Bosch OBD 100 User guide

OBD 100
en
Original instructions
EOBD & CAN Scan Tool
2 | OBD 100 | Symbols used | OBD 100 | 3
Content English
1. Symbols used 3
1.1 In the documentation 3
1.1.1 Warning notices - Structure and meaning 3
1.1.2 Symbols in this documentation 3
1.2 On the product 3
2. User information 3
2.1 Terms of warranty 3
2.2 Exemption from liability 3
2.3 Data and software 3
3. Product description 4
3.1 Intended use 4
3.2 Prerequisites 4
3.3 Scope of delivery 4
3.4 Description of device 4
3.4.1 Button panel 4
3.4.2 OBD diagnostic connector 4
3.5 Cleaning 4
4. All you need to know about OBD 5
4.1 What are OBD, OBD II, OBD-2 and EOBD 5
4.2 Is my vehicle provided with OBD 5
4.3 Where is the OBD diagnostic socket located 5
4.4 Why and when does the malfunction indicator light (MIL) come on 5
4.5 What are trouble codes 6
4.5.1 Trouble code structure 6
4.5.2 Stored trouble codes 6
4.5.3 Pending code (Pnd) 6
4.5.4 Confirmed code (Cnf) 6
4.5.5 Permanent code (Prm) 6
4.5.6 Erasing trouble codes 7
5. Operation 7
5.1 Safety information 7
5.2 Connection to vehicle 8
5.3 Functions in main menu 8
5.4 Codes (trouble codes) 9
5.4.1 Reading trouble codes 9
5.4.2 Erasing trouble codes 9
5.5 Live data (PID display) 10
5.6 MIL status (malfunction indicator light) 11
5.7 I/M monitors 11
5.8 Freeze frame (data) 12
5.9 VIN (vehicle identification number) 12
5.10 Faults 12
6. Decommissioning 13
6.1 Change of location 13
6.2 Disposal and scrapping 13
7. Technical data 13
7.1 Dimensions and weights 13
7.2 Temperature and humidity 13
7.2.1 Ambient temperature 13
7.2.2 Humidity 13
7.3 Electromagnetic compatibility (EMC) 13
8. Glossary 14
9. PID definitions 16
569624 Rev "A" 2013-12-19
|
Robert Bosch GmbH
Symbols used | OBD 100 | 3 en

1. Symbols used

1.1 In the documentation

1.1.1 Warning notices -
Structure and meaning
Warning notices warn of dangers to the user or people in the vicinity. Warning notices also indicate the consequences of the hazard as well as preventive action. Warning notices have the following structure:
Warning symbol
The key word indicates the likelihood of occurrence and the severity of the hazard in the event of non-observance:

1.1.2 Symbols in this documentation

Symbol Designation Explanation
KEY WORD – Nature and source of hazard!
Consequences of hazard in the event of failure to observe action and information given.
¶ Hazard prevention action and
information.
Key word Probability of
DANGER Immediate
WARNING Possible
CAUTION Possible dangerous
!
i
1.
2.
e
"
occurrence
impending danger
impending danger
situation
Attention Warns about possible property
Information Practical hints and other
Multi-step operation
One-step operation
Intermediate result
Final result There is a visible final
Severity of danger if instructions not observed
Death or severe
injury
Death or severe injury
Minor injury
damage.
useful information.
Instruction consisting of several steps.
Instruction consisting of one step.
An instruction produces a visible intermediate result.
result on completion of the instruction.

2. User information

These operating instructions describe the functions of the OBD 100 and contain step-by­step directions for use of the OBD 100. Study and observe these operating instructions in full before using the OBD 100. It is also essential to heed all the vehicle manufacturer's safety instructions and information.

2.1 Terms of warranty

The warranty is expressly restricted to the first purchasers of Bosch electronic diagnostic testers (referred to in the following as units). A 2-year (24-month) warranty against material and manufacturing defects applies to Bosch units as of the date of delivery. This warranty does not apply to any units used incorrectly, modified or employed for a purpose for which they are not intended or which deviates from that described in the usage instructions. The sole course of action in the event of a defective unit is repair or replacement by Bosch. Under no circumstances is Bosch liable for direct, indirect, special and exemplary damages or consequential damages (including lost profits) whether this is based on warranty, contract, tort or any other legal theory.

2.2 Exemption from liability

The above warranty supersedes all other guarantees made explicitly or implicitly, including guarantees of marketability or suitability for a particular area of application.

2.3 Data and software

The system software is protected by copyright. Users have no rights or claims to the system software other than a restricted right of use which can be revoked by Bosch. The system software must not be passed on or disclosed without the written consent of Bosch. Copying of the system software is not permissible.

1.2 On the product

! Observe all warning notices on products and
ensure they remain legible.
569624 Rev "A"
| Robert Bosch GmbH
2013-12-19
4 | OBD 100 | Product description All you need to know about OBD | OBD 100 | 5

3. Product description

3.1 Intended use

The OBD 100 reads and displays emission­related diagnostic data via the OBD interface of gasoline and diesel passenger vehicles. It is also possible to erase or reset trouble codes and to display additional electronic control unit information. The diagnostic data can help to establish the cause of problems in the vehicle.
! The OBD 100 is only to be used with the
vehicle stationary. Use whilst driving is prohibited.

3.2 Prerequisites

OBD interface (OBD-2 or EOBD) in the vehicle to be tested (refer also to Section "4.1 What are OBD, OBD II, OBD-2 and EOBD").

3.3 Scope of delivery

Designation Order number
OBD 100 diagnostic tester SP02000002
Original operating instructions 569624 Rev "A"
Tab. 1: Scope of delivery

3.4 Description of device

3.4.1 Button panel

Fig. 2: OBD 100 buttons
Button Function
READ
ERASE
Tab. 2: Buttons and their functions
R Scrolls down through the screen dis-
play when ↓ or ↕ appears on the screen.
R Reading of electronic control unit diag-
nostic data (press and hold for 2 sec­onds).
R Scrolls up through the screen display
when or ↕ appears on the screen.
R Erasing of trouble codes in electron-
ic control unit (press and hold for 3 seconds).
R Resetting of inspection and main-
tenance monitors in electronic con­trol unit.
E
R Go to function selected. R Return to main menu.

3.4.2 OBD diagnostic connector

This connects the OBD 100 to the OBD diagnostic socket in the vehicle.
Fig. 1: OBD 100
1 OBD diagnostic connector 2 Button panel 3 LCD (two-line)
569624 Rev "A" 2013-12-19
|

3.5 Cleaning

! Do not use abrasive cleaning agents and
coarse workshop cloths.
¶ The housing is only to be cleaned with a soft
cloth and neutral cleaning agents.
Robert Bosch GmbH
All you need to know about OBD | OBD 100 | 5 en
4. All you need to know
about OBD
4.1 What are OBD, OBD II, OBD-2
and EOBD
OBD (on-board diagnosis) means that
R Emission-related components and systems
are monitored by the vehicle whilst driving
R Any malfunctions are recorded and indicated
by a warning lamp (MIL)
R This information can be read by a diagnostic
tester
i A further purpose of OBD is to protect
vulnerable components such as catalytic converters.
In these operating instructions, OBD is always used to refer to the standard OBD-2 (OBD II). OBD-2 has been obligatory in the USA for all new vehicles since 1st January 1996. In the EU, OBD-2 was introduced for new vehicles with gasoline engine in January 2001 with the EURO­3 standard and for diesel vehicles in January
2004. EOBD is the abbreviation for European
on-board diagnosis based on OBD-2.
The OBD diagnostic system is integrated into the electronic control unit and constantly monitors defined emission-related components in the vehicle. The malfunction indicator light (MIL) informs the driver of OBD faults reported by the electronic control unit.
A minimum of five monitoring systems are provided:
R Emission-related components R Missing combustion R Fuel system R Upstream and downstream Lambda sensors R Catalytic converter efficiency R Exhaust gas recirculation R Secondary air system
The following are monitored once per drive cycle:
R Lambda sensor function R Catalytic converter function
i Speed, temperature and Lambda sensor
values can also be read out by way of the OBD diagnostic socket.

4.2 Is my vehicle provided with OBD

In the EU, OBD-2 was introduced for new vehicles with gasoline engine in January 2001 with the EURO-3 standard and for diesel vehicles in January 2003.
i Vehicles manufactured before these dates
may however also be provided with OBD.

4.3 Where is the OBD diagnostic socket located

The OBD diagnostic socket is usually situated in the driver's footwell in the area of the center console or in the glove compartment.
i The installation location can also be looked
up in the owner's manual of the vehicle concerned or found in the internet.
4.4 Why and when does the mal­function indicator light (MIL) come on
The malfunction indicator light must come on briefly when switching on the ignition. The malfunction indicator light must go out at the latest when the engine is started. The MIL status (malfunction indicator light "On" or "Off") is read from the vehicle electronic control unit. If the vehicle has detected an emission-related fault, the status is set to "faulty". It is then no longer possible to pass the exhaust emission test. In such cases the malfunction indicator light is permanently lit to show the driver that the vehicle should be taken to a workshop.
The following are permanently monitored:
R Missing combustion R Fuel system (injection times) R Circuits for emission-related components
569624 Rev "A"
| Robert Bosch GmbH
2013-12-19
6 | OBD 100 | All you need to know about OBD All you need to know about OBD | OBD 100 | 7

4.5 What are trouble codes

The OBD trouble codes (DTC) are defined in SAE J2012 and ISO 15031-6. Manufacturer­specific trouble codes can be defined by vehicle manufacturers. A trouble code is a 5-position code made up of a letter and four digits. A distinction is made between standard trouble codes which may occur with all vehicle makes and manufacturer­specific trouble codes specified by vehicle manufacturers for certain vehicle models.
i A plain language text outlining the cause of
the problem can be assigned to each trouble code.

4.5.1 Trouble code structure

i The structure of the trouble codes is shown in
the following table. This information facilitates trouble-shooting in situations for which no trouble code description is provided.
Trouble codes are 5-position codes. Example: P 0 1 22 Throttle position sensor signal too low
Pos. Value Description
1 B
2 Example for P
3
Example for P0
4, 5 00 – 99 Identification of individual
Tab. 3: Trouble code structure
Body
C
Chassis
P
Powertrain
U
Network
0, 2
Trouble code defined by ISO / SAE
1
Trouble code defined by manufacturer
3
Trouble code defined by ISO / SAE or by manufacturer
0 – F
Grouped by systems
0 – 2
Fuel air metering
3
Ignition system
4
Auxiliary emission controls
5
Vehicle speed and idle control
6
Computer and output signals
7 – 9
Transmission
A – C
Hybrid
D – F
Reserved for ISO / SAE
components

4.5.2 Stored trouble codes

Stored trouble codes (DTC) are trouble codes which have been stored in the electronic control unit (ECU). The description of the trouble code and the number of the electronic control unit with the designation of its origin are also displayed.
i If a trouble code has been set which causes
the malfunction indicator light (MIL) to come on, the electronic control unit stores the current values of the sensors at the time at which the fault occurred.

4.5.3 Pending code (Pnd)

The first time a fault occurs this is stored as a pending code in the fault memory. If a pending code is confirmed in the second drive cycle, it becomes a confirmed code. A pending code stored in the electronic control unit is automatically erased after 40 drive cycles if the prevailing operating conditions were the same as when the trouble code was set. Otherwise the pending code is erased after 80 engine cycles. Such trouble codes report those faults which have occurred during a drive cycle but which were not sufficient to cause a trouble code to be stored, i.e. not causing the malfunction indicator light to come on.

4.5.4 Confirmed code (Cnf)

If a pending code is confirmed in the second drive cycle, it becomes a confirmed code and the malfunction indicator light comes on.

4.5.5 Permanent code (Prm)

Permanent codes are a special form of confirmed codes. Permanent codes have only been set by vehicles since 2010, which means that they are not supported by all vehicles.
i Permanent codes cannot be erased with a
diagnostic tester or by disconnecting the battery voltage. The problem must have been rectified and must not have occurred again for the trouble code to be automatically deleted from the fault memory by the electronic control unit.
569624 Rev "A" 2013-12-19
|
i The presence of a permanent code will cause
the vehicle to fail an Inspection or exhaust emission test.
Robert Bosch GmbH
Loading...
+ 14 hidden pages