ARB 3934020 User Manual

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

WA: [phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

ARB WINCH/NON WINCH BUMPER TO SUIT MITSUBISHI PAJERO NM
FLARED. EXCLUDING EXCEED MODEL

PRODUCT No. 3934020 Sahara Bar

3034020 Sahara Bumper

FITTING KIT No. 6171383, 6171762, 6171363

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE

INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED.

• IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT,

CONTACT YOUR NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR
MODIFICATIONS TO THE IMPACT ABSORPTION SYSTEM MUST NOT
BE ATTEMPED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL,

OTHER THAN THOSE SPECIFIED BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

Note:
1 If fitting optional fog lights, fitting kit no. 9381FCK is required.

2 This winch bumper is suitable for Warn 8,000lb & 9,000lb winch only.

Tools Required

10mm, 18mm, 19mm, 21mm Spanners and Sockets. Phillips head screwdriver,
12mm and 13mm drill bit and drill.

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USE

PART No

QTY

DESCRIPTION

BUFFER FITTMENT

6151128

17

NUT FLANGE M6
3162158 1 BUFFER LOWER
3162153

1

BUFFER LHS SAHARA BAR

3162154

1

BUFFER RHS SAHARA BAR

3162471L

1

BUFFER LHS SAHARA BUMPER

3162471R

1

BUFFER RHS SAHARA BUMPER

LIGHT SURROUNDS TO BAR

3162156 1 LIGHT SURROUND LHS
3162157 1 LIGHT SURROUND RHS

CHROME TUBE FITTMENT

6151255 2 BOLT M12 X 40mm

(SAHARA BAR ONLY)

4581049 2 WASHER FLAT M12
4581050 2 WASHER SPRING M12
6131174 1 CHROME TUBE

MOUNT ASSY TO VEHICLE

3756190L

1

BRACKET IMPACT ABSORBER LHS

3756190R

1

BRACKET IMPACT ABSORBER RHS
3756194L

1

BRACKET FRONT MOUNT LHS

3756194R

1

BRACKET FRONT MOUNT RHS

3756189L

1

BRACKET CHASSIS SUPPORT LHS

3756189R

1

BRACKET CHASSIS SUPPORT RHS

6151246 6 BOLT M12 X 25mm
6151204 8 BOLT M10 X 35mm
4581010

4

WASHER Ø14 ID, Ø35 OD

4581041

12

WASHER FLAT M10
4581048 8 WASHER M10 SPRING
6151026

4

NUT M10
3193659 2 PLATE CAPTIVE NUT
6151255 6 BOLT M12 X 40mm
4581049 8 WASHER FLAT M12

PT003-12B 6 CAP RUBBER

6151026

4

NUT M10
4581050

12

WASHER SPRING M12

6151268 6 NUT CAPTIVE

WING BRACE TO

BAR/VEHICLE

4681081 2 BRACE WING

6151256

2

BOLT M6 BUTTON HEAD S/STEEL
4581072 2 WASHER M6 x 19mm
6151017

2

BOLT M6 X 16mm HEX HEAD

6151128 4 NUT M6 FLANGE

WINCH

4581044 4 WASHER 3/8”

CONTROL BOX FITTMENT

3756220

1

CONTROL BOX BRACKET
6151017 2 BOLT M6 X 16MM
6151128 4 NUT FLANGE M6

WINCH COVER FITTMENT

6151128 2 NUT FLANGE M6
6151256

2

SCREW M6 S/STEEL BUTTON HEAD

6191001

1

WINCH COVER EXTRUSION
6521031 1 WINCH COVER
6151046 2 WASHER M6

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USE

PART No

QTY

DESCRIPTION

CAP WING COVER FITTMENT

6151267 6 CLIP CHRISTMAS TREE
3162164 1 CAP WING COVER LHS
3162165 1 CAP WING COVER RHS
6151180 4 BOLT M6 X 20mm
6151162 4 NUT M6 NYLOC
4581072 8 WASHER M6 X 19mm

BAR TO MOUNT ASSEMBLY

6151255 6 BOLT M12 X 40mm
4581050 6 WASHER SPRING M12
4581007

6

WASHER FLAT M12 LARGE
4581048 2 WASHER SPRING M10
6151026

2

NUT M10
6151045 2 BOLT M10 X 25mm
4581041

12

WASHER FLAT M10

CB

3162152 2 PLASTIC PLUG DIA16

ROLLER FAIRLEAD FITTMENT

4581049 4 WASHER FLAT M12

NUMBER PLATE FITTMENT

6151017 2 BOLT M6 X 16mm
6151128 2 NUT FLANGE M6
6781408 1 TAPE DOUBLE SIDED

WIRING

180302

10

CABLE TIE

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ASSEMBLY SEQUENCE.

1. 1. Position the lower buffer on the winch
bumper and assemble using the M6 flange
nuts.

2. 1. Insert the side buffers through the holes and
fix using the M6 flange nuts.

NOTE

Sahara bumper buffer has no large top hole.

5. 1. Glue the light surrounds to the bar using a

silicone based rubber adhesive. Run the
bead along the cavity on the rear side of the
part. Position the surround to align the inside
edge with the buffer and concentric to the
light.

2. Wipe off any adhesive on the front face of

the bar. Allow adhesive to cure before
continuing.

3. If fitting optional fog lights, do so at this

stage.

4. If fitting Sahara Bumper go to step 7