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CP202-0001

Beckhoff CP7204-00, CP7201-0000, CP201-0001, CP202-0001, CP203-0001 Installation And Operating Instructions Manual

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Installation and Operating instructions for
“Economy” Panel PC CP72xx
Version: 2.1 Date: 2019-10-09
Table of contents
Table of contents
Notes on the Documentation 3
Liability Conditions 3 Trademarks 3 Patent Pending 3 Copyright 3 State at Delivery 3 Delivery conditions 3
Description of safety symbols 4 Basic safety measures 5 Operator’s obligation to exercise diligence 6 Operator requirements 6
Appropriate Use 7 Structure 7
Access to memory and battery 8
Interfaces 10
Power supply 10 Network connection 10 Additional plug-in cards (optional) 10
Transport and Unpacking 11
Transport 11 Unpacking 11
Installation of the Panel PC 12
Mounting arm installation 12 Earthing measures 13
Power Supply Connection 14
Beckhoff power supply technology 14 Pin assignment of the power supply connector 15 Pre-assembled cable sets for the power supply 16 Fitting the power supply cable with IP65 connector 16
Connecting Power Supply 17
Cable Cross Sections 17 Configuration for shutting down the PC 17 PC_ON and Power Status functions 17 Wiring diagram CP72xx 18 Wiring diagram CP72x4 with 24-inch display (discontinued) 19
Connecting the Network 20
Pre-assembled network cables 20 Fitting the network cable with IP65 connector 20
USB-interface (optional) 21
Pre-assembled USB-cables 21 Fitting the USB-cable with IP65 connector 21
RS232-interface (optional) 22
Pre-assembled serial interface cables 22 Fitting the RS232-interface cable with IP65 connector 22
Connecting devices 23
Connecting cables 23 Check voltage rating and connect 23
Switching the Industrial PC on and off 24
First switching on and driver installation 24
Keyboard codes 25 Maintenance 27
Cleaning the Industrial PC 27 Servicing 27 Replacing the battery on the motherboard 27
CP72xx 1
Table of contents
Emergency procedures 27 Shutting down 27
Disposal 27
Installation on the PC 28 Help files 28
Fault correction 29 Beckhoff Support & Service 30
Beckhoff branches and partner companies 30 Beckhoff Headquarters 30 Beckhoff Support 30 Beckhoff Service 30
Assembly dimensions 31 Dimensions and total weight 35
Technical data 36 Approvals 36
FCC: Federal Communications Commission Radio Frequency Interference Statement 36 FCC: Canadian Notice 36
2 CP72xx
Foreword
Notes on the Documentation
This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components. The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Liability Conditions
The documentation has been prepared with care. The products described are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.
All pictures shown in the documentation are exemplary. Illustrated configurations can differ from standard.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or registrations in various other countries. The TwinCAT Technology is covered, including but not limited to the following patent applications and patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.
Copyright
© Beckhoff Automation GmbH & Co. KG. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
State at Delivery
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.
Foreword
CP72xx 3
Foreword
Description of safety symbols
The following safety symbols are used in this operating manual. They are intended to alert the reader to the associated safety instructions.
DANGER
Acute risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is immediate danger to life and health of individuals!
WARNING
Risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is danger to life and health of individuals!
CAUTION
Hazard to individuals!
If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to individuals!
Attention
Hazard to devices and environment
If you do not adhere the notice adjoining this symbol, there is obvious hazard to materials and environment.
Note
Note or pointer
This symbol indicates information that contributes to better understanding.
4 CP72xx
Foreword
Basic safety measures
Only switch the PC off after closing the software
Before the Industrial PC is switched off, software that is running must be properly closed.
Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the Industrial PC on and off.
Attention
Switch off all parts of the equipment, then uncouple the fieldbus
Before opening the housing of the PC, and whenever the PC is being used for purposes other than plant control, such as during functional tests following repair, all parts of the equipment must first be switched off, after which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against being switched on again.
The Industrial PC’s power supply unit must be supplied with 24VDC.
CAUTION
Do not open the power supply unit while voltage is applied!
The supply voltage must be switched off before the power supply unit housing is opened.
Attention
Do not exchange any parts when under power
When components are being fitted or removed, the supply voltage must be switched off.
Fitting work on the Industrial PC can result in damage:
• if metal objects such as screws or tools fall onto operating circuit boards.
• if connecting cables internal to the PC are removed or inserted during operation.
• if plug-in cards are removed or inserted when the PC is switched on.
DANGER
High Voltage!
Displays used for the Control Panel’s LC-display are operated with a voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the Control Panel is opened.
CP72xx 5
Foreword
Operator’s obligation to exercise diligence
The operator must ensure that
• the Industrial PC is only used for its intended purpose (see chapter
Product Description).
• the Industrial PC is only operated in a sound condition and in working order (see chapter Maintenance).
• the Industrial PC is operated, maintained and repaired only by suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is familiar with the operating manual and in particular the safety notes contained herein.
• the instruction manual is in good condition and complete, and always available for reference at the place of installation of the Industrial PC.
• none of the safety and warning notes attached to the Industrial PC are removed, and all notes remain legible.
• every user is familiar with all the functions of the software installed on the Industrial PC to which he has access.
National regulations depending on the machine type
Depending on the type of machine and plant in which the Industrial PC is used, national regulations governing the controllers of such machines will apply, and must be observed by the operator. These regulations cover, amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
Note
Only trained persons may open the Industrial PC housing
The operator is responsible for ensuring that only trained electrical staff opens the housing of the Industrial PC.
Procedure in the event of a fault
In the event of faults at the Industrial PC, the list in the section
Troubleshooting can be used to determine the measures to be taken.
Operator requirements
Read the operating instructions
Anyone who uses the Industrial PC must have read these operating instructions.
Software knowledge
Every user must be familiar with all the functions of the software installed on the Industrial PC to which he has access.
6 CP72xx
Product Description
Appropriate Use
The CP72xx Panel PC with 3½” motherboard is designed for mounting behind a Beckhoff Control Panel. Cooling is achieved via heat sink structure between the Control Panel and the add-on PC. A fan inside the closed housing ensures that the heat is distributed evenly.
The Industrial PC is designed for mounting arm installation.
DANGER
Do not use the Panel PC in areas of explosive hazard!
The Panel PC must not be used where there is a risk of explosion.
Structure
Rear view of theCP72xx
Access to the connectors
In order to get access to the connectors, first unscrew the according M4­cross-head screws (1) (see photo above). The plastic caps (2) can then be taken off easily.
View to the connectors
The picture shows the view to the connectors when the plastic caps are removed.
2 1 1
2 1 1
Product Description
CP72xx 7
Product Description
Access to memory and battery
Removing the drive cover
After unscrewing the two Allen screws (see arrows) the drive cover can be taken off.
View to the hard-disk drive (optional) and the memory card
Removing the drive cover allows access to the IDE-hard-disk (1) (optional), the Compact-Flash-memory card (2) and the lithium battery of the system clock (3).
1 2 3
- pole
+ pole
8 CP72xx
Product Description
Removing the hard-disk drive and the memory card
The hard-disk drive and the memory card can now be pulled out. Here, changing the lithium battery is also possible.
The installation takes place in reverse order.
WARNING
Danger of Explosion!
Replace battery only with the identical type or an alternative type recommended by the manufacturer. Notice correct polarity!
WARNING
Handling of Lithium Batteries
Lithium Batteries should not be recharged, exposed to fire, opened and they should be protected against sunlight and moisture.
polarity
- pole
+ pole
CP72xx 9
Product Description
Interfaces
Power supply
Power supply
The power supply connection of the Industrial PC and the connection with the UPS (optional) is established via the power supply socket (X101).
Network connection
Network connection
The Ethernet-interface with RJ-45-connector (X106) allows the PC to be connected to a network (LAN). In the basic configuration a Gigabit-port is available.
Additional plug-in cards (optional)
Type plate
There are notes at the Industrial PC and in the connection area which provide information about the hardware configuration of the Industrial PC at the time it was supplied.
X101
X106
10 CP72xx
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