Notes on installation and operation
Hinweise zur Installation und Bedienung
F
Conseils pour l’installation et l’utilisation
VXW 250, VXW 300, VXW 380
GB
Thanks for choosing
Congratulations on your purchase of your new
in the de-sign process of the new
performance.
For maximum performance and reliability we highly recommend that your new
be installed by an authorised Velocity dealer. By using our
amplifiers you can be as-sured of making the best out of your high-quality audio hi-fi system without
spoiling the sound by using com-ponents of inferior quality.
For additional information on the
simulation programme for subwoofer housings) visit our Internet site at: http://www.velocity.de.
NEW COMPONENT FEATURES
High Power handling
Incredibly flexible installation: The new
bandpass boxes.
Due to the low resonance values, the new
installations in which the woofer is mounted on the rear deck, using the trunk of the car for its acoustical
enclosure.
New ultra-linear long-throw suspension.
Corrugated mica polypropylene design yields tremendous rigidity.
Additional loudness is achieved through longer cone travel, so we designed the
with 6 to 9 mm peak-to-peak excursion.
The new reinforced spider renders spider tears a thing of the past.
Butyl rubber surrounds offer linear cone movement without compression or the risk of tearing from
over-excursion even for longer cone travel.
New strontium ceramic ferrite magnets yield smaller magnet sizes without reduced magnet strength
but retain their magnet power far beyond the expected life of the woofer.
Four layers of high-temperature wire on DuPont Kapton Polyamide voice coil bobbins allow for voice
coil temperatures exceeding nearly 225 degrees Celsius without damage.
Rear vented T-yokes allow fresh air to move in from behind the woofer to cool the voice coil.
Velocity!
Velocity
Velocity
Velocity
subwoofer series, in order to achieve superior musical
Product Line (technical data, user notes and soon also a
Velocity
Velocity
product! We have invested tremendous effort
Velocity
subwoofers perform well in sealed, vented and
subwoofers also work well in infinite baffle
line component speakers and
Velocity
Velocity
subwoofers
subwoofers-
Safety precautions
Before starting to mount your speakers, please read carefully the instructions on installation and
connection.
Disconnect the negative terminal of the battery before carrying out installation and connection work.
Observe the vehicle manufacturer’s safety instructions (regarding airbags, alarm systems, trip
computers, vehicle immobilisers).
When drilling holes, take care to avoid damage to vehicle components (battery, cables, fuse boxes).
Do not mount the subwoofer onto flexible rear decks (hatchback vehicles) or anywhere where they may
fall for-ward.
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DUAL VOICE COIL ADVANTAGES
The dual voice coil woofer is actually quite old in the home audio industry but still relatively new to the
car audio world. The largest advantage of the DVC woofer is in the flexibility in installation. In order to
raise the sound pressure level (loudness) in a car, you can either add more speakers or add more
amplifier power to drive a single speaker. Many cars cannot fit two subwoofers and their necessary
enclosure volumes but can easily fit large power amplifiers and a single woofer. Simply speaking, the
DVC woofer allows you to make up for speaker deficiencies with additional amplifier power.
SUBWOOFER ENCLOSURE TYPES
Sound is created by the movement of the woofer
cone back and forth. If a woofer cone moves
FRONT PLATE
FRAME
SURROUND
forward creating a positive pressure wave, this
same motion creates a negative pressure at the
back of the woofer. If these two waves combine
due to the lack of a wall separating the front of the
speaker sound from the back, the output from
the woofer is effectively cancelled thus substan-
YOKE
VENT
CONE
DUST CAP
tially reducing the bass output of the speaker.
This wall is absolutely necessary and is referred
VOICE COIL
to as an acoustical „baffle“. It can be accomplished using a box of some kind or simply the
rear package shelf of an automobile to isolate
the front and back waves of the speaker.
MAGNET
SPIDER
THIELE-SMALL PARAMETERS
Every woofer has its own electromechanical characteristics which are called THIELE-SMALL
parameters. The three most important parameters include RESONANT FREQUENCY („fs“- the
frequency where the speaker moves with the least mechanical resistance), TOTAL Q („Qts“- the
„magnification“ of the cone movement at its resonant frequency), and VOLUMETRIC COMPLIANCE
(„Vas“- the equivalent volume of air that the woofer cone can displace for a given power input). Using
these parameters we can then calculate an optimum box volume for a particular woofer and reasonably
predict its frequency response.
COMMON ENCLOSURE TYPES
In the car audio world there are five types of subwoofer enclosures commonly used: INFINITE
BAFFLE, SEALED BOX (closed box), VENTED BOX (bass reflex), SINGLE-VENTED BANDPASS
(often incorrectly referred to as „5th“ order), DUAL-VENTED BANDPASS (often incorrectly referred
to as „7th“ order). No single design is superior because each has its own compromise in performance,
power handling and design complexity. The bandpass name implies a „built-in“ acoustical response
which has a natural highpass response (@ 30 Hz for example) but also a lowpass response
suppressing high frequencies (e.g., > 80 Hz).
DEUTSCHENGLISH
FRANÇAIS
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INFINITE BAFFLE (fig.a)designs simply use the trunk of the car for its
acoustical enclosure and the rear deck to isolate the front and rear
sound paths. Advantages include simple installation and adequate
performance for most systems. Disadvantages include poor power
handling capacity and substandard transient response.
SEALED boxes (fig.b) offer one of the best compromises in power
handling and performance. Because of the „air spring“ provided by the
box the advantages include simple box construction, higher power
handling, excellent transient response, and smooth low frequency rolloff. Disadvantages include only moderate efficiencies at low frequencies and the need for large box volumes.
VENTED boxes (fig.c) extend the low frequency response below that
of the sealed box by using a port tube. Advan-tages include extended
low frequency response, lower distortion due to smaller cone movements in its passband, good efficiency, good transient response,
moderate size boxes and higher power capacity. Disadvantages include increased complexity in box design and possible woofer damage
due to over-excursion of the woofer cone below the cut-off frequency
of the vented box.
a)
b)
c)
SINGLE-VENTED BANDPASS boxes (fig.d) are relatively new
(about 5 years in the car) but offer some advantages of both the sealed
and vented designs. Advantages include reasonable efficiency, small
box volumes, good transient response, extended low frequency performance and can be used with very high power amplifiers. Disadvantages include slightly lower efficiency compared to a vented box and
increased complexity in box design and construction.
DUAL-VENTED BANDPASS boxes (fig.e) vent the sound from the
front and back of the woofer through individually tuned enclosure on the
front and rear of the woofer. The advantage of this design is its high
efficiency over a narrow frequency band. Disadvantages include complex design and construction, large box volumes, poor transient response and susceptibilities to cone over-excursions (damage) for
sound outside its primary frequency band.
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d)
e)
ISOBARIC WOOFER CONFIGURATIONS
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SERIES
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PARALLE
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PARALLE
ISOBARIC CONFIGURATION (TANDEM)
Increasing in popularity in recent years is the compound woofer design, more commonly known as the
„Isobaric“ design. Isobaric actually means „constant
pressure“ which is the case having two woofers moving an encapsulated pocket of air between them in
the same direction.
This arrangement acts like a single speaker which
effectively reduces the required box volumes for a
subwoofer system by 50% which is substantial if you
are space-limited. Unfortunately, the trade-off for space is the 3 dB loss in efficiency but this is usually
recovered with increased amplifier power. Care must
be taken to avoid air leaks between the two woofers
and final speaker wiring and impedance loads must
be carefully watched.
SUBWOOFER ENCLOSURE CONSTRUCTION
Before starting final box assembly some basic construction issues should be mentioned:
-Infinite baffle construction in a car is done by simply cutting a piece of wood which will act as an
acoustical divider isolating the front and rear sound of the woofer. This piece of wood is mounted inside
the trunk of the car under the rear deck, or against the back of the rear seat, and should have some
kind of caulking to seal off all residual air leaks.
-Box construction can take on nearly any shape since we are dealing with low frequencies. Odd
shapes that are difficult to cut and glue should be avoided.
-Particle board, MDF, or high grade birch plywood are good materials to build boxes of thicknesses
of 19 to 25 mm.
-All seams in the box should be glued, screwed and caulked to prevent wall separation over time
due to vibration and environmental changes within the car.
-Cross bracing is important for large boxes to prevent wall vibration.
-Acoustical damping material (sheep wool or fibre-glass batting 5 to 10 cm thick), attached to 50%
or more of the interior walls helps reduce box noise and also increases the box volume seen by the
woofer by 10 - 20%. The application of self-adhesive damping mats to the inside walls also helps to
eliminate wall resonances.
-The cables running from the amplifier to the subwoofer should be as short as possible with a cable
cross section of at least 4 mm2.
-The final box should be rock solid and air tight but should also remain serviceable should a woofer
be damaged for any reason.
-When possible, use 10 to 15 cm diameter port tubes to avoid wind noise from smaller diameter
sizes. PVC plumbing pipe in various diameters is available at most hardware stores with „elbow“ pipes
allowing you to bend the tubes inside the box.
-Try to always use active (electronic) crossovers, such as those built into our Velocity amps, for
example.
DEUTSCHENGLISH
FRANÇAIS
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Basic Math Calculations
To build a subwoofer box some very basic math calculations must be made accurately referencing
the formulas below.
Volume and Area Calculations
Area:Volume:
Circle (port opening)A = 0,79 x d x dRectangleA = h x wTriangleA = 0,5 x h x wCylinder (port tube)-V = 0,79 x d x d x h
Rectangular box-V = h x w x d
Triangular box-V = 0,5 x h x w x d
Cone-V = 0,26 x d x d x h
d
d
h
d
h
h
w
d
h
w
w
h
w
h
d
Speaker parameters and box calculations often need some kind of math calculations in order to make
the numbers easy to work with (conversions between metric and Imperial/American units). Some
common conversions are listed below: