Bently Nevada 3500/40M Data sheet

3500/40M Proximitor Monitor
Datasheet
Bently Nevada Machinery Condition Monitoring

Description

The 3500/40M Proximitor Monitor is a four-channel monitor that accepts input from Bently Nevada proximity transducers, conditions the signal to provide various vibration and position measurements, and compares the conditioned signals with user-programmable alarms. The user can program each channel of the 3500/40M with the 3500 Rack Configuration Software to perform any of the following functions:
vibration
l Thrust
position
The primary purpose of the 3500/40M Proximitor Monitor is to provide the following:
l Eccentricity l REBAM
l Differential
expansion
141535 Rev. K
l Machinery protection by continuously comparing
monitored parameters against configured alarm setpoints to drive alarms
l Essential machine information for both operations and
maintenance personnel
Each channel, depending on configuration, typically conditions its input signal to generate various parameters called static values. You can configure alert setpoints for each active static value and danger setpoints for any two of the active static values.
You program the monitor channels in pairs. The monitor channels can perform up to 2 of these functions at a time. Channels 1 and 2 can perform one function, while channels 3
and 4 perform another (or the same) function.
3500/40M Proximitor Monitor Datasheet 141535 Rev. K
Signal Conditioning

Specifications

Inputs
Signal
Power consumption
Standard I/O
TMR I/O
Sensitivity
Radial Vibration
Thrust
Eccentricity
Differential Expansion
REBAM
Outputs
Front Panel LEDs
OK LED
TX/RX LED
Bypass LED
Buffered Transducer Outputs
Output Impedance
Transducer Power Supply
Accepts from 1 to 4 proximity transducer signals
7.7 watts, typical
Input Impedance
10 kΩ (Proximitor and acceleration inputs
The effective impedance of three bussed TMRI/O channels wired in parallel to one transducer is50 kΩ
3.94 mV/μm (100 mV/mil) or
7.87 mV/μm (200 mV/mil)
3.94 mV/μm (100 mV/mil) or
7.87 mV/μm (200 mV/mil)
3.94 mV/μm (100 mV/mil) or
7.87 mV/μm (200 mV/mil)
0.394 mV/μm (10 mV/mil) or
0.787 mV/μm (20 mV/mil) 40 mV/μm (1000 mV/mil) or
80 mV/μm (2000 mV/mil)
Indicates when the 3500/40M SIL Proximitor is operating properly.
Indicates when the 3500/40M SIL Proximitor is communicating with other modules in the 3500 rack.
Indicates when the 3500/40M SIL Proximitor is in Bypass Mode.
The front of each monitor has one coaxial connector for each channel.
Each connector is short-circuit protected.
550 Ω
-24 Vdc
Specified at +25 ºC (+77 ºF) unless otherwise noted.
Radial Vibration
Frequency Response
User-programmable
Direct filter
Gap filter -3 dB at 0.09 Hz
Not 1X filter
Smax 0.125 to 15.8 times running speed
1X and 2X vector filter
Single-pole 4 Hz to 4000 Hz or 1 Hz to 600 Hz
60 cpm to 15.8 times running speed Constant Q notch filter Minimum rejection in stopband of -34.9 dB
Constant Q Filter Minimum rejection in stopband of -57.7 dB
1X and 2X Vector, Not 1X, and Smax parameters are valid for machine speeds of 60 cpm to 60,000 cpm.
Accuracy
Exclusive of filtering
Direct and Gap
1X and 2X
Smax Within ±5% maximum
Not 1X
Within ±0.33% of full-scale typical ±1% maximum
Within ±0.33% of full-scale typical ±1% maximum
±3% for machine speeds less than 30,000 cpm ±8.5% for machine speeds greater than 30,000 cpm
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3500/40M Proximitor Monitor Datasheet 141535 Rev. K
Thrust and Differential Expansion
Table 1: Relationship Between Nominal Shaft Speed and the Valid Speed Range
Within ±0.33% of full-scale
Accuracy
Frequency Response
Direct filter -3 dB at 1.2 Hz Gap filter -3 dB at 0.41 Hz
typical ±1% maximum
Eccentricity
Within ±0.33% of full-scale
Accuracy
Frequency Response
Direct filter -3 dB at 15.6 Hz Gap filter -3 dB at 0.41 Hz
typical ±1% maximum
REBAM
Frequency Response
Spike
Element
Rotor
Direct
Gap
1X vector filter
User-programmable from 0.152 to 8678 Hz
User-programmable for BPFO ranging from 0.139 to 3836 Hz
High-pass corner is 0.8x BPFO. Low-pass corner is 2.2x BPFO.
User programmable from 0.108 to 2221 Hz
Programmable from 3.906 to 14.2 Hz
Selection is determined by Spike and Rotor filters.
Programmable from 0.002 to 1.0 Hz
Selection is determined by the Rotor filter.
The range of shaft speeds for which the value is valid depends on the nominal shaft speed for which the channel is configured.
Nominal Shaft
Speed (Hz)
Valid Speed Range (Hz)
10 to <126 0.071 to 160
126 to <252 0.133 to 330
252 to <504 0.25 to 660
504 to 584 0.50 to 750
If a multi-event gear or speed wheel generates the speed input, the upper limitation of the resultant input signal is approximately 20 KHz.
Filter Quality
6-pole Elliptic
Spike high-pass
Element bandpass
Rotor low-pass
Rotor, direct high­pass
Spike, direct low­pass
Gap low-pass
1X amplitude
(155 dB per decade, minimum)
Corner frequency is -0.1 dB. 8-pole Butterworth
(155 dB per decade minimum)
Corner frequency is -3 dB. 6-pole Elliptic
(155 dB per decade, minimum)
Corner frequency is -0.1 dB. 1-pole Butterworth
(18 dB per decade, minimum)
Corner frequency is -3 dB.
Corner is -0.3 dB maximum.
1-pole Butterworth (18 dB per decade, minimum)
Corner frequency is -3 dB. Constant Q of 16.67
Stopband frequencies are 0.91 and 1.09 times the running speed.
Stopband attenuation is -51 dB minimum.
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3500/40M Proximitor Monitor Datasheet 141535 Rev. K
 Accuracy
Within ±0.33% of full scale typical
Amplitude
Phase 3 degrees error, maximum
Channels enabled
±1% maximum when input signal is at the center frequency of the measured value's passband
Certain configurations allow the user to enable only one channel of a channel pair.
Filter Tracking / Stepping (Requires a valid speed
signal)
Initial condition Nominal filter set used Switch from
nominal to lower filter set
Switch from lower to nominal filter set
Switch from nominal to higher filter set
Switch from higher to nominal filter set
Shaft speed error condition
Current shaft speed ≤ 0.9 x (nominal shaft speed)
Current shaft speed ≥ 0.95 x (nominal shaft speed)
Current shaft speed ≥ 1.1 x (nominal shaft speed)
Current shaft speed ≤ 1.05 x (Nominal Shaft Speed)
Nominal filter set used
Physical
Monitor Module (Main Board)
Dimensions (Height x Width x Depth)
Weight 0.91 kg (2.0 lb)
I/O Modules (non-barrier)
Dimensions (Height x Width x Depth)
Weight 0.20 kg (0.44 lb)
I/O Modules (barrier)
Dimensions (Height x Width x Depth)
Weight 0.46 kg (1.01 lb)
241.3 mm x 24.4 mm x 241.8 mm (9.50 in x 0.96 in x 9.52 in)
241.3 mm x 24.4 mm x 99.1 mm (9.50 in x 0.96 in x 3.90 in)
241.3 mm x 24.4 mm x 163.1 mm (9.50 in x 0.96 in x 6.42 in)
Rack Space Requirements
Monitor 1 full-height front slot I/O Modules 1 full-height rear slot
Barrier Parameters
The following parameters apply to CSA-NRTL/C and ATEX / IECEx approvals.
Proximitor Barrier
Vmax (PWR) = 26.25V (SIG) = 13.65 V
Circuit Parameters
Channel Parameters (entity)
Imax (PWR) = 110.48 mA (SIG) = 2.74mA
Rmin (PWR) = 237.6 Ω (SIG) = 4985 Ω
Vmax = 27.45 V Imax = 113.24 mA Rmin (PWR) = 237.6 Ω (SIG) = 4985 Ω

Alarms

Use Rack Configuration Software to set alert levels for each value measured by the monitor and Danger setpoints for any two of the values measured by the monitor.
Alarm Setpoints
Accuracy of alarm setpoints
Alarm Time Delays
You can program alarm delays using
Rack Configuration Software.
Radial vibration, thrust, differential expansion
Alert
Alarms are adjustable from 0 to 100% of full-scale for each measured value. However, when the full-scale range exceeds the range of the transducer, the range of the transducer will limit the setpoint.
Within 0.13% of the desired value
and eccentricity
From one to 60 seconds in one
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3500/40M Proximitor Monitor Datasheet 141535 Rev. K
second intervals
Danger
Alert
Danger
0.1 seconds or from one to 60 seconds in 0.5 second intervals
REBAM
From the calculated minimum value to 400 seconds in one second intervals
From the calculated minimum value to 400 seconds in 0.5 second intervals

Compliance and Certifications

FCC
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
l This device may not cause harmful
Static Values
Static values are measurements used to monitor the machine. The 3500/40M Proximitor Monitor returns the following static values:
Direct, Gap, 1X Amplitude, 1X
Radial Vibration
Thrust Position Direct, Gap Differential
Expansion
Eccentricity
REBAM
Phase Lag, 2X Amplitude, 2X Phase Lag, Not 1X Amplitude and Smax Amplitude
Direct, Gap
Peak-to-peak, Gap, Direct Minimum, Direct Maximum
Spike, Element, Rotor, Direct, Gap, 1X Amplitude, 1X Phase Lag
EMC
European Community Directive:
Standards:
Industrial Environments
Industrial Environments
interference.
l This device must accept any
interference received, including interference that may cause undesired operation.
EMC Directive 2014/30/EU
EN 61000-6-2 Immunity for
EN 61000-6-4 Emissions for
Electrical Safety
European Community Directive:
LV Directive 2014/35/EU
Standards:
EN 61010-1
RoHS
European Community Directive:
RoHS Directive 2011/65/EU
Maritime
ABS - Marine and Offshore Applications
DNV GL Rules for Classification – Ships, Offshore Units, and High Speed and Light Craft
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3500/40M Proximitor Monitor Datasheet 141535 Rev. K

Hazardous Area Approvals

For the detailed listing of country and product specific approvals, refer to the Approvals Quick Reference Guide (108M1756) available from
Bently.com.
CSA/NRTL/C
Class I, Zone 2: AEx/Ex nA nC ic IIC T4 Gc;
When used with I/O module ordering options without internal barriers
When used with I/O module ordering options with internal barriers
Class I, Zone 2: AEx/Ex ec nC ic IIC T4 Gc; Class I, Division 2, Groups A, B, C, and D;  T4 @ Ta= -20˚C to +65˚C (-4˚F to +149˚F) When installed per drawing 149243 or 149244.
Class I, Zone 2: AEx/Ex nA nC ic [ia Ga] IIC T4 Gc; Class I, Zone 2: AEx/Ex ec nC ic [ia Ga] IIC T4 Gc; Class I, Division 2, Groups A, B, C, and D (W/ IS Output for Division
1)  T4 @ Ta= -20˚C to +65˚C (-4˚F to +149˚F) When installed per drawing
138547.
ATEX/IECEx
When used with I/O module ordering options without internal barriers
When used with I/O module ordering options with internal barriers
II 3 G 
Ex nA nC ic IIC T4 Gc; Ex ec nC ic IIC T4 Gc;  T4 @ Ta= -20˚C to +65˚C (-4˚F to +149˚F) When installed per drawing 149243 or 149244.
II 3(1) G
Ex nA nC ic [ia Ga] IIC T4 Gc; Ex ec nC ic [ia Ga] IIC T4 Gc;
T4 @ Ta= -20˚C to +65˚C (-4˚F to +149˚F) When installed per drawing
138547.
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3500/40M Proximitor Monitor Datasheet 141535 Rev. K

Ordering Considerations

General
The 3500/40M Module requires the following (or later) firmware, and software revisions:
3500/01 Software – Version 2.50 3500/02 Software – Version 2.20 3500/03 Software – Version 1.21
When ordering I/O Modules with External Terminations the External Termination Blocks and Cable must be ordered separately for each I/O Module.
External Termination Blocks cannot be used with Internal Termination I/O Modules.
Bussed External Termination Blocks are to be used with TMR I/O Modules only.
Internal Barrier I/O Modules
Consult the 3500 Internal Barrier specification sheet (Document 141495) if the Internal Barrier Option is selected.
REBAM
The REBAM channel type requires the following (or later) firmware, and software revisions:
3500/40M Module Firmware – Revision 2.1 3500/01 Software – Version 3.30 3500/02 Software – Version 2.40 3500/03 Software – Version 1.40 DM2000 Software - Version 3.40.
Requires the M version of the 3500 Proximitor Monitor.
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3500/40M Proximitor Monitor Datasheet 141535 Rev. K
Cables

Ordering Information

For the detailed listing of country and product specific approvals, refer to the Approvals Quick Reference Guide (108M1756) available from
Bently.com.
Proximitor Monitor 3500/40M - AA-BB
A: I/O Module Type
Proximitor I/O Module with Internal
01
Termination Proximitor I/O Module with External
02
Terminations Proximitor I/O Module with Internal Barriers
03
and Internal Terminations
B: Hazardous Area Approval Option 00 None 01 CSA / NRTL / C (Class 1, Division 2) 02 ATEX / IECEx / CSA (Class 1, Zone 2)
Agency Approval Option B-02 is only available with Ordering Option A-03
External Termination Blocks
125808-01
128015-01
132242-01
132234-01
Proximitor ET Block Euro Style Connectors
Proximitor ET Block Terminal Strip Connectors
Proximitor/ Seismic TMR ET Block Euro Style Connectors
Proximitor/Seismic TMR ET Block Terminal Strip Connectors
3500 Transducer XDCR signal to External Termination (ET) Block Cable 129525 - AAAA-BB
A: I/O Cable Length 0005 5 feet 1.5 metres) 0007 7 feet(2.1 metres) 0010 10 feet(3.0 metres) 0025 25 feet(7.6metres) 0050 50 feet(15.2 metres) 0100 100 feet(30.5 metres B: Assembly Instructions 01 Not assembled 02 Assembled
Spares
176449-01
125680-01
126615-01
135489-04
149716-01
143488
00580434
00502133
3500/40M Proximitor Monitor
Proximitor I/O Module with Internal Terminations
Proximiotr I/O Module with Extrnal Terminations
Proximitor I/O Module with Internal Barriers and Internal Terminations
TMRProximitor I/O Module with External Terminations
3500/40M Monitor User Guide
Internal I/O Module connector header, Euro style, 8-pin
Internal I/O Module connector header, Euro style, 12-pin
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3500/40M Proximitor Monitor Datasheet 141535 Rev. K

Graphs and Figures

1. Main Module Front View 2. Status LEDs 3. Buffered Transducer Outputs 4. I/O modules 5. Barrier I/O module, Internal Termination 6. I/O Module, Internal Termination
7. I/O Module, External Termination
8. I/O Module, External Termination
Figure 1: Assorted 3500/40M Proximitor Monitor Views
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3500/40M Proximitor Monitor Datasheet 141535 Rev. K
Copyright 2020 Baker Hughes Company. All rights reserved.
Bently Nevada, Orbit Logo and Proximitor are registered trademarks of Bently Nevada, a Baker Hughes Business, in the United States and other countries. The Baker Hughes logo is a trademark of Baker Hughes Company. All other product and company names are trademarks of their respective holders. Use of the trademarks does not imply any affiliation with or endorsement by the respective holders.
Baker Hughes provides this information on an “as is” basis for general information purposes. Baker Hughes does not make any representation as to the accuracy or completeness of the information and makes no warranties of any kind, specific, implied or oral, to the fullest extent permissible by law, including those of merchantability and fitness for a particular purpose or use. Baker Hughes hereby disclaims any and all liability for any direct, indirect, consequential or special damages, claims for lost profits, or third party claims arising from the use of the information, whether a claim is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make changes in specifications and features shown herein, or discontinue the product described at any time without notice or obligation. Contact your Baker Hughes representative for the most current information.
The information contained in this document is the property of BakerHughes and its affiliates; and is subject to change without prior notice. It is being supplied as a service to our customers and may not be altered or its content repackaged without the express written consent of Baker Hughes. This product or associated products may be covered by one or more patents. See Bently.com/legal.
1631 Bently Parkway South, Minden, Nevada USA 89423
Phone: 1.775.782.3611 or 1.800.227.5514 (US only)
Bently.com
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