ARB 3232200 User Manual

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

WA:[phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

LAND ROVER DISCOVERY 4

ARB BULL BAR AND WINCH BAR

Not suitable for HSE & V8 models.

 PART No 3432200 DISCOVERY 4 WINCH BAR

 PART No 3232200 DISCOVERY 4 BULL BAR

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

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TAKE NOTE OF THE FOLLOWING:

 THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS

USING ONLY THE HARDWARE SUPPLIED.

 IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR

NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE
IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPTED.

 DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN

THOSE SPECIFIED BY ARB.

 DO NOT REMOVE LABELS FROM THIS BULL BAR.

 THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

Corporate Head Office

42-44 Garden St Tel: [phone]
Kilsyth, Victoria Fax: [phone]
AUSTRALIA 3137

Australian enquiries [e-mail]
North & South American enquiries [e-mail]
Other international enquiries [e-mail]

www.arb.com.au

GENERAL CARE AND MAINTENANCE

By choosing an ARB set of side rails, you have bought a product that is one of the most sought after 4WD

products in the world. Your side rails are a properly engineered, reliable, quality accessory that represents
excellent value. To keep your side rails in original condition it is important to care and maintain it
following these recommendations:

 Prior to exposure to the weather your bar should be treated to a Canuba based polish on all exposed

surfaces. It is recommended that this is performed on a six monthly basis or following exposure to salt,
mud, sand or other contaminants.

 As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual

inspection of the side rails and bull bar is carried out, making sure that all bolts and other components
are torqued to the correct specification. Also check that all wiring sheaths, connectors, and fittings are
free of damage. Replace any components as necessary. This service can be performed by your local
authorized ARB Stockist.

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FITTING REQUIREMENTS

REQUIRED TOOLS FOR FITMENT OF PRODUCT:

POWER DRILL WITH 8 & 10MM BITS

SCREWDRIVER SET

METRIC SOCKET SET & SPANNERS

KEY HOLE SAW

TORX BIT SET

SHARP KNIFE & WHITE MARKER

SENSOR SAFE SILICONE

HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:

Protective eyewear

Hearing protection

NOTE:‘WARNING’notesinthefittingprocedurerelatetoOHSsituations,wheretoavoidapotentially

hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be
employed. If these notes and warnings are not heeded, injury may result.

FASTENER TORQUE SETTINGS:

SIZE

Torque Nm

Torque lbft

M6

9Nm

7lbft

M8

22Nm

16lbft

M10

44Nm

32lbft

M12

77Nm

57lbft

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USE

PART no

QTY

DESCRIPTION

IMPACT ABSORBER TO

CHASSIS

3758047L

1

CHASSIS MOUNT BRACKET ASSEMBLY

3758047R

1

CHASSIS MOUNT BRACKET ASSEMBLY

6151204

4

BOLT M10 x 35 x 1.5p HEX HEAD

6151321

4

NUT FLANGE M10 x 1.5

4581040

4

WASHER FLAT M10

4581048

4

WASHER SPRING M10

6151022

8

BOLT M8 x 25mm HEX HEAD

4581044

8

WASHER FLAT M8

4581046

8

WASHER SPRING M8

CR08

1

SPIRAL WRAP

BULL BAR TO IMPACT

ABSORBER

6151204

8

BOLT M10 x 35 x 1.5p HEX HEAD

6151321

8

NUT FLANGE M10 x 1.5

4581040

8

WASHER FLAT M10

4581048

8

WASHER SPRING M10

BUFFERS TO BULL BAR

3162470L

1

BUFFER 260 x 230 STANDARD

3162470R

1

BUFFER 260 x 230 STANDARD

6151128

12

NUT FLANGE M6

LICENCE PLATE TO BULL

BAR

6821116

2

NYLON PLUG

6151143

2

SCREW TEK 8-18 x 20mm

FOG LIGHTS, INDICATORS

AND SENSORS (IF FITTED)

TO BULL BAR

6151300

4

CAGE NUT M6

6821116

4

NYLON PLUG

3758046L

1

FOG LIGHT BRACKET

3758046R

1

FOG LIGHT BRACKET

3756778L

1

COVER MOUNT BRACKET

3756778R

1

COVER MOUNT BRACKET

3758092

2

BRACKET OUTER SENSOR MOUNT

3758093

2

BRACKET INNER SENSOR MOUNT

6821151L

1

INDICATOR COMBINATION LAMP

6821151L

1

INDICATOR COMBINATION LAMP

6821152

2

COMBINATION LAMP WIRING LOOM

180701

6

SCOTCH LOCK

6151309

6

CAPTIVE U-TYPE NUT

3162468

2

FOG LIGHT INSERT

6151317

8

SCREW 8-18 x 5/8 PAN HEAD

6151213

8

BOLT M6 x 20mm BLACK ZINK

4581082

8

WASHER FLAT M6 x 20 BLACK ZINK

4581287

4

WASHER SPRING M6 BLACK ZINK

6151128

4

NUT FLANGE M6

6151308

4

SCREW 8-ABX1”PANHEAD

6151460

4

SCREW SELF TAPPING

3787854

1

DRILLING TEMPLATE OUTER

3787855

1

DRILLING TEMPLATE INNER

6821198

1

INDICATOR LOOM KIT

WINCH TO BULL BAR

(SUPPLIED WITH FITTING

KIT 6171975 ONLY)

3756499

1

CONTROL BOX MOUNT

BLB850

3

WINCH LEAD 850mm BLACK

6151074

2

BOLT3/8”x1¾”HEXHEAD

6151073

2

BOLT3/8”x1½”HEXHEAD

4581040

4

WASHER FLAT M10

4581048

4

WASHER SPRING M10

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6151021

2

BOLT M8 x 20mm

6151132

2

NUT FLANGE M8

4581044

2

WASHER FLAT M8

180302

6

CABLE TIES

USE

PART No

QTY

DESCRIPTION

WASHER BOTTLE

SUPPORT TO IMPACT

ABSORBERS

3756801

2

WASHER BOTTLE SUPPORT BRACKET

6151301

4

CAGE NUT M8

6151021

4

BOLT M8 x 20mm HEX HEAD

4581044

4

WASHER FLAT M8

4581046

4

WASHER SPRING M8

6151300

2

CAGE NUT M6

6151213

2

BOLT M6 x 20mm BLACK ZINK

4581082

2

WASHER FLAT M6 x 20 BLACK ZINK

4581287

2

WASHER SPRING M6 BLACK ZINK

STONE TRAY & FAIRLEAD

COVER TO BULL BAR

6542109

1

STONE TRAY

3758045

1

FAIRLEAD COVER

6151357

4

BOLT M10 SEMS

6151304

4

CAGE NUT M10

6151300

4

CAGE NUT M6

6151213

6

BOLT M6 x 20mm BLACK ZINK

4581082

6

WASHER FLAT M6 x 20 BLACK ZINK

4581287

6

WASHER SPRING M6 BLACK ZINK

WASHER BOTTLE STONE

TRAYS TO BULL BAR

6542110L

1

WASHER BOTTLE TRAY

6542110R

1

WASHER BOTTLE TRAY

6151301

2

CAGE NUT M8

6151300

10

CAGE NUT M6

6151262

2

BOLT M8 x 20mm BLACK ZINK

4581045

2

WASHER FLAT M8 BLACK ZINK

4581047

2

WASHER SPRING M8 BLACK ZINK

6151213

10

BOLT M6 x 20mm BLACK ZINK

4581082

10

WASHER FLAT M6 x 20 BLACK ZINK

4581287

10

WASHER SPRING M6 BLACK ZINK

RETAINING FENDER

LINERS TO WASHER

BOTTLE TRAYS

6151300

4

CAGE NUT M6

6151213

4

BOLT M6 x 20mm BLACK ZINK

4581082

4

WASHER FLAT M6 x 20 BLACK ZINK

4581287

4

WASHER SPRING M6 BLACK ZINK

MISCELLANEOUS

180302

10

CABLE TIES

3162152

2

ARIAL PLUG

6191009

1

PLASTIC SIDE MOULDING

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VEHICLE PREPARATION

1. Remove the grill and then the headlights
from the vehicle.

2. Remove the flares from the vehicle.

3. Remove the bumper bar from the vehicle.

NOTE: Be prepared to block or clamp off
the washer bottles lines to prevent water
leaking on the ground.

4. Remove the two bolts attaching the
bumper cross bar to the washer bottle.

5. On air suspension models, remove the
solenoid pack attached to the right hand
side of the crossbar.

6. Remove the crossbar from the vehicle.

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VEHICLE PREPARATION

7. If fitting a winch the plastic air ram will
need to be removed.

Short loom .

Longer relay loom .

8. To wire up the indicators from the bull
bar to the vehicle indicators a short loom
must be fitted .

A longer loom with two relays is also to be
fitted in conjunction with the short turn
signal loom .

9. Open the bag containing the long wiring
loom with relays .

Lay the loom across the engine bay from
headlamp to headlamp with the relays on
the Left Hand ( battery ) side of
the vehicle .

Place the relays on the inner guard ( as
shown ) as close as possible to the
battery .

Using a drill and a Phillips head bit attach
the relays to the vehicle with the screws
provided .

Note :- Ensure wiring will not rub on
any metal part or sharp edges .