Benchmark Service Interval Record ................................................................. 64
overview
These instructions are suitable for GENUS HE SYSTEM boilers :
Do not forget the Log Book!
The Benchmark Scheme
Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers
are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in
accordance with the manufacturer’s instructions by competent persons and that it meets the requirements of the
appropriate Building Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building
Regulations and should be provided to the customer for future reference.
Installers are required to carry out installation, commissioning and servicing work in accordance with the
Benchmark Code of Practice which is available from the Heating and Hotwater Industry Council who manage and
promote the Scheme. Visit www.centralheating.co.uk for more information.
To The Installer
As part of the commissioning of this appliance it is vital that the Log Book is completed and given to the Householder.
Please ensure that your customer is aware of the importance of keeping the Log Book safe as a record of the installation
and the appliance service history.
Please ensure that your customer is aware of the correct operation of the system, boiler and controls.
MTS recommend the use of protective clothing, when installing and working on the appliance i.e. gloves.
CUSTOMER CARE
MTS, as a leading manufacturer of domestic and commercial water heating appliances is committed to providing high
quality products and a high quality after sales service.
Advice on installation or servicing can also be obtained by contacting the MTS Technical and Customer Service
Departments at High Wycombe.
TECHNICAL DEPARTMENT CUSTOMER SERVICE DEPARTMENT
Tel: 0870 241 8180 Tel: 0870 600 9888
Fax: 01494 459775 Fax: 01494 459775
GUARANTEE
The manufacturer’s guarantee is for 2 years from the date of purchase. The guarantee is invalidated if the appliance is not
installed in accordance with the recommendations made herein or in a manner not approved by the manufacturer. To
assist us in providing you with an ecient after sales service, please return the guarantee registration card enclosed with
the boiler without delay.
CAUTION
In the United Kingdom, installation, start-up, adjustments and maintenance, must be performed by a competent person
only, in accordance with the current Gas Safety (Installation & Use) Regulations and the instructions provided.
In the Republic of Ireland, the installation and initial start up of the appliance must be carried out by a Competent Person
in accordance with the current edition of I.S.813 “Domestic Gas Installations”, the current Buidling Regulations, reference
should also be made to the current ETCI rules for electrical installation.
All CORGI registered installers carry a CORGI ID card, and have a registration number. Both should be recorded
in your boiler Log Book. You can check your installer is CORGI registered by calling CORGI directly on:- 0800 915
0485.
Improper installation may cause damage or injury to individuals, animals and personal property for which the
manufacturer will not be held liable. To ensure ecient and safe operation it is recommended that the boiler is serviced
annually by a competent person.
If it is known that a fault exists on the appliance, it must not be used until the fault has been corrected by a competent
person.
This instruction booklet is especially designed for appliances installed in the UK and the Republic of Ireland
3
4
overview
Gas
MAX
MIN
Gas
mbar
mbar
1
2
5
4
3
6
7
19
8
9
10
11
12
14
15
16
17
18
13
20
21
22
Advice for the installer
The installation and rst ignition of the boiler must be
performed by qualied personnel in compliance with
current national regulations regarding installation, and
in conformity with any requirements established by
local authorities and public health organisations.
After the boiler has been installed, the installer must
ensure that the end user receives the declaration of
conformity and the operating manual, and should
provide all necessary information as to how the boiler
and the safety devices should be handled.
This appliance is designed for domestic use only.
It should be connected to a heating system which must be
compatible with its performance and power levels.
The use of the appliance for purposes other than those specied is
strictly forbidden. The manufacturer cannot be held responsible for
any damage caused by improper, incorrect and unreasonable use
of the appliance or by the failure to comply with the instructions
given in this manual.
Installation, maintenance and all other interventions must be
carried out in full conformity with the governing legal regulations
and the instructions provided by the manufacturer. Incorrect
installation can harm persons, animals and possessions; the
manufacturing company shall not be held responsible for any
damage caused as a result. The boiler is delivered in a carton. Once
you have removed all the packaging, make sure the appliance is
intact and that no parts are missing. If this is not the case, please
contact your supplier.
Keep all packaging material (clips, plastic bags, polystyrene foam, etc.)
out of reach of children as it may present a potential hazard.
In the event of a fault and/or malfunction, turn the appliance
o, turn o the gas cock and do not attempt to repair it yourself.
Contact a qualied professional instead.
Before any maintenance or repair work is performed on the boiler,
make sure you have disconnected it from the electricity supply
by switching the external bipolar switch to the “OFF” position and
removing the fuse.
All repairs, which should only be performed using original spare
parts, should be carried out by a qualied professional. Failure
to comply with the above instructions could compromise the
safety of the appliance and invalidate all liability on the part of
the manufacturer.
In the event of any maintenance or other structural work in
the immediate vicinity of the ducts or ue gas exhaust devices
and their accessories, switch the appliance o by switching the
external bipolar switch to the “OFF” position and shutting o
the gas control valve. When the work has been completed, ask a
qualied technician to check the eciency of the ducting and the
devices.
Turn the boiler o and turn the external switch “OFF” to clean the
exterior parts of the appliance.
Clean using a cloth dampened with soapy water. Do not use
aggressive detergents, insecticides or toxic products. If the
appliance is used in full compliance with current legislation, it
will operate in a safe, environmentally-friendly and cost-ecient
manner.
If using kits or optional extras, make sure they are authentic.
CE labelling
The CE mark guarantees that the appliance conforms to the following directives:
-
90/396/CEE
relating to gas appliances
2004/108/CEE
relating to electromagnetic compatibility
- 92/42/CEE
relating to energy eciency
- 2006/95/CEE
relating to electrical safety
Symbols used on the data plate
Legend :
1.
Brand
2.
Manufacturer
3.
Boiler model - Serial number
4. Commercial reference
5.
certication number
6.
Destination country - gas category
7.
Gas setting
8.
Installationtype
9.
Electrical data
10.
Maximum domestic hot water pressure
11.
Maximum heating pressure
12.
Boiler type
13.
NOx class / Eciency
14. Input rating nominal
15. Power ouput
heating
16. DHW specic ow rate
17.
Boiler output eciency
18. Input rating nominal DHW
19.
Gases which may be used
20. Temperature ambiante de fonctionnement
21.
Max. central heating temperature
22.
Max. domestic hot water temperature
heating
overview
Safety regulations
Key to symbols:
Failure to comply with this warning implies the risk of
personal injury, in some circumstances even fatal
Failure to comply with this warning implies the risk of
damage, in some circumstances even serious, to property,
plants or animals.
Install the appliance on a solid wall which is not subject
to vibration.
Noisiness during operation.
When drilling holes in the wall for installation
purposes, take care not to damage any electrical
wiring or existing piping.
Electrocution caused by contact with live wires. Explosions,
res or asphyxiation caused by gas leaking from damaged
piping. Damage to existing installations. Flooding caused
by water leaking from damaged piping.
Perform all electrical connections using wires which
have a suitable section.
Fire caused by overheating due to electrical current
passing through undersized cables.
Protect all connection pipes and wires in order to
prevent them from being damaged.
Electrocution caused by contact with live wires. Explosions,
res or asphyxiation caused by gas leaking from damaged
piping. Flooding caused by water leaking from damaged
piping.
Make sure the installation site and any systems to
which the appliance must be connected comply with
the applicable norms in force.
Electrocution caused by contact with live wires which
have been installed incorrectly. Damage to the appliance
caused by improper operating conditions.
Use suitable manual tools and equipment (make sure
in particular that the tool is not worn out and that its
handle is xed properly); use them correctly and make
sure they do not fall from a height. Replace them once
you have nished using them.
Personal injury from the falling splinters or fragments,
inhalation of dust, shocks, cuts, pricks and abrasions.
Damage to the appliance or surrounding objects caused
by falling splinters, knocks and incisions.
Use electrical equipment suitable for its intended use
(in particular, make sure that the power supply cable
and plug are intact and that the parts featuring rotary
or reciprocating motions are fastened correctly); use
this equipment correctly; do not obstruct passageways
with the power supply cable, make sure no equipment
could fall from a height. Disconnect it and replace it
safely after use.
Personal injury caused by falling splinters or fragments,
inhalation of dust, knocks, cuts, puncture wounds,
abrasions, noise and vibration. Damage to the appliance
or surrounding objects caused by falling splinters, knocks
and incisions.
Make sure any portable ladders are positioned
securely, that they are suitably strong and that the
steps are intact and not slippery and do not wobble
when someone climbs them. Ensure someone provides
supervision at all times.
Personal injury caused by falling from a height or cuts
(stepladders shutting accidentally).
Make sure any rolling ladders are positioned securely,
that they are suitably strong, that the steps are intact
and not slippery and that the ladders are tted with
handrails on either side of the ladder and parapets on
the landing.
Personal injury caused by falling from a height.
During all work carried out at a certain height (generally
with a dierence in height of more than two metres),
make sure that parapets are used to surround the work
area or that individual harnesses are used to prevent
falls. The space where any accidental fall may occur
should be free from dangerous obstacles, and any
impact upon falling should be cushioned by semi-rigid
or deformable surfaces.
Personal injury caused by falling from a height.
Make sure the workplace has suitable hygiene and
sanitary conditions in terms of lighting, ventilation
and solidity of the structures.
Personal injury caused by knocks, stumbling etc.
Protect the appliance and all areas in the vicinity of the
work place using suitable material.
Damage to the appliance or surrounding objects caused
by falling splinters, knocks and incisions.
Handle the appliance with suitable protection and
with care.
Damage to the appliance or surrounding objects from
shocks, knocks, incisions and squashing.
During all work procedures, wear individual protective
clothing and equipment.
Personal injury caused by electrocution, falling splinters
or fragments, inhalation of dust, shocks, cuts, puncture
wounds, abrasions, noise and vibration.
Place all debris and equipment in such a way as to
make movement easy and safe, avoiding the formation
of any piles which could yield or collapse.
Damage to the appliance or surrounding objects from
shocks, knocks, incisions and squashing.
All operations inside the appliance must be performed
with the necessary caution in order to avoid abrupt
contact with sharp parts.
Personal injury caused by cuts, puncture wounds and
abrasions.
Reset all the safety and control functions aected
by any work performed on the appliance and make
sure they operate correctly before restarting the
appliance.
Explosions, res or asphyxiation caused by gas leaks or an
incorrect ue gas exhaust. Damage or shutdown of the
appliance caused by out-of-control operation.
Before handling, empty all components that may contain
hot water, carrying out any bleeding if necessary.
Personal injury caused by burns.
Descale the components, in accordance with the
instructions provided on the safety data sheet of the
product used, airing the room, wearing protective
clothing, avoid mixing dierent products, and protect
the appliance and surrounding objects.
Personal injury caused by acidic substances coming into
contact with skin or eyes; inhaling or swallowing harmful
chemical agents. Damage to the appliance or surrounding
objects due to corrosion caused by acidic substances.
If you detect a smell of burning or smoke, keep clear of
the appliance, disconnect it from the electricity supply,
open all windows and contact the technician.
Personal injury caused by burns, smoke inhalation,
asphyxiation.
5
6
product description
ABCDEFGHIL123456
17
18
19
ABCDEFGHIL123456
1
2
5
6
7
13
12
11
10
9
8
14
4
Control panel
Display
Legend :
1.
Display
2. Resetbutton
4.
Pressure gauge
5.
Heating temperature regulation knob/
“encoder” programming knob
6. Modebutton
(Operation mode selection (summer/winter)
7. Menu/okbutton (Programming key)
8. escbutton
9.
Time clock (optional)
10.
ON/OFF button
11.
Infobutton
12. c
lock button
13.
Auto button (To active Thermoregulation)
14. Led burner ON
17 . Weekly programming
Schedule programming
Day of the week (Mon......Sun)
Zone indication relating to the display/setting process of the Heating schedule programming (zone 1 and
zone 2)
Date and time
Heating schedule programming activated
18 . Operation and diagnostics
Digits indicating:
boiler status and temperature indication
menu settings
error code signals
Internal temperature displayed (with bus device optional)
External temperature displayed (with external sensor optional)
Reset button request
Technical assistance request
Digital pressure gauge
Flame detected with Power used indication or operation shutdown indication
Heating operation and indication of the set temperature level
ABCDE...
19 . Room control and management of peripherals
Scrolling text displaying operation information
AUTO function activated (Temperature regulation activated) with indication of any internal (BUS) or external
sensors connected. See page 33 for AUTO function details
Display Info menu
Clip-in solar connected (optional)
Constant = solar clip-in connected
Flashing = use of solar energy activated
Overall view
450
003
003
5050
1
2
3
4
6
7
8
11
12
13
25
24
23
22
21
20
17
19
15
28
770
200
150
120120
200
180
1326567
25770
product description
ue connector
1.
2.
manual air vent
3. burner
4.
detection Electrode
6.
C.H. Return temperature probe
7.
C.H. Flow temperature probe
8.
gas valve
11. trap
12. C.H. pressure relief valve
13. electrical box
15.
C.H. circuit lter
17.
circulation Pump with air release valve
19. water pressure sensor
20. silencer
21.
modulating Fan
22.
ignition electrodes
23. ignitor
24. thermal fuse
25.
combustion Analysis Test Point
Overall Dimensions
24/30/38
A. Central Heating Flow
C. Gas Inlet
D. Cold Mains Connection
E. Central Heating Return
Minimum clearances
In order to allow easy access to the boiler for
maintenance operations, The boiler must be installed
in accordance with the clearances stated below.
Maximum water capacity within the appliance (75°C-35°C)
L
100/300
100/300
Min/max heating temperature (high temperature range)
°C
35/82
35/82
Min/max heating temperature (low temperature range)
°C
20/45
20/45
DOMESTIC HOT WATER
CIRCUIT
Domestic hot water max/min temperature
°C
36/60
36/60
Specic ow rate of domestic hot water (∆T=30°C)
l/mn
12,0
15,0
Quantity of hot water ∆T=25°C
l/mn
14,4
18,0
Quantity of hot water ∆T=35°C
l/mn
10,3
12,9
Hot water comfort rating (EN13203)
stars
***
***
Hot water minimum ow rate
l/mn
< 2
< 2
Domestic hot water max/min pressure
bar
10/0,3
10/0,3
ELECTRICAL
Power supply frequency/voltage
V/Hz
230/50
230/50
Total electrical power absorbed
W
114
115
Minimum ambient temperature for use
°C+5+5
Protection level for the electrical appliance
PI
X5D
X5D
Weightkg32
35
Dimension (W x H x D)*
mm
440/820/385
440/820/455
Technical Data
8
Reference Standards
In the United Kingdom, the installation and initial start-up of the
boiler must be by a CORGI registered installer in accordance with
the installation standards currently in eect, as well as with any
and all local health and safety standards i.e. CORGI.
In the Republic of Ireland the installation and initial start-up of
the appliance must be carried out by a Competent Person in
accordance with the current edition of I.S.813 “Domestic Gas
Installations” and the current Building Regulations, reference
should also be made to the current ETCI rules for electrical
installation.
The installation of this appliance must be in accordance with
the relevant requirements of the Local Building Regulations,
the current I.E.E. Wiring Regulations, the by-laws of the local
authority, in Scotland, in accordance with the Building Standards
(Scotland) Regulation and Health and Safety document No. 635,
“Electricity at Work Regulations 1989” and in the Republic of
Ireland with the current edition of I.S. 813 and the Local Building
Regulations (IE).
C.O.S.H.H.
Materials used in the manufacture of this appliance are nonhazardous and no special precautions are required when
servicing.
Codes of Practive
Installation should also comply with the following British
Standards Code of Practice:
BS 7593:1992 Treatment of water in domestic hot water
central heating systems
BS 5546:1990 Installation of hot water supplies for
domestic purposes
BS 5440-1:2000 Flues
BS 5440-2:2000 Air supply
BS 5449:1990 Forced circulation hot water systems
BS 6798:2000 Installation of gas red hot water boilers
of rated input not exceeding 70kW
BS 6891:1989 Installation of low pressure gas pipes up to
28mm
BS 7671:2001 IEE Wiring Regulations
BS 4814:1990 Specication for expansion vessels
BS 5482:1994 Installation of L.P.G.
and in the Republic of Ireland in accordancce with the following
codes of practice:
I.S. 813 Domestic Gas Installations
Avoid installing the boiler where the air inlet can be polluted
by chemical products such as chlorine (swimming pool area), or
ammonia (hair dresser), or alkalin products (launderette).
Flue
Detailed information on ue assembly can be found in the
“Connecting the Flue” section.
The boiler must be installed so that the ue terminal is exposed
to the free passage of external air at all times and must not
be installed in a place likely to cause nuisance. It must not be
allowed to discharge into another room or space such as an
outhouse or closed lean-to.
Condensing boilers have a tendency to form a plume of water
vapour from the ue terminal due to the low temperature of
the ue gasses. The terminal should therefore be located with
due regard for the damage or discolouration that may occur to
installation
building within the vicinity and consideration must also be given
to adjacent boundaries, openable windows should also be taken
into consideration when siting the ue.
The minimum acceptable clearances are shown below:
- A Directly below an opening, window, etc 300 mm
- B Horizontally to an opening, window, etc 300 mm
- C Below gutters, soils pipes or drain pipes 75 mm
- D Below eaves 200 mm
- E From vertical drain pipe or soil pipe 75 mm
- F From internal or external corner 300 mm
- G Above ground, roof or balcony level 300 mm
- H From a surface facing the terminal 2500 mm
- I From a terminal facing a terminal 2500 mm
- J Vertically from a terminal on the same wall 1500 mm
- K Horizontally from an terminal on the same wall 300 mm
It may be necessary to protect the terminal with a guard, if this is
the case it will be necessary to purchase a stainless steel terminal
guard. Reference should be made to the Building Regulations
for guidance.
Ventilation
The room in which the boiler is installed does not require
specic ventilation. If the boiler is installed in a cupboard or
compartment ventilation is not required for cooling purposes.
Gas Supply
The gas installation and tightness testing must be in accordance
with the requirements of BS6891. Ensure that the pipe size is
adequate for demand including other gas appliances on the
same supply.
Electrical Supply
The appliance requires an earthed 230V - 50 Hz supply and
must be in accordance with current I.E.E. regulations. It must
also be possible to be able to completely isolate the appliance
electrically. Connection should be via a 3 amp double pole fused
isolating switch with contact separation of at least 3mm on both
poles. Alternatively, a fused 3 amp, 3 pin plug and unswitched
socket may be used, provided it is not used in a room containing
a bath or shower, it. It should only supply the appliance.
9
10
installation
Water Supply
The boiler is suitable for sealed systems only. The maximum
working pressure for the appliance is 3 bar. All ttings and
pipework for the appliance should be of the same standard.
Flushing and Water Treatment
The boiler is equipped with a stainless steel heat exchanger.
The detailed recommendations for water treatment are given in
BS 7593:1992 (Treatment of water in domestic hot water central
heating systems); the following notes are given for general
guidance;
If the boiler is installed on an existing system, any unsuitable
additives must be removed.
Under no circumstances should the boiler be red before the
system has been thoroughly ushed; the ushing procedure
must be in line with BS 7593:1992.
We highly recommend the use of a ushing detergent
appropriate for the metals used in the circuit. These include
cleansers produced by Fernox BetzDearbon, whose function is to
disolve any foreign matter that may be in the system.
In hard water areas or where large quantities of water are in the
system the treatment of water to prevent premature scaling of
the main exchanger is necessary.
The formation of scale heat compromises the eciency of the
thermic exchanger because small areas of scale cause a high
increase of the temperature of the metallic walls and therefore
add to the thermal stress of the heat exchanger.
Demineralised water is more aggressive so in this situation it
is necessary to treat the water with an appropriate corrosion
inhibitor.
4726/4729.
separate by installing heat exchangers of those with a
specic system water treatment.
IMPORTANT
Failure to carry out the water treatment procedure will
invalidate the appliance guarantee.
System Controls
The boiler is electrically controlled and is suitable for most
modern electronic time and temperature controls. The addition
of such external controls can be benecial to the ecient
operation of the system. The boiler connections for external
controls are 12V DC and so only controls of 12V DC that have
voltage free contacts should be used. (page 24).
MTS supply a range of wired and wireless system controls.
Contact your supplier for more details.
Location
The boiler can be installed on any suitable internal wall
(suitable sound proong may be required when installing
onto a stud partition wall). Provision must be made to allow
for the correct routing of the ue and siting of the terminal
to allow the safe and ecient removal of the ue products. A
compartment or cupboard may be used provided that it has
been built or modied for this purpose. It is not necessary to
provide permanent ventilation for cooling purposes. Detailed
recommendations are given in BS 5440 Part 2. If it is proposed
that it is to be installed in a timber framed building then
reference should be made to British Gas Document DM2, GE/
UP/7 or advice sought from CORGI.
Where a room sealed appliance is installed in a room
containing a bath or shower, the appliance and any electrical
switch or appliance control, utilising mains electricity should
be situated specically in accordance with current IEE Wiring
Regulations.
If pipes of this kind are not used, keep the system
Any treatment of water by additives in the system for frost
protection or for corrosion inhibition has to be absolutely
suitable for all metals used in the circuit.
The use of a corrosion inhibitor in the sysem such as Fernox
MB-1, BetzDearborn Sentinel X100 or Fernox System Inhibitor
is recommended to prevent corrosion (sludge) damaging the
boiler and system.
If anti-freeze substances are to be used in the system, check
carefully that they are compatible with the metals used in the
circuit.
MTS suggests the use of suitable anti-freeze products such as
Fernox ALPHI 11, which will prevent rust and incrustation taking
place.
Periodically check the pH balance of the water/anti-freeze
mixture of the boiler circuit and replace it when the amount
measured is out of the range stipulated by the manufacturer (7
< pH < 8).
DO NOT MIX DIFFERENT TYPES OF ANTI-FREEZE
In under-oor systems, the use of plastic pipes without
protection against penetration of oxygen through the walls can
cause corrosion of the systems metal parts (metal piping, boiler
etc), through the formation of oxides and bacterial agents.
For unusual locations, special procedures may be necessary. BS
6798:2000 gives detailed guidance on this aspect.
Codensate Discharge
The condensate discharge hose from the boiler must have a
continuous fall of 2.5
into a suitable acid resistant pipe - e.g. plastic waste or overow
pipe. The condensate discharge pipe must have a minimum
diameter of 22mm, must have a continuous fall and preferably
be installed and terminated to prevent freezing.
The discharge pipe must be terminated in a suitable position:
i) Connecting into an internal soil stack (at least 450mm above
the invert of the stack). A trap giving a water seal of at least
75mm must be incorporated into the pipe run, there also
must be an air beak upstream of the trap.
ii) Connecting into the waste system of the building such as a
washing maching or sink trap. The connection must be
upstream of the washing machine/sink. If the connection
is down stream of if the waste trap then an additional trap
giving a minimum water seal of 75mm and an air break must be
incorporated in the pipe run, as above.
iii) Terminating into a gully, below the grid level but above the
water level
o
and must be inserted by at least 50mm
To prevent this problem it is necessary to use pipes with an
“oxygen proof barrier”, in accordance with standards DIN
iv) Into a soakaway
installation
Note: If any condensate pipework is to be installed externally
then it should be kept to a minimum and be insulated with a
waterproof insulation and have a continuous fall. The total length
of external pipe used should not exceed 3 metres.
Some examples of the type of condensate terminations can be
found below.
1. Internal termination of condensate drainage pipe to internal
stack.
3. External termination of condensate drainage pipe via internal
discharge branch (e.g. sink waste - proprietary tting).
4. External termination of condensate drainage pipe via
condensate siphon
2. External termination of condensate drainage pipe via internal
discharge branch (e.g. sink waste) and condensate siphon.
11
12
installation
Note: Connections viewed from behind boiler
A
A
Installing the Boiler
Please check that you are familiar with the installation
requirement before commencing work (pages 7 - 11).
The installation accessories described in the following list are
included in the boiler packaging:
- Hanging bracket
- A paper template (showing the dimensions of the boiler with
5 mm side clearances)
- Connection valves (compression)
- Screws and washers
- Filling loop
- Installation, Servicing and Operating Instructions
- Flue gasket
Method of positioning the boiler on the wall
The paper template can be used to ensure the correct
positioning of kitchen cabinets etc.
The paper template has to be xed to the wall and used to locate
the position of the hanging bracket and the centre for the ue
hole.
Drill and plug the wall and secure the hanging bracket using the
screws provided ensure the hanging bracket is level. Remove the
boiler from its packaging and remove the front casing panel.
Place the boiler on the hanging bracket.
- Remove the boiler casing as described on page 13;
- Remove the caps and connect the valves to the boiler using
the washers provided;
- 3 x bre washers for the CH ow and return and cold water
inlet ;
Safety Valve Discharge and Condense Outlet
The pressure relief valve pipe is made of copper. It should
terminate below the boiler safely outside the premises. Care
should be taken that it does not terminate over an entrance or
window or where a discharge of heated water could endanger
occupants or passers by.
Warning !
Do not apply heat to the copper safety valve outlet pipe whilst
it is connected to the 3 bar safety relief valve.
Fill the central heating and DHW system and bleed air from the
system as described in the Commissioning instructions
(page 26).
The system should be carefully checked for leaks, as frequent
relling could cause premature system corrosion or unnecessary
scaling of the heat exchanger. The pipe from the trap should be
connected to a drain as described in the relevant regulations.
Pay special attention not to bend the condensate silicone drain
pipe is such a way as to interrupt the ow. Please only use drain
pipe material compatible with condensate products (refer to BS
6798:2000).
The condensate ow can reach 2 litres/hour because of the
acidity of the condensate products (Ph close to 2), take care
before operation.
See page 11 for condensate discharge options.
- remove the 2 screws A from the transport bar
- dispose of the transport bar and reassemble
the xing screws.
installation
A
C
E
I
H
F
D
Gas connection
Make sure, using the labels on the packaging and the data plate
on the appliance itself, that the boiler is in the correct country
and that the gas category for which the boiler was designed
corresponds to one of the categories available in the country
where it will be used.
The gas supply piping must be created and measured out in
compliance with specic legal requirements and in accordance
with the maximum power of the boiler; you should also make sure
that the shut-o valve is the right size and that it is connected
correctly.
Check that the supplied gas corresponds to the type of gas for
which the boiler was designed (see the data plate located on the
appliance itself).
It is also important to check that the pressure of the gas (methane
or LPG) you will be using to feed the boiler is suitable, because if it
is insucient the power may be reduced, causing inconvenience
for the user.
Instructions for opening the casing and performing an
internal inspection
Before performing any work on the boiler, rst disconnect it from
the electrical power supply using the external bipolar switch
removing the fuse and shutting o the gas valve.
To access the inside of the boiler, the following is necessary:
1. Remove the casing by unhooking it from the control panel (a)
2. Loosen the two screws on the front casing (b), pull it forwards
and unhook it from the upper pins (c)
3. Lower the control panel (d)
4. Unhook the two clips on the combustion chamber panel and
lift o (e).
(a)
(b)
Water connection
The illustration below shows the connections for the water and
gas attachments of the boiler. See valves conguration on page
12.
For the measuring of the pipes and of the heating bodies in the
heating system, the residual head value should be calculated as a
function of the requested ow rate, in accordance with the values
shown in the circulation pump graph on page 14.
(c)
(d)
(e)
Central Heating Flow
A.
C.
Gas Inlet
D.
Cold Mains Connection
E. Central Heating Return
F. Safety Valve Discharge
H. Drain Valve
I. Condensate Drain
13
14
installation
A
B
C
D
E
I
G
H
F
1
4
3
11
8
10
12
14
17
18
19
20
21
22
6
5
A CE
0
50
100
150
200
250
300
350
400
450
500
0100 200300400 500600 700800 900 1000 1100 1200
mbar
l/h
24 kW
30-35 kW
To calculate the size of the heating installation, refer to the
"Available pressure" graph below.
Graph representing the available circulation pump pressure
T20oC
30kW
Before the equipment is used, for the rst time the trap
must be lled with water. To do this, add approximately
1/4 litre of water via the ue outlet before tting the ue
system, or unscrew the cap on the trap positioned underneath the boiler, ll it with water and ret it
Warning! insucient water in the trap can temporarily
cause the ue gas to be expelled into the surrounding
ambient air
Water circuit diagram
Underoor heating
For appliances with underoor heating, t a safety thermostat
onto the underoor heating outlet. For the electrical connection of the thermostat see the section on “Electrical connections
- page 24”.
If the outlet temperature is too high, the boiler will stop both domestic hot water and the heating production and the error code 1
16 “oor thermostat contact open” will appear on the display. The
boiler will restart when the thermostat is closed during automatic
resetting.
If the thermostat cannot be installed, the underoor heating equipment must be protected by a thermostatic valve, or by a by-pass
to prevent the oor from reaching too high a temperature.
1. Manual air vent
3.
Burner
4.
Detection electrode
5.
C.H. return temperature
probe
6.
C.H. ow temperature
probe
14. C.H. circuit lter
17. Water pressure sensor
18.
Circulation pump
19. Expansion vessel
20.
Modulating fan
21.
Ignition electrodes
22. Thermal fuse
8. C.H. pressure relief valve
10. By-pass
11.
Drain valve
12. Condense trap
Connecting the Flue
118 mm
See table
118 mm
4
Flue System
The provision for satisfactory ue termination must be made as
described in BS 5440-1.
The appliance must be installed so that the ue terminal is exposed to outdoor air.
The terminal must not discharge into another room or space
such as an outhouse or lean-to.
It is important that the position of the terminal allows a free
passage of air across it at all times.
The terminal should be located with due regard for the damage
or discolouration that might occur on buildings in the vicinity, it
must also be located in a place not likely to cause nuisance.
In cold or humid weather water vapour may condense on leaving
the ue terminal.
The eect of such “steaming” must be considered.
If the terminal is less than 2 metres above a balcony, above
ground or above a at roof to which people have access, then a
suitable stainless steel terminal guard must be tted.
The minimum acceptable spacing from the terminal to obstructions and ventilation openings are specied in Fig. 1.
installation
Fig. 1
- A Directly below an opening, window, etc 300 mm
- B Horizontally to an opening, window, etc 300 mm
- C Below gutters, soils pipes or drain pipes 75 mm
- D Below eaves 200 mm
- E From vertical drain pipe or soil pipe 75 mm
- F From internal or external corner 300 mm
- G Above ground, roof or balcony level 300 mm
- H From a surface facing the terminal 2500 mm
- I From a terminal facing a terminal 2500 mm
- J Vertically from a terminal on the same wall 1500 mm
- K Horizontally from an terminal on the same wall 300 mm
- L Fixed by vertical ue terminal
See table on page 21
Fig. 2
180
15
16
installation
150 mm
118
* pente 5 mm par mètre
150
mm
* pente
Warning
The exhaust gas ducts must not be in contact with or close to
inammable material and must not pass through building structures or walls made of inammable material.
When replacing an old appliance, the ue system must be changed.
Important
Ensure that the ue is not blocked.
Ensure that the ue is supported and assembled in accordance
with these instructions.
Once the boiler has been positioned on the wall, t the rubber
ue seal into the internal ue turret (see Fig. 2),
insert the elbow into the socket and rotate to the required position. note: It is possible to rotate the elbow 360° on its vertical
axis.
Level
Fig. 3
Level
slope 5 mm per metre
e.g.
X = 555mm
753-555 = 198mm (Length to be cut from the plain end of the
ue).
Once cut to the required length, ensure that the ue is free from
burrs and reassemble the ue. If tting the ue from inside of the
building attach the grey outer wall seal to the ue terminal and
push the ue through the hole, once the wall seal has passed
through the hole, pull the ue back until the seal is ush with the
wall. Alternatively, the ue can be installed from outside of the
building, the grey outer seal being tted last.
Should the ue require extending, the ue connections are push
t, however, one ue bracket should be used to secure each
metre of ue.
Note: See table for maximum and minimum ue runs.
Using the ue clamp, seals and screws supplied (Fig 4) secure the
elbow to the boiler.
The 1 metre horizontal ue kit (3318073) supplied is suitable for
an exact X dimension of 753mm.
Measure the distance from the face of the external wall to the
face of the ue elbow (X - Fig 2), this gure must now be subtracted from 753mm, you now have the total amount to be cut
from the plain end of the ue.
Draw a circle around the outer ue and cut the ue to the required length taking care not to cut the inner ue, next cut the inner
ue ensuring that the length between the inner and outer ue is
maintained. (Fig 4).
Clamp
180 mm
Total length of
vertical kit 1240 mm
Useable length of
vertical ue 575 mm*
installation
Screws
Seal
Fig. 4
Fitting the 5” Flue(Ø 80 / 125 Horizontal/vertical)
Fig. 5
Once the boiler has been positioned on the wall, it is necessary
to insert the Ø80/125 adaptor (Fig. 5) for both horizontal and
vertical ue runs into the boiler ue socket (not supplied with
ue kit - Part No 3318095).
Push the adaptor onto the boilers ue connection, grease the
seals then add extensions or elbows as required, secure the
adaptor, using the clamp and screws provided.
To t extensions or elbows it is rst necessary to ensure that the
lip seal is tted correctly into the inner ue, once veried, it is
simply necessary to push them together, no clamps are necessary to secure the ue components.
Before proceeding to t the ue, ensure that the maximum
ue length has not been exceeded (See the tables) and that all
elbows and bends have been taken into consideration, the maximum ue length is 10 metres, for each additional 90° elbow 1
metre must be subtracted from the total ue length, and for each
45° 0.5 metres must be subtracted from the total ue length (the
height of the vertical adaptor and a 45° bend can be seen in Fig.6
and a 90° bend in Fig. 7).
The vertical ue kit is supplied with a specially designed weather
proof terminal tted, it can be used either with a at roof or a
pitched roof.
The Vertical ue kits useable lengths with the pitched roof
ashings are indicated in Fig. 7.
Before proceeding to t the ue, ensure that the maximum
ue length has not been exceeded (See the tables) and that
all elbows and bends have been taken into consideration, the
maximum ue length is see table, for each additional 90° elbow
1 metre must be subtracted from the total ue length, and for
each 45° 0.5 metres must be subtracted from the total ue length
(the height of the vertical adaptor and a 45° bend can be seen in
Fig. 8).
Mark the position of the ue hole in the ceiling and/or roof (see
Fig. 7 for distance from wall to the centre of the ue).
Fig. 7
Cut a 130mm diameter hole through the ceiling and/or roof and
t the ashing plate to the roof.
DO NOT cut the vertical ue kit.
To connect the vertical ue kit directly to the boiler, place the
vertical starter kit (Part No. 3318079) (see Fig. 7) onto the exhaust
manifold and secure with the clamp, t the vertical adaptor onto
the vertical starter kit (note: there is no need to use a clamp to
secure this as it is a push t connection), the vertical ue kit must
then be inserted through the roof ashing, this will ensure that
the correct clearance above the roof is provided as the terminal is
a xed height.
Should extensions be required, they are available in 1 metre (Part
No. 3318077), 500mm (Part No. 3318078) and 160mm lengths,
they must be connected directly to the vertical starter kit before
connecting the adaptor to allow the vertical ue kit to be tted.
In the event that extension pieces need to be shortened, they
must only be cut at the male end and it must be ensured that
the inner and outer ue remain ush.
When utilising the vertical ue system, action must be taken to
ensure that the ue is supported adequately to prevent the weight being transferred to the appliance ue connection by using 1
ue bracket per extension.
When the ue passes through a ceiling or wooden oor, there
must be an air gap of 25mm between any part of the ue system
and any combustible material. The use of a ceiling plate will facilitate this. Also when the ue passes from one room to another
a re stop must be tted to prevent the passage of smoke or re,
irrespective of the structural material through which the ue
passes.
Fig. 8
installation
Fitting the Twin Pipe (Ø80 / 80)
When siting the twin ue pipe, the air intake and exhaust
terminals must terminate on the same wall, the centres of the
terminals must be a minimum of 280 mm apart and the air intake
must not be sited above the exhaust terminal (refer to Fig. 10).
The air intake pipe can be run horizontally, however, the terminal
and the nal 1 metre of ue must be installed either horizontally
or with a slight fall away from the boiler to avoid rain ingress.
It is also strongly recommended that the air intake pipe run be
constructed of insulated pipe to prevent condense forming on
the outside of the tube.
The maximum permissible ue length for twin ue is dependent
on the type of run used (see table on page 21).
For further information relating to ue runs not illustrated, please
contact the Technical Department on 0870 241 8180.
Use only the specic condensation ue kit
Note: See table for maximum and minimum ue runs.
Where it is not possible to terminate the ue within the distance
permitted for coaxial ues, the twin ue pipe can be used by
tting a special adaptor to the ue connector and using the aperture for the air intake located on top of the combustion chamber.
Always ensure that the ue is adequately supported, using one
ue bracket per extension and avoiding low points. (MTS supply
suitable clamps as Part No. 705778).
To utilise the air intake it is necessary to:
1) Take the air intake cover o the top of the appliance
2) Assemble the ange on the header supplied with the boiler
3) Insert the header on the tube or the elbow up until the lower
stop (you do not have to use the washer).
4) Insert the elbow/header in the boiler air intake hole and fasten
it with screws.
The twin ue pipes can be tted with or without additional
elbows and need no clamps, simply ensure that the red o-ring is
inserted in the female end of the ue pipe and push the extension piece fully into the previous section of ue pipe or elbow,
check that the o-ring is not dislodged when assembling the ue
(greasing the seal will aid assembly).
Twin pipe can also be converted back to Coaxial ue to enable
vertical termination with a coaxial kit by using the pipe bridge
(Twin - Coaxial Adaptor - Part No. 3318089). When running the
twin ue pipe vertically.
It is not possible to terminate concentrically horizontally. Termination is only possible with separate air and exhaust terminals.
19
20
installation
195
105
120
180
EXHAUS T
AIR IN T AKE
AIR IN TAKE
AIR IN TAKE MUS T NO T BE
FITTED ABOVE THE EXHAUST
Fig. 9
For coaxial systems, the maximum development value, mentioned in the table below also takes into account an elbow.
For twin ue systems the maximum development value, mentioned in the table includes the exhaust gas/air intake terminal.
Type 5 outlets should respect the following instructions:
1- Use the same ø 80 mm ue pipes for the air intakes and
exhaust gas ducts.
2- If you need to insert elbows in the air intake and exhaust gas
ducts, you should consider for each one the equivalent length
to be included in the calculation of developed length.
3- The exhaust gas duct should jut above the roof by at least 0.5 m.
4- The intake and exhaust gas ducts in Type C13 + C53 must be
installed on the same wall, or where the exhaust is vertical and
the air intake horizontal, the terminals must be on the same
side of the building.
Fig. 10
Table of ue gas exhaust duct lengths
COAXIAL SYSTEM
FLUE TYPE
MAX
LENGTH
DIAMETER of
PIPE
Length
equivalency for
C13
Flue gas exhaust and air suction duct
through external wall in the same range
of pressure
24 kW
12 m
36 m
60/100
80/125
45º
elbow
0.5m
90º
elbow
1.0 m
30 kW
10 m
30 m
60/100
80/125
C 33
Flue gas exhaust and air suction duct
from outside with roof terminal in the
same range of pressure
24 kW
12 m
42 m
60/100
80/125
30 kW
10 m
35 m
60/100
80/125
C43
Individual or shared ue gas exhaust and
air suction through ue ducting built into
the building
24 kW
12 m
0 m
60/100
80/125
30 kW
10 m
0 m
60/100
80/125
installation
21
22
installation
TWIN-PIPE SYSTEM
FLUE TYPE
MAX
LENGTH
DIAMETER of
PIPE
Length
equivalency for
C13
Flue gas exhaust and air suction duct
through external wall in the same range
of pressure
24 kW
36 m
(S1=S2)
80/80
45º
elbow
1.4m
90º
elbow
2.2 m
30 kW
30 m
(S1=S2)
45º
elbow
1.4m
90º
elbow
2.2 m
35 kW
18 m
(S1=S2)
C 33
Flue gas exhaust andair suction duct from
outsidewithroof terminalin the same
range of pressure
24 kW
60 m
(S1=S2)
80/80
45º
elbow
1.4m
90º
elbow
2.2 m
30 kW
50 m
(S1=S2)
45º
elbow
1.4m
90º
elbow
2.2 m
35 kW
21 m
(S1=S2)
C53
Flue gas exhaust leading outside and air
suction duct through external wall not in
the same range of pressure
24 kW
84 m
(S1+S2)
80/80
45º
elbow
1.4m
90º
elbow
2.2 m
30 kW
70 m
(S1+S2)
45º
elbow
1.4m
90º
elbow
2.2 m
35 kW
42 m
(S1+S2)
S1 = Air intake S2 = Flue gas exhaust
S1 = S2 - Air intake and ue gas exhaust equal lengths
S1 + S2 -Air intake and ue gas exhaust unequal lengths
installation
H05V2V2-F
120
140
WARNING
Before performing any work on the boiler, rst
disconnect it from the electrical power supply using
the external bipolar switch and remove the fuse.
Electrical connections
For increased safety, ask a qualied technician to perform a
thorough check of the electrical system.
The manufacturer is not responsible for any damage caused by
the lack of a suitable earthing system or by the malfunctioning of
the electricity mains supply.
Make sure that the system is able to withstand the maximum
power absorbed by the boiler (this is indicated on the appliance
data plate). Check that the section of the wires is suitable and is
not less 0,75 mm2
The appliance must be connected to an eecient earthing system
if it is to operate correctly.
The power supply cable must be connected to a 230V-50Hz
network, where the L-N poles and the earth connection are all
respected.
Important!
In the event that the power supply cable must be changed, replace
it with one with the same specications.
Power supply cable
Peripheral unit connection
To access peripheral unit connections carry out the following
steps:
- Disconnect the boiler from the power supply
- Remove the casing by unhooking it from the instrument
panel
- Rotate the control panel while pulling it forwards
- Unscrew the three screws on the back cover of the instrument
panel
- Unhook the right side clip and the right front clip; then lift the
ap
The terminal block (see gure) may be accessed in order to connect:
Outdoor sensor
Room thermostat 1
- other plugs: for managing multi-zones
multitemperatures, Solar kit, etc...
Optional P.C.B.s can also be installed for further accessories:
Important!
The appliance is supplied with a y-lead already
connected, this must be connected to a 240V supply
fused at 3 Amp and must facilitate completed
electrical isolation of the appliance, by use od a fused
double pole isolator having a contact separation of
at least 3mm in all poles or alternatively by means of
a 3A fused three pin plug and unswitched shuttered
socket outlet both complying with BS1363.
The use of multiplugs, extension leads or adaptors is strictly
prohibited.
It is strictly forbidden to use the piping from the hydraulic, heating
and gas systems for the appliance earthing connection.
The boiler is not protected against the eects caused by lightning. If the
mains fuses need to be replaced, use 2A rapid fuses.
Caution!
For the connection and positioning of the wires
belonging to optional peripheral units, please refer to
the installation manuals of these units.
23
24
installation
CARTE CHAUDIERE
AMPC-GAL1
Transmetteur BUS
(Optionnel)
Emplacement
carte optionnelle
SE
TA1
TP/
TA2
Connector SE on PCB
Outdoor Sensor
Connector TA on PCB
(low voltage switching)
Connector TA on PCB
(low voltage switching)
Connector TA on PCB
(low voltage switching)
Room thermostat connection
- Introduce the thermostat wire
- Loosen the cable clamp using a screwdriver and insert the
wires leading from the room thermostat one at a time.
- Connect the wires to the terminals as indicated in the gure
below, removing the link
- Make sure that they are well connected and that they are
not subject to stress when the control panel lid is opened or
closed
- Close the ap again, then replace the control panel cover and
the front casing.
CLIP IN
2 Zones
The boiler can be connected to a central heating system that
uses two zone valves to allow connection to an indirect storage
cylinder.
There are two wiring diagrams shown, one for connection to an
Unvented Cylinder and one for connection to an open vented
cylinder. In both cases the boiler connection is shown as TA1.
Outdoor sensor connection
- Introduce the outdoor sensor wires
- Loosen the cable clamp using a screwdriver and insert the
wires leading from the outdoor sensor one at a time.
- Connect the wires to the terminals as indicated in the gure
below;
- Make sure that they are well connected and that they are
not subject to stress when the control panel lid is opened or
closed;
- Close the ap again, then replace the control panel cover and
the front casing.
- Refer to page 41 for setting the parameters when using the
outdoor sensor.
When connecting the boiler to an external cylinder do not run
240V cables and the cables for the room terminal together, use
separate cables to prevent induced voltage on the low voltage
switching circuit.
N
ote: theuseofa ‘y’ plaNsystemisNotpossiblewiththe geNus
ote: wheNcoNNectiNgtheboilertoexterNalcoNtrols, do
whicharelowVoltage) together, useseperatecablesto
(
preVeNtiNducedVoltageoNthelowVoltagecircuits.
Electrical diagram
8
1
5
1
ON
Display
Display
Flussimetro
sanitario
Elettrodo
Rilevazione
Ventilatore
AccenditoreValvola gas
Valvola dev.
motorizzata
L N
FAN
VALVOLA
GAS
ACCENDITORE
EARTH
FLAME
FLOW
PUMP
ZONE1
FILLING
PUMP
SPEED
1
1
FUSE 2AT
1 2 3 41 2 3 45 6
Circolatore
6
1
1
234
Sonda NTC
mandata risc.
CN04
CN07
CN22
CN22
Sonda NTC
ritorno risc.
Term. protezione
scambiatore
13121110 9 8 7 6 5 4 3 2 1
121110 9 8 7 6 5 4 3 2 1
1110 9 8 7 6 5 4 3 2 1
2
1
8 7 6 5 4 3 2 1
CN04
Sensore di pressione
Sonda NTC
sanitario
P
1110 9 8 7 6 5 4 3 2 1
Elettrovalvola
riempimento
Collegamento
schedino BUS
Connessione
sonda solare
bus-translator
(optional)
Predisposizione
schede opzionali
TA1
SE
TP/
TA2
Termostato ambiente 1 - optional
Termostato a pavimento per impianti
a basse temperature - optional
(settaggio di fabbrica), o Termostato
Ambiente 2 - vedi parametro 223
Sonda esterna - Optional
TP/TA2
TA1
SE
For increased safety, ask a qualied technician to perform a
thorough check of the electrical system.
The manufacturer is not responsible for any damage caused by the
lack of a suitable earthing system or by the malfunctioning of the
electricity mains supply.
installation
detection
electrode
ignitor
C.H. ow
temp. probe
C.H. return
temp. probe
thermal fuse
fan
modulating
display
gas valve
circulation
pump
Water pressure sensor
diverter
valve
(factory setting)
- optional, or Room thermostat 2 connection
- see parameter 223- (optional)
Exterior sensor connection (optional)
Room thermostat 1 connection (Optional)
Low temperature oor heating thermostat
2 Zones
CLIP IN
Optional board plate
bus translator (optional)
25
26
installation
wiriNg diagram for coNNectioN to aN opeN VeNted
yliNder
c
wiriNg diagram for coNNectioN to aN mts uNVeNted
yliNder
c
installation
27
28
commissioning
Initial preparation
MTS (GB) Limited support the benchmark initiative. On pages
pages 63 and 64 of this manual the Benchmark Commissioning
Chec klist and Servi ce inter val Record c an be foun d. It
is important that this is completed in the presence of your
customer, they are shown how to use it, and it is signed by them.
Please instruct your customer that they must have this manual
with them whenever they contact a service engineer or us.
Preliminary electrical system checks to ensure electrical safety
must be carried out by a competent person i.e. polarity, earth
continuity, resistance to earth and short circuit.
Electricity supply
- Check that the voltage and frequency of the electricity supply
correspond to the data shown on the boiler data plate;
- Make sure that the earthing connection is ecient.
Filling the Heating System:
Remove the front casing panel and lower the control panel as
described on page 13).
Open the central heating flow and return cocks supplied with the
connection kit;
Lift the cap on the automatic air release valve and leave open
permanently;
Close all air release valves on the central heating system;
Gradually open the valves at the filling point (filling loop) until
water is heard to flow, do not open fully;
Open each air release tap starting with the lowest point and close
them only when clear water free of air is visible;
Purge the air from the pump by unscrewing the pump plug anticlockwise, also manually rotate the pump shaft in the direction
indicated by the pump label to ensure the pump is free;
Refit the pump plug;
Continue filling the system until at least 1.5 bar registers on the
pressure gauge;
Inspect the system for water tightness and remedy any leaks
discovered.
BS 7593:1992 (Treatment of water in domestic hot water central
heating systems); the following notes are given for general
guidance;
If the boiler is installed on an existing system, any unsuitable
additives must be removed;
Under no circumstances should the boiler be fired before the
system has been thoroughly flushed; the flushing procedure
must be in line with BS7593:1992.
Firstly fill the central heating system with the power off, and
flush through cold, fill the central heating system again, adding
a flushing detergent, run the boiler on central heating until it
reaches its operating temperature and flush the system, refill the
system with a suitable corrosion inhibitor,
not e: fAilu RetocARR youttheflush ingpRoce duRewillResu ltinthe
Inspect the entire installation including the gas meter and test
for tightness. The entire installation should be in accordance with
the relevant standards. In GB this is BS 6891 and in IE this is the
current edition of I.S.813.
The connection on the the appliance is a 15mm nut and olive
located at the rear of the gas service cock.
If the gas supply serves other appliances, ensure that an
adequate supply is available both to the boiler and the other
appliances when they are in use at the same time.
Pipe work must be of an adequate size. Pipes of less than 22mm
should not be used, final connection being 15mm.
Open the gas cock (supplied with the connection kit) to the
appliance and check the gas connection on the appliance for
leaks.
Water Treatment:
The boiler is equipped with a stainless steel heat exchanger.
The detailed recommendations for water treatment are given in
10. Change the language in
the display (if necessary).
Page 32.
2. Check the type of gas and
change the gas if necessary.
Complete . . . . . . . . . . . . . . . . . . .
5. Check the ue installation.
(See Connecting the ue)
Complete . . . . . . . . . . . . . . . . . . .
8. Spin the pump.
Complete . . . . . . . . . . . . . . . . . . .
11. Set the hour, and the date.
See page 32
3. Check the gas tightness.
Complete . . . . . . . . . . . . . . . . . . .
6. Fill the installation and
ush. See page 28
Complete . . . . . . . . . . . . . . . . . . .
9. Purge air by pressing ESC
button for 5 sec. & manually
vent the exchanger
Complete . . . . . . . . . . . . . . . . . . .
12. Set the heating power. See
page 33
Complete . . . . . . . . . . . . . . . . . . .
13. Balance the central
heating circuit.
Complete . . . . . . . . . . . . . . . . . . .
16. Gas rate the appliance
Complete . . . . . . . . . . . . . . . . . . .
Complete . . . . . . . . . . . . . . . . . . .
14. Measure the gas inlet
working pressure.
Complete . . . . . . . . . . . . . . . . . . .
17. Explain to the end user the
working of the boiler and
controls
Complete . . . . . . . . . . . . . . . . . . .
Complete . . . . . . . . . . . . . . . . . . .
15. Check the combustion
rate. See page 34
Complete . . . . . . . . . . . . . . . . . . .
29
30
commissioning
Eté
Dégazage en cours
Eté
25
30
35
18
12
Ignition procedure
Press the ON/OFF button on the control panel to switch on the
boiler. The display shows:
Summer
The operating mode will be indicated by the three gures marked
out on the diagram above.
The rst gure indicates the operating mode:
0 XX - Stand-by, the scrolling text show the operation mode
selected “summer” or “winter”
C XX - “C.Heating active” - Central heating request
c XX - “CH Pump Overrun” - Heating post-circulation
b XX - DHW request (with storage cylinder connected)
h XX - “DHW Pump Overrun” hot water post-circulation
F XX - “Pump Frost Prot” - circulation pump anti-freeze
protection enabled
the ow temperature when no heating requests have been made
-
- the ow temperature in central heating mode
-
the set temperature of the hot water in domestic hot water
- the ow temperature in anti-freeze mode.
The indication of certain functions:
P 1- “Purge in progress” = Deaeration cycle started
- Start the deaeration cycle by pressing e
sc for 5 seconds
The boiler will start a deaeration cycle lasting about 7 minutes
(See below). If you need to stop it press esc, alternatively it is
possible to manually vent the heat exchanger.
Air purge function
- At the end, check that the system is completely deaerated
and, if not, repeat the procedure.
- Bleed the air from the radiators;
- The exhaust duct for combustion products should be suitable
and free from any obstructions;
- Any necessary ventilation inlets in the room should be open
(type B installation).
2. Open the gas cock and check the connection seals, including
the boiler connection joints, making sure that the meter does
not detect any passage of gas. Eliminate any leaks.
3. Start the boiler by selecting the heating or domestic hot water
operation using the Mode button.
Description of Function
Deaeration cycle
During the lling stage or if there is excess air in the system, the
deaeration cycle can be activated by holding the escbutton for 5
seconds. The boiler will start a cycle which lasts approximately 7
minutes. When this is complete the menu screen will be restored.
The cycle may either be repeated, if necessary, or stopped by
pressing esc. Press the esc button until the normal display screen is
restored. ifthecycleisstoppedbesuretomaNuallyVeNttheappliaNce.
Electricity supply
- Check that the voltage and frequency of the electricity supply
correspond to the data shown on the boiler data plate;
- Make sure that the earthing connection is ecient.
menu 2 - Boiler parameters
submenu 3 - parameter 1
Maximum Heating Power adjustment
submenu 2 - parameter 0
Soft light Ignition
submenu 3 - parameter 5
Heating ignition delay
First ignition
1. Make sure that:
- The gas valve is closed;
- The electrical connection has been properly carried out.
Make sure that, in any case, the green/yellow earthing wire is
connected to an ecient earthing system;
- Use a screwdriver to lift the cap on the automatic air relief
valve;
- Switch on the boiler (by pressing the ON/OFF button) and use
the Mode button to select the standby mode, where no hot
water or heating requests are made.
Summer
Maximum Heating Power adjustment
The maximum heating power can be adjusted to between the
maximum power allowed by the boiler and the minimum power).
The display shows the value between 100% (“99” on the display)
and 0% (“0”) of this interval.
To check the maximum heating power, access menu 2/sub
menu 3/parameter 1, check the value and, if necessary, modify it
as indicated in the Gas Regulation table. (See page 31 for more
details).
38
24
Checking slow ignition power
The soft light can be adjusted between the maximum power
(shown on the display as “99”, i.e. 100%) and the minimum power
(shown on the display as “1”, i.e. 1%).
To check the slow ignition power, access menu 2/sub menu 2/
parameter 0.
gas setting
parameter
24 kW
30 kW
38 kW
G20
G31
G20
G31
G20
G31
lower Wobbe index
(15°C, 1013 mbar) (MJ/m3)
45,67
70,69
45,67
70,69
45,67
70,69
minimum fan speed(%)
233050501010101
maximum central heating fan speed (%)
234858580807070
maximum D.H.W fan speed (%)
232989889898989
gas valve restrictor(ø)
NO
3,80NO4,50NO5,250
gas ow max/min
(15°C, 1013 mbar)
(nat - m3/h) (GPL - kg/h)
max D.H.W
2,65
1,94
3,17
2,33
4,02
2,95
max C.H.
2,33
1,71
2,96
2,17
3,28
2,41
min
0,58
0,43
0,69
0,50
0,79
0,58
Heating ignition delay adjustment
This parameter – menu 2/sub menu 3/parameter 5 - can be used
to manually (0) or automatically (1) set the delay time before the
subsequent reignition of the burner after it has switched o on
reaching the desired temperature in central heating mode.
By selecting manual, it is possible to set the delay in minutes using
the successive parameter (menu 2/sub menu 3/parameter 6), to a
time between 0 and 7 minutes.
Automatic selection means that the boiler will establish the delay
time based on the set-point temperature.
commissioning
31
32
commissioning
Basic set up instructions - Timer and Range Rating Power
When the GENUS HE appliance is rst turned on, the language
(optional), central heating timer and output power must be set
up.. The following instructions detail the basic set up procedure
which will satisfy most standard boiler installations. For more
complicated installations, i.e. outside temperature sensing
etc. additional settings may need to be altered to match the
performance to the system requirements.
To begin, switch the electrical supply to the boiler on, press the
ON/OFF button on the control panel once to switch the appliance
on.
Setting the language
Press the Menu/Ok button once (a ashing 0 appears on the left
side of the display);
Press the Menu/Ok button again (00 appears on the display, the
second 0 is ashing);
Press the Menu/Ok button again. The language appears at the
bottom of the display.
Rotate the left hand control knob until the desired language is
displayed;
Press Menu/Ok to save the setting;
‘Value Saved’ is displayed;
Press Esc twice to return to the normal display..
Setting the time, date, year and day of the week
Note: The date is in yyyy/mm/dd format.
Always use the left hand control knob to change
settings.
Press the Menu/Ok button once (a ashing 0 appears on the left
side of the display);
Press the Menu/Ok button again (00 appears on the display, the
second 0 is ashing);
Rotate the control knob to change the display to 01. ‘Time + Date’
is displayed at the bottom of the screen;
Press the Menu/Ok button, the days of the week will appear on
the screen and hours will ash;
Rotate the controll knob to select the hour of the day and then
press the mode button;
The minutes will ash. Rotate the control knob to select the
minutes and press the mode button;
The year will ash. Rotate the control knob to select the year and
press the mode button;
The month will ash. Rotate the control knob to select the month
and press the mode button;
The day of the month will ash. Rotate the control knob to select
the day of the month and press the mode button;
The day of the week will ash. Rotate the control knob to select
the day of the week;
Press the Menu/Ok button to save the settings;
‘Value saved’ is displayed;
Press Esc twice to return to the normal display.
Setting the time clock (same timed programme every day)
Using pre- set time settings
Press the Menu/Ok button once (a ashing 0 appears on the left
side of the display);
Rotate the control knob to change the 0 to 01. ‘Set Timers’ is
displayed at the bottom of the screen;
Press the Menu/Ok button. 101 appears.
Rotate the control knob until 106 appears on the screen. ‘Pre-set
timers’ appears at the bottom of the display.
Press the Menu/Ok button. It is now possible to select one of
three options: Preset Timers 1, 2 or 3.
Monday to Sunday
Preset
Timer 1
Preset
Timer 2
Preset
Timer 3
To select one of the preset times, rotate the control knob which
scrolls between the three options;
Press Menu/Ok to save the selected option;
‘Value Saved’ is displayed;
Press ‘Esc’ twice to return to the normal display.
To display the timer settings, the boiler MUST be in ‘Winter’
mode, i.e. the radiator symbol (to the left of the tap symbol)
is displayed.
To activate the ‘Winter’ mode, press the mode button once, until
the radiator symbol is displayed;
To initiate the timer press the button, the timer display is shown
at the top of the screen;
For constant heating (‘Winter’ mode only - see above) press the
so the timer display disappears. The boiler will now operate the
central heating constantly;
To return to the timer function, press the button. The timer
display will reappear.
Selecting your own times options (Monday to Sunday)
The time clock is initially set with all time segments selected
for the 24 hour period i.e. constant operation.
If a pre-set time pattern has been selected, this will be
displayed.
On
5:30
On
6:00
On
6:00
O
22:00
O
8:00
O
8:00
On
11:30
On
16:00
O
13:00
O
22:00
On
17:00
O
22:00
commissioning
The following instructions assume the full 24 hour time period
has been selected, i.e. constant operation. To set the on/o
times for the boiler the relevant ‘OFF’ periods must be set as
follows:
Press the Menu/Ok button once (a ashing 0 appears on the left
side of the display)
Rotate the control knob to change 0 to 1. ‘Set Timers’ appears at
the bottom of the display;
Press Menu/Ok button 101 appears on the screen. Monday Sunday appears at the bottom of the display;
Press the Menu/Ok button, the clock display appears and ‘Move
Cursor’ appears at the bottom of the display’
All time periods are selected (highlighted) for boiler operation;
‘Move Cursor’ appears at the bottom of the display;
Press the mode button. ‘ON Period’ appears at the bottom of the
display;
Press the mode button. ‘OFF Period’ appears at the bottom of the
display;
Rotate the control knob to move the cursor to the START of the
desired ON Period. As the knob is rotated the time periods will
become deselected i.e. they are no longer highlighted;
Press the mode button. ‘Move Cursor’ appears at the bottom of the
display’
Press the mode button. ‘ON Period’ appears at the bottom of the
display;
Rotate the control knob to select the ON Period, i.e. the times heat
is required;
As the ON Period is selected, the 15 minute segments will remain
highlighted on the display/ Cotinue until the required time period
is highlighted;
When all selections have been made, press the Menu/Ok
button to save the settings;
‘Value Saved’ is displayed;
Press ‘Esc’ twice to return to the normal display.
To display the timer settings, the boiler MUST be in “Winter’
mode, i.e. the radiator symbol (to the top left of the tap
symbol) is displayed.
To activate ‘Winter’ mode, press the mode button once, until the
radiator symbol is displayed
To initiate the timer press the button, the timer display is shown
at the top of the screen;
For constant heating (‘Winter’ mode only - see above) press the
button so the timer display disappears. The boiler will now
operate the central heating constantly.
To return to the timer function, press the button. The timer
display will reappear.
Range rating the power of the boiler to suit the central heating
load
When commissioning the appliance it is necessary to match
the output of the boiler to that of the installed central heating
system.
Press the Menu/Ok button once (a ashing 0 appears on the left
side of the display);
Rotate the control knob to change the 0 to 2. ‘Boiler Parameters’
appears at the bottom of the display;
Press the Men/Ok button. 21 appears (ashing 1) with ‘Service
Code’ at the bottom of the display;
Press the Menu/Ok button, 222/cod ashes. Rotate the control
knob to show 234.
Press Menu/Ok
Press the mode button to select the next OFF Period;
Rotate the control knob to move the cursor to the START of the
desired ON Period. As the knob is rotated the time periods will
become deselected i.e. they are no longer highlighted;
Press the mode button. ‘Move Cursor’ appears at the bottom of the
display’
Press the mode button. ‘ON Period’ appears at the bottom of the
display;
Rotate the control knob to select the ON Period, i.e. the times heat
is required;
As the ON Period is selected, the 15 minute segments will remain
highlighted on the display/ Cotinue until the required time period
is highlighted;
Continue untill all required time periods are selected/
deselected;
Ensure any time periods after the last ‘ON Period’ are
deselected;
Press the Menu/Ok button. 22 appears (2
‘General’ at the bottom of the display.
Rotate the control knob to change 22 to 23 ‘central heating - 1’
appears at the bottom of the display;
Press the Menu/Ok button, 231 appears (ashing 1) ‘max CH
adjustable’ appears at the bottom of the display;
Press the Menu/Ok button, 60 appears (231 ashing
intermittently)’
60 is the % output of the boiler in relation to its maximum output.
Using the graph on page 28 set the correct % value for the output
required;
Rotate the control knob to either increase or decrease the required
percentage;
Press Menu/Ok to save the settings
‘Value Saved’ is displayed;
Press the Esc button three times to return to the normal display.
nd
2 ashing) with
33
34
commissioning
Massima Riscaldamento
Massima Sanitaria
Potenza Minima
Maximum or mini-
mum CO
2
24 kW
30 kW
38 kW
CO2 (%)
G20
9.0 ± 0.2
9.0 ± 0.2
9.4 ± 0.2
G31
10.7 ± 0.2
10.0 ± 0.2
10.6 ± 0.2
Test function and combustion analysis
The boiler has two pressure taps to measure the combustion gas
temperature, the combustive air and the concentrations of O2
and CO2 on the outside of the ue gas header.
to access these pressure taps, unscrew the screw which holds the
blanking cover and its seal together.
Checking the gas setting
To carry out analyses of combustion, the test function must be
activated.
Test function
The PCB allows the appliance to be forced to minimum or
maximum power.
Activate the test function by pressing the Reset button for 5
seconds, the boiler switches to maximum heating power, the
following appears on the display:
Wait for the boiler to stabilise before carrying out the combustion
analyses. Check the CO2 value according to the table below.
Important: do not remove silencer 20
N.B.: when the front combustion chamber panel is open, the
CO2 value drops by 0.3%.
If the values taken dier from the table, adjust the gas valve following the procedure described below.
Adjust the CO2 content to
± 0.2 by turning setting screw 50 (2.5
mm allen key)
- tighten to lower the CO2 value
- unscrew to increase the CO2 value
Set the content by turning the screw about a 1/4 of a turn then
wait after each change for approximately 1 minute for the CO2
value to stabilise, then repeat.
8
2
50
Max Heating Power
To select the function at maximum, turn the encoder, the
following appears on the display:
Max Domestic Hot Water Power
To select the function at minimum, turn the encoder, the
following appears on the display:
Minimum Power
The function is automatically deactivated after 10 minutes or by
pressing the Reset button.
Note: the appliance can be forced to minimum or maximum
power from menu 7 (see the section on the display - setting diagnostics menu).
WARNING! By activating the pigging function, the temperature of the water sent to the installation is limited to 88°C;
caution is therefore required with regard to low-temperature
installations.
Maximum gas ow combustion analysis
Activate the test function at the maximum heating power t
--
Only a 2.5 mm allen
key must be used. Do
not use a screwdriver
Minimum gas ow combustion analysis
Activate the cleaning function at minimum power in heating.
Wait for the boiler to stabilise before carrying out the combustion
analyses. Check the CO2 value according to the table above.
Important: do not remove silencer 20
N.B.: when the combustion chamber is open, the CO2 value
drops by 0.3%.
If the values taken dier from the table, adjust the gas valve following the procedure described below.
To adjust the CO2 value, remove cap
2, adjust the CO2 content to
± 0.2 by turning setting screw 51 (4 mm allen key)
- unscrew to lower the CO2 value
- tighten to increase the CO2 value
51
Only a 4 mm
allen key must be
used. Do not use a
screwdriver
Set the content by turning the screw about a 1/4 of a turn then
wait after each change for approximately 1 minute for the CO2
value to stabilise, then repeat.
Once the settings and analyses are complete, exit test mode, and
reposition the blanking cover and its seal correctly.
AUTO function
Inverno
This is a function which enables the boiler to automatically adapt
its operation routine (the temperature of the heating elements) in
line with the outdoor conditions, in order to achieve and maintain
the requested room temperature conditions.
Depending on the peripheral units connected and the number
of zones controlled, the boiler adjusts its ow temperature
automatically.
The various corresponding parameters should therefore be set
(see adjustments menu).
To activate the function, press the Auto button.
In this case the following parameters must be set:
4 21 - Activation of temperature adjustment using sensors
- Select 3 = outdoor sensor only
4 22 -
Temperature adjustment curve selection
- Select the relevant curve according to the type of
system, installation, heat insulation used in the building,
etc.
4 23 - Perform a parallel curve shift if necessary, increasing or
decreasing the set-point temperature (this may also be
modied by the user, using the heating temperature
adjustment knob, which, with the Auto function
activated, is used to shift the curve in a parallel manner).
Example 3:
s
inglezonesysteM (high-teMpeRAtuRe) with ReMocon ReMote contRol +
outdooRsensoR
In this case the following parameters must be set:
4 21 - Activation of temperature adjustment using sensors
- select 4 = outdoor sensor + room sensor
4 22 -
Temperature adjustment curve selection
- Select the relevant curve according to the type of
system, installation, heat insulation used in the building,
etc
4 23 - Perform a parallel curve shift if necessary, increasing or
decreasing the set-point temperature. (This may also be
changed by the user by the encoder which, with the Auto
function activated, is used to shift the curve in a parallel
manner.)
4 24 - Inuence of room sensor
- used to adjust the inuence the room temperature has
on the calculation of the set-point ow temperature (20 =
maximum, 0 = minimum).
Note: See page 37 for details on accessing menus.
35
boiler protection devices
Central Heating circuit
Display
Description
1 01
Overheat
1 02
Pressure Sens Error
1 03
Insucient circulation
1 04
1 05
1 06
1 07
1 09
System pressure > 3 bar
1 10
C.H. Flow temp. probe circuit open / short circuit
1 08
Insucient water (request lling)
1 12
C.H. Return temp. probe circuit open / short circuit
1 14
External sensor circuit open / short circuit
1 16
Floor Thermostat contact open
1 18
Heating delevery probe problem
1 P1
Insucient circulation indication
1 P2
1 P3
D.H.W. circuit
2 02
Bottom storage temperature probe open / short circuit
Solar kit
(optional)
2 04
Solar collector temperature probe open / short circuit
2 07
Solar collector overheating
2 08
Collector frost protection temperature
Internal P.C.B.’s
3 01
EEPROM error
3 02
Comunication error
3 03
Main P.C.B. error
3 04
Too many (> 5) resets in 15 minutes
3 05
Main P.C.B. error
3 06
Main P.C.B. error
3 07
Main P.C.B. error
External P.C.B.’s
4 07
Room sensor circuit open 7 short circuit
Ignition and Detecion
5 01
No ame detected
5 02
Flame detected with gas valve closed
5 04
Flame lift
5 P1
1st Ignition Failed
5 P2
2nd Ignition Failed
5 P3
Flame cut-o
Air Inlet / Flue gas outlet
6 04
Insucient fan speed
6 10
Thermofuse open
Multi-zone Heating (Heating Zone Modules - optional)
7 01
Zone 2 outgoing sensor defective
7 02
Zone 2 return sensor defective
7 03
Zone 3 outgoing sensor defective
7 04
Zone 3 return sensor defective
7 05
Hydraulic separation sensor defective
7 06
Zone 2 overheating
7 07
Zone 3 overheating
Boiler protection devices
The boiler is protected from malfunctioning by means of internal checks
performed by the electronic microprocessor P.C.B., which stops the boiler
from operating if necessary.
In the event of the boiler being shut o in this manner, a code appears on
the display which refers to the type of shut-o and the reason behind it.
There are two types of shut-o:
Safety shut-o
This type of error is “volatile”, which means that the boiler starts up again
automatically as soon as the problem which caused the shut-o is removed; the error is indicated by the symbol which appears on the
display and the error code.
In fact, soon as the cause of the shut-o disappears, the boiler starts up
again and continues to operate normally.
In the event of error 1 08 - Shut-o due to insucient water pressure
inside the heating circuit - the boiler will perform a safety shut-o.
You can increase the pressure by lling the heating circuit.
In this case or if the re-balancing request is performed on a frequent basis,
switch the boiler o, turn the external electric switch to the OFF position,
shut o the gas cock and contact a qualied technician to check for any
leaks of water.
Shutdown
This type of error is “non-volatile”, which means that it is not removed
automatically. To restore normal operation press the button on the
control panel.
The rst gure of the error code (e.g. 1 01) indicates within which
operational assembly the error occurred.
1 - Primary Circuit
3 - Internal Electronic Part
4 - External Electronic Part
5 - Ignition and Detection
6 - Air inlet - ue gas outlet
7 - Multi-zone Heating
Malfunction warning
This warning is shown by the display in the following format:
5 P1 = FIRST IGNITION ATTEMPT UNSUCCESSFUL
the rst gure indicating the operational assembly is followed by a P
(warning) and the code relating to the specic warning.
Important
If this shutdown occurs frequently, contact an authorised Technical Service
Centre for assistance. For safety reasons, the boiler will permit a maximum
of 5 resets in 15 minutes (5 presses of the RESET button); at the 6th attempt
within this 15-minute period the boiler will shut down and may only be
operated again after the electricity supply has been disconnected. If the
shutdown is occasional or an isolated event, this is not a problem.
Anti-frost Device.
The anti-frost function acts on the central heating ow temperature probe, independently from other regulations, when the electrical supply is
turned on.
If the primary circuit temperature is between 3°C and 8°C the
pump will run (with the diverter valve switching between central heating and hot water every 1 minute) until the temperature
reaches > 9°C.
If the ow temperature remains between 3°C and 8°C the pump will continue to run for a maximum of 20 minutes unless a temperature above >
9°C is detected in the central heating ow, after this the the burner will re
(heating position) until a temperature of > 30°C is detected.
If the central heating ow temperature is < 3°C, the burner will re (heating position) at minimum power until the temperature reaches > 30°C,
the burner will go out.
If lockout is caused by overheat the burner will not re but the pump will
continue to run (heating position).
The anti-frost device activates only when (with the boiler operating correctly):
- the system pressure is correct;
- the boiler is electrically powered;
- there is a supply of gas.
Table summarising error codes
36
settings - adjustment - problem identication menus
ABCDEFGHIL123456
Accessing the settings - adjustment - problem identication
menus
The boiler can be used to manage the heating system in its
entirety.
Navigation within the menus enables the boiler system +
connected peripheral units to be customised, optimising
operation for maximum comfort and maximum saving. It also
provides important information relating to the ecient operation
of the boiler.
The following menus are available:
0 Time-Date-Language See manual user’s
00Set Dispaly Language
01Set Time-Date
02British Summer Time
1 Set Timer See manual user’s
2 Boiler Parameter
21Service code (234)
22General setting
23C.H. Parameters - Part 1
24C.H. Parameters - Part 1
25Domestic Hot Water (COMBI Only)
29Menù 2 Reset to factory setting
3 Solar & Storage
30General setting
31Service code (234)
32Special setting
4 Zone 1 Parameters
40Set-point Zone1
41Service code (234)
42Zone 1 Setting
43Diagnostics
44Zone device mangement
5 Zone 2 Parameters
50Set-point Zone2
51Service code (234)
52Zone 2 Setting
53Diagnostics
54Zone device mangement
55Multizone
7 Test & Utilities
8 Service Parameter
81Service code (234)
82Boiler
83Boiler Temperature
84Solar & Storage
85Service
86Statistics
87E@sy - NOT ACTIVE
88Error History
The parameters relating to each individual menu are listed in the
following pages.
The various parameters can be accessed and modied using the
enu/ok button and the encoder (see g. below). The description of
M
the menus and of each individual parameter will be shown on the
display.
Encoder
Menu/Ok-
(adjustment
knob)
Enables the
set values to
be increased
or decreased
On the display, the information relating to the menus and to the
individual parameters are indicated by the gures and by the scrolling
text shown in the gure below.
To access the Menus, open the cover and proceed as follows:
1. Press the Menu/ok button; the rst gure 000 will ash on the
display.
2. Turn the encoder to select a menu; the text on the display will
indicate the title of the pre-selected menu, for example: “200 Boiler parameters”.
3. Press the Menu/ok button; the rst two gures on the display will
ash and the access code will ash, e.g. “210 - Access code”.
Caution! The menus reserved for qualied technicians may only
be accessed after setting the access code.
4. Press the Menu/ok button; 222 will appear on the display unit.
5. Turn the encoder in a clockwise direction to select code 234 -
Correct code.
6. Press the M
enu/ok button to select the sub menu; the rst two
gures will ash, e.g. “220”.
7. Turn the encoder to select a sub menu; the text on the display
will indicate the title of the pre-selected sub menu, for example:
“230 - Heating - Part 1”.
8. Press the M
enu/ok button to access the sub menu parameters; the
three gures will ash, for example: “230”.
9. Turn the encoder to select a parameter; the text on the display
will indicate the title of the pre-selected parameter, for example:
“231- Max. Adjustable Heating Power”.
10. Press the M
enu/ok button to access the parameter; the display will
indicate the value, e.g “70”.
Note: The parameter value will be displayed for 20 seconds, then
will begin to ash in alternation with the parameter, e.g. “70>
231.
11. Turn the encoder to select the new value, e.g. “
12. Press M
enu/ok to save the change or press esc to exit without
saving.
To exit, press the esc button until the normal display screen is
restored.
For menus which do not require the access code, it is possible to pass
directly from the menu to the sub menu.
button
75”.
37
38
settings - adjustment - problem identication menus
menu
sub-menu
parameter
descriptionvalue
0 SETTING LANGUAGE DATE TIME
1 PROGRAMMING TIMER
2 BOILER PARAMETER SETTING
2 1Entering access code222 Turn the encoder clockwise to select 234 and
2 31 Maximum heating power setting0 to 99See Page 31
2 32 Domestic hot water maximum RPM
2 33 Minimum RPM percentage
2 34 Heating maximum RPM percentage
2 35 Selection of ignition delay type when
2 36 Ignition delay when heating timer settingfrom 0 to 7 minutes3
Important!
Adjust from 2 to 1 only for a tank
connection with an ARISTON System Plus Kit
percentage
CANNOT BE MODIFIED
CANNOT BE MODIFIED
CANNOT BE MODIFIED
heating
1 = Present
1 = 10 seconds
2 = 90 seconds
3 = 210 seconds
0 to 5
0 = DO NOT USE
1 = tank NTC sensor
2 = heating only or tank thermostat on/off
3-4-5 = DO NOT USE
0 to 99RESERVED FOR TECHNICAL ASSISTANCE Only if
0 to 99
0 to 99
0 = Manual
1 = automatic
0To be modied if mechanical timer is present
(optional)
0Activated only with zone 2 interface (optional)
2RESERVED FOR TECHNICAL ASSISTANCE Only if
the PCB is changed
the gas or PCB is changed
see "gas setting" table
1see section on "gas setting". Page 29.
2 37 Post-circulation when heatingfrom 0 to 15 minutes or continuous3
2 38 Circulation pump operating type
2 39 Setting
the Delta T
Circulation pump
These parameters allow the ow and backow temperature dierence to be set, which determines whether the circulation
pump switches from low to high speed
E.g.: param. 239 = 20 and ∆T > 20°C- the circulation pump runs at high speed. If ∆T < 20 - 2°C the circulation pump runs at
low speed. The minimum waiting time for changing speed is 5 minutes.
modulation
0 = Low Speed
1 = High Speed
2 = Modulating
from 10 to 30 °C20 to be set with operation of the circulation
2
pump in modulating mode
settings - adjustment - problem identication menus
menu
sub-menu
parameter
descriptionvalue
2 4 BOILER PARAMETER PART 2
2 4 0 NOT PRESENT
2 4 1 NOT PRESENT
2 4 2 NOT PRESENT
2 4 3 Post-ventilation after heating request0 = OFF
2 4 4 Time delay after heating temperature increasefrom 0 to 60 minutes16activated only with thermostat On/O and
This parameter allows the time delay to be set before automatic increase of the ow temperature calculated in increments of 4°C (max 12°C). If this
parameter retains the value 00, this function is not active.
2 4 5 NOT PRESENT
2 4 6 NOT PRESENT
2 4 7 Device indicator for heating circuit pressure0 = temperature sensor only
2 4 8 NOT PRESENT
2 5 DOMESTIC HOT WATER PARAMETER COMBI BOILERS ONLY
2 5 0 COMFORT function - NOT ACTIVATED
2 5 1 Comfort Anti-cycling Time - NOT ACTIVATED
2 5 2 Hot water ow delay - NOT ACTIVATED
2 5 3 Extinction of the burner in domestic hot water - NOT ACTIVATED
2 5 4 Post-circulation and post-ventilation after a
domestic hot water draw-o
2 5 5 Domestic hot water timerfrom 0 to 60 minutes0
1 = ON
1 = pressure switch at minimum
2 = pressure sensor
0 = OFF
1 = ON
OFF = 3 minutes post-circulation and post-ventilation after
draw-o
if the boiler temperature measured requires it.
ON =
always on
hot water draw-o
for 3 minutes post-circulation and post-ventilation after
.
default setting
0
heating control activated (parameter 421 or 521
= 01
1RESERVED FOR TECHNICAL ASSISTANCE Only if the
PCB is changed
0
domestic hot water
domestic
2 9 RESET MENU 2
2 9 0 Automatically resetting to the default setting in
menu 2
Reset
OK = yes
ESC = no
To reset all default parameter settings, press the
MENU button
39
40
settings - adjustment - problem identication menus
menu
sub-menu
Parameter
Descriptionvalue
3 BOILER WITH TANK INTERNAL OR EXTERNAL AND SOLAR APPLIANCE CONNECTION
3 0 GENERAL SETTING
3 0 0 NOT ACTIVATED
3 0 1 NOT ACTIVATED
3 0 2 NOT ACTIVATED
3 1 Entering access code222 Turn the encoder clockwise to select 234 and
3 2 SPECIAL SETTING
3 2 0 Anti-legionella function NOT ACTIVATED
3 2 1 NOT ACTIVATED
3 2 2 NOT ACTIVATED
3 2 3 Collector delta temp pump ONfrom 0 to 30°C8
3 2 4 Collector delta temp pump OFFfrom 0 to 30°C2
3 2 5 Minimum collector temp pump ONfrom 10 to 90°C30
2 2 6 Collector kickON or OFFOFF
3 2 7 Recooling functionON or OFFOFF
3 2 8 NOT ACTIVATED
3 2 9 Collector frost protection temperaturefrom -20 to +5°C-20
default setting
press the Menu button
Enable only with Clip-In solar connected
(option)
settings - adjustment - problem identication menus
temperatura di mandata all’impianto
bassa tempertaura alta tempertaura
temperatura esterna
valore di consegna
temperatura ambiente
°C
20
25
15
30
40
50
60
70
80
90
100°C
10
2.5 3.0 3.5 2.0
1.5
1.2
1.0
0.8
0.6
0.4
0.2
50-5-10-15-20 °C
menu
sub-menu
parameter
descriptionvalue
4 ZONE 1 PARAMETER
4 0 ZONE 1 TEMPERATURE SETTING
4 0 0 Zone 1 comfort temperature setting
from 10 to 30 °C19Activated only with the modulating device con-
"Comfort ambience T"
4 0 1 Zone 1 reduced temperature setting
from 10 to 30 °C16
"Reduced ambience T"
4 0 2 Heating xed temperature setting
from 20 to 82 °C70Activated only with temperature control and xed
"Heating xed temp"
4 1 Entering access code222 turn the encoder clockwise to select 234 and
4 2 ZONE 1 SETTING
4 2 0 Heating appliance temperature value
setting
0 = from 20 to 45°C (low
temperature)
1 = from 35 to 85°C (high
temperature)
4 2 1 Basic heating control type selection type
depending on the peripheral devices
connected
0 = xed ow temperature
1 = device On/O
2 = ambient sensor only
3 = external sensor only
4 = ambient sensor + external
sensor
4 2 2 Slope0_2 to 3_51_5
If the external sensor is used, the boiler
calculates the most suitable heating ow
temperature taking the external temperature
and the type of appliance into account.
The type of curve must be chosen according
to the type of appliance radiator and the
heat losses present in the building.
default setting
nected (option)
temperature
press the Menu/ok button
1select in the appliance type base
1To activate heating control, press the AUTO button.
The display lights up the AUTO symbol, indicating
the peripheral device connected (if present)
High temperature
4 2 3 Parallel shift- 20 to + 200
4 2 4 Compensation0 to + 2020
4 2 5 Zone 1 heating maximum temperature
4 2 6 Zone 1 heating minimum temperature
4 3 DIAGNOSTICSdisplay only
4 3 0
4 3 1
4 3 2
4 3 3
4 4 ZONE DEVICE MANAGEMENT
4 4 0
Flow Temperature
Ambiente temperature
setting value
External temperature
low temperature
To adapt the thermal curve to the appliance requirements, it is possible to perform a parallel shift of the curve in order to alter the calculated
ow temperature and therefore the ambient temperature.
The shift value between - 20 and + 20 is shown on the display. Each level corresponds to a 1°C increase in the ow temperature in relation
to the initial setting.
if setting = 0, the temperature taken from the ambient sensor does not aect the calculation of
the setting. If setting = 20, the temperature taken has maximum inuence on the setting.
35 to + 82°C82if parameter 420 = 1
setting
setting
Zone 1 room temperature
Zone 1 set temperature
Zone 1 heat request
Pump status
Pump control
Activated only with the modulating device con-
20 to + 45°C
45if parameter 420 = 0
35 to + 82°C35if parameter 420 = 1
20 to + 45°C20if parameter 420 = 0
nected (option)
0=OFF
1=ON
0=OFF
Active only with MGZ/MCM kit
1=ON
0=OFF
Active only with MGZ/MCM kit
1=ON
41
42
settings - adjustment - problem identication menus
menu
sub-menu
parameter
descriptionvalue
5 ZONE 2 PARAMETER
ZONE 2 TEMPERATURE SETTING
5 0
5 0 0 Zone 2 comfort temperature setting
from 10 to 30 °C19 Activated only with the modulating device connected
"Comfort ambience T"
5 0 1 Zone 2 reduced temperature setting
from 10 to 30 °C16
"Reduced ambience T"
5 0 2 Heating xed temperature setting
from 20 to 82 °C70 Activated only with temperature control and xed
"Heating xed temp"
5 1 Entering access code222 turn the encoder clockwise to select 234 and press
5 2 ZONE 2 SETTING
5 2 0 Heating appliance temperature value
setting
0 = from 20 to 45°C (low
temperature)
1 = from 35 to 85°C (high
temperature)
5 2 1 Basic heating control type selection type
depending on the peripheral devices
connected
0 = xed ow temperature
1 = device On/O
2 = ambient sensor only
3 = external sensor only
4 = ambient sensor + external
sensor
5 2 2 Slope0_2 to 3_51_5
If the external sensor is used, the boiler calculates the most suitable heating ow
temperature taking the external temperature and the type of appliance into
account.
The type of curve must be chosen according to the type of appliance radiator and the
heat losses present in the building.
5 2 3 Parallel shift- 20 to + 200
To adapt the thermal curve to the appliance requirements, it is possible to perform a parallel shift of the curve in order to alter the calculated
ow temperature and therefore the ambient temperature.
The shift value between - 20 and + 20 is shown on the display. Each level corresponds to a 1°C increase in the ow temperature in relation to
the initial setting.
5 2 4 Compensation0 to + 2020
if setting = 0, the temperature taken from the ambient sensor does not aect the calculation of the
setting. If setting = 20, the temperature taken has maximum inuence on the setting.
5 2 5 Zone 2 heating maximum temperature
setting
5 2 6 Zone 2 heating minimum temperature
setting
35 to + 82°C82 if parameter 520 = 1
20 to + 45°C
35 to + 82°C35 if parameter 520 = 1
20 to + 45°C20
5 3 DIAGNOSTICS
5 3 0
5 3 1
5 3 2
5 3 3
5 3 4
Zone 2 room temperature
Heating ow outlet temperature
Heating return temperature
Zone 2 set temperature
Zone 2 heat request
Activated only with the modulating device connected
0=OFF
1=ON
5 3 5
Zone 2 Pump status
0=OFF
1=ON
5 4 ZONE DEVICE MANAGEMENT
5 4 0
Operation mode test
0=OFF
1=ON
2=manual
5 4 1
Valve control
0=OFF
1=Open
2=Close
5 4 2
Pump control
0=OFF
1=ON
5 5 MULTIZONE
5 5 0
5 5 1
Heating collector temperature
Heating collector ow outlet
temperature oset
0 to 120°C0Active only with MGZ/MCM kit
0 to + 40°C5
default setting
(option)
temperature
the Menu/ok button
1select in the appliance type base
0To activate heating control, press the AUTO button.
The display lights up the AUTO symbol, indicating the
peripheral device connected (if present)
see graph on the previous page
45 if parameter 520 = 0
if parameter 520 = 0
(option)
Active only with MGZ/MCM kit
Activated only with the modulating device connected
(option)
Active only with MGZ/MCM kit
Active only with MGZ/MCM kit
settings - adjustment - problem identication menus
menu
sub-menu
parameter
descriptionvalue
7 TEST & UTILITIES
7 0 0 Function test - Cleaning
turn the encoder to select the operating
mode
7 0 1 Bleed cyclepress Menu
8 PARAMETER FOR TECHNICAL ASSISTANCE
8 1 Entering access code222
8 2 BOILER
8 2 0 NOT PRESENT
8 2 1 Fan statusON or OFF
8 2 2 Fan speed (x100) rpm
8 2 3 Circulation pump speedOFF - LS - HS
8 2 4 Distribution valve positionDomestic hot water - Heating
8 2 5 Water ow rate (l/min) (COMBI Only)
8 2 6 NOT PRESENT
8 3 BOILER TEMPERATURE
8 3 0 Heating adjustment temperature (°C)
8 3 1 Heating ow temperature (in °C)
8 3 2 Heating backow temperature (in °C)
8 3 3 Domestic hot water temperature (in °C)
8 4 SOLAR APPLIANCE AND TANK
8 4 0 Accumulated measured temperature
8 4 1 Solar collector temperature
8 4 2 Solar appliance water input temperature
8 4 3 Solar appliance low tank sensor temperature
8 4 4 Layered tank set temperature
8 4 5 Total circulation pump operating time delay for solar appliance
8 4 6 Total solar collector overheating time delay
8 5 SERVICE - TECHNICAL ASSISTANCE
8 5 0 Time remaining before next service
setting
8 5 1 Service warning authorisation ON or OFFOFF once the service has been performed, set the
8 5 2 Clearing the service warning
8 5 3 NOT PRESENT
8 5 4 PCB hardware version
8 5 5 PCB software version
8 5 6 PUS peripheral device interface software version
t-- = funct. at Max heating
power
--
t
= funct. at Max DHW power
t
= funct. at Min power
--
0 to 60 (months)24once the parameter is set, the boiler will show the user
Reset
OK = yes
ESC = no
default setting
t--activation can also be obtained by pressing the Reset
button for 10 seconds. The function is deactivated after
10 minutes or by pressing Reset
turn the encoder clockwise to select 234 and press the
Menu button
activated only with the solar kit connected or external
tank
the interval before the next service
parameter to clear the warning
43
44
settings - adjustment - problem identication menus
menu
sub-menu
Parameter
Descriptionvalue
8 6 STATISTICS
8 6 0 Number of hours burner operating in heater mode (xxh/10)
8 6 1 Number of hours burner operating in hot water mode (xxh/10) (COMBI Only)
8 6 2 Number of ame separations (nr/10)
8 6 3 Number of ignition cycles (nr/10)
8 6 4 Number of lling cycles performed
8 6 5 Average length of heating request (minutes)
8 7 E@SY HOTLINE NOT ACTIVE
8 7 0
8 7 1
8 8 ERROR LIST
8 8 0 10 last errorsfrom E00 to E99
This parameter allows the last 10 boiler errors agged to be displayed, indicating the day, month and year.
When the parameter is accessed, the errors are displayed listed from E00 to E99.
For each error, the following sequence is displayed:
E00 - error number
108 - error code
A15 - A = day on which error E00 occurred - Only with CLIMA MANAGER connected
B09 - B = month during which error E00 occurred - Only with CLIMA MANAGER connected
C06 - C = year during which error E00 occurred - Only with CLIMA MANAGER connected
default setting
8 8 1 Error list reset
8 9 DATA - ASSISTANCE CENTRE
8 9 0 Enter the name of the assistance centre - it will be displayed if there is a fault which cannot be unlocked with the Reset button
"Assistance Centre Name" appears on the display,
insert each letter, press the MODE button to conrm it and move on to the next letter.
Enter the number of the assistance centre - it will be displayed if there is a fault which cannot be unlocked with the Reset button
"Assistance Centre Number" appears on the display,
To insert each digit, press the MODE button to conrm it and move on to the next digit.
Press the Menu button to conrm.
Reset
OK = yes
ESC = no
press the MENU button and start entering the letters by turning the encoder. To
press the MENU button and start entering the digits by turning the encoder.
settings - adjustment - problem identication menus
Inverno
INFO ( ) - display only
- accessed by pressing the button
If the info button is pressed, a menu is accessed which enables the
data listed in the table below to be displayed.
The display scrolls through various information when the encoder
is turned.
Press the Esc button to exit.
Informations displayed
Time of day - Hour
Heating circuit pressure (bar)
External temperature (°C)
-only with external sensor connected
Room temperature (°C)
-
only active when the BUS device is connected
D.H.W. Flow rate (l/m) (COMBI Only)
Set C.H. temperature (°C)
Set D.H.W. temperature (°C)
Month until next maintenance
Technical Assistance Centre telephone number and name
(only display if setted parameters 890)
D.H.W. comfort temperature (°C) - if activated
AUTO Function
“enabled” or “disabled” if the symbol ash on the display
Storage temperature °C
only for boiler with storage tank
45
maintenance
Important
Maintenance is an essential part of the safe and ecient operation
of the boiler and ensures its durability. It should be performed
according to the instructions given in current legislation. Perform
combustion analysis regularly in order to check the operating
eciency of the boiler and to make sure any polluting substances
relased are within the boundaries set by current legislation.
Before beginning maintenance work:
- Disconnect the appliance from the electricity supply by
turning the external bipolar switch to the “OFF” position;
- Close the gas valve and the central heating and domestic hot
water system valve.
After the work has been completed the initial settings will be
restored.
General comments
It is recommended that the following inspections be carried out
on the boiler at least once a year:
1. Check the seals in the water part and, if necessary, replace the
gaskets and restore the seal to perfect working order.
2. Check the seals in the gas part and, if necessary, replace the
gaskets and restore the seal to perfect working order.
3. Visually check the overall condition of the boiler.
4. Visually check the combustion and, if necessary, disassemble
and clean the burner.
5. Following the inspection detailed in point “3”, disassemble
and clean the combustion chamber, if necessary.
6. Following the inspection detailed in point “4”, disassemble
and clean the burner and injector, if necessary.
7. Cleaning the primary heat exchanger
8. Make sure the following heating safety devices are operating
correctly:
- temperature limit safety device.
9. Make sure that the following gas part safety devices are
operating correctly:
- absence of gas or ame safety device (ionisation).
10. Perform a general inspection of the boiler operation.
11. Remove oxide from the detection electrode using an emery
cloth.
12. These checks are not exhaustive. Further mechanical, electrical
and combustion maintenance checks may be required.
Operational test
After having carried out the maintenance operations, ll the
heating circuit at a pressure of approximately 1.0 bar and release
the air from the system.
- Begin operating the boiler.
- If necessary, release the air from the heating system again.
- Check the settings and make sure all the command, adjustment
and monitoring parts are working correctly.
- Check the ue system is sealed and operating correctly.
Draining procedures
The heating system must be drained using the following
procedure:
- Switch o the boiler, make sure the external bipolar switch is in
the OFF position and shut o the gas valve;
- Loosen the automatic air relief valve;
- Open the system drain o cock and collect the escaping water
in a container;
- Empty the water from the lowest points of the system (where
applicable).
If the system is to be left inactive in areas where the room
temperature may fall below 0°C during winter, we recommend
that anti-freeze liquid is added to the water in the heating system
in order to avoid the need for repeated draining; when this liquid
is used make sure it is compatible with the stainless steel used for
the bodywork of the boiler.
We recommend the use of anti-freeze products which contain
PROPYLENE GLYCOLS as these inhibit corrosion and that they
are used in conjunction with the anti-scaling and anti-corrosion
function, in the quantities suggested by the manufacturer, at the
mimimum temperature.
Regularly check the pH level of the water/anti-freeze mix in the
boiler circuit and replace it when the value measured is lower than
the limit prescribed by the manufacturer.
DO NOT MIX DIFFERENT TYPES OF ANTI-FREEZE.
The manufacturer will not be held liable for any damage caused
by the appliance or the system due to the use of inappropriate
anti-freeze substances or additives.
WARNING
Before handling, empty all components which may contain hot
water, emptying where necessary.
Descale the components in accordance with the instructions
provided on the safety data leaet supplied with the product used,
make sure the room is well ventilated, wear protective clothing,
avoid mixing dierent products, and protect the appliance and
surrounding objects.
Seal all openings used to take a gas pressure reading or to make
any gas adjustments.
Make sure that the nozzle is compatible with the supplied gas.
If a smell of burning is detected or smoke is seen leaking from
the appliance, or there is a smell of gas, disconnect it from the
electricity supply, shut o the gas valve, open the windows and
call for technical assistance.
Cleaning the primary exchanger
Cleaning the smoke side
The inside of the primary exchanger is accessed by removing the
burner. Wash with water and detergent using a non-metallic rietype brush, rinse with water.
Cleaning the trap
The trap is accessed by emptying the condensate bowl located in
the bottom section. Wash with water and detergent.
Replace the condensate collection bowl in its housing.
NB: in the event of prolonged use of the appliance, the trap must
be lled before being used again.
A lack of water in the trap is dangerous and may cause smoke to
be released into the atmosphere.
46
1. GENERAL ACCESS
MAINTENANCEGUIDE:GENUSHESYSTEM
1.3GENERAL ACCESS
GENERAL ACCESS
Tools
Time
3 min
1
Unclip the cover to remove Remove the two screws Remove the front panel
2
Lower the electrical box
Remove the combustion
chamber front panel by
releasing the clips
MAINTENANCE GUIDE
47
48
MAINTENANCE GUIDE
MAINTENANCEGUIDE:GENUSHESYSTEM
2 ELECTRICAL UNIT
2.1
CONTROL BOX ACCESS
CONTROL BOX ACCESS
Tools
Time
4 min
1
Remove the front panel as above
and pivot the electrical box
Remove the two screws and
unlock the four clamps to gain
access to the control box
2.2
FUSE
FUSE
Tools
Time
5 min
1
Open the control box as above Remove the fuse
2. ELECTRICAL UNIT
MAINTENANCEGUIDE:GENUSHESYSTEM
2.3MAIN PCB
MAIN PCB
Tools
Time
7 min
1
After opening the control box,
disconnect the electrical plug
connectors
Unscrew the two screws and
remove the PCB
2.4
DISPLAY PCB
DISPLAY PCB
Tools
Time
7 min
1
Unclip the cover to remove
Lower the door and remove the
two control knobs
Unscrew the four screws and
pull the assembly towards you
2
Disconnect the electrical plug
connectors, unlock the two clamps,
and remove the PCB
MAINTENANCE GUIDE
49
50
MAINTENANCE GUIDE
MAINTENANCEGUIDE:GENUSHESYSTEM
3HYDRAULICUNIT
3.1RIGHT HAND HYDRAULIC BLOCK ASSEMBLY
LEGEND
1. Auto air vent
2. Primary water pressure sensor
3. Pump
4. Central heating filter
5. Central heating return
6. Central heating drain valve
3.2DRAINING
DRAINING
Tools
Time
5 min
1
Turn the drain valve anti-clockwise to open and drain the
water from the boiler.
3.3
AUTOMATIC AIR VENT
AUTOMATIC AIR VENT
Tools
Time
5 min
1
Drain boiler (see 3.2). Remove the clip and lift the AAV
from the assembly
3. HYDRAULIC UNIT
MAINTENANCEGUIDE:GENUSHESYSTEM
3.4PRIMARY WATER PRESSURE SENSOR
PRIMARY WATER PRESSURE SENSOR
Tools
Time
5 min
1
Drain boiler (see 3.2). Remove the fixing clip,
unplug the electrical connector and lift the
sensor from the assembly
3.5PUMP
PUMP
Tools
Time
10 min
1
Drain boiler (see 3.2). Remove
the clip and the two screws
Disconnect the pipe and then
move the pump to the right
disengage
Remove the pump
2
Remove the sensor (see 3.4) Remove the AAV (see 3.3)
Remove the clip and lift the manual air vent from the exchanger
3.11 TEMPERATURE SENSORS
Tools
1
IMPORTANT ! Do not use conducting paste for the contact sensors because it will alter the resistance value.
TEMPERATURERESISTANCE (kOmh)
1017
2012
25
308
405
504
NTC1 : Black wires
NTC2 : Grey wires
027
10
Unplug the electrical connectorsRemove the clip and the temperature
Time
5 min
sensor
MAINTENANCEGUIDE:GENUSHESYSTEM
3.13 MAIN HEAT EXCHANGER
MAIN HEAT EXCHANGER
Tools
Time
20 min
1
Drain boiler (see 3.2). Remove
the four clips and disconnect the
two pipes between the
exchanger and pump and
between the exchanger and left
hand hydraulic block
Isolate the gas supply. Remove
the four screws and disconnect
the gas pipe from the gas valve
Remove the four screws to free
the heat exchanger
2
Pull the heat exchanger towards
you
Remove the clip and lift the
manual air vent
Twist the thermal fuse to
remove
MAINTENANCE GUIDE
55
56
MAINTENANCE GUIDE
MAINTENANCEGUIDE:GENUSHESYSTEM
4 BURNER UNIT
LEGEND
1. Burner6. Gas valve
2. Fan7. Mixing tube
3. Silencer 8. Detection electrode
4. Gas inlet 9. Ignition electrode
5. Air inlet10. Spark generator
MAINTENANCEGUIDE:GENUSHESYSTEM
4.1SPARK GENERATOR
4.2
ELECTRODES
SPARK GENERATOR
Tools
Time
5 min
1
Unplug the ignition electrode from
the spark generator
Remove the screw and the
spark generator
ELECTRODES
Tools
Time
5 min
1
Unplug the electrodes
Remove the screws and pull the
electrodes towards you.
MAINTENANCE GUIDE
57
58
MAINTENANCE GUIDE
MAINTENANCEGUIDE:GENUSHESYSTEM
4.3BURNER
BURNER
Tools
Time
15 min
1
Remove the silencer
Isolate the gas supply. Remove the
four screws and disconnect the
gas pipe from the gas valve
Pull the assembly towards
you
1. Stainless Steel Burner
2. Ignition electrode
3. Detection electrode
PowerLength Venturi
25 KW104.6 mm Ø 42 mm
30 KW135.8 mm /
38 KW167 mm /
2
Remove the three screws to free
the burner door
Pull the burner toward you.
Replace any gaskets that are damaged or showing signs of
deterioration
1
3
2
MAINTENANCEGUIDE:GENUSHESYSTEM
4.4FAN
FAN
Tools
Time
15 min
1
Remove the three screws to free the
fan.
Remove the combustion
assembly (see 4.3)
Twist the gas valve anti-clockwise to
disengage it from the fan
1. Venturi
2. Gasket
3. Fan
Fan & mixer venturi according to the model
Power FanVenturi diameter
25 KW
EBM RG 128 45 WØ 17 mm
EBM RG 128 45 WØ 21 mm
30 KW
EBM RG 12845 WØ25 mm
38KW
MAINTENANCE GUIDE
59
60
MAINTENANCE GUIDE
MAINTENANCEGUIDE:GENUSHESYSTEM
4.5GAS VALVE
GAS VALVE
Tools
Time
15 min
1
Replacement Gas Valves are
not factory set and will need to
be set up (see page 34)
Remove the combustion
assembly (see 4.3)
Twist the gas valve anti-clockwise to
disconnect it from the fan
1. Venturi4. Inlet test nipple
2. Gas valve
Bayonet
connection
5. Offset adjustment
3. Solenoids 6. Throttle adjustment
MAINTENANCEGUIDE:GENUSHESYSTEM
5 ANNUAL MAINTENANCE
By-pass & Safety valve
Maintenance Interval: Annually
How: Visual inspection / Clean as necessary
Central heating filter
Maintenance Interval: Annually
How: Visual inspection / Clean as necessary
Expansion vessel
Maintenance Interval: Annually
How: Check air pressure is at 1 bar (System drained)
Ignition & detection electrodes
Maintenance Interval: Annually
How: Visual inspection / Clean as necessary / Distance from the
burner / Ionisation current more than 1 µA
Burner
Maintenance Interval: Annually
How: Visual inspection / Clean as necessary
Fan
Maintenance Interval: Annually
How : Visual inspection / Clean as necessary
Primary Heat exchanger
Maintenance Interval: Annually
How : Visual inspection / Clean as necessary
Condensate trap
Maintenance Interval: Annually
or after cleaning primary heat exchanger
How : Visual inspection / Clean as necessary /
Add water before replacing
Pump
Maintenance Interval: At the first ignition and annually
How: Check that the AAV is open /
Visual inspection / Clean as necessary
MAINTENANCE GUIDE
61
MAINTENANCE GUIDE
Ind 02 - 03/04/2007
Key N
Description
Manf. Pt.N
Other
Type
Manf. date
fromto
G
E
N
U
S
H
E
S
Y
S
T
E
M
2
4 30
0100 B
URNER ASSEMBLY
0110 IGNITION ELECTRODE61317432
..
0111 I
ONIZATION ELECTRODE
61317433
..
0112 G
ASKET D:85-66.5-2.5
61314753
..
0134 ELECTRODE GASKET60000286
..
0135 COMBUSTION CHAMBER LINING KIT60000297
..
0136 DOOR GASKET60000623
..
0400 GAS SECTION
0401 GAS VALVE60000537
..
0407 FAN ASSY60000622
..
0500 HYDRAULIC BLOCK
0504 OVERHEAT THERMOSTAT 100C61010572
..
0507 TEMPERATURE PROBE + CLIP990686
..
0517 LOW PRESSURE SWITCH65104321
..
0530 AUTO AIR VENT WITH O-RING65104703
..
0537 PRESSURE RELIEF VALVE61312668
..
0538 PUMP 6M 2V60000591
..
0600 ELECTRICAL BOX
0607 IGNITER61002105-20
..
0615 PRINTED CIRCUIT BOARD60000566
..
0616 PRINTED CIRCUIT BOARD (DISPLAY)60000739
..
136
135
112
134
111
110
537
407
401
507
504
517
538
530
615
607
616
SHORT LIST
GENUS
62
GAS BOILER SYSTEM COMMISSIONING CHECKLIST
CONTROLS Tick the appropriate boxes
Time and Temperature Control to Heating Room Thermostat and Programmable
Load/Weather Optimum Start
Programmer/Timer Room Thermostat Compensation Control
Time and Temperature Control to Hot Water Cylinder Thermostat and Programmer/Timer Combination Boiler
Heating Zone Valves Fitted Not Required
Hot Water Zone Valves Fitted Not Required
Thermostatic Radiator Valves Fitted Not Required
Automatic Bypass to System Fitted Not Required
Boiler Interlock Provided
ALL SYSTEMS
The system has been fl ushed and cleaned in accordance with BS7593 and boiler manufacturer’s instructions Yes
What system cleaner was used?
What inhibitor was used? Quantity
litres
CENTRAL HEATING MODE Measure and Record:
Gas Rate
m3/hr OR
ft3/hr
Burner Operating Pressure (if applicable)
mbar OR Gas Inlet Pressure mbar
Central Heating Flow Temperature
°C
Central Heating Return Temperature
°C
COMBINATION BOILERS ONLY
Is the installation in a hard water area (above 200ppm)? Yes No
If yes, has a water scale reducer been fi tted? Yes No
What type of scale reducer has been fi tted?
DOMESTIC HOT WATER MODE Measure and Record:
Gas Rate
m3/hr OR
ft3/hr
Burner Operating Pressure (at maximum rate) mbar OR Gas Inlet Pressure (at maximum rate) mbar
Cold Water Inlet Temperature
°C
Hot water has been checked at all outlets Yes
Temperature
°C
Water Flow Rate
l/min
CONDENSING BOILERS ONLY
The condensate drain has been installed in accordance with the manufacturer’s instructions and/or BS5546/BS6798 Yes
ALL INSTALLATIONS
If required by the manufacturer, record the following CO2 % OR CO ppm OR CO/CO
2
Ratio
The heating and hot water system complies with the appropriate Building Regulations Yes
The boiler and associated products have been installed and commissioned in accordance with the manufacturer’s instructions Yes
The operation of the boiler and system controls have been demonstrated to and understood by the customer Yes
The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer Yes
*
All installations in England and Wales must be notifi ed to Local Authority Building Control (LABC) either directly or through a Competent Persons Scheme.
A Building Regulations Compliance Certifi cate will then be issued to the customer.
(To confi rm satisfactory demonstration and receipt of manufacturer’s literature)
This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating
compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.
Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights.
Customer Name Telephone Number
Address
Boiler Make and Model
Boiler Serial Number
Commissioned by (print name)CORGI ID Number
Company Name Telephone Number
Company Address
Commissioning Date
To be completed by the customer on receipt of a Building Regulations Compliance Certifi cate*:
Building Regulations Notifi cation Number (if applicable)
GAS BOILER SYSTEM COMMISSIONING CHECKLIST
CONTROLS
Tick the appropriate boxes
Time and Temperature Control to Heating Room Thermostat and Programmable
Load/Weather Optimum Start
Programmer/Timer Room Thermostat Compensation Control
Time and Temperature Control to Hot Water Cylinder Thermostat and Programmer/Timer Combination Boiler
Heating Zone Valves Fitted Not Required
Hot Water Zone Valves Fitted Not Required
Thermostatic Radiator Valves Fitted Not Required
Automatic Bypass to System Fitted Not Required
Boiler Interlock Provided
ALL SYSTEMS
The system has been fl ushed and cleaned in accordance with BS7593 and boiler manufacturer’s instructions Yes
What system cleaner was used?
What inhibitor was used? Quantity
litres
CENTRAL HEATING MODE
Measure and Record:
Gas Rate
m3/hr OR
ft3/hr
Burner Operating Pressure (if applicable)
mbar OR Gas Inlet Pressure mbar
Central Heating Flow Temperature
°C
Central Heating Return Temperature
°C
COMBINATION BOILERS ONLY
Is the installation in a hard water area (above 200ppm)? Yes No
If yes, has a water scale reducer been fi tted? Yes No
What type of scale reducer has been fi tted?
DOMESTIC HOT WATER MODE Measure and Record:
Gas Rate
m3/hr OR
ft3/hr
Burner Operating Pressure (at maximum rate) mbar OR Gas Inlet Pressure (at maximum rate) mbar
Cold Water Inlet Temperature
°C
Hot water has been checked at all outlets Yes
Temperature
°C
Water Flow Rate
l/min
CONDENSING BOILERS ONLY
The condensate drain has been installed in accordance with the manufacturer’s instructions and/or BS5546/BS6798 Yes
ALL INSTALLATIONS
If required by the manufacturer, record the following CO2 % OR CO ppm OR CO/CO
2
Ratio
The heating and hot water system complies with the appropriate Building Regulations Yes
The boiler and associated products have been installed and commissioned in accordance with the manufacturer’s instructions Yes
The operation of the boiler and system controls have been demonstrated to and understood by the customer Yes
The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer Yes
*
All installations in England and Wales must be notifi ed to Local Authority Building Control (LABC) either directly or through a Competent Persons Scheme.
A Building Regulations Compliance Certifi cate will then be issued to the customer.
(To confi rm satisfactory demonstration and receipt of manufacturer’s literature)
This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating
compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.
Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights.
Customer Name Telephone Number
Address
Boiler Make and Model
Boiler Serial Number
Commissioned by (print name)CORGI ID Number
Company Name Telephone Number
Company Address
Commissioning Date
To be completed by the customer on receipt of a Building Regulations Compliance Certifi cate*:
Building Regulations Notifi cation Number (if applicable)