|
WALL MOUNTED |
|
INSTALLATION |
PACKAGED |
|
AIR CONDITIONER |
||
|
||
INSTRUCTIONS |
Models: WA302 |
|
|
||
|
WA372 |
|
|
|
Bard Manufacturing Company, Inc. |
Manual No.: |
2100-404D |
|
Bryan, Ohio 43506 |
Supersedes: |
2100-404C |
|
Since 1914...moving ahead just as planned. |
File: |
Volume III, Tab 16 |
|
Date: |
08-01-07 |
|
|
|
|
||
|
|
|
|
© Copyright 2002 |
|
Manual 2100-404D |
Page |
1 of 19 |
Contents
Getting Other Information and Publications |
|
Start Up |
|
For more information, |
|
Important Installer Note ......................................... |
15 |
contact these publishers .......................................... |
3 |
High Pressure Switch ............................................ |
15 |
|
|
Three Phase Scroll Compressor Start Up |
|
Wall Mount General Information |
|
Information............................................................. |
15 |
Air Conditioner Wall Mount Model Nomenclature .... 4 |
Phase Monitor ....................................................... |
15 |
|
Shipping Damage .................................................... |
6 |
Service Hints ......................................................... |
15 |
General .................................................................... |
6 |
Sequence of Operation.......................................... |
15 |
Duct Work ................................................................ |
7 |
Compressor Control Module .................................. |
16 |
Filters ....................................................................... |
7 |
Adjustments ........................................................... |
16 |
Fresh Air Intake ....................................................... |
7 |
Pressure Service Ports .......................................... |
16 |
Condensate Drain.................................................... |
7 |
|
|
|
|
Troubleshooting |
|
Installation Instructions |
|
Fan Blade Setting Dimensions .............................. |
17 |
Wall Mounting Information ....................................... |
8 |
Removal of Fan Shroud ......................................... |
17 |
Mounting the Unit .................................................... |
8 |
Refrigerant Charge ................................................ |
17 |
Top Outlet Only ........................................................ |
8 |
Cooling Pressures ................................................. |
18 |
Wiring — Main Power ........................................ |
8 & 9 |
Optional Accessories ............................................. |
19 |
Low Voltage Connections ........................................ |
9 |
|
|
Wiring — Low Voltage Wiring .................................. |
9 |
|
|
Figures |
|
Tables |
|
|
|
Figure 1 Unit Dimensions ....................................... |
5 |
Table |
1 |
Electrical Specifications .......................... |
4 |
Figure 2 Blower Damper Assembly......................... |
7 |
Table |
2 |
Dimensions of Basic Unit ........................ |
5 |
Figure 3 Mounting Instructions ............................. |
10 |
Table |
3 |
Electric Heat Table .................................. |
6 |
Figure 4 Wall-Mounting Instructions ...................... |
11 |
Table |
4 |
Operating Voltage Range........................ |
9 |
Figure 5 Wall-Mounting Instructions ...................... |
11 |
Table |
5 |
Thermostat Wire Size ............................. |
9 |
Figure 6 Common Wall-Mounting Installations ..... |
12 |
Table |
6 |
Wall Thermostat ...................................... |
9 |
Figure 7 Electric Heat Clearances ........................ |
13 |
Table |
7 |
Fan Blade Dimensions .......................... |
17 |
Figure 8 Low Voltage Wiring ................................. |
14 |
Table |
8 |
Suction Line Temperatures ................... |
17 |
Figure 9 Fan Blade Setting ................................... |
17 |
Table |
9 |
Indoor Blower Performance .................. |
17 |
|
|
Table |
10 |
CFM and ESP ....................................... |
17 |
|
|
Table |
11 |
Maximum ESP of Operation |
|
|
|
|
|
Electric Heat Only ................................. |
17 |
|
|
Table |
12 |
Cooling Pressure .................................. |
18 |
|
|
Table |
13 |
Optional Accessories ............................ |
19 |
Manual |
2100-404D |
Page |
2 of 19 |
Getting Other Information and Publications
These publications can help you install the air conditioner or heat pump. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
National Electrical Code ....................... |
ANSI/NFPA 70 |
Standard for the Installation ............... |
ANSI/NFPA 90A |
of Air Conditioning and Ventilating Systems |
|
Standard for Warm Air ........................ |
ANSI/NFPA 90B |
Heating and Air Conditioning Systems |
|
Load Calculation for ............................. |
ACCA Manual J |
Residential Winter and Summer Air Conditioning |
|
Duct Design for Residential ................ |
ACCA Manual D |
Winter and Summer Air Conditioning and Equipment
Selection
FOR MORE INFORMATION, CONTACT THESE PUBLISHERS:
ACCA |
Air Conditioning Contractors of America |
|
1712 New Hampshire Avenue NW |
|
Washington, DC 20009 |
|
Telephone: (202) 483-9370 |
|
Fax: (202) 234-4721 |
ANSI |
American National Standards Institute |
|
11 West Street, 13th Floor |
|
New York, NY 10036 |
|
Telephone: (212) 642-4900 |
|
Fax: (212) 302-1286 |
ASHRAE American Society of Heating Refrigerating,
and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E.
Atlanta, GA 30329-2305
Telephone: (404) 636-8400
Fax: (404) 321-5478
NFPA |
National Fire Protection Association |
|
Batterymarch Park |
|
P.O. Box 9101 |
|
Quincy, MA 02269-9901 |
|
Telephone: (800) 344-3555 |
|
Fax: (617) 984-7057 |
Manufactured under the following U.S. patent numbers:
5,485,878; 5,301,744; 5,002,116; 4,924,934; 4,875,520; 4,825,936; 4,432,409
Manual |
2100-404D |
Page |
3 of 19 |
WALL MOUNT GENERAL INFORMATION
AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE
WA 37 2 |
— |
A |
10 |
X |
X |
X |
X X A |
|
|
|
|
|
|
|
|
|
|
MODEL |
|
KW |
|||
NUMBER |
REVISIONS |
||||
|
|||||
|
|
||||
CAPACITY |
|
VOLTS & PHASE |
|||
|
|
||||
25 |
- |
2 Ton |
|
A - 230/208/60/1 |
|
|
|
||||
37 |
- |
3 Ton |
|
B - 230/208/60/3 |
|
|
|
||||
|
|
|
|
C - 460/60/3 |
VENTILATION OPTIONS
X - Barometric Fresh Air Damper (Standard) B - Blank-off Plate
M - Motorized Fresh Air Damper
V - Commercial Room Ventilator - Motorized with Exhaust E - Economizer (Internal - Fully Modulating with Exhaust R - Energy Recovery Ventilator - with Exhaust
|
CONTROL |
|
MODULES |
|
(See Spec. |
COLOR OPTIONS |
Sheet S3208) |
X - Beige (Standard)
1 |
- White |
COIL OPTIONS |
2 |
- Mesa Brown |
X- Standard |
4 |
- Buckeye Gray |
1 - Phenolic Coated Evaporator |
5 |
- Desert Brown |
2 - Phenolic Coated Condenser |
6 |
- Dark Bronze |
3 - Phenolic Coated Evaporator |
|
and Condenser |
|
FILTER OPTIONS |
OUTLET OPTIONS |
|
X - 1-Inch Throwaway |
||
X- Front (Standard) |
||
(Standard) |
||
T - Top on WA30 & WA37 Models |
||
W- 1-Inch Washable |
||
|
||
P - 2-Inch Pleated |
|
NOTE: For 0KW and circuit breakers (230/208 Volt) or pull disconnects (460 Volt) applications, insert 0Z in the KW field of model no.
TABLE 1 – ELECTRICAL SPECIFICATIONS
|
|
|
3 |
1 |
2 |
2 |
3 |
1 |
2 |
2 |
||||
|
|
|
|
|
|
|
|
|
Maximum |
|
|
|
|
|
|
|
|
|
|
|
|
Minimum |
External |
Field Power |
|
|
|||
|
|
|
|
|
|
|
Fuse |
|
|
|||||
|
|
No. |
|
Maximum |
|
|
Circuit |
or Ckt. |
Wire Size |
Ground |
||||
|
|
|
External |
Field |
|
Ampacity |
Breaker |
|
|
Wire Size |
||||
|
Rated |
Field |
Minimum |
Fuse or |
Power |
Ground |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
Volts/ |
Power |
Circuit |
Ckt. |
Wire |
Wire |
CKT |
CKT |
CKT |
CKT |
CKT |
CKT |
CKT |
CKT |
Models |
Phases |
Circuits |
Ampacity |
Breaker |
Size |
Size |
A |
B |
A |
B |
A |
B |
A |
B |
WA302-A0Z |
|
1 |
24 |
35 |
8 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
A05 |
230/208-1 |
1 |
31 |
35 |
8 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
A10 |
1 |
57 |
60 |
6 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
|
A15 |
|
1 or 2 |
83 |
90 |
4 |
8 |
55 |
26 |
60 |
30 |
4 |
10 |
8 |
10 |
WA302-B0Z |
|
1 |
17 |
20 |
12 |
12 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
B09 |
230/208-3 |
1 |
32 |
35 |
8 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
B15 |
|
1 |
50 |
50 |
8 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
WA302-C0Z |
|
1 |
10 |
15 |
14 |
14 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
C09 |
460-3 |
1 |
17 |
20 |
12 |
12 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
C15 |
|
1 |
26 |
30 |
10 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
WA372-A0Z |
|
1 |
28 |
35 |
8 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
A05 |
|
1 |
32 |
35 |
8 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
A08 |
230/208-1 |
1 |
47 |
50 |
8 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
A10 |
|
1 |
58 |
60 |
6 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
A15 |
|
1 or 2 |
84 |
90 |
4 |
8 |
58 |
26 |
60 |
30 |
6 |
10 |
10 |
10 |
WA372-B0Z |
|
1 |
20 |
25 |
10 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
B06 |
230/208-3 |
1 |
24 |
25 |
10 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
B09 |
1 |
33 |
35 |
8 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
|
B15 |
|
1 |
51 |
60 |
6 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
WA372-C0Z |
|
1 |
11 |
15 |
14 |
14 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
C06 |
|
1 |
12 |
15 |
14 |
14 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
C09 |
460-3 |
1 |
17 |
20 |
12 |
12 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
C12 |
|
1 |
21 |
25 |
10 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
C15 |
|
1 |
26 |
30 |
10 |
10 |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
NA |
1 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors. 2 Based on 75° copper wire. All wiring must conform to the National Electrical Code and all local codes.
3These "Minimum Circuit Ampacity" values are to be used for sizing the field power conductors. Refer to the National Electric Code (latest revision), Article 310 for power conductor sizing.
CAUTION: When more than one field power conductor circuit is run through one conduit, the conductors must be derated. Pay special attention to note 8 of table 310 regarding Ampacity Adjustment Factors when more than three conductors are in a raceway.
Manual |
2100-404D |
Page |
4 of 19 |
Page |
Manual |
19 of 5 |
404D-2100 |
TABLE 2
DIMENSIONS OF BASIC UNIT (NOMINAL)
|
Width |
Depth |
Height |
Supply |
Return |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
Model |
(W) |
(D) |
(H) |
A |
B |
C |
B |
E |
F |
G |
I |
J |
K |
L |
M |
N |
O |
P |
Q |
R |
S |
T |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
WA302 |
38.20 |
17.125 |
70.563 |
7.88 |
27.88 |
13.88 |
27.88 |
40.00 |
18.50 |
25.75 |
17.93 |
26.75 |
28.75 |
29.25 |
27.00 |
2.75 |
39.19 |
22.75 |
9.14 |
4.19 |
12.00 |
5.00 |
WA371 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FIGURE 1
UNIT DIMENSIONS
FRONT VIEW |
SIDE VIEW |
BACK VIEW |
TABLE 3
ELECTRIC HEAT TABLE
Models |
|
WA302-A |
|
|
|
WA302-B |
|
|
WA302-C |
|||
|
WA372-A |
|
|
|
WA372-B |
|
|
WA372-C |
||||
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
240V-1 |
208V-1 |
|
240V-3 |
208V-3 |
|
460V-3 |
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
KW |
AMPS |
BTUH |
AMPS |
BTUH |
|
AMPS |
BTUH |
AMPS |
BTUH |
|
AMPS |
BTUH |
|
|
|
|
|
|
|
|
|
|
|
|
|
5.0 |
20.8 |
17,065 |
18.1 |
12,800 |
|
--- |
--- |
--- |
--- |
|
--- |
--- |
|
|
|
|
|
|
|
|
|
|
|
|
|
10.0 |
41.6 |
34,130 |
36.2 |
25,600 |
|
--- |
--- |
--- |
--- |
|
--- |
--- |
|
|
|
|
|
|
|
|
|
|
|
|
|
15.0 |
62.5 |
51,200 |
54.1 |
38,400 |
|
--- |
--- |
--- |
--- |
|
--- |
--- |
|
|
|
|
|
|
|
|
|
|
|
|
|
6.0 |
--- |
--- |
--- |
--- |
|
14.4 |
20,500 |
12.5 |
15,360 |
|
7.2 |
20,475 |
|
|
|
|
|
|
|
|
|
|
|
|
|
9.0 |
--- |
--- |
--- |
--- |
|
21.7 |
30,600 |
18.7 |
23,030 |
|
10.8 |
30,700 |
|
|
|
|
|
|
|
|
|
|
|
|
|
15.0 |
--- |
--- |
--- |
--- |
|
36.2 |
51,200 |
31.2 |
38,400 |
|
18.0 |
51,200 |
|
|
|
|
|
|
|
|
|
|
|
|
|
12.0 |
--- |
--- |
--- |
--- |
|
--- |
--- |
--- |
--- |
|
14.4 |
40,950 |
|
|
|
|
|
|
|
|
|
|
|
|
|
SHIPPING DAMAGE
Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.
GENERAL
The equipment covered in this manual is to be installed by trained, experienced service and installation technicians.
The refrigerant system is completely assembled and charged. All internal wiring is complete.
The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts.
These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.
These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment.
While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See Page 3 for information on codes and standards.
Size of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America (ACCA). The air duct should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes.
Manual |
2100-404D |
Page |
6 of 19 |