Bendix TC-6 BRAKE VALVE User Manual

®
Bendix® TC-6™ Trailer Control Brake Valve
KNOB
EXHAUST
10
SD-03-821
8
14
11
13 9
7
6 12 5
15
4 2
3
DESCRIPTION
The Bendix® TC-6™ trailer control brake valve is normally used to operate the trailer brakes independently of the tractor brakes. It may be used, however, wherever a hand controlled pressure graduation function is desired.
The TC-6™ valve is handle operated and is designed for panel or dog house mounting.
The TC-6™ trailer control brake valve is not designed for use as a parking brake control and should never be used to hold the brakes applied when the operator leaves the vehicle.
OPERATION
APPL YING
When the handle (item 10) is pulled through its 75° arc, the roller cam (item 1 1) is rotated accordingly. The cam action forces the cam follower (item 9) downward, compressing the graduating spring (item 6) and creating a force on the plunger (item 12) which depresses the inlet valve (item 2) and delivers air under pressure to the delivery port.
DELIVERY
SUPPLY
1
16
HOLDING
As delivery pressure builds up in the delivery port, it is also effective under the plunger (12) causing it to balance the force of the graduating spring (6) until the inlet valve (2) is seated against its seat in the body and is also seated against the plunger (12), thus preventing the delivery air from exhausting through the center of the plunger (12), maintaining the desired pressure in the delivery line.
RELEASING
When the handle is released or moved to its release position, the cam follower (9) is permitted to rise, opening the exhaust passage and allowing the air pressure in the delivery line to exhaust out the exhaust port.
PREVENTIVE MAINTENANCE
Important: Review the Bendix Warranty Policy before
performing any intrusive maintenance procedures. A warranty may be voided if intrusive maintenance is performed during the warranty period.
1
No two vehicles operate under identical conditions, as a result, maintenance intervals may vary. Experience is a valuable guide in determining the best maintenance interval for air brake system components. At a minimum, the TC-6 valve should be inspected every 6 months or 1500 operating hours, whichever comes first, for proper operation. Should the TC-6™ valve not meet the elements of the operational tests noted in this document, further investigation and service of the valve may be required.
Every 900 hours, 25,000 miles or every 3 months, drop some lubricant such as BW-650M silicone lubricant (Bendix part number 291126) (Dow Corning 55-M) through the handle operating slot, to re-lubricate the cam roller and hinge pin. Perform operating and leakage tests.
REMOVING AND INSTALLING
Secure vehicle with spring brakes or blocks. Drain the reservoir which supplies the TC-6™ valve. Remove the fasteners which secure the mounting bracket to the panel. Disconnect the connecting air lines. Remove valve.
INSTALLING
A typical piping arrangement for the TC-6™ valve is shown in Fig. 3. Check connecting air lines for integrity and foreign material. Replace lines if necessary. Re-connect air lines. Replace fasteners securing bracket to panel. Check operation of valve by charging system and performing the service check as described in this manual.
SERVICE CHECKS
OPERA TING
Connect an accurate test gauge to the trailer service line hose and leave the trailer emergency or supply hose connected to the trailer or if a trailer is not available, connect the trailer supply hose to an unvented dummy coupling or to a plugged hose fitting. The trailer supply valve should be in the normal position.
When the operating lever is moved to the fully applied position, the gauge should register full reservoir pressure. Intermediate positions should deliver proportional intermediate pressures. Upon release, the gauge should immediately register zero.
The location of the atmospheric end of the exhaust line from the valve should be found, probably in the engine compartment.
With the TC-6™ valve in the release position, no pressure should register on the test gauge and leakage at the end of the exhaust line should not be greater than 100 SCCM (1" bubble in 5 seconds).
With the valve fully applied, leakage at the exhaust line should not be greater than 175 SCCM (1" bubble in 3 seconds).
If the valve does not function as described, or if the leakage is excessive, it is recommended that it be returned to the nearest Bendix authorized distributor for a factory
remanufactured valve under the exchange plan. If this is not possible, the valve can be repaired with genuine Bendix parts, in which case the following should be helpful. The maintenance kit for the TC-6™ valve is part number 289890.
DISASSEMBLY
Remove the valve from the panel. Place the lever in a vise and with a firm pull the rubber handle may be removed. Remove the two slotted head cap screws (14) which hold the mounting bracket in place as shown in Fig. 2 and remove the mounting bracket.
Drive the pivot pin (13) out of the body with a drift punch. The handle (10), roller cam (1 1) and torsion spring (8) may now be removed. Remove the roller cam from the handle.
The cam follower (9), graduating spring (6), plunger (12), and plunger return spring (4) may now be removed through the top of the valve. Care should be taken not to lose washer (15).
Place the body in a soft-jawed vise and remove cap nut (16). Remove o-ring (1) from cap nut.
Inlet valve spring (3) and inlet valve (2) may now be removed.
CLEANING AND INSPECTION OF P ARTS
Clean all metal and plastic parts with mineral spirits or equivalent. Wipe all o-rings and rubber parts dry. Replace any which show signs of wear or deterioration. Inspect valve seats for nicks or burrs and remove any deposits. Check all springs for distortion, cracks and corrosion. Replace all parts not considered serviceable after inspection.
ASSEMBLY
Before assembling the valve all bores, cam, pivot pin, plungers, and o-rings should be lubricated with silicone lubricant Dow Corning 55-M (Bendix part number 291 126).
Place body in a soft-jawed vise with ports pointing up. Place inlet valve (2) in inlet cavity and install inlet valve spring (3). Place o-ring (1) on cap nut (16) and assemble cap nut in body . Torque cap nut to 50-150 inch pounds.
Install o-rings (5) and (7) on plunger (12) and cam follower (9). Caution: o-ring (7) is slightly larger than (5) and goes on the cam follower (9).
Reverse position of body in vise and install plunger return spring (4), plunger (12), washer (15), graduating spring (6), and cam follower (9). Note: The cam follower must be positioned so that the projection on the side of the body matches the corresponding groove in the body .
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