ariston Genus HE24 System User guide

Installation and Servicing Instructions
GENUS HE SYSTEM
Gas red condensing wall hung combination boilers
G.C.N : 41-116-24 (24 kW) G.C.N : 41-116-25 (30 kW)
GENUS HE SYSTEM 24 GENUS HE SYSTEM 30
2
overview
INDEX
Overview
General Information ................................................................................................. 3
Advice for the Installer .............................................................................................4
CE Labelling .................................................................................................................4
Data Plate Symbols ...................................................................................................4
Safety Regulations ....................................................................................................5
Product description
Control Panel...............................................................................................................6
Display ...........................................................................................................................6
Overall View .................................................................................................................7
Overall Dimension ....................................................................................................7
Minimum Clearances ...............................................................................................7
Technical Information ..............................................................................................8
Installation
Reference Standards ................................................................................................9
Installing the Boiler ................................................................................................ 12
Gas Connection ....................................................................................................... 13
Water Connection .................................................................................................. 13
Instructions for Opening the Casing and Performing an
Internal Inspection ................................................................................................. 13
Underoor heating ................................................................................................ 14
Water circuit diagram............................................................................................14
Connecting the Flue .............................................................................................. 15
Fitting the Coaxial Flue (Ø 60/100 Horizontal) ............................................. 16
Fitting the 5” Flue (Ø 80/125 Horizontal / Vertical) ..................................... 17
Fitting the Coaxial Flue (Ø 60/100 Vertical) ................................................... 18
Fitting the Twin Pipe (Ø 80/80) .......................................................................... 19
Electrical Connections .......................................................................................... 23
Power supply cable ................................................................................................ 23
Peripheral unit connection ................................................................................. 23
Room Thermostat Connection .......................................................................... 24
Outdoor Sensor Connection ..............................................................................24
Electrical Diagram .................................................................................................. 25
Wiring diagram for connection to an open vented cylinder .................. 26
Wiring diagram for connection to an MTS unvented cylinder............... 27
Commissioning
Initial Preparation ................................................................................................... 28
Electricity Supply .................................................................................................... 28
Filling the Heating System .................................................................................. 28
Filling of the DHW System ...................................................................................28
Gas Supply ................................................................................................................28
Water Treatment ..................................................................................................... 28
First Igniton Operation ......................................................................................... 29
Basic Set Up Instructions - Timer and Range Rating Power .................... 32
Test Function and Combustion Analysis ........................................................ 34
AUTO Function ........................................................................................................35
Boiler Protection Devices
Boiler Protection Devices ....................................................................................36
Anti-Frost Device .................................................................................................... 36
Table summarising error codes ......................................................................... 36
Settings - Adjustment - Problem Identication Menus
Accessing the Menus ............................................................................................37
INFO............................................................................................................................. 45
Maintenance
General Comments ................................................................................................ 46
General Access ........................................................................................................47
Electrical Unit ........................................................................................................... 48
Hydraulic Unit .......................................................................................................... 50
Main Heat Exchanger ............................................................................................ 55
Burner Unit ............................................................................................................... 56
Fan Unit ...................................................................................................................... 59
Gas Valve .................................................................................................................... 60
Annual Maintenance ............................................................................................. 61
Spare Parts Short List ............................................................................................62
Benchmark Commissioning Checklist ............................................................ 63
Benchmark Service Interval Record ................................................................. 64
overview
These instructions are suitable for GENUS HE SYSTEM boilers : Do not forget the Log Book!
The Benchmark Scheme Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the manufacturer’s instructions by competent persons and that it meets the requirements of the appropriate Building Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and should be provided to the customer for future reference.
Installers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hotwater Industry Council who manage and promote the Scheme. Visit www.centralheating.co.uk for more information.
To The Installer
As part of the commissioning of this appliance it is vital that the Log Book is completed and given to the Householder. Please ensure that your customer is aware of the importance of keeping the Log Book safe as a record of the installation and the appliance service history.
Please ensure that your customer is aware of the correct operation of the system, boiler and controls.
MTS recommend the use of protective clothing, when installing and working on the appliance i.e. gloves.
CUSTOMER CARE
MTS, as a leading manufacturer of domestic and commercial water heating appliances is committed to providing high quality products and a high quality after sales service. Advice on installation or servicing can also be obtained by contacting the MTS Technical and Customer Service Departments at High Wycombe. TECHNICAL DEPARTMENT CUSTOMER SERVICE DEPARTMENT Tel: 0870 241 8180 Tel: 0870 600 9888 Fax: 01494 459775 Fax: 01494 459775
GUARANTEE
The manufacturer’s guarantee is for 2 years from the date of purchase. The guarantee is invalidated if the appliance is not installed in accordance with the recommendations made herein or in a manner not approved by the manufacturer. To assist us in providing you with an ecient after sales service, please return the guarantee registration card enclosed with the boiler without delay.
CAUTION
In the United Kingdom, installation, start-up, adjustments and maintenance, must be performed by a competent person only, in accordance with the current Gas Safety (Installation & Use) Regulations and the instructions provided.
In the Republic of Ireland, the installation and initial start up of the appliance must be carried out by a Competent Person in accordance with the current edition of I.S.813 “Domestic Gas Installations”, the current Buidling Regulations, reference should also be made to the current ETCI rules for electrical installation.
All CORGI registered installers carry a CORGI ID card, and have a registration number. Both should be recorded in your boiler Log Book. You can check your installer is CORGI registered by calling CORGI directly on:- 0800 915
0485.
Improper installation may cause damage or injury to individuals, animals and personal property for which the manufacturer will not be held liable. To ensure ecient and safe operation it is recommended that the boiler is serviced annually by a competent person.
If it is known that a fault exists on the appliance, it must not be used until the fault has been corrected by a competent person.
This instruction booklet is especially designed for appliances installed in the UK and the Republic of Ireland
3
4
overview
Gas
MAX
MIN
Gas
mbar
mbar
1
2
5
4
3
6
7
19
8
9
10
11
12
14 15
16
17
18
13
20 21 22
Advice for the installer The installation and rst ignition of the boiler must be performed by qualied personnel in compliance with current national regulations regarding installation, and in conformity with any requirements established by local authorities and public health organisations. After the boiler has been installed, the installer must ensure that the end user receives the declaration of conformity and the operating manual, and should provide all necessary information as to how the boiler and the safety devices should be handled.
This appliance is designed for domestic use only. It should be connected to a heating system which must be compatible with its performance and power levels. The use of the appliance for purposes other than those specied is strictly forbidden. The manufacturer cannot be held responsible for any damage caused by improper, incorrect and unreasonable use of the appliance or by the failure to comply with the instructions given in this manual. Installation, maintenance and all other interventions must be carried out in full conformity with the governing legal regulations and the instructions provided by the manufacturer. Incorrect installation can harm persons, animals and possessions; the manufacturing company shall not be held responsible for any damage caused as a result. The boiler is delivered in a carton. Once you have removed all the packaging, make sure the appliance is intact and that no parts are missing. If this is not the case, please contact your supplier. Keep all packaging material (clips, plastic bags, polystyrene foam, etc.) out of reach of children as it may present a potential hazard. In the event of a fault and/or malfunction, turn the appliance o, turn o the gas cock and do not attempt to repair it yourself. Contact a qualied professional instead. Before any maintenance or repair work is performed on the boiler, make sure you have disconnected it from the electricity supply by switching the external bipolar switch to the “OFF” position and removing the fuse. All repairs, which should only be performed using original spare parts, should be carried out by a qualied professional. Failure to comply with the above instructions could compromise the safety of the appliance and invalidate all liability on the part of the manufacturer. In the event of any maintenance or other structural work in the immediate vicinity of the ducts or ue gas exhaust devices and their accessories, switch the appliance o by switching the external bipolar switch to the “OFF” position and shutting o the gas control valve. When the work has been completed, ask a qualied technician to check the eciency of the ducting and the
devices. Turn the boiler o and turn the external switch “OFF” to clean the
exterior parts of the appliance. Clean using a cloth dampened with soapy water. Do not use aggressive detergents, insecticides or toxic products. If the appliance is used in full compliance with current legislation, it will operate in a safe, environmentally-friendly and cost-ecient manner. If using kits or optional extras, make sure they are authentic.
CE labelling
The CE mark guarantees that the appliance conforms to the fol­lowing directives:
-
90/396/CEE
relating to gas appliances
2004/108/CEE
­ relating to electromagnetic compatibility
- 92/42/CEE relating to energy eciency
- 2006/95/CEE relating to electrical safety
Symbols used on the data plate
Legend :
1.
Brand
2.
Manufacturer
3.
Boiler model - Serial number
4. Commercial reference
5.
certication number
6.
Destination country - gas category
7.
Gas setting
8.
Installation type
9.
Electrical data
10.
Maximum domestic hot water pressure
11.
Maximum heating pressure
12.
Boiler type
13.
NOx class / Eciency
14. Input rating nominal
15. Power ouput
heating
16. DHW specic ow rate
17.
Boiler output eciency
18. Input rating nominal DHW
19.
Gases which may be used
20. Temperature ambiante de fonctionnement
21.
Max. central heating temperature
22.
Max. domestic hot water temperature
heating
overview
Safety regulations
Key to symbols:
Failure to comply with this warning implies the risk of personal injury, in some circumstances even fatal Failure to comply with this warning implies the risk of damage, in some circumstances even serious, to property, plants or animals.
Install the appliance on a solid wall which is not subject to vibration.
Noisiness during operation.
When drilling holes in the wall for installation purposes, take care not to damage any electrical wiring or existing piping.
Electrocution caused by contact with live wires. Explosions, res or asphyxiation caused by gas leaking from damaged piping. Damage to existing installations. Flooding caused by water leaking from damaged piping.
Perform all electrical connections using wires which have a suitable section.
Fire caused by overheating due to electrical current passing through undersized cables.
Protect all connection pipes and wires in order to prevent them from being damaged.
Electrocution caused by contact with live wires. Explosions, res or asphyxiation caused by gas leaking from damaged piping. Flooding caused by water leaking from damaged piping.
Make sure the installation site and any systems to which the appliance must be connected comply with the applicable norms in force.
Electrocution caused by contact with live wires which have been installed incorrectly. Damage to the appliance caused by improper operating conditions.
Use suitable manual tools and equipment (make sure in particular that the tool is not worn out and that its handle is xed properly); use them correctly and make sure they do not fall from a height. Replace them once you have nished using them.
Personal injury from the falling splinters or fragments, inhalation of dust, shocks, cuts, pricks and abrasions. Damage to the appliance or surrounding objects caused by falling splinters, knocks and incisions.
Use electrical equipment suitable for its intended use (in particular, make sure that the power supply cable and plug are intact and that the parts featuring rotary or reciprocating motions are fastened correctly); use this equipment correctly; do not obstruct passageways with the power supply cable, make sure no equipment could fall from a height. Disconnect it and replace it safely after use.
Personal injury caused by falling splinters or fragments, inhalation of dust, knocks, cuts, puncture wounds, abrasions, noise and vibration. Damage to the appliance or surrounding objects caused by falling splinters, knocks and incisions.
Make sure any portable ladders are positioned securely, that they are suitably strong and that the steps are intact and not slippery and do not wobble when someone climbs them. Ensure someone provides supervision at all times.
Personal injury caused by falling from a height or cuts (stepladders shutting accidentally).
Make sure any rolling ladders are positioned securely, that they are suitably strong, that the steps are intact
and not slippery and that the ladders are tted with handrails on either side of the ladder and parapets on the landing.
Personal injury caused by falling from a height.
During all work carried out at a certain height (generally with a dierence in height of more than two metres), make sure that parapets are used to surround the work area or that individual harnesses are used to prevent falls. The space where any accidental fall may occur should be free from dangerous obstacles, and any impact upon falling should be cushioned by semi-rigid or deformable surfaces.
Personal injury caused by falling from a height.
Make sure the workplace has suitable hygiene and sanitary conditions in terms of lighting, ventilation and solidity of the structures.
Personal injury caused by knocks, stumbling etc.
Protect the appliance and all areas in the vicinity of the work place using suitable material.
Damage to the appliance or surrounding objects caused by falling splinters, knocks and incisions.
Handle the appliance with suitable protection and with care.
Damage to the appliance or surrounding objects from shocks, knocks, incisions and squashing.
During all work procedures, wear individual protective clothing and equipment.
Personal injury caused by electrocution, falling splinters or fragments, inhalation of dust, shocks, cuts, puncture wounds, abrasions, noise and vibration.
Place all debris and equipment in such a way as to make movement easy and safe, avoiding the formation of any piles which could yield or collapse.
Damage to the appliance or surrounding objects from shocks, knocks, incisions and squashing.
All operations inside the appliance must be performed with the necessary caution in order to avoid abrupt contact with sharp parts.
Personal injury caused by cuts, puncture wounds and abrasions.
Reset all the safety and control functions aected by any work performed on the appliance and make sure they operate correctly before restarting the appliance.
Explosions, res or asphyxiation caused by gas leaks or an incorrect ue gas exhaust. Damage or shutdown of the appliance caused by out-of-control operation.
Before handling, empty all components that may contain hot water, carrying out any bleeding if necessary.
Personal injury caused by burns.
Descale the components, in accordance with the instructions provided on the safety data sheet of the product used, airing the room, wearing protective clothing, avoid mixing dierent products, and protect the appliance and surrounding objects.
Personal injury caused by acidic substances coming into contact with skin or eyes; inhaling or swallowing harmful chemical agents. Damage to the appliance or surrounding objects due to corrosion caused by acidic substances.
If you detect a smell of burning or smoke, keep clear of the appliance, disconnect it from the electricity supply, open all windows and contact the technician.
Personal injury caused by burns, smoke inhalation, asphyxiation.
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product description
ABCDEFGHIL123456
17
18
19
ABCDEFGHIL123456
1
2
5
6
7
13
12
11
10
9
8
14
4
Control panel
Display
Legend :
1.
Display
2. Reset button
4.
Pressure gauge
5.
Heating temperature regulation knob/
“encoder” programming knob
6. Mode button
(Operation mode selection (summer/winter)
7. Menu/ok button (Programming key)
8. esc button
9.
Time clock (optional)
10.
ON/OFF button
11.
Info button
12. c
lock button
13.
Auto button (To active Thermoregulation)
14. Led burner ON
17 . Weekly programming
Schedule programming
Day of the week (Mon......Sun)
Zone indication relating to the display/setting process of the Heating schedule programming (zone 1 and zone 2)
Date and time
Heating schedule programming activated
18 . Operation and diagnostics
Digits indicating: boiler status and temperature indication menu settings error code signals Internal temperature displayed (with bus device optional) External temperature displayed (with external sensor optional)
Reset button request
Technical assistance request
Digital pressure gauge
Flame detected with Power used indication or operation shutdown indication
Heating operation and indication of the set temperature level
ABCDE...
19 . Room control and management of peripherals
Scrolling text displaying operation information
AUTO function activated (Temperature regulation activated) with indication of any internal (BUS) or external sensors connected. See page 33 for AUTO function details
Display Info menu
Clip-in solar connected (optional) Constant = solar clip-in connected Flashing = use of solar energy activated
Overall view
450
003
003
50 50
1
2
3
4
6
7
8
11
12
13
25
24
23
22
21
20
17
19
15
28
770
200
150
120 120
200
180
132 6567
25770
product description
ue connector
1.
2.
manual air vent
3. burner
4.
detection Electrode
6.
C.H. Return temperature probe
7.
C.H. Flow temperature probe
8.
gas valve
11. trap
12. C.H. pressure relief valve
13. electrical box
15.
C.H. circuit lter
17.
circulation Pump with air release valve
19. water pressure sensor
20. silencer
21.
modulating Fan
22.
ignition electrodes
23. ignitor
24. thermal fuse
25.
combustion Analysis Test Point
Overall Dimensions
24/30/38
A. Central Heating Flow C. Gas Inlet D. Cold Mains Connection E. Central Heating Return
Minimum clearances
In order to allow easy access to the boiler for maintenance operations, The boiler must be installed in accordance with the clearances stated below.
5
5
7
product description
GENERAL
NOTE
Model GENUS HE System
24
30
CE Certication (pin)
0085BR0347
Boiler type
B23-C13-C33-C43-C53-C83
POWER SPECIFICATIONS
Max/min nominal caloric ow rate (Pci) Qn
kW
22.0/5.5
28.0/6.5
Max/min nominal caloric ow rate (Pcs) Qn
kW
24.4/6.1
31.1/7.2
Max/min power output (80°C-60°C) Pn
kW
21.6/5.2
27.4/6.2
Max/min power output (50°C-30°C) Pn
kW
23.5/6.0
30.0/6.9
Combustion eciency (of ue gas)
%
97.9
97.9
Nominal caloric ow rate eciency (60/80°C) Hi/Hs
%
98.0/88.2
98.0/88.2
Nominal caloric ow rate eciency (30/50°C) (condensation) Hi/Hs
%
107.0/96.4
107.0/96.4
Eciency at 30% at 30°C (condensation) Hi/Hs
%
108.0/97.3
108.0/97.3
Eciency at 30% at 47°C Hi/Hs
%
101.0/90.9
98.2/88.4
Minimum caloric ow rate eciency (60/80°C) Hi/Hs
%
95.0/85.5
95.6/86.1
Eciency rating (dir. 92/42/EEC)
stars
****
****
SEDBUK rating
Band / %
A / 90.3
A / 90.3
Loss when stopped (∆T = 50°C)
%
0.2
0.1
Loss of burner gas when operating
%
2.1
2.1
EMISSIONS
Available air pressure
Pa
137
141
NoX class (Class 5 = Less than 70mg/kWh)
class55
Flue gas temperature (G20) (80°C-60°C)
°C6363
CO2 content (G20) (80°C-60°C)
%
9.0
9.0
CO content (0%O2) (80°C-60°C)
ppm
< 100
< 100
O2 content (G20) (80°C-60°C)
%
4.5
4.5
Maximum ue gas ow (G20) (80°C-60°C)
Kg/h
41.2
49.4
Excess air (80°C-60°C)
%2727
HEATING CIRCUIT
Expansion chamber ination pressure
bar11
Maximum heating pressure
bar33
Expansion chamber capacity
L
6,5
6,5
Maximum water capacity within the appliance (75°C-35°C)
L
100/300
100/300
Min/max heating temperature (high temperature range)
°C
35/82
35/82
Min/max heating temperature (low temperature range)
°C
20/45
20/45
DOMESTIC HOT WATER
CIRCUIT
Domestic hot water max/min temperature
°C
36/60
36/60
Specic ow rate of domestic hot water (∆T=30°C)
l/mn
12,0
15,0
Quantity of hot water ∆T=25°C
l/mn
14,4
18,0
Quantity of hot water ∆T=35°C
l/mn
10,3
12,9
Hot water comfort rating (EN13203)
stars
***
***
Hot water minimum ow rate
l/mn
< 2
< 2
Domestic hot water max/min pressure
bar
10/0,3
10/0,3
ELECTRICAL
Power supply frequency/voltage
V/Hz
230/50
230/50
Total electrical power absorbed
W
114
115
Minimum ambient temperature for use
°C+5+5
Protection level for the electrical appliance
PI
X5D
X5D
Weightkg32
35
Dimension (W x H x D)*
mm
440/820/385
440/820/455
Technical Data
8
Reference Standards
In the United Kingdom, the installation and initial start-up of the boiler must be by a CORGI registered installer in accordance with the installation standards currently in eect, as well as with any and all local health and safety standards i.e. CORGI.
In the Republic of Ireland the installation and initial start-up of the appliance must be carried out by a Competent Person in accordance with the current edition of I.S.813 “Domestic Gas Installations” and the current Building Regulations, reference should also be made to the current ETCI rules for electrical installation.
The installation of this appliance must be in accordance with the relevant requirements of the Local Building Regulations, the current I.E.E. Wiring Regulations, the by-laws of the local authority, in Scotland, in accordance with the Building Standards (Scotland) Regulation and Health and Safety document No. 635, “Electricity at Work Regulations 1989” and in the Republic of Ireland with the current edition of I.S. 813 and the Local Building Regulations (IE).
C.O.S.H.H.
Materials used in the manufacture of this appliance are non­hazardous and no special precautions are required when servicing.
Codes of Practive
Installation should also comply with the following British Standards Code of Practice:
BS 7593:1992 Treatment of water in domestic hot water central heating systems BS 5546:1990 Installation of hot water supplies for domestic purposes BS 5440-1:2000 Flues BS 5440-2:2000 Air supply BS 5449:1990 Forced circulation hot water systems BS 6798:2000 Installation of gas red hot water boilers of rated input not exceeding 70kW BS 6891:1989 Installation of low pressure gas pipes up to 28mm BS 7671:2001 IEE Wiring Regulations BS 4814:1990 Specication for expansion vessels BS 5482:1994 Installation of L.P.G.
and in the Republic of Ireland in accordancce with the following codes of practice:
I.S. 813 Domestic Gas Installations
Avoid installing the boiler where the air inlet can be polluted by chemical products such as chlorine (swimming pool area), or ammonia (hair dresser), or alkalin products (launderette).
Flue
Detailed information on ue assembly can be found in the “Connecting the Flue” section. The boiler must be installed so that the ue terminal is exposed to the free passage of external air at all times and must not be installed in a place likely to cause nuisance. It must not be allowed to discharge into another room or space such as an outhouse or closed lean-to.
Condensing boilers have a tendency to form a plume of water vapour from the ue terminal due to the low temperature of the ue gasses. The terminal should therefore be located with due regard for the damage or discolouration that may occur to
installation
building within the vicinity and consideration must also be given to adjacent boundaries, openable windows should also be taken into consideration when siting the ue.
The minimum acceptable clearances are shown below:
- A Directly below an opening, window, etc 300 mm
- B Horizontally to an opening, window, etc 300 mm
- C Below gutters, soils pipes or drain pipes 75 mm
- D Below eaves 200 mm
- E From vertical drain pipe or soil pipe 75 mm
- F From internal or external corner 300 mm
- G Above ground, roof or balcony level 300 mm
- H From a surface facing the terminal 2500 mm
- I From a terminal facing a terminal 2500 mm
- J Vertically from a terminal on the same wall 1500 mm
- K Horizontally from an terminal on the same wall 300 mm
- L Fixed by vertical ue terminal
N
ote: the flue must Not be iNstalled iN a place likely to cause a NuisaNce aNd positioNed to eNsure that products of combustioN do Not discharge across a bouNdary
It may be necessary to protect the terminal with a guard, if this is the case it will be necessary to purchase a stainless steel terminal guard. Reference should be made to the Building Regulations for guidance.
Ventilation
The room in which the boiler is installed does not require specic ventilation. If the boiler is installed in a cupboard or compartment ventilation is not required for cooling purposes.
Gas Supply
The gas installation and tightness testing must be in accordance with the requirements of BS6891. Ensure that the pipe size is adequate for demand including other gas appliances on the same supply.
Electrical Supply
The appliance requires an earthed 230V - 50 Hz supply and must be in accordance with current I.E.E. regulations. It must also be possible to be able to completely isolate the appliance electrically. Connection should be via a 3 amp double pole fused isolating switch with contact separation of at least 3mm on both poles. Alternatively, a fused 3 amp, 3 pin plug and unswitched socket may be used, provided it is not used in a room containing a bath or shower, it. It should only supply the appliance.
9
10
installation
Water Supply
The boiler is suitable for sealed systems only. The maximum working pressure for the appliance is 3 bar. All ttings and pipework for the appliance should be of the same standard.
Flushing and Water Treatment
The boiler is equipped with a stainless steel heat exchanger.
The detailed recommendations for water treatment are given in BS 7593:1992 (Treatment of water in domestic hot water central heating systems); the following notes are given for general guidance;
If the boiler is installed on an existing system, any unsuitable additives must be removed.
Under no circumstances should the boiler be red before the system has been thoroughly ushed; the ushing procedure must be in line with BS 7593:1992.
We highly recommend the use of a ushing detergent appropriate for the metals used in the circuit. These include cleansers produced by Fernox BetzDearbon, whose function is to disolve any foreign matter that may be in the system.
In hard water areas or where large quantities of water are in the system the treatment of water to prevent premature scaling of the main exchanger is necessary.
The formation of scale heat compromises the eciency of the thermic exchanger because small areas of scale cause a high increase of the temperature of the metallic walls and therefore add to the thermal stress of the heat exchanger.
Demineralised water is more aggressive so in this situation it is necessary to treat the water with an appropriate corrosion inhibitor.
4726/4729.
separate by installing heat exchangers of those with a specic system water treatment.
IMPORTANT Failure to carry out the water treatment procedure will invalidate the appliance guarantee.
System Controls
The boiler is electrically controlled and is suitable for most modern electronic time and temperature controls. The addition of such external controls can be benecial to the ecient operation of the system. The boiler connections for external controls are 12V DC and so only controls of 12V DC that have voltage free contacts should be used. (page 24). MTS supply a range of wired and wireless system controls. Contact your supplier for more details.
Location
The boiler can be installed on any suitable internal wall (suitable sound proong may be required when installing onto a stud partition wall). Provision must be made to allow for the correct routing of the ue and siting of the terminal to allow the safe and ecient removal of the ue products. A compartment or cupboard may be used provided that it has been built or modied for this purpose. It is not necessary to provide permanent ventilation for cooling purposes. Detailed recommendations are given in BS 5440 Part 2. If it is proposed that it is to be installed in a timber framed building then reference should be made to British Gas Document DM2, GE/ UP/7 or advice sought from CORGI.
Where a room sealed appliance is installed in a room containing a bath or shower, the appliance and any electrical switch or appliance control, utilising mains electricity should be situated specically in accordance with current IEE Wiring Regulations.
If pipes of this kind are not used, keep the system
Any treatment of water by additives in the system for frost protection or for corrosion inhibition has to be absolutely suitable for all metals used in the circuit.
The use of a corrosion inhibitor in the sysem such as Fernox MB-1, BetzDearborn Sentinel X100 or Fernox System Inhibitor is recommended to prevent corrosion (sludge) damaging the boiler and system.
If anti-freeze substances are to be used in the system, check carefully that they are compatible with the metals used in the circuit.
MTS suggests the use of suitable anti-freeze products such as Fernox ALPHI 11, which will prevent rust and incrustation taking place. Periodically check the pH balance of the water/anti-freeze mixture of the boiler circuit and replace it when the amount measured is out of the range stipulated by the manufacturer (7 < pH < 8). DO NOT MIX DIFFERENT TYPES OF ANTI-FREEZE
In under-oor systems, the use of plastic pipes without protection against penetration of oxygen through the walls can cause corrosion of the systems metal parts (metal piping, boiler etc), through the formation of oxides and bacterial agents.
For unusual locations, special procedures may be necessary. BS
6798:2000 gives detailed guidance on this aspect.
Codensate Discharge
The condensate discharge hose from the boiler must have a continuous fall of 2.5 into a suitable acid resistant pipe - e.g. plastic waste or overow pipe. The condensate discharge pipe must have a minimum diameter of 22mm, must have a continuous fall and preferably be installed and terminated to prevent freezing. The discharge pipe must be terminated in a suitable position:
i) Connecting into an internal soil stack (at least 450mm above the invert of the stack). A trap giving a water seal of at least 75mm must be incorporated into the pipe run, there also must be an air beak upstream of the trap.
ii) Connecting into the waste system of the building such as a washing maching or sink trap. The connection must be upstream of the washing machine/sink. If the connection is down stream of if the waste trap then an additional trap giving a minimum water seal of 75mm and an air break must be incorporated in the pipe run, as above.
iii) Terminating into a gully, below the grid level but above the water level
o
and must be inserted by at least 50mm
To prevent this problem it is necessary to use pipes with an “oxygen proof barrier”, in accordance with standards DIN
iv) Into a soakaway
installation
Note: If any condensate pipework is to be installed externally then it should be kept to a minimum and be insulated with a waterproof insulation and have a continuous fall. The total length of external pipe used should not exceed 3 metres.
Some examples of the type of condensate terminations can be found below.
1. Internal termination of condensate drainage pipe to internal stack.
3. External termination of condensate drainage pipe via internal discharge branch (e.g. sink waste - proprietary tting).
4. External termination of condensate drainage pipe via condensate siphon
2. External termination of condensate drainage pipe via internal discharge branch (e.g. sink waste) and condensate siphon.
11
12
installation
Note: Connections viewed from behind boiler
A
A
Installing the Boiler
Please check that you are familiar with the installation requirement before commencing work (pages 7 - 11).
The installation accessories described in the following list are included in the boiler packaging:
- Hanging bracket
- A paper template (showing the dimensions of the boiler with 5 mm side clearances)
- Connection valves (compression)
- Screws and washers
- Filling loop
- Installation, Servicing and Operating Instructions
- Flue gasket
Method of positioning the boiler on the wall
The paper template can be used to ensure the correct positioning of kitchen cabinets etc.
The paper template has to be xed to the wall and used to locate the position of the hanging bracket and the centre for the ue hole. Drill and plug the wall and secure the hanging bracket using the screws provided ensure the hanging bracket is level. Remove the boiler from its packaging and remove the front casing panel. Place the boiler on the hanging bracket.
N
ote: the appliaNce must Not be fitted oN a combustible wall surface.
Connecting the Boiler to the System
- Remove the boiler casing as described on page 13;
- Remove the caps and connect the valves to the boiler using the washers provided;
- 3 x bre washers for the CH ow and return and cold water inlet ;
Safety Valve Discharge and Condense Outlet
The pressure relief valve pipe is made of copper. It should terminate below the boiler safely outside the premises. Care should be taken that it does not terminate over an entrance or window or where a discharge of heated water could endanger occupants or passers by.
Warning !
Do not apply heat to the copper safety valve outlet pipe whilst it is connected to the 3 bar safety relief valve.
Fill the central heating and DHW system and bleed air from the system as described in the Commissioning instructions (page 26).
The system should be carefully checked for leaks, as frequent relling could cause premature system corrosion or unnecessary scaling of the heat exchanger. The pipe from the trap should be connected to a drain as described in the relevant regulations.
Pay special attention not to bend the condensate silicone drain pipe is such a way as to interrupt the ow. Please only use drain pipe material compatible with condensate products (refer to BS 6798:2000).
The condensate ow can reach 2 litres/hour because of the acidity of the condensate products (Ph close to 2), take care before operation.
See page 11 for condensate discharge options.
- remove the 2 screws A from the transport bar
- dispose of the transport bar and reassemble the xing screws.
installation
A
C
E
I
H
F
D
Gas connection
Make sure, using the labels on the packaging and the data plate on the appliance itself, that the boiler is in the correct country and that the gas category for which the boiler was designed corresponds to one of the categories available in the country where it will be used. The gas supply piping must be created and measured out in compliance with specic legal requirements and in accordance with the maximum power of the boiler; you should also make sure that the shut-o valve is the right size and that it is connected correctly. Check that the supplied gas corresponds to the type of gas for which the boiler was designed (see the data plate located on the appliance itself). It is also important to check that the pressure of the gas (methane or LPG) you will be using to feed the boiler is suitable, because if it is insucient the power may be reduced, causing inconvenience for the user.
Instructions for opening the casing and performing an internal inspection
Before performing any work on the boiler, rst disconnect it from the electrical power supply using the external bipolar switch removing the fuse and shutting o the gas valve. To access the inside of the boiler, the following is necessary:
1. Remove the casing by unhooking it from the control panel (a)
2. Loosen the two screws on the front casing (b), pull it forwards and unhook it from the upper pins (c)
3. Lower the control panel (d)
4. Unhook the two clips on the combustion chamber panel and lift o (e).
(a)
(b)
Water connection
The illustration below shows the connections for the water and gas attachments of the boiler. See valves conguration on page
12.
For the measuring of the pipes and of the heating bodies in the heating system, the residual head value should be calculated as a function of the requested ow rate, in accordance with the values shown in the circulation pump graph on page 14.
(c)
(d)
(e)
Central Heating Flow
A. C.
Gas Inlet
D.
Cold Mains Connection E. Central Heating Return F. Safety Valve Discharge H. Drain Valve I. Condensate Drain
13
14
installation
A
B
C
D
E
I
G
H
F
1
4
3
11
8
10
12
14
17
18
19
20
21
22
6
5
A C E
0
50
100
150
200
250
300
350
400
450
500
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
mbar
l/h
24 kW
30-35 kW
To calculate the size of the heating installation, refer to the "Available pressure" graph below.
Graph representing the available circulation pump pressure T20oC
30kW
Before the equipment is used, for the rst time the trap must be lled with water. To do this, add approximately 1/4 litre of water via the ue outlet before tting the ue system, or unscrew the cap on the trap positioned under­neath the boiler, ll it with water and ret it
Warning! insucient water in the trap can temporarily cause the ue gas to be expelled into the surrounding ambient air
Water circuit diagram
Underoor heating
For appliances with underoor heating, t a safety thermostat onto the underoor heating outlet. For the electrical connec­tion of the thermostat see the section on “Electrical connections
- page 24”.
If the outlet temperature is too high, the boiler will stop both do­mestic hot water and the heating production and the error code 1 16 “oor thermostat contact open” will appear on the display. The boiler will restart when the thermostat is closed during automatic resetting.
If the thermostat cannot be installed, the underoor heating equi­pment must be protected by a thermostatic valve, or by a by-pass to prevent the oor from reaching too high a temperature.
1. Manual air vent
3.
Burner
4.
Detection electrode
5.
C.H. return temperature probe
6.
C.H. ow temperature probe
14. C.H. circuit lter
17. Water pressure sensor
18.
Circulation pump
19. Expansion vessel
20.
Modulating fan
21.
Ignition electrodes
22. Thermal fuse
8. C.H. pressure relief valve
10. By-pass
11.
Drain valve
12. Condense trap
Connecting the Flue
118 mm
See table
118 mm
4
Flue System The provision for satisfactory ue termination must be made as described in BS 5440-1. The appliance must be installed so that the ue terminal is expo­sed to outdoor air. The terminal must not discharge into another room or space such as an outhouse or lean-to. It is important that the position of the terminal allows a free passage of air across it at all times. The terminal should be located with due regard for the damage or discolouration that might occur on buildings in the vicinity, it must also be located in a place not likely to cause nuisance. In cold or humid weather water vapour may condense on leaving the ue terminal. The eect of such “steaming” must be considered. If the terminal is less than 2 metres above a balcony, above ground or above a at roof to which people have access, then a suitable stainless steel terminal guard must be tted.
The minimum acceptable spacing from the terminal to obstruc­tions and ventilation openings are specied in Fig. 1.
installation
Fig. 1
- A Directly below an opening, window, etc 300 mm
- B Horizontally to an opening, window, etc 300 mm
- C Below gutters, soils pipes or drain pipes 75 mm
- D Below eaves 200 mm
- E From vertical drain pipe or soil pipe 75 mm
- F From internal or external corner 300 mm
- G Above ground, roof or balcony level 300 mm
- H From a surface facing the terminal 2500 mm
- I From a terminal facing a terminal 2500 mm
- J Vertically from a terminal on the same wall 1500 mm
- K Horizontally from an terminal on the same wall 300 mm
- L Fixed by vertical ue terminal
See table on page 21
Fig. 2
180
15
16
installation
150 mm
118
* pente 5 mm par mètre
150
mm
* pente
Warning
The exhaust gas ducts must not be in contact with or close to inammable material and must not pass through building struc­tures or walls made of inammable material. When replacing an old appliance, the ue system must be chan­ged.
Important
Ensure that the ue is not blocked. Ensure that the ue is supported and assembled in accordance with these instructions.
Installation without extension
Installation with extension
slope
Fitting the Coaxial Flue (Ø 60 / 100 Horizontal)
Contents: 1x Silicone O-Ring (60mm) 1x Elbow (90°) 2x Wall Seals (Internal & External) 1x Flue Pipe including Terminal (1 metre - 60/100) 2x Flue Clamps 4x Screws 2x Seals
Once the boiler has been positioned on the wall, t the rubber ue seal into the internal ue turret (see Fig. 2),
insert the elbow into the socket and rotate to the required po­sition. note: It is possible to rotate the elbow 360° on its vertical axis.
Level
Fig. 3
Level
slope 5 mm per metre
e.g. X = 555mm 753-555 = 198mm (Length to be cut from the plain end of the ue).
Once cut to the required length, ensure that the ue is free from burrs and reassemble the ue. If tting the ue from inside of the building attach the grey outer wall seal to the ue terminal and push the ue through the hole, once the wall seal has passed through the hole, pull the ue back until the seal is ush with the wall. Alternatively, the ue can be installed from outside of the building, the grey outer seal being tted last.
Should the ue require extending, the ue connections are push t, however, one ue bracket should be used to secure each metre of ue.
Note: See table for maximum and minimum ue runs.
Using the ue clamp, seals and screws supplied (Fig 4) secure the elbow to the boiler.
The 1 metre horizontal ue kit (3318073) supplied is suitable for an exact X dimension of 753mm.
Measure the distance from the face of the external wall to the face of the ue elbow (X - Fig 2), this gure must now be su­btracted from 753mm, you now have the total amount to be cut from the plain end of the ue.
Draw a circle around the outer ue and cut the ue to the requi­red length taking care not to cut the inner ue, next cut the inner ue ensuring that the length between the inner and outer ue is maintained. (Fig 4).
Clamp
180 mm
Total length of vertical kit 1240 mm
Useable length of vertical ue 575 mm*
installation
Screws
Seal
Fig. 4
Fitting the 5” Flue (Ø 80 / 125 Horizontal/vertical)
Fig. 5
Once the boiler has been positioned on the wall, it is necessary to insert the Ø80/125 adaptor (Fig. 5) for both horizontal and vertical ue runs into the boiler ue socket (not supplied with ue kit - Part No 3318095).
Push the adaptor onto the boilers ue connection, grease the seals then add extensions or elbows as required, secure the adaptor, using the clamp and screws provided.
To t extensions or elbows it is rst necessary to ensure that the lip seal is tted correctly into the inner ue, once veried, it is simply necessary to push them together, no clamps are neces­sary to secure the ue components.
Before proceeding to t the ue, ensure that the maximum ue length has not been exceeded (See the tables) and that all elbows and bends have been taken into consideration, the ma­ximum ue length is 10 metres, for each additional 90° elbow 1 metre must be subtracted from the total ue length, and for each 45° 0.5 metres must be subtracted from the total ue length (the height of the vertical adaptor and a 45° bend can be seen in Fig.6 and a 90° bend in Fig. 7).
Note: DO NOT cut the vertical ue kit.
Fig. 6 Fig. 7
17
18
installation
180 mm
Total length of Vertical Kit 1355 mm
Useable length of Vertical ue 690 mm*
Fitting the Coaxial Flue (Ø 60 / 100 Vertical)
Note: See table for maximum and minimum ue runs.
Contents: 1x Silicone O-Ring (60mm) 1x Conical Adaptor (60/100mm) 1x Vertical Flue Kit (80/125mm) 3x Screws
The vertical ue kit is supplied with a specially designed weather proof terminal tted, it can be used either with a at roof or a pitched roof.
The Vertical ue kits useable lengths with the pitched roof ashings are indicated in Fig. 7.
Before proceeding to t the ue, ensure that the maximum ue length has not been exceeded (See the tables) and that all elbows and bends have been taken into consideration, the maximum ue length is see table, for each additional 90° elbow 1 metre must be subtracted from the total ue length, and for each 45° 0.5 metres must be subtracted from the total ue length (the height of the vertical adaptor and a 45° bend can be seen in Fig. 8).
Mark the position of the ue hole in the ceiling and/or roof (see Fig. 7 for distance from wall to the centre of the ue).
Fig. 7
Cut a 130mm diameter hole through the ceiling and/or roof and t the ashing plate to the roof.
DO NOT cut the vertical ue kit.
To connect the vertical ue kit directly to the boiler, place the vertical starter kit (Part No. 3318079) (see Fig. 7) onto the exhaust manifold and secure with the clamp, t the vertical adaptor onto the vertical starter kit (note: there is no need to use a clamp to secure this as it is a push t connection), the vertical ue kit must then be inserted through the roof ashing, this will ensure that the correct clearance above the roof is provided as the terminal is a xed height.
Should extensions be required, they are available in 1 metre (Part No. 3318077), 500mm (Part No. 3318078) and 160mm lengths, they must be connected directly to the vertical starter kit before connecting the adaptor to allow the vertical ue kit to be tted. In the event that extension pieces need to be shortened, they must only be cut at the male end and it must be ensured that the inner and outer ue remain ush.
When utilising the vertical ue system, action must be taken to ensure that the ue is supported adequately to prevent the wei­ght being transferred to the appliance ue connection by using 1 ue bracket per extension.
When the ue passes through a ceiling or wooden oor, there must be an air gap of 25mm between any part of the ue system and any combustible material. The use of a ceiling plate will faci­litate this. Also when the ue passes from one room to another a re stop must be tted to prevent the passage of smoke or re, irrespective of the structural material through which the ue passes.
Fig. 8
installation
Fitting the Twin Pipe (Ø80 / 80)
When siting the twin ue pipe, the air intake and exhaust terminals must terminate on the same wall, the centres of the terminals must be a minimum of 280 mm apart and the air intake must not be sited above the exhaust terminal (refer to Fig. 10). The air intake pipe can be run horizontally, however, the terminal and the nal 1 metre of ue must be installed either horizontally or with a slight fall away from the boiler to avoid rain ingress.
It is also strongly recommended that the air intake pipe run be constructed of insulated pipe to prevent condense forming on the outside of the tube.
The maximum permissible ue length for twin ue is dependent on the type of run used (see table on page 21).
For further information relating to ue runs not illustrated, please contact the Technical Department on 0870 241 8180.
Use only the specic condensation ue kit
Note: See table for maximum and minimum ue runs.
Where it is not possible to terminate the ue within the distance permitted for coaxial ues, the twin ue pipe can be used by tting a special adaptor to the ue connector and using the aper­ture for the air intake located on top of the combustion chamber.
Always ensure that the ue is adequately supported, using one ue bracket per extension and avoiding low points. (MTS supply suitable clamps as Part No. 705778). To utilise the air intake it is necessary to:
1) Take the air intake cover o the top of the appliance
2) Assemble the ange on the header supplied with the boiler
3) Insert the header on the tube or the elbow up until the lower stop (you do not have to use the washer).
4) Insert the elbow/header in the boiler air intake hole and fasten it with screws.
The twin ue pipes can be tted with or without additional elbows and need no clamps, simply ensure that the red o-ring is inserted in the female end of the ue pipe and push the exten­sion piece fully into the previous section of ue pipe or elbow, check that the o-ring is not dislodged when assembling the ue (greasing the seal will aid assembly).
Twin pipe can also be converted back to Coaxial ue to enable vertical termination with a coaxial kit by using the pipe bridge (Twin - Coaxial Adaptor - Part No. 3318089). When running the twin ue pipe vertically.
It is not possible to terminate concentrically horizontally. Termi­nation is only possible with separate air and exhaust terminals.
19
20
installation
195
105
120
180
EXHAUS T
AIR IN T AKE
AIR IN TAKE
AIR IN TAKE MUS T NO T BE
FITTED ABOVE THE EXHAUS T
Fig. 9
For coaxial systems, the maximum development value, mentio­ned in the table below also takes into account an elbow. For twin ue systems the maximum development value, mentio­ned in the table includes the exhaust gas/air intake terminal.
Type 5 outlets should respect the following instructions: 1- Use the same ø 80 mm ue pipes for the air intakes and
exhaust gas ducts.
2- If you need to insert elbows in the air intake and exhaust gas
ducts, you should consider for each one the equivalent length
to be included in the calculation of developed length. 3- The exhaust gas duct should jut above the roof by at least 0.5 m. 4- The intake and exhaust gas ducts in Type C13 + C53 must be
installed on the same wall, or where the exhaust is vertical and
the air intake horizontal, the terminals must be on the same
side of the building.
Fig. 10
Table of ue gas exhaust duct lengths
COAXIAL SYSTEM
FLUE TYPE
MAX
LENGTH
DIAMETER of
PIPE
Length
equivalency for
C13
Flue gas exhaust and air suction duct
through external wall in the same range
of pressure
24 kW
12 m 36 m
60/100 80/125
45º
elbow
0.5m
90º
elbow
1.0 m
30 kW
10 m 30 m
60/100 80/125
C 33
Flue gas exhaust and air suction duct
from outside with roof terminal in the
same range of pressure
24 kW
12 m 42 m
60/100 80/125
30 kW
10 m 35 m
60/100 80/125
C43
Individual or shared ue gas exhaust and
air suction through ue ducting built into
the building
24 kW
12 m
0 m
60/100 80/125
30 kW
10 m
0 m
60/100 80/125
installation
21
22
installation
TWIN-PIPE SYSTEM
FLUE TYPE
MAX
LENGTH
DIAMETER of
PIPE
Length
equivalency for
C13
Flue gas exhaust and air suction duct
through external wall in the same range
of pressure
24 kW
36 m
(S1=S2)
80/80
45º
elbow
1.4m
90º
elbow
2.2 m
30 kW
30 m
(S1=S2)
45º
elbow
1.4m
90º
elbow
2.2 m
35 kW
18 m
(S1=S2)
C 33
Flue gas exhaust andair suction duct from
outsidewithroof terminalin the same
range of pressure
24 kW
60 m
(S1=S2)
80/80
45º
elbow
1.4m
90º
elbow
2.2 m
30 kW
50 m
(S1=S2)
45º
elbow
1.4m
90º
elbow
2.2 m
35 kW
21 m
(S1=S2)
C53
Flue gas exhaust leading outside and air
suction duct through external wall not in
the same range of pressure
24 kW
84 m
(S1+S2)
80/80
45º
elbow
1.4m
90º
elbow
2.2 m
30 kW
70 m
(S1+S2)
45º
elbow
1.4m
90º
elbow
2.2 m
35 kW
42 m
(S1+S2)
S1 = Air intake S2 = Flue gas exhaust
S1 = S2 - Air intake and ue gas exhaust equal lengths S1 + S2 - Air intake and ue gas exhaust unequal lengths
installation
H05V2V2-F
120
140
WARNING Before performing any work on the boiler, rst disconnect it from the electrical power supply using the external bipolar switch and remove the fuse.
Electrical connections
For increased safety, ask a qualied technician to perform a thorough check of the electrical system. The manufacturer is not responsible for any damage caused by the lack of a suitable earthing system or by the malfunctioning of the electricity mains supply. Make sure that the system is able to withstand the maximum power absorbed by the boiler (this is indicated on the appliance data plate). Check that the section of the wires is suitable and is not less 0,75 mm2 The appliance must be connected to an eecient earthing system if it is to operate correctly. The power supply cable must be connected to a 230V-50Hz network, where the L-N poles and the earth connection are all respected. Important! In the event that the power supply cable must be changed, replace it with one with the same specications.
Power supply cable
Peripheral unit connection
To access peripheral unit connections carry out the following steps:
- Disconnect the boiler from the power supply
- Remove the casing by unhooking it from the instrument panel
- Rotate the control panel while pulling it forwards
- Unscrew the three screws on the back cover of the instrument panel
- Unhook the right side clip and the right front clip; then lift the ap
The terminal block (see gure) may be accessed in order to connect:
Outdoor sensor Room thermostat 1
- other plugs: for managing multi-zones
multitemperatures, Solar kit, etc...
Optional P.C.B.s can also be installed for further accessories:
BUS P.C.B. Clima Manager Modulating Room Sensor Programmable Room Thermostat Outdoor Sensor
Important! The appliance is supplied with a y-lead already connected, this must be connected to a 240V supply fused at 3 Amp and must facilitate completed electrical isolation of the appliance, by use od a fused double pole isolator having a contact separation of at least 3mm in all poles or alternatively by means of a 3A fused three pin plug and unswitched shuttered
socket outlet both complying with BS1363.
The use of multiplugs, extension leads or adaptors is strictly prohibited. It is strictly forbidden to use the piping from the hydraulic, heating and gas systems for the appliance earthing connection. The boiler is not protected against the eects caused by lightning. If the mains fuses need to be replaced, use 2A rapid fuses.
Caution! For the connection and positioning of the wires belonging to optional peripheral units, please refer to the installation manuals of these units.
23
24
installation
CARTE CHAUDIERE
AMPC-GAL1
Transmetteur BUS
(Optionnel)
Emplacement
carte optionnelle
SE
TA1
TP/ TA2
Connector SE on PCB
Outdoor Sensor
Connector TA on PCB (low voltage switching)
Connector TA on PCB (low voltage switching)
Connector TA on PCB (low voltage switching)
Room thermostat connection
- Introduce the thermostat wire
- Loosen the cable clamp using a screwdriver and insert the wires leading from the room thermostat one at a time.
- Connect the wires to the terminals as indicated in the gure below, removing the link
- Make sure that they are well connected and that they are not subject to stress when the control panel lid is opened or closed
- Close the ap again, then replace the control panel cover and the front casing.
CLIP IN
2 Zones
The boiler can be connected to a central heating system that uses two zone valves to allow connection to an indirect storage cylinder.
There are two wiring diagrams shown, one for connection to an Unvented Cylinder and one for connection to an open vented cylinder. In both cases the boiler connection is shown as TA1.
Outdoor sensor connection
- Introduce the outdoor sensor wires
- Loosen the cable clamp using a screwdriver and insert the wires leading from the outdoor sensor one at a time.
- Connect the wires to the terminals as indicated in the gure below;
- Make sure that they are well connected and that they are not subject to stress when the control panel lid is opened or closed;
- Close the ap again, then replace the control panel cover and the front casing.
- Refer to page 41 for setting the parameters when using the outdoor sensor.
When connecting the boiler to an external cylinder do not run 240V cables and the cables for the room terminal together, use separate cables to prevent induced voltage on the low voltage switching circuit.
N
ote: the use of a ‘y’ plaN system is Not possible with the geNus
he system
boiler due to low Voltage switchiNg of the
appliaNce, uNless suitable relay coNtrols are used.
importaNt! e
Nsure that a balaNciNg ValVe is fitted oN the cyliNder
returN aNd balaNced correctly at the commissioNiNg stage.
N Not ruN 240V cables aNd cables for switchiNg circuits
ote: wheN coNNectiNg the boiler to exterNal coNtrols, do
which are low Voltage) together, use seperate cables to
( preVeNt iNduced Voltage oN the low Voltage circuits.
Electrical diagram
8
1
5
1
ON
Display
Display
Flussimetro
sanitario
Elettrodo
Rilevazione
Ventilatore
AccenditoreValvola gas
Valvola dev.
motorizzata
L N
FAN
VALVOLA
GAS
ACCENDITORE
EARTH
FLAME
FLOW
PUMP
ZONE1
FILLING
PUMP
SPEED
1
1
FUSE 2AT
1 2 3 4 1 2 3 45 6
Circolatore
6
1
1 234
Sonda NTC
mandata risc.
CN04
CN07
CN22
CN22
Sonda NTC
ritorno risc.
Term. protezione
scambiatore
13121110 9 8 7 6 5 4 3 2 1
121110 9 8 7 6 5 4 3 2 1
1110 9 8 7 6 5 4 3 2 1
2
1
8 7 6 5 4 3 2 1
CN04
Sensore di pressione
Sonda NTC
sanitario
P
1110 9 8 7 6 5 4 3 2 1
Elettrovalvola
riempimento
Collegamento
schedino BUS
Connessione
sonda solare
bus-translator
(optional)
Predisposizione
schede opzionali
TA1
SE
TP/
TA2
Termostato ambiente 1 - optional
Termostato a pavimento per impianti
a basse temperature - optional
(settaggio di fabbrica), o Termostato
Ambiente 2 - vedi parametro 223
Sonda esterna - Optional
TP/TA2
TA1
SE
For increased safety, ask a qualied technician to perform a thorough check of the electrical system. The manufacturer is not responsible for any damage caused by the lack of a suitable earthing system or by the malfunctioning of the electricity mains supply.
installation
detection
electrode
ignitor
C.H. ow
temp. probe
C.H. return
temp. probe
thermal fuse
fan
modulating
display
gas valve
circulation
pump
Water pressure sensor
diverter
valve
(factory setting)
- optional, or Room thermostat 2 connection
- see parameter 223- (optional)
Exterior sensor connection (optional)
Room thermostat 1 connection (Optional)
Low temperature oor heating thermostat
2 Zones
CLIP IN
Optional board plate
bus translator (optional)
25
26
installation
wiriNg diagram for coNNectioN to aN opeN VeNted
yliNder
c
wiriNg diagram for coNNectioN to aN mts uNVeNted
yliNder
c
installation
27
28
commissioning
Initial preparation
MTS (GB) Limited support the benchmark initiative. On pages pages 63 and 64 of this manual the Benchmark Commissioning Chec klist and Servi ce inter val Record c an be foun d. It is important that this is completed in the presence of your customer, they are shown how to use it, and it is signed by them. Please instruct your customer that they must have this manual with them whenever they contact a service engineer or us.
Preliminary electrical system checks to ensure electrical safety must be carried out by a competent person i.e. polarity, earth continuity, resistance to earth and short circuit.
Electricity supply
- Check that the voltage and frequency of the electricity supply correspond to the data shown on the boiler data plate;
- Make sure that the earthing connection is ecient.
Filling the Heating System:
Remove the front casing panel and lower the control panel as described on page 13). Open the central heating flow and return cocks supplied with the connection kit; Lift the cap on the automatic air release valve and leave open permanently; Close all air release valves on the central heating system; Gradually open the valves at the filling point (filling loop) until water is heard to flow, do not open fully; Open each air release tap starting with the lowest point and close them only when clear water free of air is visible; Purge the air from the pump by unscrewing the pump plug anti­clockwise, also manually rotate the pump shaft in the direction indicated by the pump label to ensure the pump is free; Refit the pump plug; Continue filling the system until at least 1.5 bar registers on the pressure gauge; Inspect the system for water tightness and remedy any leaks discovered.
BS 7593:1992 (Treatment of water in domestic hot water central heating systems); the following notes are given for general guidance;
If the boiler is installed on an existing system, any unsuitable additives must be removed;
Under no circumstances should the boiler be fired before the system has been thoroughly flushed; the flushing procedure must be in line with BS7593:1992.
Firstly fill the central heating system with the power off, and flush through cold, fill the central heating system again, adding a flushing detergent, run the boiler on central heating until it reaches its operating temperature and flush the system, refill the system with a suitable corrosion inhibitor,
not e: fAilu Re to cARR y out the flush ing pRoce duRe will Resu lt in the
wARRAnty becoMing void.
i
mportaNt!
aNually VeNt the heat exchaNger at the maNual air VeNt. failure to
m
VeNt adequately may damage the heat exchaNger (page 7, legeNd 2).
Gas Supply:
Inspect the entire installation including the gas meter and test for tightness. The entire installation should be in accordance with the relevant standards. In GB this is BS 6891 and in IE this is the current edition of I.S.813.
The connection on the the appliance is a 15mm nut and olive located at the rear of the gas service cock.
If the gas supply serves other appliances, ensure that an adequate supply is available both to the boiler and the other appliances when they are in use at the same time.
Pipe work must be of an adequate size. Pipes of less than 22mm should not be used, final connection being 15mm.
Open the gas cock (supplied with the connection kit) to the appliance and check the gas connection on the appliance for leaks.
Water Treatment:
The boiler is equipped with a stainless steel heat exchanger. The detailed recommendations for water treatment are given in
FIRST IGNITION OPERATION
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installer . . . . . . . . . . . . . . . . . . . . . . . . . .
commissioning
1. Check the electrical supply.
Complete . . . . . . . . . . . . . . . . . . .
4. Measure the gas inlet/ standing pressure
Complete . . . . . . . . . . . . . . . . . . .
7. Check the hydraulic water tightness.
Complete . . . . . . . . . . . . . . . . . . .
10. Change the language in the display (if necessary). Page 32.
2. Check the type of gas and change the gas if necessary.
Complete . . . . . . . . . . . . . . . . . . .
5. Check the ue installation. (See Connecting the ue)
Complete . . . . . . . . . . . . . . . . . . .
8. Spin the pump.
Complete . . . . . . . . . . . . . . . . . . .
11. Set the hour, and the date. See page 32
3. Check the gas tightness.
Complete . . . . . . . . . . . . . . . . . . .
6. Fill the installation and ush. See page 28
Complete . . . . . . . . . . . . . . . . . . .
9. Purge air by pressing ESC button for 5 sec. & manually vent the exchanger
Complete . . . . . . . . . . . . . . . . . . .
12. Set the heating power. See page 33
Complete . . . . . . . . . . . . . . . . . . .
13. Balance the central heating circuit.
Complete . . . . . . . . . . . . . . . . . . .
16. Gas rate the appliance
Complete . . . . . . . . . . . . . . . . . . .
Complete . . . . . . . . . . . . . . . . . . .
14. Measure the gas inlet working pressure.
Complete . . . . . . . . . . . . . . . . . . .
17. Explain to the end user the working of the boiler and controls
Complete . . . . . . . . . . . . . . . . . . .
Complete . . . . . . . . . . . . . . . . . . .
15. Check the combustion rate. See page 34
Complete . . . . . . . . . . . . . . . . . . .
29
30
commissioning
Eté
Dégazage en cours
Eté
25
30
35
18
12
Ignition procedure
Press the ON/OFF button on the control panel to switch on the boiler. The display shows:
Summer
The operating mode will be indicated by the three gures marked out on the diagram above.
The rst gure indicates the operating mode: 0 XX - Stand-by, the scrolling text show the operation mode
selected “summer” or “winter”
C XX - “C.Heating active” - Central heating request c XX - “CH Pump Overrun” - Heating post-circulation b XX - DHW request (with storage cylinder connected) h XX - “DHW Pump Overrun” hot water post-circulation F XX - “Pump Frost Prot” - circulation pump anti-freeze protection enabled
- “Burn Frost Prot” - burner anti-freeze protection enabled
The second and third gures indicate:
the ow temperature when no heating requests have been made
-
- the ow temperature in central heating mode
-
the set temperature of the hot water in domestic hot water
- the ow temperature in anti-freeze mode.
The indication of certain functions: P 1- “Purge in progress” = Deaeration cycle started
- Start the deaeration cycle by pressing e
sc for 5 seconds
The boiler will start a deaeration cycle lasting about 7 minutes
(See below). If you need to stop it press esc, alternatively it is possible to manually vent the heat exchanger.
Air purge function
- At the end, check that the system is completely deaerated and, if not, repeat the procedure.
- Bleed the air from the radiators;
- The exhaust duct for combustion products should be suitable and free from any obstructions;
- Any necessary ventilation inlets in the room should be open (type B installation).
2. Open the gas cock and check the connection seals, including the boiler connection joints, making sure that the meter does not detect any passage of gas. Eliminate any leaks.
3. Start the boiler by selecting the heating or domestic hot water operation using the Mode button.
Description of Function Deaeration cycle
During the lling stage or if there is excess air in the system, the deaeration cycle can be activated by holding the esc button for 5 seconds. The boiler will start a cycle which lasts approximately 7 minutes. When this is complete the menu screen will be restored. The cycle may either be repeated, if necessary, or stopped by pressing esc. Press the esc button until the normal display screen is restored. if the cycle is stopped be sure to maNually VeNt the appliaNce.
Electricity supply
- Check that the voltage and frequency of the electricity supply correspond to the data shown on the boiler data plate;
- Make sure that the earthing connection is ecient.
menu 2 - Boiler parameters submenu 3 - parameter 1 Maximum Heating Power adjustment submenu 2 - parameter 0
Soft light Ignition
submenu 3 - parameter 5 Heating ignition delay
First ignition
1. Make sure that:
- The gas valve is closed;
- The electrical connection has been properly carried out. Make sure that, in any case, the green/yellow earthing wire is connected to an ecient earthing system;
- Use a screwdriver to lift the cap on the automatic air relief valve;
- Switch on the boiler (by pressing the ON/OFF button) and use the Mode button to select the standby mode, where no hot water or heating requests are made.
Summer
Maximum Heating Power adjustment
The maximum heating power can be adjusted to between the maximum power allowed by the boiler and the minimum pow­er). The display shows the value between 100% (“99” on the display) and 0% (“0”) of this interval. To check the maximum heating power, access menu 2/sub menu 3/parameter 1, check the value and, if necessary, modify it as indicated in the Gas Regulation table. (See page 31 for more details).
38
24
Checking slow ignition power
The soft light can be adjusted between the maximum power (shown on the display as “99”, i.e. 100%) and the minimum power (shown on the display as “1”, i.e. 1%). To check the slow ignition power, access menu 2/sub menu 2/ parameter 0.
gas setting
parameter
24 kW
30 kW
38 kW
G20
G31
G20
G31
G20
G31
lower Wobbe index
(15°C, 1013 mbar) (MJ/m3)
45,67
70,69
45,67
70,69
45,67
70,69
minimum fan speed(%)
233050501010101
maximum central heating fan speed (%)
234858580807070
maximum D.H.W fan speed (%)
232989889898989
gas valve restrictor(ø)
NO
3,80NO4,50NO5,250
gas ow max/min (15°C, 1013 mbar)
(nat - m3/h) (GPL - kg/h)
max D.H.W
2,65
1,94
3,17
2,33
4,02
2,95
max C.H.
2,33
1,71
2,96
2,17
3,28
2,41
min
0,58
0,43
0,69
0,50
0,79
0,58
Heating ignition delay adjustment
This parameter – menu 2/sub menu 3/parameter 5 - can be used to manually (0) or automatically (1) set the delay time before the subsequent reignition of the burner after it has switched o on reaching the desired temperature in central heating mode. By selecting manual, it is possible to set the delay in minutes using the successive parameter (menu 2/sub menu 3/parameter 6), to a time between 0 and 7 minutes. Automatic selection means that the boiler will establish the delay time based on the set-point temperature.
commissioning
31
32
commissioning
Basic set up instructions - Timer and Range Rating Power
When the GENUS HE appliance is rst turned on, the language (optional), central heating timer and output power must be set up.. The following instructions detail the basic set up procedure which will satisfy most standard boiler installations. For more complicated installations, i.e. outside temperature sensing etc. additional settings may need to be altered to match the performance to the system requirements.
To begin, switch the electrical supply to the boiler on, press the ON/OFF button on the control panel once to switch the appliance on.
Setting the language
Press the Menu/Ok button once (a ashing 0 appears on the left side of the display);
Press the Menu/Ok button again (00 appears on the display, the second 0 is ashing);
Press the Menu/Ok button again. The language appears at the bottom of the display.
Rotate the left hand control knob until the desired language is displayed;
Press Menu/Ok to save the setting;
‘Value Saved’ is displayed;
Press Esc twice to return to the normal display..
Setting the time, date, year and day of the week
Note: The date is in yyyy/mm/dd format. Always use the left hand control knob to change settings.
Press the Menu/Ok button once (a ashing 0 appears on the left side of the display);
Press the Menu/Ok button again (00 appears on the display, the second 0 is ashing);
Rotate the control knob to change the display to 01. ‘Time + Date’ is displayed at the bottom of the screen;
Press the Menu/Ok button, the days of the week will appear on the screen and hours will ash;
Rotate the controll knob to select the hour of the day and then press the mode button;
The minutes will ash. Rotate the control knob to select the minutes and press the mode button; The year will ash. Rotate the control knob to select the year and press the mode button;
The month will ash. Rotate the control knob to select the month and press the mode button;
The day of the month will ash. Rotate the control knob to select the day of the month and press the mode button;
The day of the week will ash. Rotate the control knob to select the day of the week;
Press the Menu/Ok button to save the settings;
‘Value saved’ is displayed;
Press Esc twice to return to the normal display.
Setting the time clock (same timed programme every day)
Using pre- set time settings
Press the Menu/Ok button once (a ashing 0 appears on the left side of the display);
Rotate the control knob to change the 0 to 01. ‘Set Timers’ is displayed at the bottom of the screen;
Press the Menu/Ok button. 101 appears.
Rotate the control knob until 106 appears on the screen. ‘Pre-set timers’ appears at the bottom of the display.
Press the Menu/Ok button. It is now possible to select one of three options: Preset Timers 1, 2 or 3.
Monday to Sunday
Preset
Timer 1
Preset
Timer 2
Preset
Timer 3
To select one of the preset times, rotate the control knob which scrolls between the three options;
Press Menu/Ok to save the selected option;
‘Value Saved’ is displayed;
Press ‘Esc’ twice to return to the normal display.
To display the timer settings, the boiler MUST be in ‘Winter’ mode, i.e. the radiator symbol (to the left of the tap symbol) is displayed.
To activate the ‘Winter’ mode, press the mode button once, until the radiator symbol is displayed;
To initiate the timer press the button, the timer display is shown at the top of the screen;
For constant heating (‘Winter’ mode only - see above) press the so the timer display disappears. The boiler will now operate the central heating constantly;
To return to the timer function, press the button. The timer display will reappear.
Selecting your own times options (Monday to Sunday)
The time clock is initially set with all time segments selected for the 24 hour period i.e. constant operation.
If a pre-set time pattern has been selected, this will be displayed.
On
5:30
On
6:00
On
6:00
O
22:00
O
8:00
O
8:00
On
11:30
On
16:00
O
13:00
O
22:00
On
17:00
O
22:00
commissioning
The following instructions assume the full 24 hour time period has been selected, i.e. constant operation. To set the on/o times for the boiler the relevant ‘OFF’ periods must be set as follows:
Press the Menu/Ok button once (a ashing 0 appears on the left side of the display)
Rotate the control knob to change 0 to 1. ‘Set Timers’ appears at the bottom of the display;
Press Menu/Ok button 101 appears on the screen. Monday ­Sunday appears at the bottom of the display;
Press the Menu/Ok button, the clock display appears and ‘Move Cursor’ appears at the bottom of the display’
All time periods are selected (highlighted) for boiler operation;
‘Move Cursor’ appears at the bottom of the display;
Press the mode button. ‘ON Period’ appears at the bottom of the display;
Press the mode button. ‘OFF Period’ appears at the bottom of the display;
Rotate the control knob to move the cursor to the START of the desired ON Period. As the knob is rotated the time periods will become deselected i.e. they are no longer highlighted;
Press the mode button. ‘Move Cursor’ appears at the bottom of the display’
Press the mode button. ‘ON Period’ appears at the bottom of the display;
Rotate the control knob to select the ON Period, i.e. the times heat is required;
As the ON Period is selected, the 15 minute segments will remain highlighted on the display/ Cotinue until the required time period is highlighted;
When all selections have been made, press the Menu/Ok button to save the settings;
‘Value Saved’ is displayed;
Press ‘Esc’ twice to return to the normal display.
To display the timer settings, the boiler MUST be in “Winter’ mode, i.e. the radiator symbol (to the top left of the tap symbol) is displayed.
To activate ‘Winter’ mode, press the mode button once, until the radiator symbol is displayed
To initiate the timer press the button, the timer display is shown at the top of the screen;
For constant heating (‘Winter’ mode only - see above) press the
button so the timer display disappears. The boiler will now
operate the central heating constantly.
To return to the timer function, press the button. The timer display will reappear.
Range rating the power of the boiler to suit the central heating load
When commissioning the appliance it is necessary to match the output of the boiler to that of the installed central heating system.
Press the Menu/Ok button once (a ashing 0 appears on the left side of the display);
Rotate the control knob to change the 0 to 2. ‘Boiler Parameters’ appears at the bottom of the display;
Press the Men/Ok button. 21 appears (ashing 1) with ‘Service Code’ at the bottom of the display;
Press the Menu/Ok button, 222/cod ashes. Rotate the control knob to show 234.
Press Menu/Ok
Press the mode button to select the next OFF Period;
Rotate the control knob to move the cursor to the START of the desired ON Period. As the knob is rotated the time periods will become deselected i.e. they are no longer highlighted;
Press the mode button. ‘Move Cursor’ appears at the bottom of the display’
Press the mode button. ‘ON Period’ appears at the bottom of the display;
Rotate the control knob to select the ON Period, i.e. the times heat is required;
As the ON Period is selected, the 15 minute segments will remain highlighted on the display/ Cotinue until the required time period is highlighted;
Continue untill all required time periods are selected/ deselected;
Ensure any time periods after the last ‘ON Period’ are deselected;
Press the Menu/Ok button. 22 appears (2 ‘General’ at the bottom of the display.
Rotate the control knob to change 22 to 23 ‘central heating - 1’ appears at the bottom of the display;
Press the Menu/Ok button, 231 appears (ashing 1) ‘max CH adjustable’ appears at the bottom of the display;
Press the Menu/Ok button, 60 appears (231 ashing intermittently)’
60 is the % output of the boiler in relation to its maximum output. Using the graph on page 28 set the correct % value for the output required;
Rotate the control knob to either increase or decrease the required percentage;
Press Menu/Ok to save the settings
‘Value Saved’ is displayed;
Press the Esc button three times to return to the normal display.
nd
2 ashing) with
33
34
commissioning
Massima Riscaldamento
Massima Sanitaria
Potenza Minima
Maximum or mini-
mum CO
2
24 kW
30 kW
38 kW
CO2 (%)
G20
9.0 ± 0.2
9.0 ± 0.2
9.4 ± 0.2
G31
10.7 ± 0.2
10.0 ± 0.2
10.6 ± 0.2
Test function and combustion analysis
The boiler has two pressure taps to measure the combustion gas temperature, the combustive air and the concentrations of O2 and CO2 on the outside of the ue gas header. to access these pressure taps, unscrew the screw which holds the blanking cover and its seal together.
Checking the gas setting
To carry out analyses of combustion, the test function must be activated.
Test function
The PCB allows the appliance to be forced to minimum or maximum power. Activate the test function by pressing the Reset button for 5 seconds, the boiler switches to maximum heating power, the following appears on the display:
Wait for the boiler to stabilise before carrying out the combustion analyses. Check the CO2 value according to the table below. Important: do not remove silencer 20
N.B.: when the front combustion chamber panel is open, the CO2 value drops by 0.3%.
If the values taken dier from the table, adjust the gas valve fol­lowing the procedure described below.
Adjust the CO2 content to
± 0.2 by turning setting screw 50 (2.5
mm allen key)
- tighten to lower the CO2 value
- unscrew to increase the CO2 value Set the content by turning the screw about a 1/4 of a turn then wait after each change for approximately 1 minute for the CO2 value to stabilise, then repeat.
8
2
50
Max Heating Power
To select the function at maximum, turn the encoder, the following appears on the display:
Max Domestic Hot Water Power
To select the function at minimum, turn the encoder, the following appears on the display:
Minimum Power
The function is automatically deactivated after 10 minutes or by pressing the Reset button. Note: the appliance can be forced to minimum or maximum power from menu 7 (see the section on the display - setting ­diagnostics menu).
WARNING! By activating the pigging function, the tempe­rature of the water sent to the installation is limited to 88°C; caution is therefore required with regard to low-temperature installations.
Maximum gas ow combustion analysis
Activate the test function at the maximum heating power t
--
Only a 2.5 mm allen
key must be used. Do
not use a screwdriver
Minimum gas ow combustion analysis
Activate the cleaning function at minimum power in heating. Wait for the boiler to stabilise before carrying out the combustion analyses. Check the CO2 value according to the table above. Important: do not remove silencer 20
N.B.: when the combustion chamber is open, the CO2 value drops by 0.3%.
If the values taken dier from the table, adjust the gas valve fol­lowing the procedure described below.
To adjust the CO2 value, remove cap
2, adjust the CO2 content to
± 0.2 by turning setting screw 51 (4 mm allen key)
- unscrew to lower the CO2 value
- tighten to increase the CO2 value
51
Only a 4 mm
allen key must be
used. Do not use a
screwdriver
Set the content by turning the screw about a 1/4 of a turn then wait after each change for approximately 1 minute for the CO2 value to stabilise, then repeat. Once the settings and analyses are complete, exit test mode, and reposition the blanking cover and its seal correctly.
AUTO function
Inverno
This is a function which enables the boiler to automatically adapt its operation routine (the temperature of the heating elements) in line with the outdoor conditions, in order to achieve and maintain the requested room temperature conditions. Depending on the peripheral units connected and the number of zones controlled, the boiler adjusts its ow temperature automatically. The various corresponding parameters should therefore be set (see adjustments menu). To activate the function, press the Auto button.
external sensor
internal sensor
commissioning
Example 1:
s
ingle zone systeM (high-teMpeRAtuRe) with on/off RooM theRMostAt:
In this case the following parameters must be set: 4 21 - Activation of temperature adjustment using sensors
- Select 1 = Basic temperature adjustment 2 44 - Boost Time (optional) The wait time for the ow temperature increase in steps of
4°C may be set. The value varies according to the type of system and installation.
If the Boost Time value = 00 the function is not activated.
Example 2:
s
ingle zone systeM (high-teMpeRAtuRe) with on/off RooM theRMostAt +
outdooR sensoR:
In this case the following parameters must be set: 4 21 - Activation of temperature adjustment using sensors
- Select 3 = outdoor sensor only 4 22 -
Temperature adjustment curve selection
- Select the relevant curve according to the type of system, installation, heat insulation used in the building, etc.
4 23 - Perform a parallel curve shift if necessary, increasing or
decreasing the set-point temperature (this may also be modied by the user, using the heating temperature adjustment knob, which, with the Auto function activated, is used to shift the curve in a parallel manner).
Example 3:
s
ingle zone systeM (high-teMpeRAtuRe) with ReMocon ReMote contRol +
outdooR sensoR
In this case the following parameters must be set: 4 21 - Activation of temperature adjustment using sensors
- select 4 = outdoor sensor + room sensor
4 22 -
Temperature adjustment curve selection
- Select the relevant curve according to the type of system, installation, heat insulation used in the building, etc
4 23 - Perform a parallel curve shift if necessary, increasing or
decreasing the set-point temperature. (This may also be changed by the user by the encoder which, with the Auto function activated, is used to shift the curve in a parallel manner.)
4 24 - Inuence of room sensor
- used to adjust the inuence the room temperature has on the calculation of the set-point ow temperature (20 = maximum, 0 = minimum).
Note: See page 37 for details on accessing menus.
35
boiler protection devices
Central Heating circuit
Display
Description
1 01
Overheat
1 02
Pressure Sens Error
1 03
Insucient circulation
1 04
1 05
1 06
1 07
1 09
System pressure > 3 bar
1 10
C.H. Flow temp. probe circuit open / short circuit
1 08
Insucient water (request lling)
1 12
C.H. Return temp. probe circuit open / short circuit
1 14
External sensor circuit open / short circuit
1 16
Floor Thermostat contact open
1 18
Heating delevery probe problem
1 P1
Insucient circulation indication
1 P2
1 P3
D.H.W. circuit
2 02
Bottom storage temperature probe open / short circuit
Solar kit
(optional)
2 04
Solar collector temperature probe open / short circuit
2 07
Solar collector overheating
2 08
Collector frost protection temperature
Internal P.C.B.’s
3 01
EEPROM error
3 02
Comunication error
3 03
Main P.C.B. error
3 04
Too many (> 5) resets in 15 minutes
3 05
Main P.C.B. error
3 06
Main P.C.B. error
3 07
Main P.C.B. error
External P.C.B.’s
4 07
Room sensor circuit open 7 short circuit
Ignition and Detecion
5 01
No ame detected
5 02
Flame detected with gas valve closed
5 04
Flame lift
5 P1
1st Ignition Failed
5 P2
2nd Ignition Failed
5 P3
Flame cut-o
Air Inlet / Flue gas outlet
6 04
Insucient fan speed
6 10
Thermofuse open
Multi-zone Heating (Heating Zone Modules - optional)
7 01
Zone 2 outgoing sensor defective
7 02
Zone 2 return sensor defective
7 03
Zone 3 outgoing sensor defective
7 04
Zone 3 return sensor defective
7 05
Hydraulic separation sensor defective
7 06
Zone 2 overheating
7 07
Zone 3 overheating
Boiler protection devices
The boiler is protected from malfunctioning by means of internal checks performed by the electronic microprocessor P.C.B., which stops the boiler from operating if necessary. In the event of the boiler being shut o in this manner, a code appears on the display which refers to the type of shut-o and the reason behind it. There are two types of shut-o:
Safety shut-o
This type of error is “volatile”, which means that the boiler starts up again automatically as soon as the problem which caused the shut-o is re­moved; the error is indicated by the symbol which appears on the display and the error code. In fact, soon as the cause of the shut-o disappears, the boiler starts up again and continues to operate normally. In the event of error 1 08 - Shut-o due to insucient water pressure inside the heating circuit - the boiler will perform a safety shut-o. You can increase the pressure by lling the heating circuit. In this case or if the re-balancing request is performed on a frequent basis, switch the boiler o, turn the external electric switch to the OFF position, shut o the gas cock and contact a qualied technician to check for any leaks of water.
Shutdown
This type of error is “non-volatile”, which means that it is not removed automatically. To restore normal operation press the button on the control panel. The rst gure of the error code (e.g. 1 01) indicates within which operational assembly the error occurred. 1 - Primary Circuit 3 - Internal Electronic Part 4 - External Electronic Part 5 - Ignition and Detection 6 - Air inlet - ue gas outlet 7 - Multi-zone Heating
Malfunction warning
This warning is shown by the display in the following format: 5 P1 = FIRST IGNITION ATTEMPT UNSUCCESSFUL the rst gure indicating the operational assembly is followed by a P (warning) and the code relating to the specic warning.
Important
If this shutdown occurs frequently, contact an authorised Technical Service Centre for assistance. For safety reasons, the boiler will permit a maximum of 5 resets in 15 minutes (5 presses of the RESET button); at the 6th attempt within this 15-minute period the boiler will shut down and may only be operated again after the electricity supply has been disconnected. If the shutdown is occasional or an isolated event, this is not a problem.
Anti-frost Device.
The anti-frost function acts on the central heating ow temperature pro­be, independently from other regulations, when the electrical supply is turned on. If the primary circuit temperature is between 3°C and 8°C the pump will run (with the diverter valve switching between cen­tral heating and hot water every 1 minute) until the temperature reaches > 9°C. If the ow temperature remains between 3°C and 8°C the pump will con­tinue to run for a maximum of 20 minutes unless a temperature above > 9°C is detected in the central heating ow, after this the the burner will re (heating position) until a temperature of > 30°C is detected. If the central heating ow temperature is < 3°C, the burner will re (hea­ting position) at minimum power until the temperature reaches > 30°C, the burner will go out. If lockout is caused by overheat the burner will not re but the pump will continue to run (heating position). The anti-frost device activates only when (with the boiler operating cor­rectly):
- the system pressure is correct;
- the boiler is electrically powered;
- there is a supply of gas.
Table summarising error codes
36
settings - adjustment - problem identication menus
ABCDEFGHIL123456
Accessing the settings - adjustment - problem identication menus
The boiler can be used to manage the heating system in its entirety. Navigation within the menus enables the boiler system + connected peripheral units to be customised, optimising operation for maximum comfort and maximum saving. It also provides important information relating to the ecient operation of the boiler.
The following menus are available:
0 Time-Date-Language See manual user’s
0 0 Set Dispaly Language
0 1 Set Time-Date
0 2 British Summer Time
1 Set Timer See manual user’s
2 Boiler Parameter
2 1 Service code (234)
2 2 General setting
2 3 C.H. Parameters - Part 1
2 4 C.H. Parameters - Part 1
2 5 Domestic Hot Water (COMBI Only)
2 9 Menù 2 Reset to factory setting
3 Solar & Storage
3 0 General setting
3 1 Service code (234)
3 2 Special setting
4 Zone 1 Parameters
4 0 Set-point Zone1
4 1 Service code (234)
4 2 Zone 1 Setting
4 3 Diagnostics
4 4 Zone device mangement
5 Zone 2 Parameters
5 0 Set-point Zone2
5 1 Service code (234)
5 2 Zone 2 Setting
5 3 Diagnostics
5 4 Zone device mangement
5 5 Multizone
7 Test & Utilities
8 Service Parameter
8 1 Service code (234)
8 2 Boiler
8 3 Boiler Temperature
8 4 Solar & Storage
8 5 Service
8 6 Statistics
8 7 E@sy - NOT ACTIVE
8 8 Error History
The parameters relating to each individual menu are listed in the following pages. The various parameters can be accessed and modied using the
enu/ok button and the encoder (see g. below). The description of
M
the menus and of each individual parameter will be shown on the display.
Encoder
Menu/Ok-
(adjustment knob) Enables the set values to be increased or decreased
On the display, the information relating to the menus and to the individual parameters are indicated by the gures and by the scrolling text shown in the gure below.
To access the Menus, open the cover and proceed as follows:
1. Press the Menu/ok button; the rst gure 000 will ash on the
display.
2. Turn the encoder to select a menu; the text on the display will
indicate the title of the pre-selected menu, for example: “200 ­Boiler parameters”.
3. Press the Menu/ok button; the rst two gures on the display will
ash and the access code will ash, e.g. “210 - Access code”.
Caution! The menus reserved for qualied technicians may only
be accessed after setting the access code.
4. Press the Menu/ok button; 222 will appear on the display unit.
5. Turn the encoder in a clockwise direction to select code 234 -
Correct code.
6. Press the M
enu/ok button to select the sub menu; the rst two
gures will ash, e.g. “220”.
7. Turn the encoder to select a sub menu; the text on the display
will indicate the title of the pre-selected sub menu, for example: “230 - Heating - Part 1”.
8. Press the M
enu/ok button to access the sub menu parameters; the
three gures will ash, for example: “230”.
9. Turn the encoder to select a parameter; the text on the display
will indicate the title of the pre-selected parameter, for example: “231 - Max. Adjustable Heating Power”.
10. Press the M
enu/ok button to access the parameter; the display will
indicate the value, e.g “70”.
Note: The parameter value will be displayed for 20 seconds, then
will begin to ash in alternation with the parameter, e.g. “70 >
231.
11. Turn the encoder to select the new value, e.g. “
12. Press M
enu/ok to save the change or press esc to exit without
saving.
To exit, press the esc button until the normal display screen is restored. For menus which do not require the access code, it is possible to pass directly from the menu to the sub menu.
button
75”.
37
38
settings - adjustment - problem identication menus
menu
sub-menu
parameter
description value
0 SETTING LANGUAGE  DATE  TIME
1 PROGRAMMING TIMER
2 BOILER PARAMETER SETTING 2 1 Entering access code 222 Turn the encoder clockwise to select 234 and
2 2 BOILER GENERAL SETTING
2 2 0 Slow ignition 0 to 99 60
2 2 1 Minimum ambient temperature for
antifreeze activation
2 2 2 NOT PRESENT
2 2 3 Underoor thermostat or zone 2 ambient
thermostat selection
from 2 to 10 °C
0 = Floor safety thermostat 1 = Zone 2 ambient thermostat
default setting
See pages 32 and 33
See pages 32 and 33
press the Menu button
5 Activated only with the modulating peripheral
device (optional)
0
2 2 4 Mechanical timer connection authorisation 0 = Absent
2 2 5 Heating ignition delay 0 = Deactivated
2 2 6 NOT PRESENT
2 2 7 NOT PRESENT
2 2 8 Boiler Version
2 3 BOILER PARAMETER  PART 1
2 3 0 NOT PRESENT
2 3 1 Maximum heating power setting 0 to 99 See Page 31
2 3 2 Domestic hot water maximum RPM
2 3 3 Minimum RPM percentage
2 3 4 Heating maximum RPM percentage
2 3 5 Selection of ignition delay type when
2 3 6 Ignition delay when heating timer setting from 0 to 7 minutes 3
Important! Adjust from 2 to 1 only for a tank connection with an ARISTON System Plus Kit
percentage CANNOT BE MODIFIED
CANNOT BE MODIFIED
CANNOT BE MODIFIED
heating
1 = Present
1 = 10 seconds 2 = 90 seconds 3 = 210 seconds
0 to 5 0 = DO NOT USE 1 = tank NTC sensor 2 = heating only or tank thermostat on/off 3-4-5 = DO NOT USE
0 to 99 RESERVED FOR TECHNICAL ASSISTANCE Only if
0 to 99
0 to 99
0 = Manual 1 = automatic
0 To be modied if mechanical timer is present
(optional)
0 Activated only with zone 2 interface (optional)
2 RESERVED FOR TECHNICAL ASSISTANCE Only if
the PCB is changed
the gas or PCB is changed
see "gas setting" table
1 see section on "gas setting". Page 29.
2 3 7 Post-circulation when heating from 0 to 15 minutes or continuous 3
2 3 8 Circulation pump operating type
2 3 9 Setting
the Delta T
Circulation pump
These parameters allow the ow and backow temperature dierence to be set, which determines whether the circulation pump switches from low to high speed E.g.: param. 239 = 20 and ∆T > 20°C- the circulation pump runs at high speed. If ∆T < 20 - 2°C the circulation pump runs at
low speed. The minimum waiting time for changing speed is 5 minutes.
modulation
0 = Low Speed 1 = High Speed 2 = Modulating
from 10 to 30 °C 20 to be set with operation of the circulation
2
pump in modulating mode
settings - adjustment - problem identication menus
menu
sub-menu
parameter
description value 2 4 BOILER PARAMETER  PART 2 2 4 0 NOT PRESENT 2 4 1 NOT PRESENT 2 4 2 NOT PRESENT 2 4 3 Post-ventilation after heating request 0 = OFF
2 4 4 Time delay after heating temperature increase from 0 to 60 minutes 16 activated only with thermostat On/O and
This parameter allows the time delay to be set before automatic increase of the ow temperature calculated in increments of 4°C (max 12°C). If this
parameter retains the value 00, this function is not active.
2 4 5 NOT PRESENT
2 4 6 NOT PRESENT
2 4 7 Device indicator for heating circuit pressure 0 = temperature sensor only
2 4 8 NOT PRESENT
2 5 DOMESTIC HOT WATER PARAMETER COMBI BOILERS ONLY
2 5 0 COMFORT function - NOT ACTIVATED 2 5 1 Comfort Anti-cycling Time - NOT ACTIVATED 2 5 2 Hot water ow delay - NOT ACTIVATED
2 5 3 Extinction of the burner in domestic hot water - NOT ACTIVATED
2 5 4 Post-circulation and post-ventilation after a
domestic hot water draw-o
2 5 5 Domestic hot water timer from 0 to 60 minutes 0
1 = ON
1 = pressure switch at mini­mum 2 = pressure sensor
0 = OFF 1 = ON
OFF = 3 minutes post-circulation and post-ventilation after draw-o
if the boiler temperature measured requires it.
ON =
always on
hot water draw-o
for 3 minutes post-circulation and post-ventilation after
.
default setting
0
heating control activated (parameter 421 or 521 = 01
1 RESERVED FOR TECHNICAL ASSISTANCE Only if the
PCB is changed
0
domestic hot water
domestic
2 9 RESET MENU 2
2 9 0 Automatically resetting to the default setting in
menu 2
Reset OK = yes ESC = no
To reset all default parameter settings, press the MENU button
39
40
settings - adjustment - problem identication menus
menu
sub-menu
Parameter
Description value 3 BOILER WITH TANK INTERNAL OR EXTERNAL AND SOLAR APPLIANCE CONNECTION 3 0 GENERAL SETTING
3 0 0 NOT ACTIVATED 3 0 1 NOT ACTIVATED 3 0 2 NOT ACTIVATED
3 1 Entering access code 222 Turn the encoder clockwise to select 234 and
3 2 SPECIAL SETTING
3 2 0 Anti-legionella function NOT ACTIVATED 3 2 1 NOT ACTIVATED 3 2 2 NOT ACTIVATED
3 2 3 Collector delta temp pump ON from 0 to 30°C 8 3 2 4 Collector delta temp pump OFF from 0 to 30°C 2 3 2 5 Minimum collector temp pump ON from 10 to 90°C 30 2 2 6 Collector kick ON or OFF OFF 3 2 7 Recooling function ON or OFF OFF
3 2 8 NOT ACTIVATED
3 2 9 Collector frost protection temperature from -20 to +5°C -20
default setting
press the Menu button
Enable only with Clip-In solar connected (option)
settings - adjustment - problem identication menus
temperatura di mandata all’impianto
bassa tempertaura alta tempertaura
temperatura esterna
valore di consegna
temperatura ambiente
°C
20
25
15
30
40
50
60
70
80
90
100°C
10
2.5 3.0 3.5 2.0
1.5
1.2
1.0
0.8
0.6
0.4
0.2
5 0 -5 -10 -15 -20 °C
menu
sub-menu
parameter
description value 4 ZONE 1 PARAMETER 4 0 ZONE 1 TEMPERATURE SETTING
4 0 0 Zone 1 comfort temperature setting
from 10 to 30 °C 19 Activated only with the modulating device con-
"Comfort ambience T"
4 0 1 Zone 1 reduced temperature setting
from 10 to 30 °C 16
"Reduced ambience T"
4 0 2 Heating xed temperature setting
from 20 to 82 °C 70 Activated only with temperature control and xed
"Heating xed temp"
4 1 Entering access code 222 turn the encoder clockwise to select 234 and
4 2 ZONE 1 SETTING
4 2 0 Heating appliance temperature value
setting
0 = from 20 to 45°C (low temperature) 1 = from 35 to 85°C (high temperature)
4 2 1 Basic heating control type selection type
depending on the peripheral devices
connected
0 = xed ow temperature 1 = device On/O 2 = ambient sensor only 3 = external sensor only 4 = ambient sensor + external sensor
4 2 2 Slope 0_2 to 3_5 1_5
If the external sensor is used, the boiler
calculates the most suitable heating ow
temperature taking the external temperature
and the type of appliance into account.
The type of curve must be chosen according
to the type of appliance radiator and the
heat losses present in the building.
default setting
nected (option)
temperature
press the Menu/ok button
1 select in the appliance type base
1 To activate heating control, press the AUTO button.
The display lights up the AUTO symbol, indicating the peripheral device connected (if present)
High temperature
4 2 3 Parallel shift - 20 to + 20 0
4 2 4 Compensation 0 to + 20 20
4 2 5 Zone 1 heating maximum temperature
4 2 6 Zone 1 heating minimum temperature
4 3 DIAGNOSTICS display only 4 3 0 4 3 1 4 3 2
4 3 3
4 4 ZONE DEVICE MANAGEMENT 4 4 0
Flow Temperature
Ambiente temperature
setting value
External temperature
low temperature
To adapt the thermal curve to the appliance requirements, it is possible to perform a parallel shift of the curve in order to alter the calculated
ow temperature and therefore the ambient temperature.
The shift value between - 20 and + 20 is shown on the display. Each level corresponds to a 1°C increase in the ow temperature in relation
to the initial setting.
if setting = 0, the temperature taken from the ambient sensor does not aect the calculation of the setting. If setting = 20, the temperature taken has maximum inuence on the setting.
35 to + 82°C 82 if parameter 420 = 1
setting
setting
Zone 1 room temperature
Zone 1 set temperature
Zone 1 heat request
Pump status
Pump control
Activated only with the modulating device con-
20 to + 45°C
45 if parameter 420 = 0
35 to + 82°C 35 if parameter 420 = 1
20 to + 45°C 20 if parameter 420 = 0
nected (option)
0=OFF 1=ON
0=OFF
Active only with MGZ/MCM kit
1=ON
0=OFF
Active only with MGZ/MCM kit
1=ON
41
42
settings - adjustment - problem identication menus
menu
sub-menu
parameter
description value
5 ZONE 2 PARAMETER
ZONE 2 TEMPERATURE SETTING
5 0
5 0 0 Zone 2 comfort temperature setting
from 10 to 30 °C 19 Activated only with the modulating device connected
"Comfort ambience T"
5 0 1 Zone 2 reduced temperature setting
from 10 to 30 °C 16
"Reduced ambience T"
5 0 2 Heating xed temperature setting
from 20 to 82 °C 70 Activated only with temperature control and xed
"Heating xed temp"
5 1 Entering access code 222 turn the encoder clockwise to select 234 and press
5 2 ZONE 2 SETTING 5 2 0 Heating appliance temperature value
setting
0 = from 20 to 45°C (low temperature) 1 = from 35 to 85°C (high temperature)
5 2 1 Basic heating control type selection type
depending on the peripheral devices connected
0 = xed ow temperature 1 = device On/O 2 = ambient sensor only 3 = external sensor only 4 = ambient sensor + external sensor
5 2 2 Slope 0_2 to 3_5 1_5
If the external sensor is used, the boiler calculates the most suitable heating ow temperature taking the external temperature and the type of appliance into account. The type of curve must be chosen according to the type of appliance radiator and the heat losses present in the building.
5 2 3 Parallel shift - 20 to + 20 0
To adapt the thermal curve to the appliance requirements, it is possible to perform a parallel shift of the curve in order to alter the calculated ow temperature and therefore the ambient temperature. The shift value between - 20 and + 20 is shown on the display. Each level corresponds to a 1°C increase in the ow temperature in relation to the initial setting.
5 2 4 Compensation 0 to + 20 20
if setting = 0, the temperature taken from the ambient sensor does not aect the calculation of the setting. If setting = 20, the temperature taken has maximum inuence on the setting.
5 2 5 Zone 2 heating maximum temperature
setting
5 2 6 Zone 2 heating minimum temperature
setting
35 to + 82°C 82 if parameter 520 = 1 20 to + 45°C 35 to + 82°C 35 if parameter 520 = 1 20 to + 45°C 20
5 3 DIAGNOSTICS 5 3 0
5 3 1 5 3 2 5 3 3
5 3 4
Zone 2 room temperature
Heating ow outlet temperature Heating return temperature Zone 2 set temperature
Zone 2 heat request
Activated only with the modulating device connected
0=OFF 1=ON
5 3 5
Zone 2 Pump status
0=OFF 1=ON
5 4 ZONE DEVICE MANAGEMENT 5 4 0
Operation mode test
0=OFF 1=ON 2=manual
5 4 1
Valve control
0=OFF 1=Open 2=Close
5 4 2
Pump control
0=OFF 1=ON
5 5 MULTIZONE 5 5 0 5 5 1
Heating collector temperature Heating collector ow outlet
temperature oset
0 to 120°C 0 Active only with MGZ/MCM kit 0 to + 40°C 5
default setting
(option)
temperature
the Menu/ok button
1 select in the appliance type base
0 To activate heating control, press the AUTO button.
The display lights up the AUTO symbol, indicating the peripheral device connected (if present)
see graph on the previous page
45 if parameter 520 = 0
if parameter 520 = 0
(option) Active only with MGZ/MCM kit
Activated only with the modulating device connected (option)
Active only with MGZ/MCM kit
Active only with MGZ/MCM kit
settings - adjustment - problem identication menus
menu
sub-menu
parameter
description value 7 TEST & UTILITIES 7 0 0 Function test - Cleaning
turn the encoder to select the operating
mode
7 0 1 Bleed cycle press Menu
8 PARAMETER FOR TECHNICAL ASSISTANCE 8 1 Entering access code 222
8 2 BOILER
8 2 0 NOT PRESENT
8 2 1 Fan status ON or OFF
8 2 2 Fan speed (x100) rpm
8 2 3 Circulation pump speed OFF - LS - HS
8 2 4 Distribution valve position Domestic hot water - Heating
8 2 5 Water ow rate (l/min) (COMBI Only)
8 2 6 NOT PRESENT
8 3 BOILER TEMPERATURE
8 3 0 Heating adjustment temperature (°C)
8 3 1 Heating ow temperature (in °C)
8 3 2 Heating backow temperature (in °C)
8 3 3 Domestic hot water temperature (in °C)
8 4 SOLAR APPLIANCE AND TANK
8 4 0 Accumulated measured temperature
8 4 1 Solar collector temperature
8 4 2 Solar appliance water input temperature
8 4 3 Solar appliance low tank sensor temperature
8 4 4 Layered tank set temperature
8 4 5 Total circulation pump operating time delay for solar appliance
8 4 6 Total solar collector overheating time delay
8 5 SERVICE - TECHNICAL ASSISTANCE
8 5 0 Time remaining before next service
setting
8 5 1 Service warning authorisation ON or OFF OFF once the service has been performed, set the
8 5 2 Clearing the service warning
8 5 3 NOT PRESENT
8 5 4 PCB hardware version
8 5 5 PCB software version
8 5 6 PUS peripheral device interface software version
t-- = funct. at Max heating power
--
t
= funct. at Max DHW power
t
= funct. at Min power
--
0 to 60 (months) 24 once the parameter is set, the boiler will show the user
Reset OK = yes ESC = no
default setting
t-- activation can also be obtained by pressing the Reset
button for 10 seconds. The function is deactivated after 10 minutes or by pressing Reset
turn the encoder clockwise to select 234 and press the Menu button
activated only with the solar kit connected or external tank
the interval before the next service
parameter to clear the warning
43
44
settings - adjustment - problem identication menus
menu
sub-menu
Parameter
Description value
8 6 STATISTICS
8 6 0 Number of hours burner operating in heater mode (xxh/10)
8 6 1 Number of hours burner operating in hot water mode (xxh/10) (COMBI Only)
8 6 2 Number of ame separations (nr/10)
8 6 3 Number of ignition cycles (nr/10)
8 6 4 Number of lling cycles performed
8 6 5 Average length of heating request (minutes)
8 7 E@SY HOTLINE NOT ACTIVE
8 7 0
8 7 1
8 8 ERROR LIST
8 8 0 10 last errors from E00 to E99
This parameter allows the last 10 boiler errors agged to be displayed, indicating the day, month and year. When the parameter is accessed, the errors are displayed listed from E00 to E99. For each error, the following sequence is displayed: E00 - error number 108 - error code A15 - A = day on which error E00 occurred - Only with CLIMA MANAGER connected B09 - B = month during which error E00 occurred - Only with CLIMA MANAGER connected C06 - C = year during which error E00 occurred - Only with CLIMA MANAGER connected
default setting
8 8 1 Error list reset
8 9 DATA - ASSISTANCE CENTRE
8 9 0 Enter the name of the assistance centre - it will be displayed if there is a fault which cannot be unlocked with the Reset button
"Assistance Centre Name" appears on the display, insert each letter, press the MODE button to conrm it and move on to the next letter. Enter the number of the assistance centre - it will be displayed if there is a fault which cannot be unlocked with the Reset button "Assistance Centre Number" appears on the display, To insert each digit, press the MODE button to conrm it and move on to the next digit. Press the Menu button to conrm.
Reset OK = yes ESC = no
press the MENU button and start entering the letters by turning the encoder. To
press the MENU button and start entering the digits by turning the encoder.
settings - adjustment - problem identication menus
Inverno
INFO ( ) - display only
- accessed by pressing the button
If the info button is pressed, a menu is accessed which enables the data listed in the table below to be displayed. The display scrolls through various information when the encoder is turned. Press the Esc button to exit.
Informations displayed
Time of day - Hour
Heating circuit pressure (bar)
External temperature (°C)
-only with external sensor connected
Room temperature (°C)
-
only active when the BUS device is connected
D.H.W. Flow rate (l/m) (COMBI Only)
Set C.H. temperature (°C)
Set D.H.W. temperature (°C)
Month until next maintenance
Technical Assistance Centre telephone number and name (only display if setted parameters 890)
D.H.W. comfort temperature (°C) - if activated
AUTO Function “enabled” or “disabled” if the symbol ash on the display
Storage temperature °C only for boiler with storage tank
45
maintenance
Important
Maintenance is an essential part of the safe and ecient operation of the boiler and ensures its durability. It should be performed according to the instructions given in current legislation. Perform combustion analysis regularly in order to check the operating eciency of the boiler and to make sure any polluting substances relased are within the boundaries set by current legislation. Before beginning maintenance work:
- Disconnect the appliance from the electricity supply by turning the external bipolar switch to the “OFF” position;
- Close the gas valve and the central heating and domestic hot water system valve.
After the work has been completed the initial settings will be restored.
General comments
It is recommended that the following inspections be carried out on the boiler at least once a year:
1. Check the seals in the water part and, if necessary, replace the gaskets and restore the seal to perfect working order.
2. Check the seals in the gas part and, if necessary, replace the gaskets and restore the seal to perfect working order.
3. Visually check the overall condition of the boiler.
4. Visually check the combustion and, if necessary, disassemble and clean the burner.
5. Following the inspection detailed in point “3”, disassemble and clean the combustion chamber, if necessary.
6. Following the inspection detailed in point “4”, disassemble and clean the burner and injector, if necessary.
7. Cleaning the primary heat exchanger
8. Make sure the following heating safety devices are operating correctly:
- temperature limit safety device.
9. Make sure that the following gas part safety devices are operating correctly:
- absence of gas or ame safety device (ionisation).
10. Perform a general inspection of the boiler operation.
11. Remove oxide from the detection electrode using an emery cloth.
12. These checks are not exhaustive. Further mechanical, electrical and combustion maintenance checks may be required.
Operational test
After having carried out the maintenance operations, ll the heating circuit at a pressure of approximately 1.0 bar and release the air from the system.
- Begin operating the boiler.
- If necessary, release the air from the heating system again.
- Check the settings and make sure all the command, adjustment
and monitoring parts are working correctly.
- Check the ue system is sealed and operating correctly.
Draining procedures
The heating system must be drained using the following
procedure:
- Switch o the boiler, make sure the external bipolar switch is in the OFF position and shut o the gas valve;
- Loosen the automatic air relief valve;
- Open the system drain o cock and collect the escaping water in a container;
- Empty the water from the lowest points of the system (where applicable).
If the system is to be left inactive in areas where the room temperature may fall below 0°C during winter, we recommend that anti-freeze liquid is added to the water in the heating system in order to avoid the need for repeated draining; when this liquid is used make sure it is compatible with the stainless steel used for the bodywork of the boiler. We recommend the use of anti-freeze products which contain PROPYLENE GLYCOLS as these inhibit corrosion and that they are used in conjunction with the anti-scaling and anti-corrosion function, in the quantities suggested by the manufacturer, at the mimimum temperature. Regularly check the pH level of the water/anti-freeze mix in the boiler circuit and replace it when the value measured is lower than the limit prescribed by the manufacturer.
DO NOT MIX DIFFERENT TYPES OF ANTI-FREEZE.
The manufacturer will not be held liable for any damage caused by the appliance or the system due to the use of inappropriate anti-freeze substances or additives.
WARNING
Before handling, empty all components which may contain hot water, emptying where necessary. Descale the components in accordance with the instructions provided on the safety data leaet supplied with the product used, make sure the room is well ventilated, wear protective clothing, avoid mixing dierent products, and protect the appliance and surrounding objects. Seal all openings used to take a gas pressure reading or to make any gas adjustments. Make sure that the nozzle is compatible with the supplied gas. If a smell of burning is detected or smoke is seen leaking from the appliance, or there is a smell of gas, disconnect it from the electricity supply, shut o the gas valve, open the windows and call for technical assistance.
Cleaning the primary exchanger
Cleaning the smoke side The inside of the primary exchanger is accessed by removing the burner. Wash with water and detergent using a non-metallic rie­type brush, rinse with water.
Cleaning the trap
The trap is accessed by emptying the condensate bowl located in the bottom section. Wash with water and detergent. Replace the condensate collection bowl in its housing. NB: in the event of prolonged use of the appliance, the trap must be lled before being used again. A lack of water in the trap is dangerous and may cause smoke to be released into the atmosphere.
46
1. GENERAL ACCESS
MAINTENANCE GUIDE: GENUS HE SYSTEM
1.3 GENERAL ACCESS
GENERAL ACCESS
Tools
Time
3 min
1
Unclip the cover to remove Remove the two screws Remove the front panel
2
Lower the electrical box
Remove the combustion chamber front panel by releasing the clips
MAINTENANCE GUIDE
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48
MAINTENANCE GUIDE
MAINTENANCE GUIDE: GENUS HE SYSTEM
2 ELECTRICAL UNIT
2.1
CONTROL BOX ACCESS
CONTROL BOX ACCESS
Tools
Time
4 min
1
Remove the front panel as above
and pivot the electrical box
Remove the two screws and unlock the four clamps to gain access to the control box
2.2
FUSE
FUSE
Tools
Time
5 min
1
Open the control box as above Remove the fuse
2. ELECTRICAL UNIT
MAINTENANCE GUIDE: GENUS HE SYSTEM
2.3 MAIN PCB
MAIN PCB
Tools
Time
7 min
1
After opening the control box,
disconnect the electrical plug
connectors
Unscrew the two screws and remove the PCB
2.4
DISPLAY PCB
DISPLAY PCB
Tools
Time
7 min
1
Unclip the cover to remove
Lower the door and remove the two control knobs
Unscrew the four screws and pull the assembly towards you
2
Disconnect the electrical plug
connectors, unlock the two clamps,
and remove the PCB
MAINTENANCE GUIDE
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50
MAINTENANCE GUIDE
MAINTENANCE GUIDE: GENUS HE SYSTEM
3 HYDRAULIC UNIT
3.1 RIGHT HAND HYDRAULIC BLOCK ASSEMBLY
LEGEND
1. Auto air vent
2. Primary water pressure sensor
3. Pump
4. Central heating filter
5. Central heating return
6. Central heating drain valve
3.2 DRAINING
DRAINING
Tools
Time
5 min
1
Turn the drain valve anti-clockwise to open and drain the water from the boiler.
3.3
AUTOMATIC AIR VENT
AUTOMATIC AIR VENT
Tools
Time
5 min
1
Drain boiler (see 3.2). Remove the clip and lift the AAV
from the assembly
3. HYDRAULIC UNIT
MAINTENANCE GUIDE: GENUS HE SYSTEM
3.4 PRIMARY WATER PRESSURE SENSOR
PRIMARY WATER PRESSURE SENSOR
Tools
Time
5 min
1
Drain boiler (see 3.2). Remove the fixing clip,
unplug the electrical connector and lift the
sensor from the assembly
3.5 PUMP
PUMP
Tools
Time
10 min
1
Drain boiler (see 3.2). Remove
the clip and the two screws
Disconnect the pipe and then
move the pump to the right
disengage
Remove the pump
2
Remove the sensor (see 3.4) Remove the AAV (see 3.3)
MAINTENANCE GUIDE
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52
MAINTENANCE GUIDE
MAINTENANCE GUIDE: GENUS HE SYSTEM
3.6 CH FILTER
CH FILTER
Tools
Time
5 min
1
Drain boiler (see 3.2)
Remove the clip
Remove the filter
3.7
LEFT HAND HYDRAULIC BLOCK ASSEMBLY
1. Left hand hydraulic block
2. Safety valve & By-pass assembly
3. Central heating flow
3.8
SAFETY VALVE
SAFETY VALVE
Tools
Time
5 min
1
Drain boiler (see 3.2). Disconnect the
discharge pipe
Remove the first clip on the left and
pull the safety valve towards you
MAINTENANCE GUIDE: GENUS HE SYSTEM
3.9 BY-PASS ASSEMBLY
BY-PASS ASSEMBLY
Tools
Time
5 min
3.10
CONDENSE TRAP
1
Drain boiler (see 3.2). Remove the
second clip and pull the assembly
toward you
Push on the by-pass to disengage it
CONDENSE TRAP
Tools
Time
5 min
1
Unscrew the condense trap from the condense
body
MAINTENANCE GUIDE
53
54
MAINTENANCE GUIDE
MAINTENANCE GUIDE: GENUS HE SYSTEM
3.11 TEMPERATURE SENSORS & OVERHEAT THERMOSTAT
TEMPERATURE SENSORS & OVERHEAT THERMOSTAT
Tools
5 min
Time
1
Remove the clip and the
temperature sensor or
overheat thermostat together
OT : White wires
Unplug the electrical
connectors
NTC1 : Black wires NTC2 : Grey wires
IMPORTANT!!!! Do not use conducting paste for the contact sensors because it will alter the resistance value.
TEMPERATURE (°C) RESISTANCE (kOmh)
0 27 10 17 20 12 25 10 30 8 40 5 50 4 60 3 70 2
3.12
MANUAL AIR VENT
80 1,5
MANUAL AIR VENT
Tools
Time
5 min
1
Drain boiler (see 3.2)
Remove the clip and lift the manual air vent from the exchanger
3.11 TEMPERATURE SENSORS
Tools
1
IMPORTANT ! Do not use conducting paste for the contact sensors because it will alter the resistance value.
TEMPERATURE RESISTANCE (kOmh)
10 17
20 12
25
30 8
40 5
50 4
NTC1 : Black wires
NTC2 : Grey wires
0 27
10
Unplug the electrical connectors Remove the clip and the temperature
Time
5 min
sensor
MAINTENANCE GUIDE: GENUS HE SYSTEM
3.13 MAIN HEAT EXCHANGER
MAIN HEAT EXCHANGER
Tools
Time
20 min
1
Drain boiler (see 3.2). Remove the four clips and disconnect the two pipes between the exchanger and pump and between the exchanger and left hand hydraulic block
Isolate the gas supply. Remove
the four screws and disconnect
the gas pipe from the gas valve
Remove the four screws to free
the heat exchanger
2
Pull the heat exchanger towards
you
Remove the clip and lift the
manual air vent
Twist the thermal fuse to
remove
MAINTENANCE GUIDE
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56
MAINTENANCE GUIDE
MAINTENANCE GUIDE: GENUS HE SYSTEM
4 BURNER UNIT
LEGEND
1. Burner 6. Gas valve
2. Fan 7. Mixing tube
3. Silencer 8. Detection electrode
4. Gas inlet 9. Ignition electrode
5. Air inlet 10. Spark generator
MAINTENANCE GUIDE: GENUS HE SYSTEM
4.1 SPARK GENERATOR
4.2
ELECTRODES
SPARK GENERATOR
Tools
Time
5 min
1
Unplug the ignition electrode from
the spark generator
Remove the screw and the
spark generator
ELECTRODES
Tools
Time
5 min
1
Unplug the electrodes
Remove the screws and pull the
electrodes towards you.
MAINTENANCE GUIDE
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58
MAINTENANCE GUIDE
MAINTENANCE GUIDE: GENUS HE SYSTEM
4.3 BURNER
BURNER
Tools
Time
15 min
1
Remove the silencer
Isolate the gas supply. Remove the
four screws and disconnect the
gas pipe from the gas valve
Pull the assembly towards
you
1. Stainless Steel Burner
2. Ignition electrode
3. Detection electrode
Power Length Venturi
25 KW 104.6 mm Ø 42 mm 30 KW 135.8 mm / 38 KW 167 mm /
2
Remove the three screws to free
the burner door
Pull the burner toward you.
Replace any gaskets that are damaged or showing signs of
deterioration
1
3
2
MAINTENANCE GUIDE: GENUS HE SYSTEM
4.4 FAN
FAN
Tools
Time
15 min
1
Remove the three screws to free the
fan.
Remove the combustion
assembly (see 4.3)
Twist the gas valve anti-clockwise to
disengage it from the fan
1. Venturi
2. Gasket
3. Fan
Fan & mixer venturi according to the model
Power Fan Venturi diameter
25 KW
EBM RG 128 45 W Ø 17 mm
EBM RG 128 45 W Ø 21 mm
30 KW
EBM RG 128 45 W Ø 25 mm
38 KW
MAINTENANCE GUIDE
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60
MAINTENANCE GUIDE
MAINTENANCE GUIDE: GENUS HE SYSTEM
4.5 GAS VALVE
GAS VALVE
Tools
Time
15 min
1
Replacement Gas Valves are
not factory set and will need to
be set up (see page 34)
Remove the combustion
assembly (see 4.3)
Twist the gas valve anti-clockwise to
disconnect it from the fan
1. Venturi 4. Inlet test nipple
2. Gas valve
Bayonet
connection
5. Offset adjustment
3. Solenoids 6. Throttle adjustment
MAINTENANCE GUIDE: GENUS HE SYSTEM
5 ANNUAL MAINTENANCE
By-pass & Safety valve
Maintenance Interval: Annually How: Visual inspection / Clean as necessary
Central heating filter
Maintenance Interval: Annually How: Visual inspection / Clean as necessary
Expansion vessel
Maintenance Interval: Annually How: Check air pressure is at 1 bar (System drained)
Ignition & detection electrodes
Maintenance Interval: Annually How: Visual inspection / Clean as necessary / Distance from the burner / Ionisation current more than 1 µA
Burner
Maintenance Interval: Annually How: Visual inspection / Clean as necessary
Fan
Maintenance Interval: Annually How : Visual inspection / Clean as necessary
Primary Heat exchanger
Maintenance Interval: Annually How : Visual inspection / Clean as necessary
Condensate trap
Maintenance Interval: Annually or after cleaning primary heat exchanger
How : Visual inspection / Clean as necessary / Add water before replacing
Pump
Maintenance Interval: At the first ignition and annually
How: Check that the AAV is open / Visual inspection / Clean as necessary
MAINTENANCE GUIDE
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MAINTENANCE GUIDE
Ind 02 - 03/04/2007
Key N
Description
Manf. Pt.N
Other
Type
Manf. date
from to
G
E
N
U
S
H
E
S
Y
S
T
E
M
2
4 30
0100 B
URNER ASSEMBLY
0110 IGNITION ELECTRODE 61317432
..
0111 I
ONIZATION ELECTRODE
61317433
..
0112 G
ASKET D:85-66.5-2.5
61314753
..
0134 ELECTRODE GASKET 60000286
..
0135 COMBUSTION CHAMBER LINING KIT 60000297
..
0136 DOOR GASKET 60000623
..
0400 GAS SECTION
0401 GAS VALVE 60000537
..
0407 FAN ASSY 60000622
..
0500 HYDRAULIC BLOCK
0504 OVERHEAT THERMOSTAT 100C 61010572
..
0507 TEMPERATURE PROBE + CLIP 990686
..
0517 LOW PRESSURE SWITCH 65104321
..
0530 AUTO AIR VENT WITH O-RING 65104703
..
0537 PRESSURE RELIEF VALVE 61312668
..
0538 PUMP 6M 2V 60000591
..
0600 ELECTRICAL BOX
0607 IGNITER 61002105-20
..
0615 PRINTED CIRCUIT BOARD 60000566
..
0616 PRINTED CIRCUIT BOARD (DISPLAY) 60000739
..
136 135
112
134 111
110
537
407
401
507
504
517
538
530
615
607
616
SHORT LIST
GENUS
62
GAS BOILER SYSTEM COMMISSIONING CHECKLIST
CONTROLS Tick the appropriate boxes
Time and Temperature Control to Heating Room Thermostat and Programmable
Load/Weather Optimum Start
Programmer/Timer Room Thermostat Compensation Control
Time and Temperature Control to Hot Water Cylinder Thermostat and Programmer/Timer Combination Boiler
Heating Zone Valves Fitted Not Required
Hot Water Zone Valves Fitted Not Required
Thermostatic Radiator Valves Fitted Not Required
Automatic Bypass to System Fitted Not Required
Boiler Interlock Provided
ALL SYSTEMS
The system has been fl ushed and cleaned in accordance with BS7593 and boiler manufacturer’s instructions Yes
What system cleaner was used?
What inhibitor was used? Quantity
litres
CENTRAL HEATING MODE Measure and Record:
Gas Rate
m3/hr OR
ft3/hr
Burner Operating Pressure (if applicable)
mbar OR Gas Inlet Pressure mbar
Central Heating Flow Temperature
°C
Central Heating Return Temperature
°C
COMBINATION BOILERS ONLY
Is the installation in a hard water area (above 200ppm)? Yes No
If yes, has a water scale reducer been fi tted? Yes No
What type of scale reducer has been fi tted?
DOMESTIC HOT WATER MODE Measure and Record:
Gas Rate
m3/hr OR
ft3/hr
Burner Operating Pressure (at maximum rate) mbar OR Gas Inlet Pressure (at maximum rate) mbar
Cold Water Inlet Temperature
°C
Hot water has been checked at all outlets Yes
Temperature
°C
Water Flow Rate
l/min
CONDENSING BOILERS ONLY
The condensate drain has been installed in accordance with the manufacturer’s instructions and/or BS5546/BS6798 Yes
ALL INSTALLATIONS
If required by the manufacturer, record the following CO2 % OR CO ppm OR CO/CO
2
Ratio
The heating and hot water system complies with the appropriate Building Regulations Yes
The boiler and associated products have been installed and commissioned in accordance with the manufacturer’s instructions Yes
The operation of the boiler and system controls have been demonstrated to and understood by the customer Yes
The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer Yes
*
All installations in England and Wales must be notifi ed to Local Authority Building Control (LABC) either directly or through a Competent Persons Scheme. A Building Regulations Compliance Certifi cate will then be issued to the customer.
©Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk
Commissioning Engineer’s Signature
Customer’s Signature
(To confi rm satisfactory demonstration and receipt of manufacturer’s literature)
This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.
Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights.
Customer Name Telephone Number
Address
Boiler Make and Model
Boiler Serial Number
Commissioned by (print name) CORGI ID Number
Company Name Telephone Number
Company Address
Commissioning Date
To be completed by the customer on receipt of a Building Regulations Compliance Certifi cate*:
Building Regulations Notifi cation Number (if applicable)
GAS BOILER SYSTEM COMMISSIONING CHECKLIST
CONTROLS
Tick the appropriate boxes
Time and Temperature Control to Heating Room Thermostat and Programmable
Load/Weather Optimum Start
Programmer/Timer Room Thermostat Compensation Control
Time and Temperature Control to Hot Water Cylinder Thermostat and Programmer/Timer Combination Boiler
Heating Zone Valves Fitted Not Required
Hot Water Zone Valves Fitted Not Required
Thermostatic Radiator Valves Fitted Not Required
Automatic Bypass to System Fitted Not Required
Boiler Interlock Provided
ALL SYSTEMS
The system has been fl ushed and cleaned in accordance with BS7593 and boiler manufacturer’s instructions Yes
What system cleaner was used?
What inhibitor was used? Quantity
litres
CENTRAL HEATING MODE
Measure and Record:
Gas Rate
m3/hr OR
ft3/hr
Burner Operating Pressure (if applicable)
mbar OR Gas Inlet Pressure mbar
Central Heating Flow Temperature
°C
Central Heating Return Temperature
°C
COMBINATION BOILERS ONLY
Is the installation in a hard water area (above 200ppm)? Yes No
If yes, has a water scale reducer been fi tted? Yes No
What type of scale reducer has been fi tted?
DOMESTIC HOT WATER MODE Measure and Record:
Gas Rate
m3/hr OR
ft3/hr
Burner Operating Pressure (at maximum rate) mbar OR Gas Inlet Pressure (at maximum rate) mbar
Cold Water Inlet Temperature
°C
Hot water has been checked at all outlets Yes
Temperature
°C
Water Flow Rate
l/min
CONDENSING BOILERS ONLY
The condensate drain has been installed in accordance with the manufacturer’s instructions and/or BS5546/BS6798 Yes
ALL INSTALLATIONS
If required by the manufacturer, record the following CO2 % OR CO ppm OR CO/CO
2
Ratio
The heating and hot water system complies with the appropriate Building Regulations Yes
The boiler and associated products have been installed and commissioned in accordance with the manufacturer’s instructions Yes
The operation of the boiler and system controls have been demonstrated to and understood by the customer Yes
The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer Yes
*
All installations in England and Wales must be notifi ed to Local Authority Building Control (LABC) either directly or through a Competent Persons Scheme. A Building Regulations Compliance Certifi cate will then be issued to the customer.
©Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk
Commissioning Engineer’s Signature
Customer’s Signature
(To confi rm satisfactory demonstration and receipt of manufacturer’s literature)
This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.
Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights.
Customer Name Telephone Number
Address
Boiler Make and Model
Boiler Serial Number
Commissioned by (print name) CORGI ID Number
Company Name Telephone Number
Company Address
Commissioning Date
To be completed by the customer on receipt of a Building Regulations Compliance Certifi cate*:
Building Regulations Notifi cation Number (if applicable)
Commercial subsidiaries: MTS (GB) Limited Professional Team Limited MTS Building Suites 9 & 10, Plaza 256 Hughenden Avenue Blanchardstown Corporate Park 2 High Wycombe Ballycoolin Bucks HP13 5FT Dublin 15 Telephone: (01494) 755600 Telephone: (01) 810 3723 Fax: (01494) 459775 Fax: (01) 810 3727 Internet: www.mtsgroup.com/uk Internet: www.mtsgroup.com/ie E-mail: info@uk.mtsgroup.com E-mail: info@ie.mtsgroup.com Technical Advice: 0870 241 8180 Technical Advice: (01) 437 0121 Customer Service: 0870 600 9888 Customer Service: (01) 437 0121
420010096805 - 06/2008
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