are not supported by all vehicles. Whereas confirmed codes can be erased by way of the diagnostic tester, this is not possible in the case of permanent codes. Permanent codes are erased by the vehicle if the electronic control unit has decided that the fault no longer exists.
Readiness code Refer to I/M monitors
VIN Vehicle identification number
The vehicle identification number is the serial number assigned to a vehicle at the factory. The vehicle identification number is marked on the driver side of the dashboard and can be seen from outside the vehicle. The vehicle identification number contains information on the vehicle, as well as the body and engine code numbers for example. Provided that the electronic control unit has not been replaced, the vehicle identification number displayed in the OBD 100 must coincide with the vehicle identification number of the vehicle. Matching numbers ensure that the correct diagnostic data are being displayed. It is advisable to consult a workshop if the vehicle identification numbers do not match.
OBD-2 Refer to OBD
PID Parameter identification
Status information, actual values and electronic control unit values calculated by the system are output by way of PID (refer also to Section 9).
Pnd Pending code
The first time a fault occurs this is stored as a pending code in the fault memory. This fault appeared during a drive cycle but was not sufficient to set the MIL status to ON.
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9. PID definitions

PID PID description
ABS FRP Absolute Fuel Rail Pressure
ABS LOAD Absolute Load Value
ABS TPS B, C Throttle Position B, C
ABSLT TPS Absolute Throttle Position
ACC POS D Accelerator Pedal D, E, F
ACC POS REL
AECD1_TIME1, TIME 2
AECD10_TIME1, TIME 2
AECD11_TIME1, TIME 2
AECD12_TIME1, TIME 2
AECD13_TIME1, TIME 2
AECD14_TIME1, TIME 2
AECD15_TIME1, TIME 2
AECD16_TIME1, TIME 2
AECD17_TIME1, TIME 2
AECD18_TIME1, TIME 2
AECD19_TIME1, TIME 2
AECD2_TIME1, TIME 2
AECD20_TIME1, TIME 2
AECD3_TIME1, TIME 2
AECD4_TIME1, TIME 2
AECD5_TIME1, TIME 2
AECD6_TIME1, TIME 2
AECD7_TIME1, TIME 2
AECD8_TIME1, TIME 2
AECD9_TIME1, TIME 2
ALCOHOL Alcohol Fuel Percent
BARO PRS Barometric Pressure
BAT_PWR
Relative Accelerator Pedal Position
Total Run Time with EI-AECD #1 Timer 1 Active, #2 Timer Active
Total Run Time with EI-AECD #10 Timer 1 Active, #2 Timer Active
Total Run Time with EI-AECD #11 Timer 1 active, #2 Timer Active
Total Run Time with EI-AECD #12 Timer 1 active, #2 Timer Active
Total Run Time with EI-AECD #13 Timer 1 active, #2 Timer Active
Total Run Time with EI-AECD #14 Timer 1 active, #2 Timer Active
Total Run Time with EI-AECD #15 Timer 1 active, #2 Timer Active
Total Run Time with EI-AECD #16 Timer 1 active, #2 Timer Active
Total Run Time with EI-AECD #17 Timer 1 active, #2 Timer Active
Total Run Time with EI-AECD #18 Timer 1 active, #2 Timer Active
Total Run Time with EI-AECD #19 Timer 1 active, #2 Timer Active
Total Run Time with EI-AECD #2 Timer 1 Active, #2 Timer Active
Total Run Time with EI-AECD #20 Timer 1 active, #2 Timer Active
Total Run Time with EI-AECD #3 Timer 1 Active, #2 Timer Active
Total Run Time with EI-AECD #4 Timer 1 Active, #2 Timer Active
Total Run Time with EI-AECD #5 Timer 1 Active, #2 Timer Active
Total Run Time with EI-AECD #6 Timer 1 Active, #2 Timer Active
Total Run Time with EI-AECD #7 Timer 1 Active, #2 Timer Active
Total Run Time with EI-AECD #8 Timer 1 Active, #2 Timer Active
Total Run Time with EI-AECD #9 Timer 1 Active, #2 Timer Active
Hybrid Battery Pack Remaining Life
PID PID description
BP_A_ACT, B_ACT
BP_A_CMD, B_CMD
BP_A_STAT, B_STAT
CACT 11, 12
CACT 21,22
CALC LOAD Calculated Engine Load
CAT TEMP11, TEMP12
CAT TEMP21, TEMP22
CLR DIST Distance since erase
CLR TIME Minutes Run since Erase
CLR TRPS Warmups Since Erase
CMD EQ RAT Commanded Equivalence Ratio
COOLANT Engine Coolant Temp
DPF_REG_AVGD
DPF_REG_AVGT
DPF_REG_STAT
DPF_REG_TYP
DPF_REGEN_PCT
DPF1_DP, DPF2_DP
DPF1_INP, DPF2_ INP
DPF1_INT, DPF2_ INT
DPF1_OUTP, DPF2_ OUTP
DPF1_OUTT, DPF2_ OUTT
ECT 1, 2
EGR CMD Comanded EGR
EGR ERR Exhaust Gas Recirculation Error
EGR_A_ACT, B_ACT
EGR_A_CMD, B_ CMD
EGR_A_ERR, B_ERR EGR A Error, B Error
Boost Pressure Sensor A, Sensor B
Commanded Boost Pressure A, Pressure B
Boost Pressure A Control Status, B Control Status
Charge Air Cooler Temperature Bank 1 Sensor 1 supported, Sensor 2 supported
Charge Air Cooler Temperature Bank 2 Sensor 1 supported, Sensor 2 supported
Cataltic Converter Temp Bank1, Temp Bank 3
Cataltic Converter Temp Bank2, Temp Bank 4
Average Distance Between DPF Regen
Average Time Between DPF Regen
Diesel Particulate Filter (DPF) Regen Status
Diesel Particulate Filter (DPF) Regen Type
Normalized Trigger for DPF Regen
Diesel Particulate Filter (DPF) Bank 1 Delta Pressure Ban,k 2 Delta Pressure
Diesel Particulate Filter (DPF) Bank 1 Inlet Pressure, Bank 2 Inlet Pressure
DPF Bank 1 Inlet Temperature Sensor, Bank 2 Inlet Temperature Sensor
Diesel Particulate Filter (DPF) Bank 1 Outlet Pressure, Bank 2 Outlet Pressure
DPF Bank 1 Outlet Temperature Sensor, Bank 2 Outlet Temperature Sensor
Engine Coolant Temperature 1, Temperature 2
Actual EGR A Duty Cycle/ Position, B Duty Cycle/Position
Commanded EGR A Duty Cycle/ Position, B Duty Cycle/Position
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PID definitions | OBD 100 | 17 en
PID PID description
EGRT 11, 21
EGRT 12, 22
EGT 11, 21
EGT 12, 22
EGT 13, 23
EGT 14, 24
EMIS_SUP
ENG RUN Time Since Engine Start
ENG SPEED Engine RPM
EOT Engine Oil Temperature
EP_1, 2
EQ RATIO Equivalence Ratio
EVAP PURGE Commanded EVAP Purge
EVAP VP EVAP Vapor Pressure
EVAP VPA Absolute EVAP Vapor Pressure
FRP_A, B Fuel Rail Pressure A, B
FRP_A_CMD, B_ CMD
FRT_A, B Fuel Rail Temperature A, B
FUEL LEVEL Fuel Level Input
FUEL PRES Fuel Rail Pressure
FUEL SYS 1, 2
FUEL TYPE Fuel Type
FUEL_RATE Engine Fuel Rate
Exhaust Gas Recirculation Temperature Bank 1 Sensor 1, Bank 2 Sensor 1
Exhaust Gas Recirculation Temperature Bank 1 Sensor 2, Bank 2 Sensor 2
Exhaust Gas Temperature (EGT) Bank 1 Sensor 1, Bank 2 Sensor 1
Exhaust Gas Temperature (EGT) Bank 1 Sensor 2, Bank 2 Sensor 2
Exhaust Gas Temperature (EGT) Bank 1 Sensor 3, Bank 2 Sensor 3
Exhaust Gas Temperature (EGT) Bank 1 Sensor 4, Bank 2 Sensor 4
Emission requirements to which vehicle is designed
Exhaust Pressure Sensor Bank 1, Bank 2
Commanded Fuel Rail Pressure A, B
Fuel System 1 Loop Status, System 2 Loop Status
PID PID description
FUEL_TIMING Fueling Injection Timing
GPL_STAT Glow Plug Lamp Status
IAF_A_CMD, B_CMD
IAF_A_REL, B_REL
IAT Intake Air Temp
IAT 11, 21
IAT 12, 22
IAT 13, 23
ICP_A, B Injection Control Pressure A, B
ICP_A_CMD, B_ CMD
IDLE_TIME Total Idle Run Time
IGN ADV Timing Advance
LAMBDA11, 21
LAMBDA12, 22
LT FTRM1 Long Term Fuel Trim 1 or 3
LT FTRM2 Long Term Fuel Trim 2 or 4
LT SEC FT1, 2, 3, 4
MAF, A, B Mass Air Flow, A, B
MAP, A, B Manifold Absolute Pressure, A, B
MIL DIST MIL_DIST
MIL STATUS Malfunction Indicator Lamp
MIL TIME Minutes Run by MIL activated
MST Manifold Surface Temperature
N/D_STAT Auto Trans Neutral Drive Status
N/G_STAT
NNTE_Stat NOx NTE control area status
NOX 11, 21
NOX 12,22
Commanded Intake Air Flow A Control, B Control
Relative Intake Air Flow A Position, B Position
Intake Air Temperature Sensor Bank 1 Sensor 1, Bank 2 Sensor 1
Intake Air Temperature Sensor Bank 1 Sensor 2, Bank 2 Sensor 2
Intake Air Temperature Sensor Bank 1 Sensor 3, Bank 2 Sensor 3
Commanded Injection Control Pressure A, B
02 Sensor Lambda Bank 1 Sensor 1, Bank 2 Sensor 1
02 Sensor Lambda Bank 1 Sensor 2, Bank 2 Sensor 2
Long Term Secondary O2 Sensor Fuel Trim 1, 2, 3, 4
Manual Trans Neutral Gear Status
NOx Sensor Concentration Bank 1 Sensor 1, Bank 2 Sensor 1
NOx Sensor Concentration Bank 1 Sensor 2, Bank 2 Sensor 2
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18 | OBD 100 | PID definitions PID definitions | OBD 100 | 19
PID PID description
SCR inducement system actual state 10K history HI1 (0-10000
NOX LEVEL HI, HI1, HI2, HI3, HI4
NOX_ADS_DESUL
NOX_ADS_REGEN NOx Adsorber Regen Status
NWI_TIME
O2S
O2S11_PCT, O2S21_PCT
O2S12_PCT, O2S22_PCT
OBD2 STAT OBD Status
OUT TEMP Ambient Air Temp
PM 11, PM 21
PNTE_Stat PM NTE control area status
PTO STATUS PTO Status
PTO_STAT Power Take Off (PTO) Status
PTO_TIME Total Run Time With PTO Active
REAG_DEMD
REAG_LVL Reagent Tank Level
REAG_RATE Average Reagent Consumption
REL FRP Relative Fuel Rail Pressure
REL TPS Relative Throttle Position
RUN_TIME Total Engine Run Time
SCR REAG DEV, DEV1, DEV2, DEV3, DEV4
SCR REAG LOW, LOW1, LOW2, LOW3, LOW4
km), 10K history HI2 (10000­20000 km), 10K history HI3 20000-30000 km), 10K history HI4 (30000-40000 km): NOx emission too high
NOx Adsorber Desulfurization Status
Total Run Time by the Engien whicle NOx warning mode is activated
O2 Voltage or Current indicates Bank/Sensor
02 Sensor Concentration Bank 1 Sensor 1, Bank 2 Sensor 1
02 Sensor Concentration Bank 1 Sensor 2, Bank 2 Sensor 2
PM Sensor Mass Concentration Bank 1 Sensor 1, Bank 2 Sensor 1
Average Demanded Reagent Consumption
SCR inducement system actual state 10K history DEV1 (0 ­10000 km), 10K history DEV2 (10000 - 20000 km), 10K history DEV3 (20000 - 30000 km), 10K history DEV4 (30000 - 40000 km): deviation of reagent consumption
SCR inducement system actual state 10K history LOW1 (0 ­10000 km), 10K history LOW2 (10000 - 20000 km), 10K history LOW3 (20000 - 30000 km), 10K history LOW4 (30000 - 40000 km): reagent level too low
PID PID description
SCR inducement system actual
SCR REAG WRONG, WRONG1, WRONG2, WRONG3, WRONG4
SCR SYS ACTIVE
SCR_DIST_1D
SCR_DIST_1N, 2N, 3N, 4N
SECOND AIR Secondary Air Status
ST FTRM Fuel Trim Bank/Sensor
ST FTRM1, 3 Short Term Fuel Trim1 or 3
ST FTRM2, 4 Short Term Fuel Trim2 or 4
ST SEC FT1, 2, 3, 4
TAC_A_CMD, B_ CMD
TAC_A_REL, B_REL
TCA_CINP, TCB_ CINP
TCA_CINT, TCB_ CINT
TCA_COUT, TCB_ COUT
TCA_RPM, TCB_ RPM
TCA_TCOUT, TCB_ TCOUT
TCA_TINT, TCB_ TINT
THROT CMD
TP G Absolute Throttle Position G
TQ_ACT Actual Engine - Percent Torque
TQ_DD
TQ_MAX1, 2, 3, 4, 5
TQ_REF Engine Reference Torque
TROUB CODE Code causing the Freeze Frame
VEH SPEED Vehicle Speed
state 10K history WRONG1 (0 - 10000 km), 10K history WRONG2 (10000 - 20000 km), 10K history WRONG3 (20000
- 30000 km), 10K history WRONG4 (30000 - 40000 km): incorrect reagent
SCR inducement system actual state: inducement system active
Distance travelled in current 10K block (0 - 10000 km)
Distance travelled while inducement system active in current 10K block 1N (0 - 10000 km), 20K block 2N (10 - 20000 km), 30K block 3N (20 - 30000 km), 40K block 4N (30 - 40000 km)
Short Term Secondary O2 Sensor Fuel Trim 1, 2, 3, 4
Commanded Throttle Actuator A Control, B Control
Relative Throttle A Position, B Position
Turbocharger Compressor Inlet Pressure Sensor A, Pressure Sensor B
Turbocharger A Compressor Inlet Temperature, Turbocharger B
Turbocharger A Compressor Outlet Temperature, Turbocharger B
Turbocharger A RPM, B RPM
Turbocharger A Turbine Outlet Temperature, Turbocharger B
Turbocharger A Turbine Inlet Temperature, Turbocharger B
Commanded Throttle Actuator Control
Driver's Demand Engine ­Percent Torque
Engine Percent Torque At Point 1 (Idle), Point 2, 3, 4, 5
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PID PID description
VGT_A_ACT, B_ACT
VGT_A_CMD, B_ CMD
VGT_A_STAT, B_ STAT
VPWR Control Module Voltage
WG_A_ACT, B_ACT Wastegate A Position, B Position
WG_A_CMD, B_ CMD
TQ_DD Driver's demand engine percent
TQ_ACT Actual engine percent torque
TQ_MAX1, MAX2, MAX3, MAX4, MAX5
TQ_REF Engine reference torque
VGT_A_ACT Variable geometry turbo A
VGT_A_CMD Commanded variable geometry
VGT_A_STAT Variable geometry turbo A
VGT_B_ACT Variable geometry turbo B
VGT_B_CMD Commanded variable geometry
VGT_B_STAT Variable geometry turbo B
VPWR Control module voltage
WG_A_ACT Wastegate A position
WG_A_CMD Commanded wastegate A
WG_B_ACT Wastegate B position
WG_B_CMD Commanded wastegate B
Tab. 12: PID definitions
Variable Geometry Turbo A Position, Turbo B
Commanded Variable Geometry Turbo A Position, Turbo B
Variable Geometry Turbo A Control Status, Turbo B
Commanded Wastegate A Control, B Control
torque
Engine percent torque at idle point 1, 2, 3, 4, 5
position
turbo A position
control status
position
turbo B position
control status
control
control
PID definitions | OBD 100 | 19 en
569624 Rev "A"
| Robert Bosch GmbH
2013-12-19
Robert Bosch GmbH
Diagnostics Franz-Oechsle-Straße 4 73207 Plochingen DEUTSCHLAND
www.bosch.com
bosch.prueftechnik@bosch.com
569624 Rev "A" | 2013-12-19
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