Blodgett MT3255E Installation Manual

MT3255E
CONVEYOR OVENS
FOR GENERAL EXPORT
BLODGETT OVEN COMPANY
www.blodgettcorp.com
50 Lakeside Avenue, Box 586, Burlington, Vermont 05402 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183
PN M9126 Rev B (6/01)
E 2000 --- G.S. Blodgett Corporation
IMPORTANT
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE IN­STALLATION, OPERATING AND MAINTENANCE IN­STRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
FORYOURSAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.
Errors: Descriptive, typographic or pictorial errors are subject to correc-
tion. Specifications are subject to change without notice.
BLODGETT - THE REPUTATION YOU CAN COUNT ON
For nearly a century and a half, The Blodgett Oven Company has been building ovensand nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every food­service operation regardless of size, application or budget. In fact, no one in the foodservice industry has more oven engi­neering experience than Blodgett, and no one offers more models, sizes, and oven applications than Blodgett; gas and electric, full-size, half-size, countertop and deck, convection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza Oven line. For more information on the full line of Blodgett ovens contact your Blodgett representative.
Your Service Agency’s Address:
Model:
Serial Number:
Your oven w a s installed by:
Your oven’s installation was checked by:
Tab l e o f C o n t e n t s
Introduction
Oven Description and Specifications 2................................
Oven Components 3...............................................
Installation
Delivery and Inspection 4...........................................
Oven Location 5...................................................
Oven Assembly 6..................................................
Oven Supports and Casters 6....................................
Return Air Diverters 6............................................
Nozzles 7......................................................
Conveyor Belt Support 7.........................................
Conveyor Belt 8................................................
End Plugs 10....................................................
Crumb Pans 10..................................................
Electrical Connection 11.............................................
Operation
Safety Information 12................................................
Standard Controls 13................................................
Oven Adjustments for Cooking 14.....................................
Maintenance
Cleaning 16........................................................
Troubleshooting Guide 18............................................
Introduction
Oven Description and Specifications
Cooking in a conveyor oven differs from cooking in a conventional deck or range oven since heated air is constantly recirculated over the product by a fan in an enclosed chamber. The moving air con­tinually strips away the layer of cool air surround­ing the product, quickly allowing the heat to pene­trate. The result is a high quality product, cooked at a lower temperature in a shorter amount of time.
Blodgett conveyor ovens represent the latest ad­vancement in energy efficiency, reliability, and ease of operation. Heat normally lost, is recircu­lated within the cooking chamber before being vented from the oven: resulting in substantial re­ductions in energy consumption, a cooler kitchen environment and enhanced oven performance.
SPECIFICATIONS
Belt Width 32” (81 cm)
Cooking Zone Length 55” (140 cm)
Baking Area 12.2 Sq. Ft. (1.13 m2)
Heated Air Conveyor
AirFlowPatternforBlodgettConveyorOvens
Return Air
Figure 1
MT3255E
Dimensions (single unit) 85” x 62” x 44.5” (216 cm x 158 cm x 113 cm)
Maximum Input 34 kW/Hr.
Maximum Operating Temperature 600_F (315_C)
Power Supply 380/220VAC ,3Φ,50Hz.,4wirew/ground
415/240VAC ,3Φ,50Hz.,3wirew/ground
Product Clearance 3.5” (6.4 cm)
Gas Supply Connection None
2
Introduction
Oven Components
Conveyor Belt --- stainless steel chain link (con-
veyor) belt that carries product through the oven.
Conveyor Belt Master Links --- a l l o w e a s y r e m o v ­al of the conveyor belt for maintenance and clean­ing. Identified by locating double spaces between regular links on belt.
Conveyor Belt Support Assembly (drive & idle sides) ---locatedonbothendsofovendeck.Drive
side support drives conveyor belt.
Control Box --- contains electrical wiring, cooling fan, drive motor and drive chain.
Drive Motor --- provides power to move the con­veyor belt.
Drive Chain --- connects the drive motor sprocket to the drive side conveyor belt support sprocket.
Baking Chamber --- products pass through the baking chamber on the conveyor belt for cooking.
Nozzles --- distribute heated air to the bottom of the baking chamber. Located inside the oven, un­der the conveyor belt.
Upper
End Plug
Nozzle Hold-Down Bracket --- holds the front end of the nozzles in position. Located inside the oven.
Return Air Diverters (2, drive and idle sides) --­diverts return air from the baking chamber back to the combustion chamber. Ensures even baking throughout oven. Located inside the oven, be­neath the nozzles.
Upper End Plug --- keeps heat in the baking chamber. Located on each end above the convey­or belt.
Lower End Plug --- helps keep heat in the baking chamber. Located at each end below t he convey­or belt.
Crumb Pan --- catches crumbs from products on the conveyor. Located under conveyor belt at both ends of the baking chamber.
Pull Down Door --- open for auxiliary product in­sertion.
Air Flow Plates (2, drive and idle sides) --- d i s ­tribute heated air to top of baking chamber. Lo­cated inside of oven at the top of baking chamber.
Conveyor Support
Assembly
Lower
End Plug
Crumb
Pan
Return Air
Diverter
Control
Box
Conveyor Belt
Handle for
Pull Down Door
Conveyor
Support
Assembly
Air Flow Plate
Nozzles
Figure 2
3
Installation
Delivery and Inspection
All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven:
D
Inspect the shipping container for external dam­age. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver.
D
Uncrate the oven and check for internal dam­age. Ca rriers will accept claims for concealed damage if notified within fifteen days of delivery and the shipping container is retained for in­spection.
Part Description
Main oven body 1
Oven support/with caster (2 locking, 2 non-locking)
Left conveyor belt support assembly 1
Rightconveyorbeltsupportassembly 1
Upper end plug assemblies 2
Lower end plug assemblies 2
Rolled wire belt** 1
Crumb pan 2
Nozzles 11
Window assembly 1
Air flow plate removal handle 1*
Qty.
4*
The Blodgett Oven Company cannot assume responsibility for loss or damage suffered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared to assist you if filing a cl aim is necessary.
The oven can now be moved to the installation site. Check the following list with Figure 2 on page 3 to be sure all items were received.
Part Description Qty.
Packet containing:3/8”-16 bolts (for oven supports)
Packet containing: flat & lock washers (for oven supports)
Packet containing: (2) 10 amp. motor circuit fuses, (2) 2 amp. control circuit fuses
Packet containing: conveyor belt master links**
Extra piece of wire conveyor belt** 1*
Owner’s manual 1*
Return air diverters 2
NOTE: * not shown on Figure 2
** Two of these items are included for
dual belt models
1*
1*
1*
1*
4
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