Bently Nevada 3500/44M Data sheet

3500/44M Aeroderivitive GT Vibration Monitor
Datasheet
Bently Nevada Machinery Condition Monitoring

Description

The 3500/44M Aeroderivitive GT Vibration Monitor is a four­channel instrument designed for aeroderivative gas turbine applications. It:
l Continuously monitors machinery by comparing
monitored parameters against configured alarm setpoints to drive alarms
l Communicates essential machine information for both
The 3500/44M 's Aero GT I/O modules interface to Velomitor sensors and accelerometers through Bently Nevada interface modules. The monitor uses the Prox/Velom I/O to interface to our .
Using the 3500 Rack Configuration Software, you can configure the 3500/44M Aeroderivitive GT Vibration Monitor for the following filter options:
l Signal Integration l 1X vibration tracking l Band-pass vibration
143441 Rev. R
The 3500/44M Aeroderivitive GT Vibration Monitor accepts input from two separate Keyphasor signals, allowing each channel pair to use a different tracking filter.
You can configure multimode channels to have up to eight sets of alarm parameters including alert and danger setpoints and alarm time delays. Each set may be configured for a specific machine mode.
As the machine changes modes, the monitor can switch to a specific set using contacts on multimode I/O modules or software commands through a communications gateway.
3500/44M Aeroderivitive GT Vibration Monitor Datasheet 143441 Rev. R
Outputs

Specifications

Inputs
Accepts 1 to 4 signals from
Signal
Power consumption
Input Impedance
Aero GT I/O
Prox/Velom I/O and Multimode Prox/Velom I/O
Sensitivity
Aeroderivative
Aeroderivative2 and Multimode Aeroderivative
interface modules (part numbers 86517 and 86497), velomitors and accelerometers
7.7 watts, typical
Greater than 95 kΩ (Proximitor and acceleration inputs)
10 kΩ for Prox/Accel
3.5 MΩ for Velomitor
3.94 mV/(mm/s) (100mV/(in/s)) or
5.71 mV/(mm/s) (145mV/(in/s))
3.94 mV/(mm/s) (100mV/(in/s)),
5.71 mV/(mm/s) (145mV/(in/s)),
10.19 mV/(m/s2) (100 mV/g),
2.55 mV/(m/s2) (25 mV/g) or
1.02 mV/(m/s2) (10 mV/g)
Front Panel LEDs
Indicates when the 3500/44M
OK LED
TX/RX LED
Bypass LED
Aeroderivitive GT Vibration Monitor is operating properly.
Indicates when the 3500/44M Aeroderivitive GT Vibration Monitor is communicating with other modules in the 3500 Rack.
Indicates when the 3500/44M Aeroderivitive GT Vibration Monitor is in Bypass Mode.
Buffered Transducer Outputs
Output Impedance
Transducer Power Supply
Recorder
The front of each monitor has one coaxial connector for each channel.
Each connector is short-circuit protected.
550 Ω
-23 Vdc nominal at 43 mA max
+4 to +20 mA Output is proportional to monitor full­scale.
One output is provided for each channel.
Voltage Compliance (current output)
Resolution
Monitor operation is unaffected by short circuits on recorder outputs.
0 to +12 Vdc range across load
Load resistance is 0 to 600 Ω.
0.3662 µA per bit ±0.25% error at room temperature
±0.7% error over temperature range
Update rate 100 ms or less
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3500/44M Aeroderivitive GT Vibration Monitor Datasheet 143441 Rev. R
Signal Conditioning
Specified at +25ºC (+77ºF) unless otherwise noted.
Aeroderivative
Within ±0.33% of full-scale
Accuracy
Frequency Response
Direct signal 4 Hz to 30 kHz, -3 dB
Direct Signal - Bandpass Filter
Low-pass corner 200 Hz (-3 dB)
Low-pass rolloff
High-pass corner 25, 75 or 100 Hz (-3 dB)
High-pass rolloff
Direct Signal - Tracking Filter
Tracking filter
Constant Q
Rolloff
typical ±1% maximum
Exclusive of filters
10-pole 200 dB per decade 60 dB per octave
10-pole 200 dB per decade 60 dB per octave
Valid for machine speeds of 60 to 240,000 cpm
User-configurable by selecting one of 22 normal operating speeds from 2,400 to 18,000 RPM and by bandwidth of 3 or 5Hz
6-pole 120 dB per decade 36 dB per octave
Aeroderivative 2 and Multimode Aeroderivative
Within ±0.33% of full-scale
Accuracy
Frequency Response Direct Signal - Bandpass Filter
Non-integrated velocity
Integrated velocity
Non-integrated acceleration
Integrated acceleration
Bias low-pass filter
Bandpass Filter
Low-pass cutoff frequency
Low-pass rolloff
High-pass cutoff frequency
High-pass rolloff
typical ±1% maximum
Exclusive of filters
4 Hz to 5500 Hz (-3 dB)
18 Hz to 5500 Hz (-3 dB)
4 Hz to 30,000 Hz (-3 dB)
18 Hz to 14,500 Hz (-3 dB)
0.01 Hz (-3 dB)
Configurable between 100 Hz and 5500 Hz (-3 db)
8-pole 160 dB per decade 48 dB per octave
Configurable between 10 Hz and 1000 Hz (-3 dB)
8-pole 160 dB per decade 48 dB per octave
Tracking filter
Tracking Filter
Constant Q
Rolloff
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Tracking filter is valid for machine speeds of 60 to 300,000 cpm
User configurable
You can select one of 35 normal operating speeds from 2,400 to 30,000 RPM and bandwidth of 3 or 5 Hz.
6-pole 120 dB per decade 36 dB per octave
3500/44M Aeroderivitive GT Vibration Monitor Datasheet 143441 Rev. R
Alarms
You can set Alert levels for various values measured by the monitor and Danger setpoints for up to two of the values measured by the monitor using configuration software.
Alarm setpoints
Alarm accuracy Within 0.13% of the desired value
Aeroderivative
Aeroderivative2
Multimode Aeroderivative
Alarm Time Delays
Alert
Danger
Alarms are adjustable from 0 to 100% of full-scale for each measured value except when the full-scale range exceeds the range of the transducer. In this case, the range of the transducer will limit the setpoint.
Direct 1X Amplitude Bandpass
Direct Bandpass 1X Amplitude 1X Phase Lag
Direct Direct-B Bandpass Bandpass-B 1X Ampl 1X Ampl-B 1X Phase Lag
For Aeroderivative channels, you can set one alert and one danger delay for each channel.
For Aeroderivative2 and Multimode Aeroderivative channels, you can set delays for each measured value having alarm setpoints.
From 1 to 60 seconds in 1 second intervals
0.1 seconds or from 1 to 60 seconds in 1 second intervals
Measured Values
Measured values are measurements used to monitor the machine. The 3500/44M Aeroderivitive GT Vibration Monitor provides the following measured values.
Direct
Aeroderivative
Aeroderivative2
Multimode Aeroderivative
1X Amplitude Bandpass
Direct Bandpass Bias 1X Amplitude 1X Phase Lag
Direct Direct-B Bandpass Bandpass-B 1X Ampl 1X Ampl-B 1X Phase Lag Mode
Physical
Monitor Module (Main Board)
Dimensions (Height x Width x Depth)
Weight 0.91 kg (2.0 lb)
I/O Modules
Dimensions (Height x Width x Depth)
Weight 0.45 kg (1.0 lb)
241.3 mm x 24.4 mm x 241.8 mm (9.50 in x 0.96 in x 9.52 in)
241.3 mm x 24.4 mm x 99.1 mm (9.50 in x 0.96 in x 3.90 in)
Rack Space Requirements
Monitor Module 1 full-height front slot I/O Modules 1 full-height rear slot
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3500/44M Aeroderivitive GT Vibration Monitor Datasheet 143441 Rev. R

Compliance and Certifications

FCC
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
l This device may not cause harmful
interference.
l This device must accept any
interference received, including interference that may cause undesired operation.
EMC
European Community Directive:
EMC Directive 2014/30/EU
Standards:
EN 61000-6-2 Immunity for
Industrial Environments
EN 61000-6-4 Emissions for
Industrial Environments

Hazardous Area Approvals

For the detailed listing of country and product specific approvals, refer to the Approvals Quick Reference Guide (108M1756) available from
Bently.com.
CSA/NRTL/C
Class I, Zone 2: AEx/Ex nA nC ic IIC T4 Gc;
When used with I/O module ordering options without internal barriers
When used with I/O module ordering options with internal barriers
Class I, Zone 2: AEx/Ex ec nC ic IIC T4 Gc; Class I, Division 2, Groups A, B, C, and D;  T4 @ Ta= -20˚C to +65˚C (-4˚F to +149˚F) When installed per drawing 149243 or 149244.
Class I, Zone 2: AEx/Ex nA nC ic [ia Ga] IIC T4 Gc; Class I, Zone 2: AEx/Ex ec nC ic [ia Ga] IIC T4 Gc; Class I, Division 2, Groups A, B, C, and D (W/ IS Output for Division
1)  T4 @ Ta= -20˚C to +65˚C (-4˚F to +149˚F) When installed per drawing
138547.
Electrical Safety
European Community Directive:
LV Directive 2014/35/EU
Standards:
EN 61010-1
RoHS
European Community Directive:
RoHS Directive 2011/65/EU
Maritime
ABS - Marine and Offshore Applications
DNV GL Rules for Classification – Ships, Offshore Units, and High Speed and Light Craft
ATEX/IECEx
When used with I/O module ordering options without internal barriers
When used with I/O module ordering options with internal barriers
II 3 G 
Ex nA nC ic IIC T4 Gc; Ex ec nC ic IIC T4 Gc;  T4 @ Ta= -20˚C to +65˚C (-4˚F to +149˚F) When installed per drawing 149243 or 149244.
II 3(1) G
Ex nA nC ic [ia Ga] IIC T4 Gc; Ex ec nC ic [ia Ga] IIC T4 Gc;
T4 @ Ta= -20˚C to +65˚C (-4˚F to +149˚F) When installed per drawing
138547.
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3500/44M Aeroderivitive GT Vibration Monitor Datasheet 143441 Rev. R

External Termination Blocks

Ordering Information

For the detailed listing of country and product specific approvals, refer to the Approvals Quick Reference Guide (108M1756) available from
Bently.com.
Aeroderivative Monitor 3500/44 - AA - BB
A: I/O Module Type 01 Aero GT I/O Module with Internal Terminations 02 Aero GT I/O Module with External Terminations
Prox/Velom I/O Module with Internal
05
Terminations Prox/Velom I/O Module with External
06
Terminations Multimode Prox/Velom I/O Module with
07
Internal Terminations Multimode Prox/Velom I/O Module with
08
External Terminations
B: Hazardous Area Approval Option 00 None 01 CSA/NRTL/C (Class 1, Division 2)
ATEX/IECEx/CSA (Class 1, Zone 2)
02
125808-03
125808-08
125808-11
125808-13
128702-01
128015-03
128015-08
128015-11
128015-13
128710-01
Aeroderivative ET Block Euro Style Connectors
Prox/Velom External Termination Block Euro Style connectors
Multimode Prox/Velom External Termination Block Euro Style connectors
Multimode Recorder Output and Mode Input External Termination Block Euro Style connectors
Recorder External Termination Block Euro Style connectors
Aeroderivative External Termination Block Terminal Strip Connectors
Prox/Velom External Termination Block Terminal Strip Connectors
Multimode Prox/Velom External Termination Block Terminal Strip connectors
Multimode Recorder Output and Mode Input External Termination Block
Terminal Strip connectors Recorder External ET Block
Terminal Strip connectors
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3500/44M Aeroderivitive GT Vibration Monitor Datasheet 143441 Rev. R
Cables
3500 Transducer (XDCR) to External Termination (ET) Block Cable 129525 - AAAA - BB
A: I/O Cable Length 0005 5 feet (1.5 metres) 0007 7 feet (2.1 metres) 0010 10 feet (3.0 metres) 0025 25 feet (7.6 metres) 0050 50 feet (15.2 metres) 0100 100 feet (30.5 metres) B: Assembly Instructions
01 Not Assembled 02 Assembled
3500 Recorder Output to External Termination (ET) Block Cable 129529 - AAAA - BB
A: I/O Cable Length 0005 5 feet (1.5 metres) 0007 7 feet (2.1 metres) 0010 10 feet (3.0 metres) 0025 25 feet (7.6 metres) 0050 50 feet (15.2 metres) 0100 100 feet (30.5 metres) B: Assembly Instructions 01 Not Assembled 02 Assembled
Spares
176449-03
143490-01
126599-01
140471-01
140482-01
169459-01
169459-02
00580434
00580432
00561941
3500/44M Aeroderivitive GT Vibration Monitor
3500/44M Aeroderivitive GT Vibration MonitorUser Guide
Aero GT I/O Module Internal Terminations
Prox/Velom I/O Module with Internal Terminations
Prox/Velom I/O Module with External Terminations
Multimode Prox/Velom I/O Module with Internal Terminations
Multimode Prox/Velom I/O Module with External Terminations
Euro Style connector header 8 pin Green
For use on I/O modules with internal terminations
Euro Style connector header 10 pin Green
For use on I/O modules with internal terminations
Prox/Velom and Multimode Prox/Velom I/O Module ten-pin connector shunt
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3500/44M Aeroderivitive GT Vibration Monitor Datasheet 143441 Rev. R

Graphs and Figures

1. Status LEDs 2. Buffered Transducer Outputs 3. 3500/44M Aeroderivitive GT Vibration Monitor Main Module 4. Aero GT I/O Module with Internal Terminations 5. Aero GT I/O Module with External Terminations 6. Prox/Velom I/O, Internal Terminations
7. Prox/Velom I/O, External Terminations 8. Multimode Prox/Velom I/O, Internal Terminations 9. Multimode Prox/Velom I/O, External Terminations
Figure 1: Front and Rear Views of the 3500/44M Monitor
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3500/44M Aeroderivitive GT Vibration Monitor Datasheet 143441 Rev. R
Figure 2: Side View of I/O Modules
Prox/Velom I/O modules and Multimode Prox/Velom I/O modules with internal and external terminations have the same jumpers.
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3500/44M Aeroderivitive GT Vibration Monitor Datasheet 143441 Rev. R
Copyright 2020 Baker Hughes Company. All rights reserved.
Bently Nevada, Orbit Logo, Velomitor, and Keyphasor are registered trademarks of Bently Nevada, a Baker Hughes Business, in the United States and other countries. The Baker Hughes logo is a trademark of Baker Hughes Company. All other product and company names are trademarks of their respective holders. Use of the trademarks does not imply any affiliation with or endorsement by the respective holders.
Baker Hughes provides this information on an “as is” basis for general information purposes. Baker Hughes does not make any representation as to the accuracy or completeness of the information and makes no warranties of any kind, specific, implied or oral, to the fullest extent permissible by law, including those of merchantability and fitness for a particular purpose or use. Baker Hughes hereby disclaims any and all liability for any direct, indirect, consequential or special damages, claims for lost profits, or third party claims arising from the use of the information, whether a claim is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make changes in specifications and features shown herein, or discontinue the product described at any time without notice or obligation. Contact your Baker Hughes representative for the most current information.
The information contained in this document is the property of BakerHughes and its affiliates; and is subject to change without prior notice. It is being supplied as a service to our customers and may not be altered or its content repackaged without the express written consent of Baker Hughes. This product or associated products may be covered by one or more patents. See Bently.com/legal.
1631 Bently Parkway South, Minden, Nevada USA 89423
Phone: 1.775.782.3611 or 1.800.227.5514 (US only)
Bently.com
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