Bently Nevada 3500/45 Data sheet

3500/45 Position Monitor
Datasheet
Bently Nevada Machinery Condition Monitoring

Description

The 3500/45 Position Monitor is a 4-channel instrument that accepts input from proximity transducers, Rotary Position Transducers (RPTs), DC Linear Variable Differential Transformers (DC LVDTs), AC Linear Variable Differential Transformers (AC LVDTs), and rotary potentiometers. The monitor conditions the input and compares the conditioned signals with user-programmable alarms.
Transducer Types for Position Measurements on page10., See Figures and Graphs on page12., and See I/O Modules for AC LVDTs and Rotary Potentimeters on page14.
You can program each channel using the 3500 Rack Configuration Software to perform the following functions:
141537 Rev. H
l Axial (thrust) Position l Differential Expansion l Standard Single Ramp Differential Expansion l Non-standard Single Ramp Differential Expansion l Dual Ramp Differential Expansion l Complementary Differential Expansion l Case Expansion l Valve Position
The monitor channels are programmed in pairs and can perform up to two of these functions at a time. For example, Channels 1 and 2 can perform one function while channels 3 and 4 may perform the same or a different function.
3500/45 Position Monitor Datasheet 141537 Rev. H
The primary purpose of the 3500/45 Position Monitor is to provide the following:
l Machinery protection by continuously
comparing monitored parameters against configured alarm setpoints to drive alarms
l Essential machine information for
operations and maintenance personnel
Each channel, depending on configuration, typically conditions its input signal to generate various parameters called measured variables. You can establish alert setpoints for each active measured variable and danger setpoints for any two of the active measured variables.
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3500/45 Position Monitor Datasheet 141537 Rev. H
3.94 mV/V/mm (0.10 mV/V/mil)

Specifications

Inputs
Signal Accepts from 1 to 4 signal inputs
7.7 watts, typical, using Position I/O,
or
Rotary Potentiometer Valve Position
Rotary Position Transducer (RPT) Valve Position
or
3.15 mV/V/mm (0.08 mV/V/mil)
41 mV/degree rotation
140 mV/deg rotation, 70 mV/deg rotation or 50 mV/deg rotation
Outputs
Power consumption
Input Impedance
8.5 watts typical, using AC LVDT I/O
or
5.6 watts typical, using Rotary Potentiometer I/O
1 MΩ (DC LVDT inputs) 10 kΩ (Proximitor or RPT inputs) 137 kΩ (AC LVDT inputs) 200 kΩ (Rotary Potentiometer inputs)
Front Panel LEDs
OK LED
TX/RX LED
Bypass LED
Indicates when the 3500/45 Position Monitor is operating properly.
Indicates when the 3500/45 Position Monitor is communicating with other modules in the 3500 rack.
Indicates when the 3500/45 Position Monitor is in Bypass Mode.
Transducer Power Supply
Sensitivity
Thrust
Differential Expansion
Ramp Differential Expansion
Complementary Input Differential Expansion
DC LVDT Case Expansion
AC LVDT Case Expansion
AC LVDT Valve Position
3.94 mV/μm (100 mV/mil) or
7.87 mV/μm (200 mV/mil)
0.394 mV/μm (10 mV/mil) or
0.787 mV/μm (20 mV/mil)
0.394 V/mm (10 mV/mil),
0.787 V/mm (20 mV/mil),
3.937 V/mm (100 mV/mil) or
7.874 V/mm (200 mV/mil)
0.394 V/mm (10 mV/mil),
0.787 V/mm (20 mV/mil) or
3.937 V/mm (100 mV/mil)
0.05 V/mm (1.25 V/in),
0.08 V/mm (1.90 V/in),
0.10 V/mm (2.50 V/in),
0.18 V/mm (4.50 V/in),
0.20 V/mm (5.00 V/in) or
0.22 V/mm (5.70 V/in)
28.74 mV/V/mm (0.73 mV/V/mil),
15.35 mV/V/mm (0.39 mV/V/mil) or
9.45 mV/V/mm (0.24 mV/V/mil)
28.74 mV/V/mm (0.73 mV/V/mil)
15.35 mV/V/mm (0.39 mV/V/mil),
9.45 mV/V/mm (0.24 mV/V/mil),
10.24 mV/V/mm (0.26 mV/V/mil),
7.48 mV/V/mm (0.19 mV/V/mil),
5.51 mV/V/mm (0.14 mV/V/mil),
Proximitor or RPT
DC LVDT +15 Vdc AC LVDT 2.3Vrms 3400Hz sine wave Rotary
Potentiometer
Recorder
Voltage Compliance (current output)
Resolution
-24 Vdc
-12.38 Vdc
+4 to +20 mA Values are proportional to monitor full-scale.
The monitor provides individual recorder values for each channel except Ramp and CIDE.
Monitor operation is unaffected by short circuits on recorder outputs.
0 to +12 Vdc range across load
Load resistance is 0 to 600 Ω.
0.3662 µA per bit ±0.25% error at room temperature ±0.7% error over temperature range
Update rate 100 ms or less
3/19
3500/45 Position Monitor Datasheet 141537 Rev. H
Signal Conditioning
Specified at +25 ºC (+77 ºF) unless otherwise noted.
Thrust and Differential Expansion
Within ±0.33% of full-scale
Accuracy
Frequency Response
Direct filter -3 dB at 1.2 Hz Gap filter -3 dB at 0.41 Hz
Ramp Differential Expansion
Accuracy
Frequency Response
Direct filter -3 dB at 1.2 Hz Gap filter -3 dB at 0.41 Hz
typical ±1% maximum
See Ramp Differential Expansion Accuracy on page11.
Valve Position
Within ±0.33% of full-scale
Accuracy
Frequency Response
Direct filter -3 dB at 1.2 Hz Gap filter -3 dB at 0.41 Hz
typical ±1% maximum
Physical
Monitor Module (Main Board)
Dimensions (Height x Width x Depth)
Weight 0.91 kg (2.0 lb)
I/O Modules
Dimensions (Height x Width x Depth)
Weight 0.20 kg (0.44 lb)
241.3 mm x 24.4 mm x 241.8 mm (9.50 in x 0.96 in x 9.52 in)
241.3 mm x 24.4 mm x 99.1 mm (9.50 in x 0.96 in x 3.90 in)
Rack Space Requirements
Complimentary Input Differential Expansion (CIDE)
Within ±0.33% of full-scale
Accuracy
Frequency Response
Direct filter -3 dB at 1.2 Hz Gap filter -3 dB at 0.41 Hz
typical ±1% maximum
Case Expansion
Within ±0.33% of full-scale
Accuracy
Frequency Response
Direct filter -3 dB at 1.2 Hz Gap filter -3 dB at 0.41 Hz
typical ±1% maximum
Monitor Module 1 full-height front slot I/O Modules 1 full-height rear slot

Alarms

Use the 3500 Rack Configuration Software to set alert and danger levels for the direct values measured by the monitor.
Alarm Setpoints
Accuracy of alarm setpoints
Alarms are adjustable from 0 to 100% of full-scale for each measured value. However, when the full-scale range exceeds the range of the transducer, the range of the transducer will limit the setpoint.
Within 0.13% of the desired value
4/19
3500/45 Position Monitor Datasheet 141537 Rev. H
Alarm Time Delays
You can program alarm delays using the 3500 Rack Configuration Software from one to 60 seconds in one second intervals.
Alert
Danger
From one to 60 seconds in one second intervals
0.1 seconds or from one to 60 seconds in 0.1 second intervals

Measured Variables

Position measurements are used for machine protection and condition monitoring. The 3500/45 Position Monitor returns values for the following measured variables depending on configuration.
Thrust Position
Differential expansion
Ramp Differential Expansion
CIDE
Case expansion
Value position Direct and position
Direct Gap
Direct Gap
Composite Direct Gap
Composite Direct Gap
Composite Direct and position
Environmental Limits
When used with Internal/External Operating Temperature
Storage Temperature
Humidity
Termination I/O Module:
-30°C to +65°C
(-22°F to +150°F)
-40°C to +85°C
(-40°F to +185°F)
95%
Non-condensing
5/19
3500/45 Position Monitor Datasheet 141537 Rev. H
Firmware and Software Requirements
When adding the 3500/45 Position Monitor to an existing 3500 system, the following firmware and software versions or later are required:
l 3500/20 RIM Firmware rev. G l 3500 Configuration Software 2.41 l 3500 Data Acquisition 2.20 l 3500 Operator Display 1.20 l 3500/93 Display Interface Module 135799-
01 l Firmware rev. G l For Valve Position using RPT, you must
have 3500 Configuration Software 3.00 or
greater.
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