Beckhoff CX1100-0910, CX1100-0900, CX1100-0930, CX1100-0920 Hardware Documentation
Hardware Documentation
CX1100-09xx
UPS for Embedded PCs CX10x0
Version:
Date:
1.4
2015-07-02
Table of contents
Table of contents
1 Foreword ....................................................................................................................................................4
1.1 Notes on the documentation............................................................................................................. 4
1.2 Safety instructions ............................................................................................................................ 5
1.3 Documentation Issue Status............................................................................................................. 5
2 Product overview.......................................................................................................................................7
2.1 Appropriate Use................................................................................................................................ 7
2.2 System overview............................................................................................................................... 7
2.3 Technical Data CX1100-0900, CX1100-0910, CX1100-0920, CX1100-0930 .................................. 9
2.4 CX1100-09xx Connections ............................................................................................................. 10
2.5 Technical data CX1100-0900, CX1100-0910, CX1000-0920, CX1100-0930................................. 12
3 Transport..................................................................................................................................................13
3.1 Unpacking, installation and transport.............................................................................................. 13
4 Fitting and wiring.....................................................................................................................................14
4.1 Mechanical assembly ..................................................................................................................... 14
4.1.1 Dimensions .........................................................................................................................14
4.1.2 Mechanical installation of the UPS Module......................................................................... 16
5 Commissioning........................................................................................................................................19
5.1 Charging time ................................................................................................................................. 19
5.2 Discharging time ............................................................................................................................. 20
5.3 Setting retention time...................................................................................................................... 25
5.4 Register settings CX1100-09xx ...................................................................................................... 26
5.5 Settings in the System Manager..................................................................................................... 27
5.6 Controlling theUPS from the PLC ................................................................................................... 31
6 Error handling and diagnostics .............................................................................................................36
6.1 LEDs CX1100-09xx ........................................................................................................................ 36
7 Decomissioning.......................................................................................................................................37
7.1 Removal and disposal .................................................................................................................... 37
8 Appendix ..................................................................................................................................................39
8.1 Certifications ................................................................................................................................... 39
8.2 Support and Service ....................................................................................................................... 40
CX1100-09xx 3
Version: 1.4
Foreword
1 Foreword
1.1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the following notes and explanations are followed when installing and commissioning
these components.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
For that reason the documentation is not in every case checked for consistency with performance data,
standards or other characteristics.
In the event that it contains technical or editorial errors, we retain the right to make alterations at any time
and without warning.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC®and XTS® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
Version: 1.4
CX1100-09xx4
Foreword
1.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the
DANGER
life and health of persons.
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and
WARNING
health of persons.
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to
CAUTION
persons.
Damage to the environment or devices
Failure to follow the instructions associated with this symbol can lead to damage to the en-
Attention
vironment or equipment.
Tip or pointer
This symbol indicates information that contributes to better understanding.
Note
1.3 Documentation Issue Status
Version Changes
1.4 new UPS CX1100-0930 added
1.3 usage with CX systems added
CX1100-09xx 5
Version: 1.4
Foreword
Version Changes
1.2 technical data for charge corrected
1.1 annotations to usage of CX1100-0900 and CX1020
1.0 released version
0.4 revision of discharge graphs, licenses added
0.3 resorting / small corrections
0.2 revised version
0.1 preliminarily version
Version: 1.4
CX1100-09xx6
Product overview
2 Product overview
2.1 Appropriate Use
The CX10x0 device series is a modular control system designed for top-hat rail installation. The system is
scalable, so that the required modules can be assembled and installed in the control cabinet or terminal box
as required.
The UPS Modules are designed to supply CX10x0 Embedded PCs and their bus terminals.
2.2 System overview
UPS module is available in four variations:
• CX1100-0900
• CX1100-0910
• CX1100-0920
• CX1100-0930
The UPS module is used for the uninterruptible power supply of CX CPUs and any connected CX
components. In the event of a failure of the external supply, the module ensures that the application software
can save important data, e. g. on a Compact Flash card, NOVRAM or in a database via the network. During
the UPS retention time, the machine or process can be transferred into a defined state, and the operating
system can be shut down. The retention time can be set via a rotary switch or via software.
The use of state of the art capacitors makes this UPS module – unlike other battery powered techniques –
absolutely maintenance-free and offers rapid charging. The module can simply added to a CX system. Only
a 24 V DC supply cable is needed. The 24 V DC output voltage of the UPS is protected against short circuit
and overload. The CX1100-09xx may be retrofitted on site. A DPRAM user interface provides options for
settings and UPS status messages.
The functionality of the UPS is therefore independent of the operating system to be used. No driver software
is required. The TwinCAT System Manager recognizes the UPS module automatically, and the UPS signals
are available to the PLC programmer. A controlled 24 V DC power supply unit with a minimum output current
of 4 A is required.
CX1100-09xx 7
Version: 1.4
Product overview
Setup of UPS module:
sample configuration1:
sample configuration 2:
Also see about this
2 CX1100-09xx Connections [}10]
Version: 1.4
CX1100-09xx8
Product overview
2.3 Technical Data CX1100-0900, CX1100-0910, CX1100-0920, CX1100-0930
The UPS-Modules are available in four versions. The user can choose the fitting version for his purpose. The
table shows differences and common properties:
Technical data CX1100-0900 CX1100-0910 CX1100-0920 CX1100-0930
Power supply 24 V DC (-15 %/+20 %)
Storage technology capacitive
Charge 20 As 20 As 40 As 40 As
Retention time adjustable, load-dependent
Output current
max.
Charging current max. 4 A
Diagnostics LED 24 V DC-Input, 24 V DC-Output, CHARGE
System bus 16 Bit ISA (PC104 standard)
Max. power
consumption
Dimensions (W x H
x D)
weight app. 345 g app. 465 g app. 617 g app. 650 g
Operating
temperature
Storage
temperature
Relative humidity 95% no condensation
Vibration/Shock
resistance
EMC resistance
burst / ESD
protection class IP 20
550 mA (24 V DC) 1.1 A (24 V DC) 1.1 A (24 V DC) 2.0 A (24 V DC)
2 W
57 mm x 100 mm x
91 mm
0 °C ... +55 °C
-25 °C ... +85 °C
conforms to EN 60068-2-6 / EN 60068-2-27/29
conforms to EN 61000-6-2 / EN 61000-6-4
76 mm x 100 mm x
91 mm
95 mm x 100mm x
91 mm
95 mm x 100mm x
91 mm
The maximal output current for UPS module CX1100-0900 is 550 mA! For higher output
current make use of the UPS modules (CX1100-0910 / CX1100-0920), with bigger output
current.
Note
CX1100-09xx 9
The maximal output current is not suitable for the CX1020 Embedded PCs. So it is strongly
recommended to make use of the UPS modules (CX1100-0910 / CX1100-0920), with bigger output current.
Version: 1.4
Product overview
2.4 CX1100-09xx Connections
The UPS-Modules are supplied with power by 5-pin "Open Pluggable Connector". The other components of
the embedded system are supplied via the PC 104 bus with 24V DC. (-15 % to +20 % tolerance)
Table1: Pin assignment "Open Pluggable Connector":
Pin Assignment
5 0 V DC OUT ( UPS output current)
4 24 V DC OUT ( UPS output current)
3 PWR FAIL (digital output)
2 0 V DC IN (UPS incoming power supply)
1 24 V DC IN (UPS incoming power supply)
Connection to power supply
For power supply units with K-bus / E-bus connection (CX1100-0002, CX1100-0003 und CX1100-004) the
supply is realized as follows:
Though the power supply CX1100-0001 has no terminal bus interface the module is connected to the upper
input connectors (24V). Older versions of the power supply are labeled with UPS -/+. These input are not
used and more and must not be connected. The figure shows the correct connection.
Version: 1.4
CX1100-09xx10
Product overview
Power-Fail-Signal Connection
The UPS modules can also be used to supply other bus couplers. To use the UPS module with the bus
coupler the power supply has to be connected with the UPS. The power supply for the bus terminals has to
be connected seperaty. This depends on the terminal bus load. The Power-Fail connection should be
connected to a digital input terminal. (see picture below)
In case of power failure the UPS module rises the POWER-FAIL signal. The PLC program reads the input
via the terminal bus and can shutdown the application. In this mode the control of the UPS module is
controlled by the torque switch at the front side of the module.
CX1100-09xx 11
Version: 1.4
Product overview
2.5 Technical data CX1100-0900, CX1100-0910, CX1000-0920, CX1100-0930
Depending on the performance and the operating system the different CPU-Modules of the CX systems
need different UPS modules. The following table show the recommended combinations of CPU and UPS
modules. The view is kept in the CPU module and the system interfaces only. Terminals are not part on the
scope.
CX System CX1100-0900 CX1100-0910 CX1100-0920 CX1100-0930
CX9000 (with
WINDOWS CE)
CX9010 (with
WINDOWS CE)
CX1000 (with
WINDOWS CE)
CX1000 (with
WINDOWS XP)
CX1010 (with
WINDOWS CE)
CX1010 (with
WINDOWS XP)
CX1020 (with
WINDOWS CE)
CX1020 (with
WINDOWS XE)
CX1030 (with
WINDOWS CE)
CX1030 (with
WINDOWS XE)
yes* yes* yes* yes*
yes* yes* yes* yes*
yes yes yes yes
yes yes yes yes
yes yes yes yes
yes yes yes yes
no no yes yes
no no yes yes
no no no yes
no no no yes
* at the moment only the FAIL-Signal control is supported (see chapter connections [
Version: 1.4
}10])
CX1100-09xx12
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