Bosch Power Tools GP712VS User Manual

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IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Operating/Safety Instructions Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
GP712VS
Consumer Information
& Service Locations
Pour obtenir des informations
et les adresses de nos centres
de service après-vente,
appelez ce numéro gratuit
Llame gratis para
obtener información
para el consumidor y
ubicaciones de servicio
1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
For English Version Version française Versión en español
See page 2 Voir page 14 Ver la página 26
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General Power Tool Safety Warnings
WARNING
!
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not us e a ny adapter pl ug s with earthe d (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk
of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of
an GFCI reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and us e co mmon sense w hen opera ting a
power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the sw itch is in th e o ff-po sitio n b efore connecting to power source and / or battery pa ck, picki ng up or carrying the t ool.
Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better
co ntrol of the power to ol in unexpe ct ed situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
Power tool use and care
Do not forc e the power to ol. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that
ca nn ot be co nt ro ll ed wi th th e swi tc h is dangerous and must be repaired.
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Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.
Ma ny acci de nt s ar e ca us ed by poorly maintained power tools.
Power Tool-Specific Safety Warnings
Safety Warnings Common for
Sanding, Wire Brushing, and
Polishing Operations:
This power tool is intended to function as a sander, wire brush or polishing tool. Read al l sa fety wa rnings, instruct ions, illustrations and specifications provided with this power tool. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious injury.
Operations such as grinding or abrasive cu tting off is not reco mmended to be performed with this power tool. Operations
for which the power tool was not designed may create a hazard and cause personal injury.
Do n ot use ac ces sor ies which ar e not specifically designed and recommended by the tool manufacturer. Just because the
accessory can be attached to your power tool, it does not assure safe operation.
The rated speed of the accessory must be at least equal to the ma ximum speed marked on the power tool. Accessories
running faster than their RATED SPEED can break and fly apart.
The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized
accessories cannot be adequately guarded or controlled.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
Service
Have your power tool serviced by a qualified re pa ir person u sing on ly identical replacement parts. This will ensure that the
safety of the power tool is maintained.
The arbor size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool. Accessories
wi th arbo r holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
Do not use a damaged accessory. Before each use inspect the accessory such as abrasive w hee ls for chips a nd cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect fo r da mage or insta ll an undamaged accessory. After inspecting and installing an ac cesso ry, p ositi on yourself a nd bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute.
Damaged accessories will normally break apart during this test time.
We ar pe rsona l protective equ ipmen t. Depending on application, use face shield, sa fety go ggles or saf ety glasses. As ap propr iate, wea r du st mask, hearin g protectors, gloves and workshop apron capable of stoppi ng small abr asive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust
mask or respirator must be capable of filtrating
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pa rticl es generat ed by yo ur op erati on. Prolonged exposure to high intensity noise may cause hearing loss.
Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment.
Fr agmen ts of wo rkpie ce or of a broke n accessory may fly away and cause injury beyond immediate area of operation.
Hold po wer tool by in sul ate d gripping su rface s only , when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator.
Position the cord clear of the spinning accessory. If you lose control, the cord may be
cut or snagged and your hand or arm may be pulled into the spinning accessory.
Never lay the power tool down until the accessory has come to a complete stop.
The spinning accessory may grab the surface and pull the power tool out of your control.
Do not run the power tool while carrying it at your side. Accidental contact with the
spinning accessory could snag your clothing, pulling the accessory into your body.
Regularly clean the power tool’s air vents.
The motor’s fan will draw the dust inside the ho using an d excessive accum ulati on of powdered metal may cause electrical hazards.
Do no t operate th e power tool near flammable materials. Sparks could ignite
these materials.
Do not use accessories that require liquid coolants. Using water or other liquid coolants
may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kickout. The wheel may
either jump toward or away from the operator, de pendi ng on dire ction of th e wh eel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque
re actio ns or kickb ack forc es, if prop er precautions are taken.
Never place your hand near the rotating accessory. Accessory may kickback over your
hand.
Do not position your body in the area where power tool will move if kickback occurs.
Kickback will propel the tool i n direction opposite to the wheel’s movement at the point of snagging.
Use special care when working corners, sh arp edges e tc. Avoid bou ncing and snagging the accessory. Corners, sharp
edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades
create frequent kickback and loss of control.
Safety Warnings Specific for Sanding
Operations:
Do not use excessively oversized sanding di sc pa per. Fol low m anufa cturer’s recommendations, when selecting sanding paper. Larger sanding paper extending beyond
the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.
Safety Warnings Specific for
Polishing Operations:
Do not allow any loose portion of polishing bonnet or its attachment string to spin fr eely. Tu ck away or t rim any l oose attac hment string s. Loose or s pinning
attachment strings can entangle your fingers or snag on the workpiece.
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Safety Warnings Specific for Wire
Brushing Operations:
Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying ex cessi ve loa d to the brush . Th e wi re
bristles can easily penetrate light clothing and/or skin.
Additional Safety Warnings
GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.
Do not use AC only rated tools with a DC power supply. While the tool may appear to
work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.
Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely
control the power tool.
Only use "wrap around" control handle, supplied with tool. Use of an auxiliary side
handle will cause the hand to be within reach of the spinning accessory.
Use clamps or other practical way to secure and support the work pie ce to a stable platform. Holding the work by hand or against
your body is unstable and may lead to loss of control.
Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of th e tool sinc e interna l wires may be misplaced or pinched or safety guard return sp rings may be improperly moun ted.
Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, et c. may damage plastic parts.
If the use of a guard is recommended for wi re brus hing, d o not allo w any interference of the wire wheel or brush with the guard. Wire wheel or brush may expand in
diameter due to work load and centrifugal forces.
Risk of injury to user. The power cord must only be serviced by a Bosch Factory Service Center or Autho rized Bosch Service Station.
WARNING
!
drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromiu m from chemically­treated lumber.
Yo ur ri sk from these expo su re s var ie s, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Some dust created by power sanding, sawing, grinding,
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Symbols
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n
0
n Rated speed Maximum attainable speed
.../min Revolutions or reciprocation Revolutions, strokes, surface speed,
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque or position settings.
I, II, III, Higher number means greater speed
No load speed Rotational speed, at no load
per minute orbits etc. per minute
Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Li-ion RBRC seal Designates Li-ion battery recycling
program
Ni-Cad RBRC seal Designates Ni-Cad battery recycling
program
Read manual symbol Alerts user to read manual
Wear eye protection symbol Alerts user to wear eye protection
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Symbols (continued)
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is recognized by Underwriters Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican Standards.
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Functional Description and Specifications
WARNING
!
Di sc on nect the pl ug from the po wer source be fore making any assembly, adjustments or changing accessories. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Metal Polisher
This tool is intended for polishing and brushing metal and coated surfaces as well as for polishing stone without the use of water.
SPINDLE
LOCK
MOUNTING
BOLT
INTENDED USE
FIG. 1
RUBBERIZED
GRIP
VARIABLE SPEED DIAL
"TRI-CONTROL"
PADDLE SWITCH
VENTILATION
OPENINGS
SPINDLE
WRAP AROUND
HANDLE
MOUNTING
BOLT
Model number GP712VS
Rated speed n 750-3,000/min Spindle thread 5/8"-11 UNC Max. wire cup brush 4" Dia. Max. sanding disc 7" Dia. Max. polishing disc 7" Dia.
NOTE: For tool specifications refer to the nameplate on your tool.
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Assembly
WARNING
!
Disconnect the plug from
the pow er source be for e making any assembly, adjustments or changing accessories. Such preventive
safety measures reduce the risk of starting the tool accidentally.
WARNING
!
To prevent personal injury.
Only operate t ool with the wrap around handle.
WRAP AROUND HANDLE
The wrap around handle used to guide and balance the tool and should be securely attach to the front housing with the two mounting bolts as shown. Use the wrap around handle for ease of operation (Fig. 1).
MOUNTING ACCESSORIES
Clean the spindle and all parts to be mounted.
For tightening and loosening the accessories, lock the spindle with the spindle lock button (Fig. 1).
Actuate the spindle lock button only when the spindle is at a complete standstill. Otherwise, the tool may become damaged.
BUFFING DISC
Thread the clam pin g mandrel firmly onto spindle and tighten it a with an open-end spanner wrench (Fig. 2)
Mount the backing flange and the buffing disc onto the clamping mandrel. Thread on the lock nut and tighten with the two pin spanner wrench.
FIG. 2
Thread on the round nut and tighten with the two-pin spanner wrench.
Pull the lamb’s wool bonnet over the polishing plate and tighten the attachment strings.
FIG. 3
SPINDLE
SPACER
DISCS
POLISHING
PLATE
ROUND
NUT
LAMBS
WOOL
BONNET
POLISHING SPONGE
Thread the polishing sponge firmly onto the spindle. The lambs skin polishing bonnet can be pulled over the polishing sponge (Fig. 4).
FIG. 4
SPINDLE
POLISHING
SPONGE
SPINDLE
CLAMPING
MANDRIL
BACKING
FLANGE
BUFFING
DISC
LOCK NUT
POLISHING PLATE
Mount the two spacer discs and the polishing plate onto spindle (Fig. 3).
LAMBS SKIN
POLISHING
BONNET
FELT POLISHING DISC/HOOK AND
LOOP PAD
Felt polishing discs/hook and loop pads are equipped with their own threaded hub, simply thread on to spindle (Fig. 5). Be sure to seat against shoulder of spindle before turning tool “ON”.
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FIG. 5
SPINDLE
FELT
POLISHING
DISC
BACKING PAD AND SANDING DISC
WARNING
!
op erati ng s peed is no t ex ceede d by the nameplate speed of the tool.
Place the rubber backing pad onto the spindle shaft. Center the sanding disc on top of the backing pad. Insert the lock nut through the disc and thread onto the spindle as far as you can with your fingers. Press in the spindle lock, then tighten the backing pad securely with spanner wrench (Fig. 6).
WARNING
!
safe operating speed is not exceeded by the nameplate speed of the tool.
Wire brushes are equipped with their own threaded hub, simply thread on to spindle
Before attaching a backing
pad be sure its maximum safe
WIRE CUP BRUSHES
Before a tt aching a wire
brush be sure its maximum
and securely tighten an open-end spanner wrench (Fig. 7). Be sure to seat against shoulder before turning tool “ON”.
TO REMOVE: Reverse procedure.
FIG. 6
SPINDLE
RUBBER
BACKING PAD
SANDING
DISC
LOCK NUT
FIG. 7
SPINDLE
WIRE CUP
BRUSH
Operating Instructions
"TRI-CONTROL" PADDLE SWITCH
The “Tri-Control” Paddle Switch enables the operator to control the switch functions of "Lock-OFF", "ON/OFF" and "Lock-ON".
TO UNLOCK SWITCH AND T URN T OO L "ON": Push paddle lever FORWARD (toward the spindle) then squeeze the paddle lever.
TO SWITCH TOOL "OFF": Release pressure on paddle lever. The switch is spring loaded and w il l r et urn t o " OF F" posi ti on automatically.
The "Lock-ON" feature, incorporated into the paddle swi tch , is a conven ien ce for long operations.
TO LOCK SWITCH "ON": After paddle switch has been ac ti vated pus h pa ddle le ve r completely FORWARD and release paddle lever.
TO SWITCH TOOL "OF F": Squeeze and then release paddle lever. The switch is spring loaded an d will re tu rn to " OF F" position automatically.
WARNING
!
since torque from the motor can cause the tool to twist.
Hold the t ool w it h b oth hands while starting the tool,
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Start the tool before applying to work and let the tool come to full speed before contacting the workpiece. Lift the tool from the work before releasing the switch. DO NOT turn the
ELECTRONIC FEEDBACK
Yo ur tool is e quipped wi th an int ernal electronic feedback system that provides a “soft start”, which will reduce the stresses that occur from a high torque start. The system also helps to keep the preselected speed virtually constant between no-load and load conditions.
VARIABLE SPEED DIAL
This tool is equipped with a variable speed dial. The speed may be controlled during
Sanding Operations
SELECTING SANDING DISC
Sanding discs are made of extremely hard and sharp aluminum oxide grits, phenol-resin bonded to a sturdy fiber backing for fast heavy-duty service and long life. The discs vary as to size and spacing of the abrasive grits. OPEN COAT (type H) — used for soft materials and on paint or varnish. CLOSED COAT (type K) —used for metal, hardwood, stone, marble and other materials.
Sanding discs range in grit from 16 (very coarse) to 180 (very fine). To obtain best results, select sanding discs carefully. Many jobs require the use of several grit sizes and
switch “ON ” and “OF F” whil e the tool is under load; this will greatly decrease the switch life.
operation by presetting the dial in any one of six positions (Fig. 1).
Dial Setting RPM
1 750 2 1200 3 1600 4 2000 5 2400 6 3000
at times both “open coat and closed coat” discs are required to get the job done faster. See chart for application examples.
Operation: Refinishing painted wood or metal surfaces.
REMARKS GRIT
To remove paint and to smooth Coarse surface irregularities. 16-24-30
To smooth Medium the rough sanding. 36-50-80
To remove scratches left by Fine previous discs. 100-120
To smooth surfaces for painting, Very Fine polishing or waxing. 150-180
For best results, tilt
SANDING TIPS
the Disc Sander at a 10° to 15° angle wh ile sand ing so that only about 1" of the surface around the edge of the disc contacts the work.
If the disc (accessory) is held flat or the back edge of the disc comes in contact with the work, a violent thrust to the side may result.
If sander is tilted too much, sanding action will be too great and a rough cut surface or gouging and snagging will result.
Guide th e Di sc Sande r with cr osswise strokes. Be careful not to hold the sander in one spot too long. Do n ot use a cir cul ar motio n, as this mak es s wirl mark s. T est before use on scrap stock.
Do not fo rc e o r appl y p re ssure wh en sanding. Use only the weight of the tool for pressure. Excess pressure actually slows the tool down. If faster stock removal is desired, change to a coarser grit disc.
Remove gummy paint from metal with an “open coat” disc. Sand until sparks start to appear, then stop and change to a “closed coat” disc to remove any remaining paint.
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When sanding wood the direction of the disc
SANDING WOOD
motion at the contact point should parallel the grain as much as possible. The rapid cut of discs and the swirl type scratch pattern they occasionally create generally prohibit their use for producing the final finish.
Scratches and circular marks are usually the re su lt of using too coa rs e a gr it . Whe n changing to a finer grit, move across the sand ing lines that were made by a previous coarser disc.
POLISHING TIPS
Fo r the pol is hing of w ea thered p ai nt or buffing out scratches (e.g., acrylic glass), the tool may be fitted with appropriate polishing accessories such as lamb’s wool bonnet, polishing felt or sponge (optional accessories).
Select a low speed for polishing (dial setting 1 – 2) in order to avoid excessive heating of the surface.
Apply the compound to the surface, and use the sponge applicator pad with light pressure and a circular motion to remove scratches and restore weathered finishes. Use only as much
When sanding automobiles or appliances,
SANDING METAL
wipe the metal clean with a non-flammable solvent or commercial cleaner to remove all wa x and grease. By doing this first, the sanding discs will sand better and last longer.
For heavy duty work, use a coarse grit disc first. Follow-up with a medium grit to remove scratches. To produce smooth finish, use fine grit disc.
co mpound a s nec essary, and clea n the sponge frequently during use.
When initial polishing is completed, wipe away any excess compound with a soft towel, and then polish the surface to its final finish with the buffing pad. Use smooth overlapping strokes for best results.
Clean the buffing pad and sponge applicator pad with mild detergents and warm water. DO NOT use solvents.
Maintenance
Service
WARNING
!
orized per so n nel may result in misplacing of internal wires and components which could cause s er io us h azard . We
recommend that all tool service be performed by a Bosch Factory Service Center or Autho ­rized Bosch Service Station.
Your Bosch tool has been properly lubricated and is ready to use. It is recommended that tools with gears be regreased with a special gear lubricant at every brush change.
Pr eventiv e mainte nance
perform ed by una ut h-
TOOL LUBRICATION
The brushes and commutator in your tool
CARBON BRUSHES
have been engineered for many hours of dependa bl e serv ic e. To mai nt ai n peak efficiency of the motor, we recommend every two to six months the brush es be examined. Only genuine Bosch replace ment brushes specially designed for your tool should be used.
BEARINGS
After about 300-400 hours of operation, or at every second brush change, the bearings should be replaced at Bosch Factory Service Center or Au thorized Bosch Service Station. Bearings which become noisy (due to heavy load or very abrasive material cut ting) should be replaced at once to avoid overheating or motor failure.
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