Bently Nevada 3500/42M Data sheet

3500/42M Proximitor Seismic Monitor
Datasheet
Bently Nevada Machinery Condition Monitoring

Description

The 3500/42M Proximitor Seismic Monitor:
l Protects machinery by continuously comparing
monitored parameters against configured alarm setpoints to drive alarms.
l Communicates essential machine information to both
operations and maintenance personnel.
The 3500/42M Proximitor Seismic Monitor is a four-channel monitor that accepts input from proximity and seismic transducers. It conditions the signal to provide vibration and position measurements and compares the conditioned signals with user-programmable alarms.
You can program each channel using the 3500 Rack Configuration Software to monitor and report:
143694 Rev. V
l Radial vibration l REBAM l Thrust position l Acceleration l Differential
expansion l Eccentricity l Circular acceptance region l Velocity
The monitor channels are programmed in pairs and can perform up to two of the listed functions at a time. For example, Channels 1 and 2 can perform one function while channels 3 and 4 perform another or the same function.
Each channel, depending on configuration, typically conditions its input signal to generate various parameters called static values. You can configure alert setpoints for each active static value and danger setpoints for any two of the active static values.
l Shaft absolute
3500/42M Proximitor Seismic Monitor Datasheet 143694 Rev. V
Outputs

Specifications

Inputs
Accepts from 1 to 4 proximity,
Signal
Power consumption
Input Impedance
Standard I/O
Sensitivity
Radial Vibration
Thrust
Eccentricity
Differential Expansion
REBAM
Acceleration & Acceleration2
Velocity & Velocity2
Shaft Absolute, Radial Vibration
Shaft absolute, Direct
Shaft absolute, Velocity
Circular Acceptance Region
velocity or acceleration transducer signals
7.7 watts, typical
10 kΩ (Proximitor and acceleration inputs)
3.94 mV/μm (100 mV/mil) or
7.87 mV/μm (200 mV/mil)
3.94 mV/μm (100 mV/mil) or
7.87 mV/μm (200 mV/mil)
3.94 mV/μm (100 mV/mil) or
7.87 mV/μm (200 mV/mil)
0.394 mV/μm (10 mV/mil) or
0.787 mV/μm (20 mV/mil) 40 mV/μm (1000 mV/mil) or
80 mV/μm (2000 mV/mil)
10 mV/ (m/s2) (100 mV/g)
20 mV/ (mm/s) pk (500 mV/ (in/s) pk) or
5.8 mV/ (mm/s) pk (145 mV/ (in/s) pk) or 4 mV/ (mm/s) pk (100 mV/ (in/s) pk)
3.94 mV/μm (100 mV/mil) or
7.87 mV/μm (200 mV/mil)
3.94 mV/μm (100 mV/mil) or
7.87 mV/μm (200 mV/mil) 20 mV/ (mm/s) pk (500 mV/
(in/s) pk) or
5.8 mV/ (mm/s) pk (145 mV/ (in/s) pk) or 4 mV/ (mm/s) pk (100 mV/ (in/s) pk)
See Radial Vibration on the next page..
Front Panel LEDs
Indicates when the 3500/42M
OK LED
TX/RX LED
Bypass LED
Buffered Transducer Outputs
Output Impedance 550 Ω Transducer Power
Supply
Recorder
Voltage Compliance (current output)
Resolution
Shaft Absolute Buffered Outputs
Shaft Absolute Output Impedance
Output supply parameters
Proximitor Seismic Monitor is operating properly.
Indicates when the 3500/42M Proximitor Seismic Monitor is communicating with other modules in the 3500 rack.
Indicates when the 3500/42M Proximitor Seismic Monitor is in Bypass Mode.
The front of each monitor has one coaxial connector for each channel.
Each connector is short-circuit protected.
-24 Vdc
+4 to +20 mA Values are proportional to monitor full-scale.
The monitor provides individual recorder values for each channel.
Monitor operation is unaffected by short circuits on recorder outputs.
0 to +12 Vdc range across load
Load resistance is 0 to 600 Ω.
0.3662 µA per bit ±0.25% error at room temperature ±0.7% error over temperature range
Update rate approximately 100 ms or less
The Shaft Absolute I/O modules have one output for each channel group.
Each output is short-circuit protected.
300 Ω
See Output Supply Parameters on page9..
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3500/42M Proximitor Seismic Monitor Datasheet 143694 Rev. V
Signal Conditioning
Specified at +25 ºC (+77 ºF) unless otherwise noted.
Radial Vibration
Frequency Response
User-programmable Single-pole
Direct filter
Gap filter -3 dB at 0.09 Hz
Not 1X filter
Smax 0.125 to 15.8 times running speed
1X and 2X vector filter
1X and 2X Vector, Not 1X, and Smax parameters are valid for machine speeds of 60 cpm to 60,000 cpm.
-3db at 4 Hz to 4000 Hz or 1 Hz to 600 Hz ± 1% accuracy
60 cpm to 15.8 times running speed Constant Q notch filter Minimum rejection in stopband of -34.9 dB
Constant Q Filter Minimum rejection in stopband of -57.7 dB
Eccentricity
Within ±0.33% of full-scale
Accuracy
Frequency Response
Direct filter -3 dB at 15.6 Hz Gap filter -3 dB at 0.41 Hz
typical ±1% maximum
Acceleration
Within ±0.33% of full-scale
Accuracy
Filter Quality
High-pass
Low-pass
Table 1: Frequency Ranges if Both Channels of a Channel Pair are Enabled
typical ±1% maximum Exclusive of filters
4-pole (80 dB per decade, 24 dB per octave)
4-pole (80 dB per decade, 24 dB per octave)
Accuracy
Exclusive of filtering
Direct and Gap
1X and 2X
Smax Within ±5% maximum
Not 1X
Within ±0.33% of full-scale typical ±1% maximum
Within ±0.33% of full-scale typical ±1% maximum
±3% for machine speeds less than 30,000 cpm ±8.5% for machine speeds greater than 30,000 cpm
Thrust and Differential Expansion
Within ±0.33% of full-scale
Accuracy
Frequency Response
Direct filter -3 dB at 1.2 Hz Gap filter -3 dB at 0.41 Hz
typical ±1% maximum
Dual Channel Frequency Response
Low or
Output Type
RMS
Peak
Without
Filter
10 to 30,000 Hz
3 to 30,000 Hz
High Pass Filter
10 to 9,155 Hz10 to 9,155 Hz
3 to 9,155 Hz10 to 9,155 Hz
Integration
Table 2: Frequency Ranges if a Single Channel of a Channel Pair is Enabled
Single Channel Frequency Response
Without Filter
Output Type
RMS 10 to 30,000 Hz 10 to 14,500 Hz
Peak 3 to 30,000 Hz 10 to 14,500 Hz
Low or High
Pass Filter
With
Integration
With
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3500/42M Proximitor Seismic Monitor Datasheet 143694 Rev. V
Acceleration II
Within ± 0.33% of full scale
Accuracy
Filter Quality
High-pass
Low-pass
Frequency Response
Bias filter -3 dB at 0.01 Hz Not OK filter -3 dB at 2400 Hz 1X and 2X vector
filter
typical ± 1% maximum Exclusive of filters
4-pole (80 dB per decade, 24 dB per octave)
4-pole (80 dB per decade, 24 dB per octave)
Valid for machine speeds of 60 cpm to 100,000 cpm
Table 3: Frequency Ranges for the 3500/42M Proximitor Seismic Monitor under Different Options using the Acceleration II Channel Type
Frequency Ranges
Without Filter
Output Type
RMS 10 to 30,000 Hz 10 to 20,000 Hz
Peak 3 to 30,000 Hz 10 to 20,000 Hz
Low or High
Pass Filter
With
Integration
Velocity and Velocity II
Within ±0.33% of full-scale typical
Accuracy
Velomitor sensor accuracy
Velomitor sensor accuracy with barriers
Frequency Response
Bias
±1% maximum +1% -3% with MTL 764(-) Zener External Barrier Exclusive of filters
Full Scale 0-0.5: ±3% typical Full Scale 0-1.0: ±2% typical Full Scale 0-2.0: ±1% typical
Under radiated immunity conditions, add ± 11% for all full scale ranges. The total Velomitor sensor accuracy will be ± 15%.
-3dB at 0.01 Hz Velocity II only
Not OK filter
RMS 10 to 5,500 Hz, -3 dB Peak or peak-to-
peak
1X and 2X vector filter
Filter Quality
High-pass
Low-pass
-3 dB at 40 Hz Velocity II only
3 to 5,500 Hz, -3 dB
Valid for machine speeds of 60 to 100,000 cpm Velocity II only
4-pole (80 dB per decade, 24 dB per octave)
2-pole (40 dB per decade, 12 dB per octave)
Shaft Absolute, Radial Vibration
Frequency Response
Direct filter
Gap filter -3 dB at 0.09 Hz
1X vector filter
Accuracy
Direct and gap
1X
User-programmable 4 Hz to 4000 Hz or 1 Hz to 600 Hz
Valid for machine speeds of 240 cpm to 60,000 cpm
Within ±0.33% of full-scale typical ±1% maximum
Within ±0.33% of full-scale typical ±1% maximum
Shaft Absolute, Velocity
Within ±0.33% of full scale typical
Accuracy
Frequency Response
Peak or peak-to-peak
Filter Quality
High-pass
Low-pass
1X vector filter
±1% maximum Exclusive of filters
User-programmable 3 to 4,000 Hz, -3 dB
2-pole (40 dB per decade, 12 dB per octave)
2-pole (40 dB per decade, 12 dB per octave)
Constant Q Filter Minimum rejection in stopband
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3500/42M Proximitor Seismic Monitor Datasheet 143694 Rev. V
of -57.7 dB
Shaft Absolute Buffered Output
Accuracy ±6.0% @ 25 C Circular
acceptance region
See Radial Vibration on page3..
REBAM
Frequency Response
Spike
Element
Rotor
Direct
Gap
1X vector filter
Table 4: Summary of the Relationship between Nominal Shaft Speed and the Valid Speed Range
Nominal Shaft
Speed (Hz)
10 to <126 0.071 to 160 126 to <252 0.133 to 330 252 to <504 0.25 to 660 504 to 584 0.50 to 750
User-programmable from 0.152 to 8678 Hz
User-programmable for BPFO ranging from 0.139 to 3836 Hz
High-pass corner is 0.8x BPFO. Low-pass corner is 2.2x BPFO.
User programmable from 0.108 to 2221 Hz
Programmable from 3.906 to 14.2 Hz
Selection is determined by Spike and Rotor filters.
Programmable from 0.002 to 1.0 Hz
Selection is determined by the Rotor filter.
The range of shaft speeds for which the value is valid depends on the nominal shaft speed for which the channel is configured.
Valid Speed Range (Hz)
limitation of the resultant input signal is approximately 20 KHz.
Filter Quality
6-pole Elliptic
Spike high-pass
Element bandpass
Rotor low-pass
Rotor, direct high­pass
Spike, direct low­pass
Gap low-pass
1X amplitude
(155 dB per decade, minimum)
Corner frequency is -0.1 dB. 8-pole Butterworth
(155 dB per decade minimum)
Corner frequency is -3 dB. 6-pole Elliptic
(155 dB per decade, minimum)
Corner frequency is -0.1 dB. 1-pole Butterworth
(18 dB per decade, minimum)
Corner frequency is -3 dB.
Corner is -0.3 dB maximum.
1-pole Butterworth (18 dB per decade, minimum)
Corner frequency is -3 dB. Constant Q of 16.67
Stopband frequencies are 0.91 and 1.09 times the running speed.
Stopband attenuation is -51 dB minimum.
Accuracy
Within ±0.33% of full scale typical
Amplitude
Phase 3 degrees error, maximum
Channels enabled
±1% maximum when input signal is at the center frequency of the measured value's passband
You can use certain configurations to enable only one channel of a channel pair.
See REBAM Channels on page17..
If a multi-event gear or speed wheel generates the speed input, the upper
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3500/42M Proximitor Seismic Monitor Datasheet 143694 Rev. V
Filter Tracking / Stepping (Requires a valid speed
signal)
Initial condition Nominal filter set used Switch from
nominal to lower filter set
Switch from lower to nominal filter set
Switch from nominal to higher filter set
Switch from higher to nominal filter set
Shaft speed error condition
Current shaft speed ≤ 0.9 x (nominal shaft speed)
Current shaft speed ≥ 0.95 x (nominal shaft speed)
Current shaft speed ≥ 1.1 x (nominal shaft speed)
Current shaft speed ≤ 1.05 x (Nominal Shaft Speed)
Nominal filter set used
Physical
Monitor Module (Main Board)
Dimensions (Height x Width x Depth)
Weight 0.91 kg (2.0 lb)
I/O Modules (non-barrier)
Dimensions (Height x Width x Depth)
Weight 0.20 kg (0.44 lb)
I/O Modules (barrier)
Dimensions (Height x Width x Depth)
Weight 0.46 kg (1.01 lb)
241.3 mm x 24.4 mm x 241.8 mm (9.50 in x 0.96 in x 9.52 in)
241.3 mm x 24.4 mm x 99.1 mm (9.50 in x 0.96 in x 3.90 in)
241.3 mm x 24.4 mm x 163.1 mm (9.50 in x 0.96 in x 6.42 in)
Channel Parameters (entity)
Seismic Barrier
Circuit Parameters
Channel Parameters (entity)

Alarms

Alarm Setpoints
Accuracy of alarm setpoints
(PWR) = 237.6 Ω (SIG) = 4985 Ω
Vmax = 28.0 V Imax = 115.62 mA Rmin (PWR) = 237.6 Ω (SIG) = 4985 Ω
Vmax (PWR) = 27.25 V Imax (PWR) = 91.8 mA Rmin (PWR) = 297 Ω
Vmax = 27.25 V Imax = 91.8 mA Rmin (PWR) = 297 Ω
Use Rack Configuration Software to set alert levels for each value measured by the monitor and danger setpoints for any two of the values measured by the monitor.
Alarms are adjustable from 0 to 100% of full-scale for each measured value. However, when the full-scale range exceeds the range of the transducer, the range of the transducer will limit the setpoint.
Within 0.13% of the desired value
Rack Space Requirements
Monitor 1 full-height front slot I/O Modules 1 full-height rear slot
Barrier Parameters
The following parameters apply to CSA-NRTL/C and ATEX approvals.
Proximitor Barrier
Vmax (PWR) = 26.80 V Circuit Parameters
(SIG) = 14.05 V
Imax (PWR) = 112.8 mA
(SIG) = 2.82 mA Rmin
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