Page 1
User's Manual
Electro-Sealer
7112 HF
AVERY DENNISON
Manual Edition 3.1
10 August 2004
Manual Part Number 701395
Page 2
This page left blank intentionally.
Page 3
Contents
Warranty Information 1
Limited Warranty....................................................................................................................... 1
Parts ........................................................................................................................................... 1
Service ....................................................................................................................................... 1
Safety Instructions 2
Warning ..................................................................................................................................... 2
Model 7112 Hopper Feed Heat Sealer 3
Unit Specification ...................................................................................................................... 4
Installation 5
To Change Time Settings .......................................................................................................... 5
General Description 7
Main Switch ................................................................................................................ 7
Auto Switch ................................................................................................................. 7
Vacuum On Off Switch ............................................................................................... 7
Load Push Button Switch ............................................................................................ 7
Feed Push Button Switch............................................................................................. 7
Air Pressure Gauge / Regulator ...................................................................................7
Heat Controls............................................................................................................... 7
Basic Sealing ............................................................................................................................. 8
Leveling the Press...................................................................................................................... 9
Operation 10
Setting the Controls ................................................................................................................. 10
Security Level Selection .......................................................................................................... 12
Password Table ........................................................................................................................ 12
Regular Maintenance 13
7112 Series Hopper Feed......................................................................................................... 13
Trouble Shooting ..................................................................................................................... 14
Sealing Problems ..................................................................................................................... 16
Electrical Drawings 17
Electrical Schematic – Part 1 ................................................................................................... 18
Electrical Schematic – Part 2 ................................................................................................... 19
Electrical Schematic – Part 3 ................................................................................................... 20
Users Manual Electro-Sealer 7112 HF Contents •••• i
Page 4
Electrical Schematic – Part 4 ................................................................................................... 21
Pneumatic Drawings 22
Pneumatic Schematic ............................................................................................................... 23
Assembly Drawings 25
Front Panel Assembly Drawing and Cover.............................................................................. 26
Front Panel Parts List............................................................................................................... 27
Frame and Cover Assembly Drawing...................................................................................... 28
Frame and Cover Parts List ..................................................................................................... 29
Main Cylinder & Cabinet Assembly Drawing......................................................................... 30
Main Cylinder & Cabinet Parts List ........................................................................................31
Main Cylinder / Platen Assembly Drawing ............................................................................. 32
Main Cylinder / Platen Parts List............................................................................................. 33
Swing Arm & Base Plate Assembly Drawing ......................................................................... 34
Swing Arm & Base Plate Parts List.........................................................................................35
Manifold Assembly Drawing................................................................................................... 36
Manifold Parts List .................................................................................................................. 37
Vacuum & Regulator Assembly Drawing ............................................................................... 38
Vacuum & Regulator Parts List...............................................................................................39
2” Hopper Feed Assembly Drawing ........................................................................................ 40
2” Hopper Feed Parts List........................................................................................................ 41
3” Hopper Feed Assembly Drawing ........................................................................................ 42
3” Hopper Feed Parts List........................................................................................................ 43
ii •••• Contents Users Manual Electro-Sealer 7112 HF
Page 5
Warranty Information
Limited Warranty
AVERY DENNISON extends the following warranties to the original purchaser of a
AVERY DENNISON Electro-Sealer that has been installed and operated using
recommended procedures and operating conditions.
Parts
Parts found defective in material or workmanship will be replaced at no charge for a
period of six months following the machine's shipment date. Parts damaged by
negligence, abuse, or normal wear are not covered. AVERY DENNISON Electro-
Sealer parts classed as normal wear items include vacuum cups, Teflon® tape and
rubber pads
Service
Service to replace defective parts as defined above, shall be provided at no charge for
a period of six months following the shipment date.
When ordering machines and supplies in the U.S.A., reference all correspondence to
the address below.
AVERY DENNISON
One Wilcox Street
Sayre, Pa. 18840
Call: 1-800-967-2927 or (570) 888-6641
Fax: (570) 888-5230
For spare parts, requests for service or technical support
AVERY DENNISON
One Wilcox Street
Sayre, Pa. 18840
Call: 1-800-967-2927 or (570) 888-6641
Fax: (570) 888-5230
For parts and service in other countries please contact your local AVERY
DENNISON supplier.
AVERY DENNISON reserves the right to incorporate any modifications or
improvements in the machine system and machine specifications which it considers
necessary and does not assume any obligation to make said changes in equipment
previously sold.
Users Manual Electro-Sealer 7112 HF Warranty Information •••• 1
Page 6
Safety Instructions
Warning
When using electric tools, basic safety precautions should always be followed to
reduce the risk of fire, electric shock, and personal injury. Failure to follow these
instructions can result in severe personal injury.
READ ALL INSTRUCTIONS CAREFULLY!
The importance of using safe operating procedures cannot be over emphasized. The
following guidelines will assist you in safe operations.
1. Read all warning labels and heed their instructions during installation
and operation.
2. Use proper line voltage (110 VAC) and air pressure (80 / PSI air
pressure) as outlined.
3. Keep hands clear of pinch points during operation and do not touch any
of the heated plates while loading or unloading garments.
4. Do not remove any guards. Guards must be in place during operation.
5. Use only an authorized person to service machine and be sure all power
sources (Air and electrical) are disconnected during service.
6. Do not attempt to circumvent safety features.
Adherence to these instructions will prevent injury to personnel and with care and
normal maintenance the equipment will provide many years of service.
2 •••• Safety Instructions Users Manual Electro-Sealer 7112 HF
Page 7
Model 7112 Hopper Feed Heat
Sealer
The 7112 HF Sealer has been designed to automate the feeding of labels, flocks and
stackable embroideries. Precision and versatility have been the keynotes of its
design.
Precision in that each item can be repeatedly fed to 1/32 of an inch in position.
Versatility in that the system can feed one item at a time or two at once. This
provides the means by with a garment that needs two labels can be labeled with one
stroke of the press. Thus providing twice the production capability for the cycle
time.
A further option that is available is the reciprocal base system, which will
automatically position garment items under the press head. This feature makes it
possible to load and unload garments prior to actual sealing.
The installation is covered in the following section.
Users Manual Electro-Sealer 7112 HF Model 7112 Hopper Feed Heat Sealer •••• 3
Page 8
Unit Specification
Physical Size
W 17” X D 17” X H 28”
Weight
100LBS
Air Consumption
5 CFM
Electrical Use
120 V – 15 AMP AC
Transfer Size Max
3” X 3”
Top Heat
Bottom Heat
Max – 550 °F
Max – 550 °F
Pressure Max
125 PSI
Dwell Time
Electronically adjustable
Head Stroke
2.5”/63.5mm
Power Consumption
1200 Watts
Temperature
41°F/5°C to 104°F/40°C
Humidity
5% to 90% non-condensing
4 •••• Model 7112 Hopper Feed Heat Sealer Users Manual Electro-Sealer 7112 HF
Page 9
Installation
1. Place machine on solid table.
2. Connect compressed air service of 80 PSI to air regulator input.
3. Put main plug into source of a current AC 120 VAC @ 15 Amps.
4. Turn on main switch.
5. Fill hopper with labels/transfers (For labels, adhesive side down)
6. Press Load Button, vacuum cup should pick up label from hopper. Press the
Feed Button to move the label/transfer from the hopper to the Electrode
Plate (Sealing head). If cup does not pick up label:
A) Check position of hopper and adjust so that vacuum cup touches
labels on edge of label covered with adhesive providing good
suction.
B) The number on the vacuum gauge should read 16 or higher with
label on cup.
7. With a label/transfer under the sealing head, activate the hand switches.
Head should now descend - putting label/transfer on shirt with the pressure
shown on air gauge
8. Leveling of the press should be checked to determine that the sealing head
is parallel to the base. This can be checked by sealing a carbon paper order
form in the machine. This should show a nice even pressure picture. An
uneven condition can be adjusted with the bolt in the rear of the base plate.
To Change Time Settings
1. To begin sequence press “OK”.
2. Press cursor knob arrow down ⇓ (The word “Parameter” will appear).
3. Press “OK”.
4. T-1 will be flashing on right side
5. Press cursor knob left ⇐.
6. Use cursor knob up⇑ or down ⇓ to change to desired time setting.
7. Press “OK”.
8. Press “ESCAPE” twice.
Users Manual Electro-Sealer 7112 HF Installation •••• 5
Page 10
1 Voltage Supply
- 1760-L18AWA 85 to 264 V ac 50/60 Hz
2 Inputs
- 1760-L18AWA 12 inputs 0 to 264 V ac
3 Del button
- Delete contacts/relays/connections/empty rung
4 Alt button
- Draw connection
- Toggle between make or break contact
- Insert rung
Cursor buttons: right, left, up, down
5
- Select contact, relays, numbers
P button on: Input P1 -> Cursor left
Input P2 -> Cursor up
Input P3 -> Cursor right
Input P4 -> Cursor down
6 OK button
- Enter menu
- Accept action
7 Esc button
- One menu back
- Exit function relay parameter menu without
saving
8 Interface (with cover)
- Slot for memory card
- Socket for PC interface cable
9 Outputs
- Write-on surface
10
11 LCD
- I/O status display
- Operating states
- Circuit diagram
- Display of clock
12 Power / Run LED
6 •••• Installation Users Manual Electro-Sealer 7112 HF
Page 11
General Description
Main Switch
This turns the machine on and off.
Auto Switch
Turning this switch to the "on" position will activate the feed system, transporting a
label from the hopper to underneath the electrode, ready for sealing.
Vacuum On Off Switch
Turn the vacuum generator on and off
Load Push Button Switch
Load a label from the hopper via vacuum to the feed arm vacuum
block.
Feed Push Button Switch
Feed the label from the hopper position to the upper platen position for
the sealing cycle.
Air Pressure Gauge / Regulator
Adjustment of air pressure is accomplished by turning the knob under the air
pressure gauge. To raise the pressure, turn the knob clockwise; to lower, turn it
counter-clockwise. When lowering the pressure, allow the needle on the gauge to
drop below the desired pressure, and then raise it back to that pressure. The reason
for this is that there is a lag when bleeding air out of the system.
Heat Controls
Electrode and plate head can be set independently. The correct temperature will be
indicated on the control's face. If the control fails to reach this, refer to the heat
control pages provided.
Users Manual Electro-Sealer 7112 HF General Description •••• 7
Page 12
Basic Sealing
Heat, dwell time, and pressure are the basic fundamentals that determine the results
obtainable on a thermo-plastic sealing application, such as Electro-Seal labeling. It
is impossible with the variety of fabric materials and constructions, as well as design
of garments, to establish any one setting that will give the most desirable results
under all circumstances. ON THE BASIS OF EXTENSIVE SUCCESSFUL
LAUNDRY TESTS, ON AVERAGE WEIGHT GOODS INVOLVING BOTH
WOVEN AND KNIT MATERIALS, WE WOULD SUGGEST THE FOLLOWING
STARTING POINTS FOR A NEW ELECTRO-SEAL USER;
- Setting the plate heat at 400ºF has proven to be a good starting point.
Setting the electrode heat will depend on the type of adhesive being
used. A cycle time of 1 1/2 - 2 seconds for average weight fabrics and
labels has proven adequate for laundry proof attachment.
Remember…these are only basics, and these settings can vary. Seal a label to a
sample. As your Electro-Sealer times out and releases itself, immediately remove
the fabric and lift the corner of the label. If the adhesive has stuck to both the fabric
and the label, the sealing can be judged successful. If all the adhesive is on the fabric
and none on the label, decrease the plate heat or cut back the time. Adhesives tend to
flow toward the heat.
If the adhesive has not transferred to the fabric, you have three adjustments that can
be made:
A. Increase the plate heat
B. Decrease the electrode heat; thermoplastics tend to flow towards higher
heat when melting.
C. Increase the cycle time to allow complete melting.
If the adhesive has all transferred to the fabric with none left on the label, you may:
A. Reduce the plate heat
B. Decrease the cycle time
You must judge for yourself, depending on the fabric's sensitivity to heat and time,
which of the adjustments will be best.
8 •••• General Description Users Manual Electro-Sealer 7112 HF
Page 13
Leveling the Press
3/8-16 X 2 1/4 CAP SCREW
1. With the heat on, set the dwell timer for one (1) second or less; put a light
colored cloth or paper on the base plate (bottom platen); then, put a piece of
carbon paper, carbon side down. Run the machine trough a cycle. The
carbon paper will leave a picture of sealing area on the cloth or paper. THE
COLOR SHOULD BE EVEN. A dark area indicates more pressure in that
area and should be corrected.
2. If the out of level condition is in either the front or back, the base plate can
be tilted.
3. Loosen the bolt to lower front and raise the back.
4. Tighten to raise the front, lower the back (see fig below)
Users Manual Electro-Sealer 7112 HF General Description •••• 9
Page 14
Operation
To put your Electro-Sealer into operation, turn on the main switch. Set the plate and
electrode heat controls to the desired temperature. Turn on the vacuum pump by
using the switch located on the power cord for the pump.
Turn on the auto switch. This will cause the vacuum arm to pull a label from the
hopper and move it into position until the operator depresses the foot pedal, sealing
the label onto the garment. The pedal must be held down until the press cycles out
and the seal is completed. As the press starts to rise from the garment, the foot pedal
can be released, which resets the vacuum arm to feed another label. In doing this,
the machine automatically feeds another label while the operator is removing the
garment and inserting another.
When the label has been fed into position for sealing, it is important that the label is
totally under the electrode so that the pressure is exerted on the adhesive coated
label.
The position of the vacuum arm is always the same and so to change the position of
the label relative to the electrode, you must change the position where the hopper
places the label on the vacuum arm. To move the label left or right, the hopper is
moved by loosening the lower hopper bracket, shifting the hopper in the direction
desired, then tightening the bracket in position.
Setting the Controls
Heat dwell time, and pressure are the basic fundamentals that determine the results
obtainable on a thermoplastic sealing application. It is impossible with the
variety of fabric material and constructions, as well as design of garments, to
establish any one setting that will give you the most desirable results under all
circumstance, but settings will be suggested upon request and submission of an
application.
1) Set the heat electrode (Top platen) and base plate (Bottom platen) to the
desired temperature (See heat control section).
2) Turn auto switch to the on position
3) Set dwell time recommended by the transfer manufacturer
10 •••• Operation Users Manual Electro-Sealer 7112 HF
Page 15
SERIES 32DZ
INDEX: Pressing the INDEX key advances the display to the next menu item. May
also be used in conjunction with other keys as noted below.
UP ARROW: Increments a value, changes a menu item, or selects the item to ON.
The maximum value obtainable is 9999 regardless of decimal point placement.
DOWN ARROW: Decrements a value, changes a menu item, or selects the item to
OFF. The minimum value obtainable is –1999 regardless of decimal point
placement.
ENTER: Pressing ENTER stores the value or the item changed. If not pressed, the
previously stored value or item will be retained. The display will flash once when
ENTER is pressed.
UP ARROW & ENTER: Pressing these keys simultaneously brings up the
secondary menu starting at the alarm, tune, or cycle item (depending on
programming). Pressing these keys for 5 seconds will bring up the secure menu.
INDEX & DOWN ARROW: Pressing these keys simultaneously will allow backing up
one menu item, or if at the first menu item they will cause the display to return to the
primary menu. If an alarm condition has occurred, these keys may be used to reset
the alarm.
INDEX & ENTER: Pressing these keys simultaneously and holding them for 5
seconds allows recovery from the various error messages. The following menu
items will be reset:
OPEn InP: Input error message bAd InP: Input error message
CHEC CAL: Check calibration error
Correct the problems associated with the above conditions before using these reset
keys. More than one error could be present. Caution is advised since several items
are reset at one time.
While in the Primary or Secondary Menu, if no key is pressed for a period of 30
seconds, the display will return to the HOME position displaying the temperature
value. While in the Secure Menu, if no key is pressed for a period of 60 seconds,
the display will return to the HOME position displaying the temperature value.
Outputs are disabled (turned off) when the Secure Menu is active.
NOTE: To move to the Primary Menu quickly from any other menu, press the UP
ARROW & ENTER keys followed by pressing the INDEX & DOWN
ARROW keys.
Users Manual Electro-Sealer 7112 HF Operation •••• 11
Page 16
Security Level Selection
Four levels of security are provided. The display shows the current security level.
To change security levels change the password value using the UP ARROW
and DOWN ARROW keys and pressing the ENTER key. Refer to the
password table (following) for the correct value to enter for the security level
desired. The SEC1 or SEC2 menu items security level may be viewed or changed
at any time regardless of the present security level.
To set the access level to, for example, 2, at the SEC1 menu item press the UP
ARROW key until the upper display shows the password, 1101.
Press the ENTER key. The display will blink, and return with the level value,
2, in the upper display.
The password values shown in the table cannot be altered, so retain a copy of these
pages for future reference. This is the only reference made to password values in
this instruction book.
Password Table
Menu
Primary
Secondary
Secure
Primary
Secondary
Secure
Primary
Secondary
Secure
Primary
Secondary
Secure
Security Level
Status
Locked
Locked
Locked
Unlocked
Locked
Locked
Unlocked
Unlocked
Locked
Unlocked
Unlocked
Unlocked
Displayed Value
When Viewed
1 1110
2 1101
3 1011
4 111
Password Value
To Enter
12 •••• Operation Users Manual Electro-Sealer 7112 HF
Page 17
Regular Maintenance
7112 Series Hopper Feed
1. Remove accumulated moisture form the air filter by opening the bleed valve
located at the base of the filter bowl.
2. To check the sealing area for an out of parallel condition: with the heat on,
set the timer for one (1) second or less; place a light colored cloth or paper
on the base plate; put a piece of carbon paper, carbon down on the cloth,
and run the machine through a cycle. The carbon paper will leave a picture
of the sealing area on the cloth. THE COLOR SHOULD BE EVEN. A
dark area indicates more pressure in that area and should be corrected.
3. If the out of level condition is either in the front or back, the base plate can
be tilted. Loosen the bolt to lower the front and raise the back. Tighten to
raise the front, lower the back.
4. If it is side to side, it must be corrected with shims placed under the base
plate insulator block.
5. Light or dark spots within the sealing area will indicate that either of the
plates may be warped. This would require surface grinding by a machine
shop. (Make certain that the vacuum arm does not extend lower than the
electrode.)
6. Lubricate the head assembly guide pin monthly with white grease.
7. Lubricate the feed arm shaft and rack with light oil, a FEW drops weekly.
8. The Teflon® composition covers on the electrode and base plate must be
changed as frequency of use dictates. They provide a non-stick surface,
which can be wiped clean with a cloth.
9. Check the vacuum filters monthly and clean or replace as required.
Users Manual Electro-Sealer 7112 HF Regular Maintenance •••• 13
Page 18
Trouble Shooting
Symptoms Probable Cause Corrective Action
Timer does not move but
press operates
Defective timer. Replace timer.
Hold Switch turned on. Hold Switch should be turned off.
No heat / no movements Bad fuse.
No power. Check power to its source.
Timer moves / heat works
No movement
No heat / no indicator light,
no meter indicator
No heat / no indicator light.
Meter reads +50
Heat out of control Unit malfunctions.
Probe shorted. Replace probe.
Heat working, meter not in
the green band
Air leak at 4-way valve
exhaust
Lack of air pressure
Binding cylinder
Bad 4-way valve
No power Check wiring
Bad probe Replace probe.
Error in manual reset control Reset according to Athens Booklet.
Internal leak in cylinder
Check and / or replace fuse.
Check main airline.
Disconnect main air line, attempt to move cylinder
by hand, loosen air line from 4-way valve to
TOP of cylinder; operate machine. If not,
replace valve. If air escapes, tighten and check
line to the BOTTOM of cylinder.
Replace Unit
Replace or rebuild cylinder
Jammed 4-way valve Replace 4-way valve
Timer will not reset Reset switch not functioning Adjust or replace
Vacuum arm stays in the
down position
Vacuum arm stays in up
position after cycle
Vacuum arm has no
tension
14 •••• Regular Maintenance Users Manual Electro-Sealer 7112 HF
a) Foot pedal not held down until
timer hits zero
b) Hold Switch turned on 2) Hold Switch must be off during normal
c) Timer malfunction 3) Replace timer
d) 4-way valve jammed 4) Replace 4-way valve
Reset Switch not functioning Replace or adjust
Broken tension spring
Broken gear teeth
1) Hold down until timer hits zero
operation.
Replace
Page 19
Symptoms Probable Cause Corrective Action
Vacuum arm moves too
fast or too slow
Flow controls out of adjustment Adjust for smooth motion, not too fast
Vacuum arm does not go to
ready position when auto
switch is activated
Will not pull label out of
hopper
Labels feed on bias
Feeds two labels at one
time
Relay not working
Switch not working
Vacuum pump off. Poor vacuum.
Too much weight in hopper.
Vacuum holes in the arm not
covered by label
Poor vacuum Increase tension on bleed valve.
Hopper out of adjustment Adjust.
Too much vacuum Decrease tension on bleed valve.
Replace
Check and adjust
Thumb stack before loading into hopper.
Users Manual Electro-Sealer 7112 HF Regular Maintenance •••• 15
Page 20
Sealing Problems
Symptoms Probable Cause Corrective Action
Uneven sealing of label. Machine out of level; plates not
parallel.
Check and Adjust
Hitting a seam or button with
electrode.
Uneven thickness in label.
Cardboard in garment.
Shining of sealing area. Heat and / or pressure Reduce heat and / or dissipate pressure using
Crushing of fabrics. Too much air pressure. Reduce or dissipate.
High pile or napped material. Use an electrode that matches the item being
Relocate the label or use smallest electrode
possible.
Use silicone rubber to level.
silicone rubber.
Shorten time.
Needle board.
sealed.
16 •••• Regular Maintenance Users Manual Electro-Sealer 7112 HF
Page 21
Electrical Drawings
Users Manual Electro-Sealer 7112 HF Electrical Drawings •••• 17
Page 22
Electrical Schematic – Part 1
MAIN SWITCH
NO
24
49
10
HOPPER
POSITION SWITCH
C NO
26
TB-2
ARM R.H. SWITCH
C
ARM L.H. SWITCH
C
AUTO SWITCH
10
11
C
51
52
53
54 54
30
49
43
TB-3
24
63
92
43
91
60
68
VAC ON/OFF
71
VAC A-B
73
HOPPER SOLENOID VALVE
75
FEED SOLENOID VALVE
77
M / C SOLENOID VALVE
60 47
71
71
73
75
77
VAC SWITCH
C11NO
77
75
73
47
CABINET SWITCH
27
C
28
59
23
NO
25
NO
36
NO
CONTROL, PLC
709019
13
Q1-1
Q1-2
51
Q2-1
Q2-2
52
Q3-1
Q3-2
53
Q4-1
Q4-2
Q5-1
Q5-2
Q6-1
Q6-2
42 41
31
L
30
N
N
1
32
2
33
3
34
4
35
5
36
6
37
7
38
8
39
9
40
10
45
11
12
E STOP
YELLOW
BROWN
15 AMP FUSE
14
25
65
P/B LOAD
C13NO
59
23
32
33
34
35
26
29
OPTICAL SWITCH - R.H.
40
20
GUIDE PIN SWITCH
C NO
37
TB-1
28 BLUE
66
66
31
BLACK
BLUE
POWER CORD
1
+
14
12
12
29
C
P/B RESET
C
38
NO
39
NO
65
P/B FEED
WHITE
TC PROBE
HEATER
64
64
63
LOVE CONTROLLER - 70216128
32 4 5 6 7
-+-
RED
RED
WHITE
TC PROBE
TOP
BOTTOM
HEATER
RELAY SS-120 120V
70214633
2T1
TOP HEATER RELAY
1L1
RELAY SS-120 120V
2T1
BOTTOM HEATER RELAY
1L1
3" - 300 WATT TOP HEATER
70214633
3A1
4A2
3A1
4A2
98 10
11 12
8384
91 92
84
68
67
83
67
OPTICAL SWITCH - L.H.
YELLOW
45
BROWN
BLACK
BLUE
18 •••• Electrical Drawings Users Manual Electro-Sealer 7112 HF
4" - 300 WATT BOTTOM HEATER
Page 23
Electrical Schematic – Part 2
7112 HF 1-3
VAC. ON/ OFF
73
VAC. A-B
75
HOP.SOL. VALVE
77
FEED SOL. VALVE
M/C SOL. VALVE
27
J11
26
CABNET SWITCH
NO
Q1-1
J1
Q1-2
Q2-1
Q2-2
J2
Q3-1
Q3-2
J3
Q4-1
Q4-2
C
G/P SWITCH
1
2
3
4
5
6
7
8
9
10
' E' STOP
C
POWER CORD
NC
NO
ARM R/H
ARM L/H
TB-3
43
42
31
30
41
J13
J14
26
15 AMP. FUSEE
P/B LOAD
C
TB-1
29
SEE DRAWING 2=3
NO
BLUE
28
P/B FEED
C
HOPPER SW
P/B C-RESET
MAIN SWITCH
NO
24
33
J10
AUTO SWITCH
C
J11
71
TB-2
77
75
73
43
27
C
28
NO
VAC. SWITCH
71
75
71
Users Manual Electro-Sealer 7112 HF Electrical Drawings •••• 19
Page 24
Electrical Schematic – Part 3
O/HAND SW R/H
YELLOW
Q1-1
Q1-2
Q2-1
Q2-2
Q3-1
Q3-2
Q4-1
Q4-2
BROWN
1
2
3
4
5
6
7
8
40
9
45
10
YELLOW
BROWN
O/HAND SW L/H
BLACK BLUE
BLACKBLACK
BLUE
TB 3
20 •••• Electrical Drawings Users Manual Electro-Sealer 7112 HF
Page 25
Electrical Schematic – Part 4
TOP PLATEN
HEATER 300 WATT 120 VAC
HEATER 300 WATT 120 VAC
BOTTOM PLATEN
HEATER 300 WATT 120 VAC
HEATER 300 WATT 120 VAC
TOP PLATEN
ELECTROD
L1
-
2
RED
WHITE
INPUT 2
-
+
3 4
RED
T
C
P
R
O
B
E
BOTTOM PLATEN
OUTPUT A
7
8 9
OUTPUT B
120 VAC
12
11
10
INPUT 1
+
1
WHITE
T
C
P
R
O
B
E
T1
TOP PLATEN
TB 3
A-
120 VAC
BOTTOM PLATEN
L1
A-
PLATE
120 VAC
A+
T1
A+
Users Manual Electro-Sealer 7112 HF Electrical Drawings •••• 21
Page 26
Pneumatic Drawings
22 •••• Pneumatic Drawings Users Manual Electro-Sealer 7112 HF
Page 27
Pneumatic Schematic
1/4" NPT MALE QUICK
CUSTOMER SUPPLIED
FITTINGS 1/4" NPT
FEMALE QUICK
DISCONNECT
DISCONNECT
PRESSURE
GAUGE
70206403
AIR
REGULATER
80 PSI
70203848
FRONT PANEL
AIR
REGULATER
60 - 80 PSI
70203867
FRONT PANEL
PRESSURE
GAUGE
70203922
FLOW CONTROL
70206850
HOPPER
CYLINDER
70209539
FLOW CONTROL
70206850
TO VACUUM CUP
TO ELECTRODE
PLATE
PUMP, VACUUM
70214987
ROTARY
ACTUATOR
70215011
70205294
70205294
FLOW CONTROL
FLOW CONTROL
70207707
VAC.
FILTER
VAC.
FILTER
70207707
VAC. BLEED
VAC. BLEED
VALVE
70204041
VALVE
70204041
IN
4-WAY
SOLENOID
VALVE
70203980
EXH
2
MAIN
CYLINDER
70203759
MANIFOLD
70209440
SOLENOID
70209420
SOLENOID
VALVE
70209435
VALVE
1
70205326
IN
SMALL AIR LINE = 5/32 I.D.
MED. AIR LINE = 1/4" I.D.
LARGE AIR LINE = 3/8" I.D.
X-LGE. AIR LINE = 1/4" I.D.
SILICONE
Users Manual Electro-Sealer 7112 HF Pneumatic Drawings •••• 23
Page 28
Page 29
Assembly Drawings
Users Manual Electro-Sealer 7112 HF Assembly Drawings •••• 25
Page 30
Front Panel Assembly Drawing and Cover
13
10
17
6
5
21
1
4
7
8
16
19
20
3
18
12
9
2
15
14
11
22
26 •••• Assembly Drawings Users Manual Electro-Sealer 7112 HF
Page 31
Front Panel Parts List
Item
1 70207035 Cover, Front panel, 7112HF 1 12 990103 Hex nut, #10 4
2 70200568 Switch, Knife / Load (Norm open) 3 13 709019 Control, PLC 1
3 70200746 Switch, Main SPST Hold / Auto /
4 70203922 Regulator, (Panel mount, No
5 361129 1/8 NPT Hex socket plug 1 16 709023 Din rail, Controller, 7112HF 1
6 708003 1/4 NPT x 1/4 tube x 90deg
7 708009 1/8npt x 1/4 tube x 90deg swivel
8 70200712 Toggle switch, DPST 1 19 990069 Hex nut, 8-32 2
9 70200750 Terminal strip, 6 Position 2 20 990068 Washer, #8 lock 2
10 70203867 Gauge, Air pressure, 1 1/2 in 1 21 708038 1/8 NPT x 1/4 Tube straight
11 991107 10-32 x 5/8 Button head screw 4 22 70216128 Heat control, Love (32 DIN) 1
Part # Description Qty Item
2 14 709018 Button, E-stop 1
Vac
1 15 990419 Plug, 1/2 Inch hole 1
gauge)
2 17 991401 8-32 x 1 3/4 Button head screw 2
swivel elbow
1 18 990067 Washer, #8 SAE 2
elbow
Part # Description Qty
female fitting
1
Users Manual Electro-Sealer 7112 HF Assembly Drawings •••• 27
Page 32
Frame and Cover Assembly Drawing
16
13
19
17
4
8
19
9
17
13
17
19
18
14
10
15
11
7
2
13
12
18
3
5
6
1
28 •••• Assembly Drawings Users Manual Electro-Sealer 7112 HF
Page 33
Frame and Cover Parts List
Item
1 70209100 Casting base, 12 Inch 1 11 991400 3/8-16 x 1 1/4 Cap screw 2
2 70201908 Column support, 15 Inch 1 12 70207035 Front panel, 7112HF 1
3 70207092 Casting Overarm 1 13 990089 10-32 x 1/4 Button head screw 10
4 70207336 Support, Cabinet rear, 7112HF 1 14 990145 Washer, 1/4 Lock 2
5 990181 Washer, 5/16 Lock 2 15 990122 1/4-20 x 3/4 Cap screw 2
6 990172 5/16-18 x 1 1/4 Cap screw 2 16 70201575 Cover, Cab rear with hinge 1
7 990208 Washer, 3/8 Lock 2 17 990728 Washer, #10 Lock 12
8 70207041 Cover, Cab wrap around, Offset 1 18 990103 Hex nut, #10 8
9 70207745 Support, Cabinet front, 7112HF 1 19 990081 10-32 x 1/2 Cap screw 12
10 70207567 Ass’y, Feed arm plate 1
Part # Description Qty Item
Part # Description Qty
Users Manual Electro-Sealer 7112 HF Assembly Drawings •••• 29
Page 34
Main Cylinder & Cabinet Assembly Drawing
29
28
15
13
30
34
14
22
12
16
4
1
7
12
9
1
35
8
3
6
5
1
18
36
23
10
11
23
17
26
10
2
24
20
19
27
21
31
24
32
33
21
31
25
30 •••• Assembly Drawings Users Manual Electro-Sealer 7112 HF
8
Page 35
Main Cylinder & Cabinet Parts List
Item
1 708003 1/4NPT x 1/4 T x 90 Degree swivel
2 70214633 Relay, SS-120 2 20 990091 10-32 x 1/2 Button head screw 2
3 70205326 Valve, VAC. Mead 4-way 1 21 990103 Hex nut, 10-32 8
4 708002 1/4 NPT x 2" nipple 1 22 990090 10-32 x 3/8 Button head screw 4
5 70203980 Valve, 4-way 1 23 990081 10-32 x 1/2 Cap screw 4
6 70207041 Cabinet, Wrap around, Offset 1 24 990180 Washer, 5/16 SAE 12
7 70203759 Main cylinder, 24 x 4 1 25 990171 5/16-18 x 1 Cap screw 4
8 708004 1/4 NPT x 3/8 t x 90 degree swivel
9 708005 1/8 NPT x 5/32 T x 90 Degree
10 991404 6-32 x 1 Button head screw 4 28 70215038 H-block kit 1
11 990038 Hex nut, 6-32 4 29 706009 Locking nut, Hopper cylinder 1
12 990145 Washer, 1/4 Lock 6 30 990147 Hex nut, 1/4-28 1
13 70207317 Block, Hopper mounting 1 31 70206850 1/8 NPT x 5/32T Flow control
14 990645 10-32 x 2 1/4 Cap screw 4 32 360202 1/4 Hex nipple 1
15 990728 Washer, #10 Lock 4 33 708045 1/4NPT x 90 degree 44 union
16 70201541 Bracket, Bushing block 1 34 990169 1/4-20 x 3/8 Nylon tip set screw 1
17 70205896 Bracket, Guide pin safety 1 35 991405 5/16 -24 x 1 1/4 Cap screw 4
18 70205769 Switch, Safety guide pin 1 36 990125 1/4-20 x 1 1/2 Cap screw 2
Part # Description Qty Item
3 19 70200750 Terminal strip, 6 Position 1
elbow
3 26 70207355 Switch, Cover 1
elbow
2 27 70209539 Cylinder, H-block 1
swivel elbow
Part # Description Qty
valve
elbow
2
1
Users Manual Electro-Sealer 7112 HF Assembly Drawings •••• 31
Page 36
Main Cylinder / Platen Assembly Drawing
12
26
9
23
6
11
19
24
1
7
4
17
18
10
14
15
2
11
5
7
8
13
3
16
20
21
22
22
25
27
32 •••• Assembly Drawings Users Manual Electro-Sealer 7112 HF
Page 37
Main Cylinder / Platen Parts List
Item
1 70203759 Main cylinder, 24 x 4 1 15 990204 3/8-16 Hex nut 1
2 70200981 Bar guide pin 1 16 70202597 Plate, 4 Hole head, Glass 1
3 70202987 Small ring bottom plate 1 17 70202578 Plate, 3 Hole head, Glass 2
4 70203000 Ring, Small self level 1 18 70202600 Plate, 7 Hole head, Steel 1
5 70202968 Ring small pivot block 4 19 70201734 Bracket, Cartridge holder, 3 Inch 1
6 70202972 Small ring top plate 1 20 989965 Washer, #6 Lock 4
7 990145 Washer, 1/4 Lock 6 21 991086 6-32 x 1 1/4 Cap screw 4
8 990141 1/4-20 x 1/2 Hex head bolt 4 22 990196 10-32 x 1/2 Flat head screw 6
9 990120 1/4-20 x 1/2 Cap screw 2 23 991231 1/4-20 x 1/2 Knurled cup point 2
10 70202510 Pin, Guide, 8 1/2 1 24 70211651 U-channel & Mtg bar, 3 Inch 1
11 991229 Washer, 1/2 Internal tooth 2 25 70211666 Block, Electro heat, 3 Inch 1
12 991230 Hex nut, 1/2-13 1 26 70200178 Heater, 3 Inch 2
13 70209952 Bolt, Head ass’y 1 27 990264 Snap ring, 3/8 4
14 991232 3/8-16 x 3 Carriage bolt 1
Part # Description Qty Item
Part # Description Qty
Users Manual Electro-Sealer 7112 HF Assembly Drawings •••• 33
Page 38
Swing Arm & Base Plate Assembly Drawing
27
28
22
21
24
7
3
1
19
24
26
26
30
18
23
25
6
8
4
15
14
29
5
16
17
12
10
6
20
11
13
2
9
34 •••• Assembly Drawings Users Manual Electro-Sealer 7112 HF
Page 39
Swing Arm & Base Plate Parts List
Item
1 70207567 Ass’y, Feed arm plate 1 16 70211914 3/8-16 x 2 Nylok cap screw 1
2 70209100 Casting base, 12" 1 17 70200182 Heater, 4 Inch 2
3 70201908 Column support, 15" 1 18 991288 Washer, 1/2" USS 1
4 70215828 Switch, Micro 2 19 70207588 Bracket, Limit SW mtg 2
5 990264 Snap ring, 3/8 2 20 70215011 Actuator, Rotary (1810-0700) SM 1
6 990081 10-32 x 1/2 Cap screw 6 21 707041 Coupling, Actuator feed arm 1
7 990098 10-32 x 1/4 Knurled cup point 1 22 708040 Bracket, Vacuum block mount 1
8 989997 2-56 x 3/8 Cap screw 4 23 708041 Bracket, Vacuum cup holder 1
9 70201109 Block, Insulating 1 1/2 inch 1 24 990102 Washer, #10 SAE 6
10 70201113 Block, Insulating 1 inch 1 25 990728 Washer, #10 Lock 2
11 70203655 Washer, Rubber silicone 1 26 990083 10-32 x 3/4 Cap screw 5
12 70202690 Plate, Base, 4" 1 27 708020 1/8 x 1/4 Brass hose barb 1
13 991234 Roll pin, 3/8 x 1 1/2 1 28 70214185 Vacuum cup VP10lbs 1
14 990244 Roll pin, 3/16 x 3/4 2 29 361129 1/8 NPT Hex SOC plug 5
15 990207 Washer, 3/8 Flat 1 30 70207707 Valve, Flow control, 10-32UNF x
Part # Description Qty Item
Part # Description Qty
1/8T
2
Users Manual Electro-Sealer 7112 HF Assembly Drawings •••• 35
Page 40
Manifold Assembly Drawing
2
3
4
7
6
5
10
8
8
2
2
1
36 •••• Assembly Drawings Users Manual Electro-Sealer 7112 HF
8
9
Page 41
Manifold Parts List
Item
Part # Description Qty
1 70209440 Manifold (H110-M4F) 1
2 70209420 Valve 4 way (H110-4E1-PSL L1) 3
3 70209435 Valve 3 way (H110-E1-PSL-L1-
120VAC)
4 708014 10-32 x 5/32 Swivel elbow, prl 3
5 708001 10-32 x 5/32 Swivel elbow 3
6 (Screws included with item 1, 2 &
3 above)
7 (Screws included with item 1, 2 &
3 above)
8 361129 1/8 NPT Hex soc plug 3
9 708039 1/8 x 1/4 x 90 degree swivel
elbow
10 708015 10-32 x 1/4 swivel elbow, prl 1
1
2
6
1
Users Manual Electro-Sealer 7112 HF Assembly Drawings •••• 37
Page 42
Vacuum & Regulator Assembly Drawing
9
7
13
5
8
2
7
11
9
9
10
9
1
5
3
3
4
12
7
6
3
4
3
2
14
3
4
9
9
38 •••• Assembly Drawings Users Manual Electro-Sealer 7112 HF
8
5
9
Page 43
Vacuum & Regulator Parts List
Item
1 70204041 Valve, Vacuum bleed 2
2 708008 1/4NPT Anchor coupling 9
3 708019 1/4 x 1/4 Brass hose barb 9
4 708011 1/4NPT x 90 deg street elbow 4
5 708010 1/4 Union tee 4
6 70207041 Cover, Cab wrap around, Offset 1
7 708004 1/4NPT x 3/8T x 90 Deg Swivel
8 708003 1/4NPT x 1/4T x 90 deg Swivel
9 708006 1/4 Hex nipple 9
10 70205294 Vacuum filter 2
11 708007 1/4NPT x 90 deg union elbow 1
12 70203848 Filter regulator, with Bowl guard 1
13 70206403 Gauge, Vacuum 1
14 70214987 Pump vacuum 1
Part # Description Qty
4
elbow
2
elbow
Users Manual Electro-Sealer 7112 HF Assembly Drawings •••• 39
Page 44
2” Hopper Feed Assembly Drawing
4
14
10
9
3
2
1
15
6
7
8
18
5
17
16
13
40 •••• Assembly Drawings Users Manual Electro-Sealer 7112 HF
12
16
11
12
Page 45
2” Hopper Feed Parts List
Item
1 70209365 Hopper back 1 10 990145 Washer, 1/4 Lock 2
2 70205434 Block slider 2 11 990037 Washer, #6 SAE 4
3 70205449 Slider block, 1 1/2 2 12 989965 Washer, #6 Lock 8
4 70207321 Plate, Hopper mtg, 7112HF 1 13 990015 6-32 x 1/4 Cap screw 4
5 70209740 Bar, Front rail 2 14 990081 10-32 x 1/2 Cap screw 4
6 990123 1/4-20 x 1 Cap screw 2 15 989987 Hex nut, 6-32 Nylok 4
7 990315 Thumb cap, 1/4-20 2 16 990016 6-32 x 3/8 Cap screw 8
8 990023 6-32 x 1/2 Flat head screw 4 17 70210485 Bracket, Stripper bar, RH 2
9 990167 Washer, 1/4 SAE 2 18 70209295 Hopper side rail, 2" RH 2
Part # Description Qty Item
Part # Description Qty
Users Manual Electro-Sealer 7112 HF Assembly Drawings •••• 41
Page 46
3” Hopper Feed Assembly Drawing
4
16
12
11
3
2
1
17
8
9
10
5
7
6
13
18
15
42 •••• Assembly Drawings Users Manual Electro-Sealer 7112 HF
14
14
18
Page 47
3” Hopper Feed Parts List
Item
1 70209365 Hopper back 1 10 990023 6-32 x 1/2 Flat head screw 4
2 70205434 Block slider 2 11 990167 Washer, 1/4 SAE 2
3 70205449 Slider block, 1 1/2 2 12 990145 Washer, 1/4 Lock 2
4 70207321 Plate, Hopper mtg, 7112HF 1 13 990037 Washer, #6 SAE 4
5 70212320 Bracket, Hopper side rail, RH 2 14 989965 Washer, #6 Lock 8
6 70210502 Bracket, Stripper bar, RH 2 15 990015 6-32 x 1/4 Cap screw 4
7 70209740 Bar, Front rail 2 16 990081 10-32 x 1/2 Cap screw 4
8 990123 1/4-20 x 1 Cap screw 2 17 989987 Hex nut, 6-32 Nylok 4
9 990315 Thumb cap, 1/4-20 2 18 990016 6-32 x 3/8 Cap screw 8
Part # Description Qty Item
Part # Description Qty
Users Manual Electro-Sealer 7112 HF Assembly Drawings •••• 43
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