WARNIN G:IMP RO P ERINS TALLATI O N,AD JUS TMEN T,ALTERATION,SERVI CEOR
MAINTENAN C ECANCAUSE PROPERTYDAMAGE,IN JURYORD EATH. READTHE
INSTALLA TION,OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
AVERTI SSEMEN T: UNE INSTA LLATION, UN AJUS TEMENT, UNE ALTÉRATIO N , UN
SERVICEOUUNENTRETIENNONCONFO RMEA UXNO RMESPEUTCAUSERDES
DOMMAGESÀLAPROPRIÉTE,DESBLESSURESOULAMORT. LISEZATTENTIVEMENTLES DIRECTIVESD’INST ALLATION,D’OPÉRATIONET D’ENTRETIENAVANT
DE FAIRE L’IN S TALLATIO N OU L’ENTRETIEN DE CET ÉQUIPEMENT.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS
MUST BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION MAY BE
OBTAINED BY CONTACTING YOUR LOCAL GAS SUPPLIER.
LES INSTRUCTIONSÀ RESPECTER AUCAS OÙ L’UTILISATEUR PERÇOITUNE
ODEURDE GAZ DOIVENTÊTRE AFFICHÉES DANS UN ENDROIT BIENVISIBLE.
VOUS POUVEZ VOUS LES PROCURER AUPRÈS DE VOTRE FOURNISSEUR DE
GAZ LOCAL.
FORYOURSAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity
of this or any other appliance.
AVERTISSEMENT
Ne pas entreposer ni utiliser de l’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appariel, ni de tout autre appareil.
The information contained in thismanual isimportant for the properinstallation,
use,and maintenanceofthis oven. Adherenceto theseproceduresand instructions will result in satisfactory baking results and long, trouble free service.
Please read this manual carefully and retain it for future reference.
Les informatio nsdonnées dans le présent manuel sont importantes pour installer,
utiliseret entret enircorrectementce four. Le respectde ces instruct ions et procédurespermettrad’obtenir de bonsrésultatsde cuissonetune longue durée de service sans problèmes. Veuillez lire le présent manuel et le conserver pour pouvoir
vous y reporter à l’avenir.
Errors: Descriptive, typographic or pictorial errorsare subjectto correction.Specifica-
tions are subject to change without notice.
Erreurs:Les erreurs de description, de typographie ou d’illustration font l’objet de
corrections. Les caractéristiques sont sujettes à modifications sans préavis.
THE REPUTATION YOU CAN COUNT ON
UNE RÉPUTATION SUR LAQUELLE VOUS POUVEZ COMPTER
Forovera century and a half,The BlodgettOven Companyhas been building
ovensand nothing but ovens. We’veset theindustry’s quality standard for all
kinds of ovens for every foodservice operation regardless of size, application
or budget. In fact, no one offers more models, sizes, and oven applications
than Blodgett;gas andelectric, full-size,half-size, countertopand deck, convection, Cook’n Hold,Combi-Ovens and the industry’s highest qualityPizza
Oven line. F ormore information on the full line of Blodgett ovens contact your
Blodgett representative.
Celafaitmaintenant dessus unsiècle etdemique Blodgettsespécialisedans
la fabrication de fours. Nous avons établi les normes de qualité qui s’appliquent dans l’industrie à tous les types de fours utilisés dans les services alimentaires,quelqu’en soitla taille,l’exploitationoule budget.En fait, nin’offre
plus de modèles, de tailles et d’applications de fours que Blodgett. À gaz et
électriques. De tailles différentes, sur plan de travail et superposables. Qu’il
s’agisse de fours à convection,des modèles Cook’n Holdet Combi-Oven,ou
de la gamme de foursà pizzasde la plus haute qualitéofferte sur le marché.
Pourde plusamples informations sur la gammecomplète de fours Blodgett,
veuillez contacter votre représentant Blodgett.
Your Service Agency’s Address:
Adressedevotreagencedeservice:
Model/Modèl:
Serial Number/Numéro de série:
Your oven was installed by/
Installateur de votre four:
Your oven’s installation was checked by/
Contrôleur de l’installation de votre four:
Table of Contents/Table des Matières
Introduction
Oven Description and Specifications2....
Oven Components3....................
Installation
Delivery and Inspection4...............
Oven Location and Ventilation5..........
Oven Assembly6......................
Oven Supports and Casters6..........
Stacking the Ovens6..................
Conveyor Belt Support7...............
Conveyor Belt8......................
Conveyor Belt Tensioner10.............
Crumb Pans10........................
Optional Remote Computer Control10...
Utility Connections ---
Standards and Codes11.................
Gas Connection12......................
Electrical Connection15.................
Introduction
Description et Spécifications du Four28....
Éléments du Four29.....................
Installation
Livraison et Inspection31................
Implantation et aération du four32........
Montage du Four33.....................
LesSupportsduFouretlesRoulettes33.
Superposition des Fours33.............
Support de Bande Transporteuse34.....
La Bande Transporteuse Métallique35...
Tendeurs du Tapis37...................
Plateaux pour Miettes37...............
L’Ordinateur de Cuisson Détaché37.....
Branchements de Service --- Normes et
Codes38...............................
Branchement de Gaz39.................
Raccordement Électrique42..............
Operation
Safety Information16....................
Cooking Computer17...................
Oven Adjustments for Cooking19.........
Maintenance
Cleaning20............................
Box Component Locations23.............
Troubleshooting Guide25................
Utilisation
Informations de Sécurité43...............
L’Ordinateur de Cuisson44...............
Réglages du Four Pour la Cuisson46......
Entretien
Nettoyage47...........................
Emplacements des composants du boîtier de
commande50..........................
GuidedeDétectiondesPannes52........
Introduction
Oven Description and Specifications
Cooking in a conveyor oven differs from cooking
ina conventionaldeckor rangeovensinceheated
Heated Air
air is constantly recirculated over the product by
afan inan enclosedchamber.Themovingaircontinually strips away the layer of cool air surroundingthe product, quicklyallowing theheat to penetrate. The result is a high quality product, cooked
at alower temperature in a shorter amountof time.
Nozzle
Blodgett conveyor ovens represent the latest a dvancement in energy efficiency, reliability, and
ease of operation. Heat normally lost, is recirculated within the cooking chamber before being
vented from the oven: resulting in substantial re-
Combustion
Chamber
AirFlowPatternforBlodgettConveyorOvens
Return Air
ductions in energy consumption, a cooler kitchen
environment and enhanced oven performance.
SPECIFICATIONS
MT3240GMT3240E
Figure 1
Belt Width32” (81 cm)32” (81 cm)
Cooking Zone Length40” (102 cm)40” (102 cm)
Baking Area8.89 Sq. Ft. (0.83 m2)8.89 Sq. Ft. (0.83 m2)
Dimensions
(single unit)
72” x 56” x 20”
(183 cm x 142 cm x 51 cm)
72” x 56” x 20”
(183 cm x 142 cm x 51 cm)
Air P late
Conveyor
Maximum Input100,000 BTU/Hr. (24 kW/Hr.)24 kW/Hr.
Maximum Operating
600_F (315_C)600_F (315_C)
Temperature
Product Clearance3.5” (6.4 cm)3.5” (6.4 cm)
Power SupplyU.S. and Canadian
Return Air Diverters --- diverts return air from the
baking chamber back to the combustion chamber . Ensures even baking throughout oven. Located inside the oven, beneath the nozzles.
Upper End Plug --- keeps heat in the baking
chamber. Locatedon eachend abovethe conveyor belt.
Lower End Plug --- helps keep heat in the baking
chamber. Located at each end below the conveyor belt.
Crumb Pan --- catches crumbs from products on
theconveyor. Locatedunder conveyorbeltatboth
ends of the baking chamber.
Air Flow Plate --- distributes heated air to top of
bakingchamber.Located insideof ovenat the top
of baking chamber.
Emergency Shut Down Switch --- allows user to
turn oven and conveyor off in an emergency. Do
not use for general shut down.
Lower
End Plug
Integral
Computer
Control
Crumb
Pan
Upper
End Plug
Remote
Computer
Control
Conveyor
Support
Conveyor
Support
Figure 2
Crumb
Pan
Belt
Tensioner
Handle
Air Diverters
Conveyor
Belt
Product Stop
Air Flow
Plate
Nozzles
3
Installation
Delivery and Inspection
All Blodgett ovens are shipped in containers to
preventdamage. Upondeliveryof yournew oven:
D
Inspecttheshippingcontainerforexternaldamage. Any evidenceof damage should be noted
onthe deliveryreceipt which mustbe signed by
the driver.
D
Uncrate the oven and check for internal damage. Carriers will accept claims for concealed
damage if notified within fifteendays ofdelivery
and the shipping container is retained for inspection.
Part Description
Main oven body1
Left conveyor support assembly1
Right conveyor support assembly1
Belt tensioners2
Rolledwireconveyorbelt1
Crumb pans2
Air flow plate1**
Nozzles6**
Packetcontaining: 1/2-13 alignment
pins
Air diverters3**
Upper end plugs2**
Lower end plugs2**
Product stop1
Qty.
1*
The Blodgett Oven Company cannot assume
responsibility for loss or damage suffered in
transit. The carrier assumed full responsibility
for delivery in good order when the shipment
was accepted. We are, however, prepared to
assist you if filing a claim is necessary.
The oven can now be moved to the installation
site.Check the followinglistwith Figure 2 on page
3 to be sure all items were received.
Part DescriptionQty.
Packet containing: 12 3/8 x 16 hex
head bolts
Packet containing: Conveyor belt
innerandoutermasterlinks
Extra piece of wire conveyor belt1*
Owner’s manual1*
Optional remote cooking computer1
Optional computer cables1
Packetcontaining:optionalcomput-
er cable clamps
NOTE: *Item not shown.
** Shipped installed
1*
1*
1
4
Installation
Oven Location and Ventilation
LOCATION
The well planned and proper placement of your
oven will result in longterm operator convenience
and satisfactoryperformance.
The following clearances mustbe maintained between the ovenand any combustible or non-combustible construction.
ally be accomplished within the limited
movement provided by the gas hose restraint. If the oven needs to be moved further from the wall, the gas must first be
turned off and disconnected from theoven
before removing the restraint. Reconnect
the restraint after the oven has been returned to its regular position.
It is essential that an adequate air supply to the
oven be maintained to provide a sufficient flow of
combustion and ventilation air.
D
Place the oven in an area that is free of drafts.
D
Keeptheovenareafreea nd clearof allcombustiblessuchaspaper,cardboard,andflammable
liquids and solvents.
D
Do not place the ovenon a curb baseor seal to
awall.Thiswill restricttheflow of air and prevent
proper ventilation to the blower motors. This
condition must be corrected to prevent permanent damage to the oven.
VENTILATION
Ongasmodelsthenecessityforaproperlydesigned and installed ventilationsystem cannotbe
over emphasized. This s ystem allows the oven to
function properly while removing unwanted vaporsand productsof combustionfrom theoperating area.
This oven must be vented with a properly designed mechanically driven exhaust hood. The
hood should be sized to completely cover the
equipment plus an overhang ofat least 6” (15cm)
on all sides not adjacent to a wall. The distance
from the floor to the lower edgeof thehood should
not exceed 7’ (2.1m). The capacity of the hood
should be sized appropriately and provisions
should be made for adequate makeup air.
U.S. and Canadian installations
Refer to your local ventilation codes. In the absence of localcodes, refer to the Nationalventilation code titled, “Standard for the Installation of
Equipment for the Removal of Smoke and Grease
Laden Vapors from Commercial Cooking Equipment”, NFPA-96-Latest Edition.
General export installations
Installationmust conform with Local and National
installation standards. Local installation codes
and/or requirements may vary. If you have any
questionsregarding the proper installationand/or
operation of your Blodgett oven, please contact
yourlocaldistributor. If youdonot havea localdistributor,please calltheBlodgettOvenCompanyat
0011-802-860-3700.
WARNING:
Failure to properly vent the oven can be
hazardous to the health of the operator
and may result in operational problems,
unsatisfactory baking and possible damage to the equipment.
Damage sustained asa directresult ofimproper ventilation will not be covered by
the Manufacturer’s warranty.
5
Installation
Oven Assembly
OVEN SUPPORTS AND CASTERS
1.Bolt the supports to the oven with 3/8-16 hex
head bolts.
NOTE: Install the locking casters on the front
of the oven.
2.Carefully place the oven onto casters. Have
several persons lift the oven off the pallet and
set it onto the casters.
3.Engage the brakes on the front casters.
Alignment Pin
Bottom oven
Figure 4
6.Install the stacking rails between the control
boxes.Onerailwillbeonthefrontofthecontrol box and the other at the back of the box.
Securewith screwsat thetopofthe lowerbox.
Figure 3
STACKING THE OVENS
1.Installthe legs on the bottom unit.
2.Rest the top oven on its back.
3.Install the four oven alignment pins into the
holes provided on the bottom of the oven.
NOTE: See Figure 4 for location of alignment
pins.
4.Carefully lift the upper oven off the pallet and
place it on the lower oven. Have several personslifttheovenoffthepalletandsetitonto
the casters.
5.Locate alignment pins with holes in frame of
the bottom oven.
Rear
Stacking
Rail
Front
Stacking
Rail
Figure 5
6
Installation
Oven Assembly
CONVEYOR BELT SUPPORT
1.Slidethe left conveyor support (with sprocket
ontheendoftheshaft) intothesupporttracks.
The sprocket must be inside the control box
after being pushed into the oven.
Figure 6
2.Install t he drive chain around the drive motor
and the sprocket on the conveyor support.
Push the support back to tighten the chain.
Figure 7
3.Tighten the four bolts on the control box.
4.Slide the right conveyor support into the support tracks until it touches the left stop.
7
Installation
Oven Assembly
CONVEYOR BELT
Besure toinstallthe beltfromleft toright.The conveyorbelt has loopson both sides. The loopsmust
travel back wards on the conveyor support. See
Figure 8.
Belt Top
Direction of
Conveyor Travel
To thread the conveyor belt
1.Startfromthe right hand sideof the oven,low erlevelfirst.Unrollthebeltasshownin
Figure 9, otherwise the belt will be upside
down. Leave about one foot hanging out on
the left side
NOTE: If belt travel is from left to right, start
fromtheleftsideoftheoven.
2.Tak e the remainder of the belt, loop it around
the right shaft. Push through onthe upper level.
3.The two ends of the belt should be approximately6-9 inches past the left shafton the upper levelof the belt support. Rightshaft ifright
to left travel is required.
Figure 8
Unlessspecified otherwise, conveyortravel is factory set for left to right operation when facing the
front of the oven. To change direction:
D
Reverse the polarity of the drive motor. Interchange the black and white motor leads at the
D.C. controller located in the control panel.
D
Installthe conveyorbelt from the leftside of the
oven.
Figure 9
Figure 10
8
Installation
Oven Assembly
4.Install inner master links. See Figure 11 and
Figure 12.
Upside-down
Proper
Position
Figure 11
5.Install the outer master links. See Figure 13
and Figure 14
NOTE: Theextra pieceof wire beltcanbe usedto
makeadditionalmaster links if the original
links are lost or damaged.
Figure 13
Figure 12
Figure 14
9
Installation
Oven Assembly
CONVEYOR BELT TENSIONER
NOTE: Each tensioner installs between the idle
endof theconveyor(theside opposite the
drive) and the lower end plug.
1.Compress the tensioner assembly spring by
hand.
2.Engage the tensioner pin with the hole in the
lower end plug.
3.Lifttoengagethe pinonthe oppositesidewith
the conveyor.
Figure 15
OPTIONAL REMOTE COMPUTER CONTROL
1.Drill the mounting holes for the cooking com puter support base.
2.Mount the support base and cable support
bracket to the wall.
3.Stackthecookingcomputer(s)on the support
base. Connect the cables at the rear of the
controller .
4.Securethe cablesto the cable clampsupport
bracketandtothe rearof theovenusingcable
clamps and screws.
NOTE: DONOTovertightenthecable
clamps. Damage to the wires may occure causing the computer to fail.
Cooking Computer
CRUMB PANS
1.Installcrumb pans undereach end of thecon veyor.
Figure 16
Cooking Computer
SupportBase
Cable Clamp
SupportBracket
Figure 17
10
Installation
Utility Connections --- Standards and Codes
THEINSTALLATIONINSTRUCTIONSCONTAINED HEREIN ARE FOR THE USE OF QUALIFIEDINSTALLATIONANDSERVICEPERSONNEL
ONLY. INSTALLATION OR SERVICE BY OTHER
THAN QUALIFIED PERSONNEL MAY RESULT IN
DAMAGE TO THE OVEN AND/OR INJURY TO
THE OPERATOR.
Qualified installation personnel are individuals, a
firm, a corporation, or a company which either in
person or through a representative are engaged
in, and responsible for:
D
the installation or replacement of gas piping
and the connection, installation, repair or servicing of equipment.
D
the installation ofelectrical wiring from the electric meter, main control box or service outlet to
the electric appliance.
Qualified installation personnel must be experienced in such work, familiar with all precautions
required,and havecompliedwith allrequirements
of state or local authorities having jurisdiction.
U.S. and Canadian installations
Installation must conform with local codes, or in
the absence of localcodes, with the National Fuel
Gas Code, NFPA54/ANSI Z223.1---Latest Edition,
the Natural Gas Installation Code CAN/CGAB149.1 or the Propane Installation Code, CAN/
CGA-B149.2 as applicable.
All ovens, when installed, must be electrically
groundedinaccordancewith localcodes,orinthe
absenceoflocalcodes, withtheNationalElectrical
Code, ANSI/NFPA70---Latest Edition and/or Canadian National Electric Code C22.2 as applicable.
General export installations
Installationmust conform with Local and National
installation standards. Local installation codes
and/or requirements may vary. If you have any
questionsregarding the proper installationand/or
operation of your Blodgett oven, please contact
yourlocaldistributor. If youdonot havea localdistributor,please calltheBlodgettOvenCompanyat
0011-802-860-3700.
11
Installation
L
t
h
p
g
Gas Connection
GAS PIPING
Aproperlysized gassupply systemis essentialfor
maximum oven performance. Piping should be
sized to provide a supplyof gassufficient to meet
themaximumdemand ofall applianceson the line
without loss of pressure at the equipment.
Example:
NOTE: BTU values in the following example are
for natural gas.
You purchase a MT3240G conveyor oven to add
to your existing cook line.
2.Add the BTU rating of the new oven to the total.
Previous Total230,000 BTU
MT3240G100,000 BTU
New Total330,000 BTU
3.Measure the distance from the gas meter to
the cook line. This is the pipelength. Let’s say
thepipelengthis30’(9.14m)andthepipe
size is 1” (2.54 cm).
4.Usethe appropriatetable todetermine the total capacity of your current gas piping.
The total capacity for this example is 375,000
BTU. Since the total required gas pressure,
330,000 BTU is less than 375,000 BTU, the
current gas piping will not have to be increased.
NOTE: TheBTU capacitiesgiven in the tables are
for straight pipe lengths only. Any elbows
orother fittings willdecreasepipecapacities. Contactyour local gas supplier if you
have any questions.
MT3240G ovens are rated at 100,000 BTU/Hr. (24
kW/Hr.) Eachoven hasbeen adjusted at the factory to operate with the type of gas specified on the
rating plate a ttached to the left side of the control
panel.
Each oven issupplied with a regulator tomaintain
thepropergaspressure.The regulator isessen-
tial to the proper operation of the oven and
shouldnotberemoved.Itis preset to providethe
oven with 3.5” W.C. (0.87 kPa) for natural gas and
10.0” W.C. (2.50 kPa)for Propanewhile the flame
is on. The regulator is located on top of the gas
valve, between the manual shutoff and solenoid
valves.
DO NOT INSTALL AN ADDITIONAL REGULATOR
WHERE THE OVEN CONNECTS TO THE GAS
SUPPLY UNLESS THE SUPPLY EXCEEDS THE
MAXIMUM.
NOTE: The maximum gas supplypressure to the
oven is 10.5” W.C. (2.61 kPa) for natural
gas and 13” W.C. (3.2 kPa) for Propane
gas.The minimum gassupply pressure to
the oven is 4.5” W.C. (1.1 kPa) for natural
gasand 11.0”W.C.(2.74kPa) for Propane
gas.
Installation must conform with local codes, or in
the absence of localcodes, with the National Fuel
Gas Code, NFPA54/ANSI Z223.1---Latest Edition,
the Natural Gas Installation Code CAN/CGAB149.1 or the Propane Installation Code, CAN/
CGA-B149.2 as applicable.
The oven and its individual shutoff valve must be
disconnected from the gas supply piping system
during any pressure testing of that system at test
pressuresinexcessof1/2psig(3.45kPa).
The oven must be isolated from the gas supply
piping system by closing its individual manual
shutoff valve during any pressure testing of the
gas piping system at test pressures equal or less
than 1/2 psig (3.45kPa).
13
Installation
Gas Connection
GAS HOSE RESTRAINT
If the oven is mounted on casters, a commercial
flexible connector with a minimum of3/4” (1.9 cm)
inside diameter must be used along with a quick
connect device.
The restraint, supplied with the oven, must be
used to limit the movement of the unit s o that no
strain is placed upon the flexible connector. The
restraint should be fastened to the base frame of
the oven as close to the flexibleconnector as possible. It should be short enough to prevent any
strain on the connector. With the restraint fully
stretched the connector should be easy to install
and quick connect.
Therestraint (ie:heavygauge cable)shouldbe attached without damaging the building. DO NOT
use the gas piping or electrical conduit for the attachment of the permanent end of the restraint!
Use a nchor bolts in concrete or cement block. On
wooden walls, drive hi test wood lag screws into
the studs of the wall.
WARNING!!
If the restraint is disconnected for any
reason it must be reconnected when the
oven is returned to its original position.
U.S. and Canadian installations
The connector mustcomply with the Standard for
Connectors for Movable Gas Appliances, ANSI
Z21.69 or Connectors For Moveable Gas Appliances CAN/CGA-6.16 and a quick disconnectdevice that complies with the Standard for QuickDisconnect Devices for Use With Gas Fuel, ANSI
Z21.41or Quick Disconnect For UseWithGasFuel
CAN 1-6.9. Adequate means must be provided to
limit the movement of the appliance without depending on theconnection and the quick disconnect device or its associated piping.
A drip leg must be used at each appliance. Refer
to NFPA54/ANSI Z223.1 - Latest Edition (National
Fuel Gas Code) for proper drip leg installation.
General export installations
The restraint and quick connect must conform
withLocal and Nationalinstallationstandards. Local installation codes and/or requirements may
vary.Ifyouhaveanyquestionsregardingtheproper installation and/or operation of your Blodgett
oven, please contact your local distributor. If you
do not have a local distributor, please call the
Blodgett Oven Company at 0011-802-860-3700.
Gas Supply Line
Socket
Gas
Hose
VIEW A
Tighten after
adjustment
Installation of Gas Hose and Restraint
Socket
Plug
Quick Connect
Figure 18
IMPORTANT:
Cable restraintshouldbe fastened as close as possible to flexible connector and short enough to prevent any strain on flexible connect. At maximum
stretchofshortenedrestraintthe flexibleconnector
should be easy to install and quick connect.