Aprilia TUONO 1000 R, RSV 1000 TUONO R User Manual

RSV 1000 TUONO R
8104928
© 2005 aprilia s.p.a. - Noale (VE) First edition: October 2005 Reprint:
VALLEY FORGE DECA
Ravenna , Modena, Torino
DECA S.r.l.
Sede Legale ed Amministrativa Via Vincenzo Giardini, 11 48022 Lugo (RA) - Italia ­Tel. 0545-216611 Fax 0545-216610 www.vftis.com deca@vftis.spx.com
on behalf of:
aprilia s.p.a.
via G. Galilei, 1 - 30033 Noale (VE) - Italia Tel. +39 - 041 58 29 111 Fax +39 - 041 44 10 54 www.aprilia.com

SAFETY WARNINGS

The following precautionary warnings are used throughout this manual in order to convey the following messages:
Safety warning. When you find this
symbol on the vehicle or in the manual, be careful to the potential risk of personal injury. Non-compliance with the indications given in the messages preceded by this symbol may result in grave risks for your and other people’s safety and for the vehicle!
WARNING
Indicates a potential hazard which may result in serious injury or even death.
CAUTION
Indicates a potential hazard which may result in minor personal injury or damage to the vehicle.
NOTE The word “NOTE” in this manual
precedes important information or instructions.

TECHNICAL INFORMATION

The operations preceded by this
symbol must be repeated also on the opposite side of the vehicle. If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse order.
The terms “right” and “left” are referred to the rider seated on the vehicle in the normal riding position.
If the glove/tool kit compartment cover has been installed (as an alternative to the passenger seat), the transport of passenger, luggage or objects is forbidden.
WARNING
Racing settings may only be used during official competitions or sports events authorised by the competent authorities and taking place in closed circuits or, anyway, away from public roads.
It is strictly prohibited to carry out adjustments for the use of the vehicle on racetracks and then ride it on roads or motorways.
WARNINGS - PRECAUTIONS ­GENERAL ADVICE
Before starting the engine, carefully read this manual and in particular the section “SAFE DRIVE”.
Your and other people’s safety depends not only on your quickness of reflexes and on your agility, but also on what you know about the vehicle, on its efficiency and on your knowledge of the basic information for “SAFE DRIVE”.
Therefore, get a thorough knowledge of the vehicle, in such a way as to be able to ride in the traffic safely.
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NOTE This manual must be considered
as an integral part of the vehicle and must always accompany it, even in case of resale.
aprilia has carried out this manual with the maximum attention, in order to supply the user with correct and updated information. However, since aprilia constantly improves the design of its products, there may be slight discrepancies between the characteristics of your vehicle and those described in this manual.
For any clarification concerning the information contained in this manual, do not hesitate to contact an aprilia Authorised Dealer.
For inspections and repair operations not expressly described in this publication, for the purchase of aprilia genuine spare parts, accessories and other products, as well as for specific advice, contact exclusively aprilia Authorised Dealers and Service Centres, which guarantee prompt and accurate assistance.
Thank you for choosing aprilia. We wish you a nice ride.
All rights as to electronic storage, reproduction and total or partial adaptation, with any means, are reserved for all Countries.
NOTE In some countries the
antipollution and noise regulations in force require periodical inspections.
The user of the vehicle in these countries must:
–contact an aprilia Authorised Dealer
to have the non-homologated components replaced with others homologated for use in the country in question;
– carry out the required periodical
inspections.
NOTE Soon after purchasing the
vehicle, write down the identification data indicated on the SPARE PARTS IDENTIFICATION LABEL in the table here below. This label is positioned on the left side of the frame; to read it, it is necessary to remove the rider seat, see page 77 (REMOVING THE RIDER SEAT).
These data indicate: – YEAR = year of manufacture (Y, 1, 2,
...); – I.M. = modification code (A, B, C, ...); – COUNTRY CODES = homologation
country (I, UK, A, ...). and are to be supplied to the aprilia Authorised Dealer as reference data for the purchase of spare parts or specific accessories of the model you have acquired.
Market versions are identified by the following symbols throughout the manual:
optional
catalytic version
VERSION:
I
Italy Singapore
UK
United
SGP
SLO
Slovenia
Kingdom
A
Austria Israel
P ROK
Portugal South Korea
SF
Finland Malaysia
B
Belgium Chile
D
Germany Croatia
F
France Australia
E
Spain
IL
MAL
RCH
HR
AUS
USA
United States of America
GR
Greece Brazil
NL
Holland
CH
Switzerland New Zealand
DK
Denmark Canada
J
Japan
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BR
RSA
NZ
CDN
South Africa

TABLE OF CONTENTS

SAFETY WARNINGS................................................ 2
TECHNICAL INFORMATION.................................... 2
WARNINGS - PRECAUTIONS - GENERAL ADVICE 2
TABLE OF CONTENTS ........................................ 4
BASIC SAFETY RULES ....................................... 6
CLOTHING ........................................................... 8
ACCESSORIES .................................................... 8
LOAD .................................................................... 9
ARRANGEMENT OF THE MAIN ELEMENTS ....... 10
ARRANGEMENT OF THE
INSTRUMENTS/CONTROLS.................................. 12
INSTRUMENTS AND INDICATORS....................... 13
INSTRUMENTS AND INDICATORS TABLE ...... 14
MULTIFUNCTION COMPUTER ......................... 16
SERVICE INTERVAL.......................................... 22
ALARM DISPLAY ............................................... 22
KEY CONTROLS .................................................... 22
KEY CONTROLS .................................................... 23
CONTROLS ON THE RIGHT SIDE OF
THE HANDLEBAR .............................................. 23
CONTROLS ON THE LEFT SIDE OF
THE HANDLEBAR .............................................. 23
IGNITION SWITCH............................................. 24
STEERING LOCK ............................................... 25
UNLOCKING/LOCKING THE PASSENGER
SET/SEAT COVER ............................................. 26
GLOVE/TOOL KIT COMPARTMENT ................. 27
LUGGAGE FIXING POINTS ............................... 27
SPECIAL TOOLS ............................................... 28
MAIN COMPONENTS ............................................. 29
FUEL................................................................... 29
BRAKE FLUID - recommendations..................... 30
DISC BRAKES .................................................... 31
FRONT BRAKE .................................................. 32
REAR BRAKE..................................................... 34
CLUTCH FLUID - recommendations .................. 35
CLUTCH ............................................................. 36
COOLANT........................................................... 37
TYRES ................................................................ 40
ENGINE OIL ....................................................... 41
ADJUSTING THE FRONT BRAKE LEVER
AND THE CLUTCH LEVER ................................ 42
ADJUSTING REAR BRAKE LEVER FREE
PLAY................................................................... 42
ADJUSTING THE REAR BRAKE LEVER
AND THE GEAR CHANGE LEVER .................... 43
EXHAUST MUFFLER/EXHAUST SILENCER ... 43
INSTRUCTIONS FOR USE ..................................... 44
GETTING ON AND OFF THE VEHICLE ........... 44
PRE-RIDE CHECKS .......................................... 46
PRE-RIDE CHECKS CHART............................. 47
STARTING ......................................................... 48
MOVING OFF - RIDING..................................... 50
RUNNING-IN...................................................... 54
STOPPING......................................................... 54
PARKING ........................................................... 55
PLACING THE VEHICLE ON THE STAND....... 56
SUGGESTIONS TO PREVENT THEFT ............ 57
MAINTENANCE ...................................................... 58
REGULAR SERVICE INTERVALS CHART....... 59
IDENTIFICATION DATA .................................... 61
JOINTS WITH CLICK CLAMPS AND WITH
SCREW CLAMPS .............................................. 61
CHECKING AND TOPPING UP ENGINE OIL
LEVEL................................................................ 62
CHANGING ENGINE OIL AND THE ENGINE
OIL FILTER ........................................................ 63
AIR FILTER........................................................ 66
FITTING THE PINS FOR THE REAR
WHEEL STAND ................................................ 67
POSITIONING THE VEHICLE ON THE REAR
SUPPORT STAND ............................................ 67
POSITIONING THE VEHICLE ON THE FRONT
SUPPORT STAND ............................................ 68
FRONT WHEEL ................................................. 68
FRONT BRAKE CALLIPERS ............................. 71
REAR WHEEL ................................................... 72
DRIVE CHAIN .................................................... 75
REMOVING THE RIDER SEAT ......................... 77
LIFTING THE FUEL TANK ................................ 77
REMOVING THE SIDE FAIRINGS .................... 78
REMOVING THE SIDE PANELS ....................... 82
REMOVING THE REAR-VIEW MIRRORS ........ 83
REMOVING THE SIDE STAND ......................... 83
INSPECTING THE FRONT AND REAR
SUSPENSIONS ................................................. 85
FRONT SUSPENSION ...................................... 86
STEERING DAMPER ........................................ 88
REAR SUSPENSION......................................... 88
CHECKING THE BRAKE PADS FOR WEAR.... 90
ADJUSTING THE THROTTLE TWISTGRIP...... 91
SPARK PLUGS.................................................. 92
CHECKING THE SIDE STAND ......................... 94
BATTERY........................................................... 95
CLEANING AND CHECKING BATTERY
TERMINALS AND LEAD CONNECTIONS ........ 95
REMOVING THE BATTERY .............................. 96
CHECKING BATTERY FLUID LEVEL ............... 97
CHARGING THE BATTERY .............................. 97
INSTALLING THE BATTERY............................. 98
LONG INACTIVITY OF THE BATTERY............. 99
CHECKING THE SWITCHES ............................ 99
REPLACING THE FUSES ............................... 100
VERTICAL ADJUSTMENT OF
THE HEADLIGHT BEAM ................................. 101
TAPING OF THE HEADLIGHT ........................ 102
BULBS.............................................................. 103
REPLACING THE INSTRUMENT PANEL LED 103
CHANGING THE HEADLIGHT BULBS ........... 104
CHANGING THE FRONT AND REAR
TURN INDICATOR BULBS.............................. 105
REPLACING THE NUMBER PLATE
LIGHT BULB .................................................... 106
TRANSPORT......................................................... 107
CLEANING ............................................................ 107
LONG PERIODS OF INACTIVITY ................... 109
TECHNICAL DATA ............................................... 110
LUBRICANT CHART........................................ 114
WIRING DIAGRAM RSV 1000 TUONO R ....... 116
WIRING DIAGRAM KEY -
RSV 1000 TUONO R ....................................... 117
AUTHORISED DEALERS AND
SERVICE CENTRES ....................................... 120
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safe drive

BASIC SAFETY RULES

To ride the vehicle it is necessary to be in possession of all the requirements prescribed by law (driving licence, minimum age, psychophysical ability, insurance, state taxes, vehicle registration, number plate, etc.).
Gradually get to know the vehicle by driving it first in areas with low traffic and/or private areas.
The use of medicines, alcohol and drugs or psychotropic substances notably increases the risk of accidents.
Be sure that you are in good psychophysical conditions and fit for riding and pay particular attention to physical weariness and drowsiness.
Most road accidents are caused by the rider’s lack of experience.
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NEVER lend the vehicle to beginners and, in any case, make sure that the rider has all the requirements for driving.
Rigourously observe all road signs and national and local road regulations.
Avoid abrupt movements that can be dangerous for yourself and other people (for example: wheeling, speeding, etc.); and give due consideration to the road surface, visibility and other driving conditions.
Avoid obstacles that could damage the vehicle or make you lose control.
Avoid riding in the slipstream created by preceding vehicles in order to increase your speed.
WARNING
Always drive with both hands on the handlebars and both feet on the footrests (or on the rider’s footboards), in the correct driving posture.
CAUTION
Avoid standing up or stretching your limbs while driving.
ONLY ORIGINALS
The rider should pay attention and avoid distractions caused by people, things and movements (never smoke, eat, drink, read, etc.) while driving.
Use only the vehicle’s specific fuels and lubricants indicated in the “LUBRICANT CHART”; check all oil, fuel and coolant levels regularly.
If the vehicle has been involved in an accident, make sure that no damage has occurred to the control levers, pipes, wires, braking system and vital parts.
If necessary, have the vehicle inspected by an aprilia Authorised Dealer who should carefully check the frame, handlebars, suspensions, safety parts and all the devices that you cannot check by yourself.
Always remember to report any malfunction to the technicians to help them in their work.
Never use the vehicle when the amount of damage it has suffered endangers your safety.
Never change the position, inclination or colour of: number plate, direction indicators, lights and horns.
Any modification of the vehicle will result in the invalidity of the guarantee.
Any modification of the vehicle and/or the removal of original components can compromise vehicle performance levels and safety or even make it illegal to ride.
We recommend respecting all regulations and national and local provisions regarding the equipment of the vehicle.
In particular, avoid all modifications that increase the vehicle’s performance levels or alter its original characteristics.
Never race with other vehicles.
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CLOTHING

Before starting, always wear a correctly fastened crash helmet. Make sure that it is homologated, in good condition, of the right size and that the visor is clean.
Wear protective clothing, preferably in light and/or reflecting colours. In this way you will make yourself more visible to the other riders, thus notably reducing the risk of being knocked down, and you will be more protected in case of fall.
This clothing should be very tight-fitting and fastened at the wrists and ankles; strings, belts and ties should not be hanging loose; prevent these and other objects from interfering with driving by getting entangled with moving parts or driving mechanisms.
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Do not keep objects that can be dangerous in case of fall, for example pointed objects like keys, pens, glass vials etc. in your pockets (the same recommendations also apply to a possible passenger).

ACCESSORIES

The owner of the vehicle is responsible for the choice, installation and use of any accessory.
Avoid installing accessories that cover horns or lights or that could impair their functions, limit the suspension stroke and the steering angle, hamper the operation of the controls and reduce the ground clearance and the angle of inclination in turns.
Avoid using accessories that hamper access to the controls, since this can prolong reaction times during an emergency.
Big fairings and windshields installed on the vehicle may produce aerodynamic forces that affect the stability of the vehicle, especially when riding at high speed.
Make sure that the equipment is well fastened to the vehicle and not dangerous during driving.
Do not install electrical devices and do not modify those already existing to avoid electrical overloads, because the vehicle could suddenly stop or there could be a dangerous current shortage in the horn and in the lights.
aprilia recommends the use of genuine accessories (aprilia genuine accessories).

LOAD

Be careful and moderate when loading your luggage. Keep any luggage loaded as close as possible to the centre of gravity of the vehicle and evenly distribute the load on both sides, in order to reduce unbalance to the minimum.
Furthermore, make sure that the load is firmly secured to the vehicle, especially during long trips.
Avoid hanging bulky, heavy and/or dangerous objects on the handlebars, mudguards and forks, because the vehicle might respond more slowly in turns and its manoeuvrability could be unavoidably impaired.
Do not place bags that are too bulky on the vehicle sides and do not ride with the crash helmet hanging on one side, because they could hit people or obstacles, making you lose control of the vehicle.
Do not carry any bag if it is not tightly secured to the vehicle.
Do not carry bags which protrude too much from the luggage-rack or which cover the lights, horn or indicators.
Do not carry animals or children on the glove compartment or on the luggage rack.
Do not exceed the maximum load allowed for each bag.
When the vehicle is overloaded, its stability and its manoeuvrability can be compromised.
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ARRANGEMENT OF THE MAIN ELEMENTS

5 6 7 8 9 10 11
4
3
2
12
13
KEY
1) Fairing lug
2) Side fairings
3) Adjustable steering damper
4) Left headlight
5) Clutch fluid reservoir
6) Left rear-view mirror
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1
21 20
19
7) Engine oil reservoir plug
8) Left side body panel
9) Rider seat
10) Battery
11) Main fuse carrier (30A)
12) Passenger seat-glove/tool kit compartment lock
17 18 16 15 14
13) Passenger left footrest (snapping, closed/open)
14) Drive chain
15) Swinging arm
16) Rider left footrest
17) Side stand
18) Gear shift lever
19) Engine oil filter
20) Engine oil tank
21) Engine oil level
3
2
KEY
1) Rear shock absorber
2) Passenger right footrest (snapping, closed/open)
3) Tail light
4) Glove/tool kit compartment
5) Passenger seat / Seat cover
6) E.C.U.
10 11 9 12 134 5 6 7 8
22
1 21
7) Secondary fuse carrier (15A)
8) Right side body panel
9) Fuel tank
10) Coolant expansion tank cap
11) Fuel tank filler cap
12) Air filter
13) Right rear-view mirror
14
20 19 181617
14) Front brake fluid tank
15) Right headlight
16) Right side fairings
17)Horn
18) Expansion tank
19) Rear brake fluid tank
20) Rear brake master cylinder
15
21) Rear brake control lever
22) Rider right footrest
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ARRANGEMENT OF THE INSTRUMENTS/CONTROLS

1
6
10
9
KEY
1) Clutch lever
2)Ignition switch/steering lock (--)
3) Instruments and indicators
4) Front brake lever
5) Throttle grip
6) High beam flasher - passing button ( )
2
3
4
5
8
7
12 11
7) Dimmer switch ( - )
8) Turn indicator switch ( )
9) Horn button ( )
10) TRIP 1 / TRIP 2 / MODE switch
11) Engine kill switch (
- )
12) Starter button ( )
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INSTRUMENTS AND INDICATORS

KEY
1) Revolution counter
2) Green neutral light ( )
3) Amber "stand down" light ( )
4) Red general warning light ( )
5) Multifunction digital display (coolant temperature - clock ­battery voltage - lap timer - engine oil pressure diagnostics ()
1 2 3 4
56789
6) Blue high beam warning light ( )
7) Amber low fuel warning light ( )
8) Green turn indicator warning light ( )
9) Red line light
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INSTRUMENTS AND INDICATORS TABLE

When the ignition key is turned to " " with the engine stopped, all warning lights come on for a LED check-up and go out after two seconds. If one or more warning lights do not come on at this stage, contact an aprilia Authorised Dealer.
Description Function
Revolution counter rpm
Gear shift light
Direction indicator warning light Blinks when the direction indicators are on. High beam warning light Comes on when the high beam bulbs are on or when the headlight signaller is operated. Side stand down light Turns on when the side stand is down.
Low fuel warning light
Neutral indicator warning light Comes on when the gear is in neutral.
Error warning light
Indicates the number of revolutions of the engine per minute.
CAUTION
Blinks when activation threshold (max. rpm) set by the user is exceeded, see page 19 (GEAR SHIFT INDICATOR).
It comes on when the quantity of fuel left in the tank is approx. 4,5 ± 1
In this case, top up as soon as possible, see page 29 (FUEL).
Comes on when the ignition switch is set to " " with the engine stopped as a lamp test. If the light does not come on in this phase, contact an aprilia Authorised Dealer.
When engine is off it indicates that immobiliser system is enabled.
CAUTION
system was detected and, if it is displayed simultaneously with the symbol oil pressure was detected. In this case, stop the engine immediately and contact an Authorised Dealer.
Never exceed the engine max. speed rate, see page 54 (RUNNING-IN).
b.
If the light remains on after the engine start or comes on during the normal operation of the engine, this means that a fault of the injection
""
, a low engine
aprilia
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RSV 1000 TUONO R
Description Function
Displays current, average or maximum riding speed (in kilometres or miles) depending on pre-setting, see page 16 (MULTIFUNCTION COMPUTER).
Gives total distance covered or distance covered since the trip meter was last reset (in km or miles).
Displays engine coolant temperature, see page 16 (MULTIFUNCTION COMPUTER). If the pointer gets near the danger area, stop the engine, turn the key to " " and wait until the cooling fan is disconnected.
CAUTION
temperature and in this case the temperature would increase even further.
Now turn the key to “” and check coolant level, see page 37 (COOLANT). Contact an aprilia Authorised Dealer.
CAUTION
damaged.
Displays time (hour and minutes) as preset, see page 16 (MULTIFUNCTION COMPUTER).
Displays the battery voltage in Volts, see page 16 (MULTIFUNCTION COMPUTER).
Displays the different lap times, as preset, see page 16 (MULTIFUNCTION COMPUTER).
In case a serious failure is detected, one that might jeopardise the vehicle or the rider's safety, the panel will show an icon indicating the failure cause (such as: oil pressure , maintenance intervals
).
CAUTION
In many cases the engine keeps running with limited performance; contact an aprilia Authorised Dealer immediately.
Multifunction digital display
Speedometer (km/h - MPH)
Odometer (KM - Mi)
Coolant temperature (°C/°F)
Clock
Battery voltage V BATT
Lap timer
Diagnosis
Do not leave the ignition switch on “ ”, since the cooling fans would stop regardless of the coolant
If the maximum allowed temperature is exceeded (115 °C - 239 °F), the engine may be seriously
If the wording " SERVICE" appears during normal engine operation, it means that the ECU or the instrument panel have detected a failure.
To toggle be­tween readouts, see page 16 (MULTIFUNC­TION COMPU­TER)
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1
A
B
Km/h
C
ODO Km
2
3
D
˚C

MULTIFUNCTION COMPUTER

Controls
1) Switch with three positions: TRIP1 / TRIP2 / MODE
2) SET button; briefly press it to scroll the functions in the menus, press for several seconds to confirm selected option.
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When you turn the ignition key to " ", the following instrument panel lights will turn on for 2 seconds:
- All warning lights
- Backlighting
- The display shows the Tuono 1000 logo. The pointer of revolution counter (3)
reaches the set gear shift value (rpm) and then goes back immediately to zero.
During the initial check-up, all instruments will briefly show the current values of the corresponding parameters.
When the key is on " ", the following standard settings are displayed:
-Clock or lap timer (*) (zone A)
-Current speed (zone B)
-Odometer (zone C)
-Coolant temperature (zone D) (*) According to settings entered in MENU,
see page 18 (MENU) the displayed value may vary.
BATTERY VOLTAGE
CURRENT SPEED
Km/h
TRIP METER
TRIP TIME
TRIP
TIME
Km
˚C
LAP
T
˚C
S
TRIP 1 AND 2
In TRIP 1 and 2 the data concerning trip 1 and 2 are shown.
Displayed trip meter indication can be found next to value description.
Set selector (1) to the position corresponding to TRIP configuration to be displayed (TRIP 1 or TRIP 1).
At the bottom (C) are the following data:
-TRIP METER 1/2
-TRIP TIME 1/2
-MAXIMUM SPEED 1/2
-AVERAGE SPEED 1/2
MAXIMUM SPEED
AVERAGE SPEED
MAX
AVG
Km
˚C
Km
˚C
Briefly press SET (2) to toggle between these parameters. Press it for several seconds to reset all data from selected TRIP meter.
Km/h
TRIP Km
˚C
Mode
MODE configuration features the functions allowing the user to interact with the system.
Set selector (1) to MODE position to select MODE configuration.
While the vehicle at rest, the following data are alternately displayed every time the SET button (2) is pressed:
-CURRENT SPEED
-BATTERY VOLTAGE Press SET (2) button for several seconds
to enter the configuration menu:
-MENU When reserve km indication is active, it
replaces the odometer.
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MENU
EXIT
SETTINGS
LAP TIMER DIAGNOSTICS LANGUAGE
Menu
If vehicle is stopped and selector is set to MODE, configuration menu of the MENU page can be accessed. To enter this function, confirm MENU selection [press SET button (2) for several seconds].
Configuration menu options are:
-EXIT
-SETTINGS
-LAP TIMER
-DIAGNOSTICS
-LANGUAGE
SETTINGS
When confirming SETTINGS selection (pressing SET button (2) for several seconds) the following options are displayed:
-EXIT
-TIME SETTINGS
-GEAR SHIFT INDICATOR
-BACK LIGHTING
-CHANGE THE CODE
-CODE RECOVERY
-°C/°F
TIME SETTINGS
This mode allows you to set the clock. In this function, hours increase by one unit every time the SET button (2) is pressed; when value is 12, it goes back to 1 if the SET button (2) is pressed again.
AM indication becomes PM or vice versa when time goes from 11:59 to 12:00.
Press the SET button (2) for several seconds to store the value and go to minutes setting mode. Minutes increase by one unit every time the SET button (3) is pressed; when value is 59, it goes back to 0 if the SET button (2) is pressed again. Press the SET button (2) for several seconds to complete the procedure; the instrument panel sets back to SETTINGS menu.
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time, the instrument panel sets to running­in rpm value, the next time battery is connected it sets to last set value.
RUNNING-IN RPM: 6000 MINIMUM RPM: 5000 MAXIMUM RPM: 12000 When the set threshold is exceeded, the
alarm light (4) on the instrument panel flashes until the value goes below the threshold.
When battery is connected for the first
GEAR SHIFT INDICATOR
This function allows you to set the value for the gear shift indicator threshold. As soon as you enter this function, the display shows “GEAR SHIFT INDICATOR” (if English is the selected language) and the rev. counter index indicates the threshold value.
Briefly press the SET (2) push-button to increase threshold value by 100 RPM. Once the max. value has been reached, press the push-button again to decrease the value and vice versa.
Press the SET button (2) for several seconds to complete the operation; the display sets back to SETTINGS menu.
BACK LIGHTING
This function allows you to set backlighting: three levels are available. In this function the display shows “BACKLIGHTING” and every time SET (2) button is briefly pressed, the following symbols are alternatively displayed:
-LOW
-MEAN
-HIGH Press the SET button (2) for several
seconds to complete the operation; the instrument panel sets back to SETTINGS menu.
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CHANGE THE CODE
This function is used when the old code is available and is to be changed.
Within this function, the following message is displayed:
"INSERT THE OLD CODE" As soon as the old code is acknowledged,
the new code is requested; the following message is displayed:
"INSERT THE NEW CODE" Once the operation is over, the display
goes back to DIAGNOSIS menu. If you entered with the code, this operation will not be allowed.
Once the operation is over, the instrument panel goes back to SETTINGS menu.
CODE RECOVERY
This function is used when the old code is not available and you need to change it. In this case it is necessary to insert at least two keys in the ignition switch. The first key is already inserted, a second key is requested with the message:
"INSERT THE 2nd KEY" The instrument panel remains on in-
between these two keys; if the second key is not inserted within 20 seconds the operation is aborted. When the second key is acknowledged, the new code is requested with the message:
"INSERT THE NEW CODE" Once the operation is over, the display
goes back to DIAGNOSIS menu. If you entered with the code, this operation will not be allowed.
Once the operation is over, the instrument panel goes back to SETTINGS menu.
°C/°F
This function allows you to select the unit of measurement for ambient temperature. From this function, every time the SET button (2) is briefly pressed, the following two units of measurement are alternately displayed:
°C °F Press the SET button (2) for several
seconds to store the data; the instrument panel sets back to SETTINGS menu.
LAP
Km/h
ODO Km
˚C
Lap timer
When confirming LAP TIMER selection [pressing SET button (2) for several seconds] the following options are displayed:
-EXIT
-ENABLE LAP TIMER
-VIEW TIMES
-DELETE TIMES
ENABLE LAP TIMER
This function enables lap timer operation. Lap time is shown on display upper area, in place of the clock.
The display maintains this operation mode even after key-off/key-on.
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VIEW TIMES
VIEW TIMES
This function also displays the acquired lap times. Briefly press the SET button (2) to scroll the pages with the times measured; press it for several seconds to set the display to LAP TIME menu. If the battery is disconnected, stored times are lost.
DELETE TIMES
This function deletes the acquired lap times. Deletion should be confirmed. Once the operation is over, the display goes back to LAP TIMER menu.
Lap time operation
Select ENABLE LAP TIMER and confirm (by pressing SET (2) button for several seconds) and display top zone (A) is automatically set for time recording. Briefly press SET button (2) to start recording with the lap timer.
Press again the SET button (2) within the first 10 seconds from when the timer starts, time measurement is cancelled and a new one is started. Press again the SET button (2) after 10 seconds have elapsed from timer start, time measurement is stopped, stored and a new one is started. Stop the time measurement session by pressing the SET (2) push-button for several seconds.
Acquisition ends as soon as 40 lap times are stored; “FULL” is displayed. Stop the vehicle, see page 54 (STOPPING) and enter the VIEW TIMES function of the LAP TIME menu to read the stored lap times.
Diagnosis
This function interfaces with the systems fitted to the motorcycle to carry out diagnosis. To enable it, you need a special password only available to the aprilia
Authorised Service Centres .
Language
This function allows you to choose the language of any message displayed.
Available options are:
-ITALIANO
-ENGLISH
-FRANCAIS
-DEUTSCH
-ESPANOL Once the operation is over, the display
goes back to LANGUAGE menu.
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LAP
ENGINE OVERTEMPERATURE (Flasing logo)
˚C
RH TURN INDICATOR
Km/h
ODO Km
˚C

SERVICE INTERVAL

When the scheduled service intervals are reached, an icon is displayed (symbol of a spanner).
Switches on first at: 1,000 km Then switches on: every 10,000 km This indication can be eliminated as soon
as aprilia Authorised Dealers and Service Centres carry out the necessary scheduled maintenance operations.
ENGINE OIL PRESSURE
ERRORS FROM ECUS AND INSTRUMENT PANEL

ALARM DISPLAY

In case a serious failure is detected, one that might jeopardise the vehicle or the rider's safety, the display will show an icon indicating the failure cause, at the bottom (D).
Alarms are divided in two groups depending on their priority:
High priority: engine overtemperature, engine oil pressure, faults from E.C.U., instrument panel faults.
LH TURN INDICATOR
ECU DISCONNECT
Low priority: turn indicators and control unit disconnect.
Should there be many alarms with same priority level, the relevant icons are displayed alternatively.
High priority alarms do not allow you to display low priority ones.
If the alarm light and the SERVICE icon briefly come on, it does not mean that there is a failure.

KEY CONTROLS

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KEY CONTROLS

CONTROLS ON THE RIGHT SIDE OF THE HANDLEBAR

NOTE The electric components only
operate when the ignition switch is in the " " position.
1) ENGINE STOP SWITCH ( )
-
1
6 5
CAUTION
Do not operate the engine stop switch “
- ” while riding.
This switch serves as a safety or emergency switch.
With the switch pressed in position ”, it is possible to start the engine; the engine can be stopped by pressing the switch to position “
”.
2
CAUTION
With the engine stopped and the ignition switch in position “ , the battery may run flat.
CAUTION
When the vehicle has come to a standstill and you have stopped the engine, set the ignition switch to position "
2) STARTER BUTTON ( )
When the starter button " " is pressed, the starter motor will crank the engine. For the starting procedure, see page 48 (STARTING).
".
3 4

CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR

NOTE The electric components only
operate when the ignition switch is in the " " position.
3) Horn button ( )
The horn is activated when the push button is pressed.
4) Turn indicator switch ( )
To indicate the turn to the left, move the switch to the left; to indicate the turn to the right, move the switch to the right.
Press the switch to turn off the direction indicator.
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6 5
1
7
3 4
5) DIMMER SWITCH ( - )
When it is in position “ ”, the parking lights, the dashboard light and the low beam are always on.
When it is in position “ ”, the high beam comes on. Ensure that the dimmer switch is set to “ ” before starting the engine.
6) MULTIFUNCTION DISPLAY CONFIGURATION SELECTOR
Sets the configuration shown on display, see page 16 (MULTIFUNCTION COMPUTER).
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8
7) High beam flasher - passing button ()
It makes it possible to use the high beam for signalling to forthcoming vehicles while overtaking and in case of peril and/or emergency.
NOTE Release the button to turn off the
high beam flasher.
8) MULTIFUNCTION DISPLAY (SET) BUTTON
NOTE To set functions, see page 16
(MULTIFUNCTION COMPUTER).

IGNITION SWITCH

The ignition switch (1) is positioned on the upper plate of the steering column.
NOTE The key operates the ignition
switch/steering lock, the fuel filler plug lock and the glove/tool kit compartment cover.
Two keys are supplied together with the vehicle (one spare key).
NOTE Do not keep the spare key on the
vehicle.
NOTE Setting the ignition key to
automatically turns on the lights. The lights will turn off when the ignition switch is set to " ".
Position Function Key removal
It is possible to remove the key. The immobiliser system is activated after the key is removed (where immobiliser system is fitted).
It is possible to remove the key. The immobiliser system is activated after the key is removed (where immobiliser system is fitted).
It is not possible to remove the key.

Steering lock

The steering is locked. It is not possible to start the engine or switch on the lights.
Neither the engine, nor the lights will operate.
The engine and the lights can be operated.
STEERING LOCK
WARNING
Never turn the key to position " " when riding, or you will lose control of the vehicle.
OPERATION To lock the steering:
u Turn the handlebar fully to the left. u Turn the key to " ". u Press the key in and turn it to “
position.
u Remove the key.
The steering is locked. It is not possible to start the engine. The parking lights of headlight and tail light are turned on.
It is possible to remove the key. The immobiliser system is activated after the key is removed (where immobiliser system is fitted).
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2
2
1

UNLOCKING/LOCKING THE PASSENGER SET/SEAT COVER

u Position the vehicle on the stand, see
page 56 (PLACING THE VEHICLE ON THE STAND).
u Introduce the key (1) in the lock. u Turn the key (1) anticlockwise, raise the
passenger seat/seat cover (2) and ease it off in a forward motion.
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The tail section of the vehicle accommodates a convenient glove / tool kit compartment, simply remove passenger seat/seat cover (2).
NOTE Before lowering and locking the
passenger seat/seat cover (2), make sure that you have not left the key in the glove/tool kit compartment.
To lock the passenger seat/seat cover (2):
u Slide the lower front lugs underneath the
frame tube of the rear subframe.
u Position passenger seat/seat cover and
press down until the lock snaps shut.
WARNING
Before riding, make sure that the passenger seat/seat cover (2) is properly locked.
WARNING
Passenger seat can be replaced with seat cover, however it is not possible to carry a passenger when seat cover is on. Carrying a passenger on seat cover is illegal and the passenger is very likely to fall from the vehicle.
3
2
5
9
4
6

GLOVE/TOOL KIT COMPARTMENT

To reach the glove/tool kit compartment, proceed as follows:
u Remove passenger seat/seat cover, see
page 26 (UNLOCKING/LOCKING THE PASSENGER SET/SEAT COVER).
The tool kit (1) includes:
– 3, 4, 5, 6 mm bent Allen spanners (2); – 11 - 13 mm double open-end spanner (3); – 8 - 10 mm double socket spanner (4); – 17 mm open-end spanner (5); – 16 mm socket spanner for spark plug
(6);
7
8
9
– double-ended (cross-headed/hexagon)
screwdriver (7); – tool box (8). – fuse puller (9).
Maximum allowed weight: 1.5 kg.

LUGGAGE FIXING POINTS

The passenger seat can be used to carry small luggage, which must be strapped down securely to the suitable fixing points (9).
Maximum allowed weight: 9 kg.
WARNING
Carry small luggage only and make sure it is fastened securely.
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SPECIAL TOOLS

To perform some specific operations, it is advisable to use the following special tools (to be requested to an aprilia Authorised Dealer):
Tool Operations
Pins (1) for rear support stand, see page 67 (FITTING THE PINS FOR THE REAR WHEEL STAND) .
Rear support stand (2), see page 67 (POSITIONING THE VEHICLE ON THE REAR SUPPORT STAND) .
Front support stand (3), see page 68 (POSITIONING THE VEHICLE ON THE FRONT SUPPORT STAND) .
Click clamp (4) installation pliers, see page 61 (CLICK CLAMPS).
Positioning of the vehicle on the rear stand.
Engine oil and engine oil filter change. Rear wheel disassembly. Drive chain adjustment. Removal of the lower fairing.
Front wheel disassembly.
Click clamp installation.
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MAIN COMPONENTS

FUEL

WARNING
The fuel used in internal combustion engines is highly flammable and can become explosive under particular conditions. It is important to refuel and service the vehicle in a well-ventilated area, with the engine off. Do not smoke while refuelling or near fuel vapours, in any case avoid contact with naked flames, sparks and any other heat source or source of ignition to prevent fires or explosion. Avoid spilling fuel, as it may ignite when in contact with hot engine parts. In case some fuel has accidentally been spilt, make sure that the area has completely dried and before starting the vehicle verify that there is no fuel inside the fuel filler neck. Since fuel expands under the heat of the sun and due to the effects of sun radiation, never fill the tank to the brim. Screw the plug up carefully after refuelling. Avoid any contact of the fuel with the skin and the inhalation of vapours; do not swallow fuel or pour it from a receptacle into another by means of a tube.
DO NOT DISPOSE OF FUEL IN THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
Use only premium-grade unleaded fuel with a minimum octane rating of 95 (RON) and 85 (MON).
To refuel, proceed as follows:
u Raise the flap (1). u Insert the key (2) into the tank plug lock
(3).
u Turn the key clockwise, pull and open
the fuel flap. FUEL TANK CAPACITY (reserve included): 17.5
FUEL RESERVE: 4.5 ± 1 b
b
CAUTION
Do not add any additives or other substances to the fuel. If you use a funnel or other similar items, make sure that they are perfectly clean.
WARNING
Do not fill the tank completely; the maximum fuel level must remain below the lower edge of the filler neck (see figure).
u Refuel.
After refuelling:
NOTE The plug can only be closed
when the key (2) is inserted.
u Once key (2) is inserted and turned
clockwise, press and close the plug.
WARNING
Make sure that the cap is properly closed.
u Release the key (2) and take it out. u Close the flap (1).
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BRAKE FLUID ­RECOMMENDATIONS
NOTE This vehicle is provided with front
and rear disc brakes, with separate hydraulic circuits.
The following information refers to a single braking system, but is valid for both.
WARNING
Sudden changes in brake lever play or a spongy feel of the lever may indicate problems with the hydraulic system. If in doubt about the braking efficiency of your bike or if you are not able to perform routine checks, contact your aprilia Authorised Dealer.
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Ensure that the brake discs have not become contaminated with oil or grease, especially after maintenance or inspections. Check that the brake lines are neither twisted nor worn out.
Prevent water or dust from accidentally getting into the circuit.
In case maintenance operations are to be performed on the hydraulic circuit, it is advisable to use latex gloves.
If the brake fluid gets in contact with the skin or the eyes, it can cause serious irritations.
WARNING
Carefully wash the parts of your body that get in contact with the fluid. Consult a doctor or an oculist if the fluid gets in contact with your eyes.
DO NOT DISPOSE OF THE FLUID IN THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
CAUTION
When using the brake fluid, take care not to spill it on the plastic or painted parts, since it can damage them.
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