Measure what you see.
Mechanical Cupping Tester
A member of
Manual
Additives & Instruments
Mechanical Cupping Tester
Manual
English
Cat. No.: 5405
BYK - Gardner USA
9104 Guilford Road
Columbia, MD 21046
USA
Phone 800-343-7721
301-483-6500
Fax 800-394-8215
301-483-6555
www.byk.com/instruments
BYK-Gardner GmbH
Lausitzer Str. 8
D-82538 Geretsried
Germany
Tel. 0-800-gardner
(0-800-4273637)
+49-8171-3493-0
Fax +49-8171-3493-140
Contents
Table of contents
English
1. Information ..............................................................................................5
2. System Description .................................................................................. 7
3. Start-up .....................................................................................................8
4. Operation ...............................................................................................10
5. Maintenance ..........................................................................................15
6. Components / Ordering Guide ..............................................................17
7. Technical Data ........................................................................................18
4
1. Warning
Information
!
• The instrument must be securely positioned
and fastened onto a level bench or table
capable of supporting its weight.
DO NOT:
• use the instrument near water
• clean the instrument with solvents (apart
from the indenter and clamping system)
• open the case. There are no user serviceable
parts inside
• attempt to lift the instrument by the handles
or panel clamping mechanism
• expose to; excessive heat or humidity,
aggressive and/or solvent and/or corrosive
substances, flammable substances, excessive
vibration
Defects and Extreme Usage
If safe operation can no longer be presumed,
shut down the unit and secure it against
unintended operation. The unit must be
presumed unsafe to operate if;
• It shows visible damage
• It no longer operates
• It has been stored for long periods under
adverse conditions
• It has received harsh treatment during
English
*This instrument complies with standard EN61010-1 2001 Safety
requirements for electrical equipment for measurement, control
and laboratory use
5
Information
1. Cupping Tester
English
Clamp ring
Operating handle
• Zero plate
• Clamp ring
• Operating handle
• Button
• LCD display
• Base plate
• Magnifying glass
Magnifying glass
Operating handle
Base plate
6
Button
Zero plate
LCD display
2. System Description
System Description
The Cupping Tester was originally designed
to assess the resistance of coatings of paints
varnishes (and related products) to cracking
and/or detachment from the substrate under
different conditions of controlled deformation.
The instrument has since been redesigned and
now includes;
• 10:1 gear box for ease of use
• Double-handed operation
• Integral digital readout
• Zero datum retention at power-off
• Ergonomic design for ease of use and
viewing of test
• Integrated x2.5 illuminated magnifier
• 20mm range with 0.01mm resolution
• Battery powered with auto switch-off
The BYK-Gardner Cupping Tester provides a
means of carrying out such a test under precisely
controlled conditions, resulting in repeatability
of results.
English
*The machine meets the requirements specified in: BS 3900 E4, BS EN
ISO 1520, DIN 53166, DIN 53232, JIS K5600-5-2 and JIS B7729.
7
Start-up
3. Start-up
English
Unpacking:
Carefully open the packaging, remove the
smaller instruments before removing the
instrument itself. Make sure all components in
the component list are included.
Installation:
*Prior to installation, keep in mind that the
instrument must not be exposed to; excessive
heat or humidity, aggressive or corrosive
substances, flammable substances, or excessive
vibration
1. Ensure the instrument is situated on a firm,
hard level surface, strong enough to support
its weight without significant vibration with
adequate access to the front and sides.
2. Remove the battery cover from the rear
of the instrument by rotating ¼ turn
anticlockwise. Insert two alkaline D cells
with the positive contact pointing out of the
instrument (see symbol on battery holder
cover). Replace the cover. Use a coin or large
screwdriver for the cover slot.
3. Position the instrument with the LCD
towards the operator, leaving sufficient
room to operate the two handles without
obstruction.
4. Fix the instrument to the bench using the
mounting holes provided in the base plate
[6] (allowing enough room to replace the D
cells at the rear in the future).
8
Start-up
5. Slide off the battery cover on the magnifying
glass. Insert the four AA cells into the body
(see battery orientation indicated on the
cover).
6. The magnifier assembly is supplied
separately. Slide the magnifier clamp plate
onto the body of the magnifier and tighten.
Slide the circular shaft through the clamp
plate and tighten the clamping knob. Slide
the assembly onto the instrument and adjust
its position for optimum viewing of the
sample.
7. Turn the two handles on the top clamping
ring anti-clockwise to release the zero plate
[1] from the clamp ring [2] - see below.
Rotate the operating handles [3] four turns
anticlockwise (as viewed from the right
hand side of the instrument) to lower the
hemispherical indenter.
8. The Cupping Tester is now ready for use.
English
9
Operation
4. Operation
English
1. Rotate the handles [3] clockwise (as viewed
from the right-hand side of the instrument)
to lower the hemispherical indenter just
below the level of the bottom clamping ring
[2].
2. Switch on by pressing the operating button
[4]. The LCD [5] will show - - - -, followed by
its current position or ZEr0 (if below the zero
datum position). Switch on the magnifier
light [7], if required. Note that ZEr0 will
flash if the indenter is lowered about 0.5mm
below the zero datum position.
3. Insert the zero plate and rotate the handles
on the clamping ring clockwise to securely
retain the plate.
4. Lightly hold one of the operating handles
with two fingers and slowly turn the
handle anticlockwise (as viewed from the
right-hand side of the instrument) to raise
the hemispherical indenter until a slight
resistance is encountered. When this position
is reached, stop turning; the Indenter will
now be in contact with the underside of the
substrate. Briefly press the button [4] to zero
the instrument’s measurement system (datum
position)1. The LCD will show 0.00. Remove
the zero plate.
10
5. Carefully pass the prepared substrate (coated
side facing upwards) through the slot (at 90°
to the operator) so that the central axis of
the substrate is at least 35 mm from the edge
of the substrate
Operation
6. Clamp the substrate in position by turning
the handles on the clamping clockwise –
hand force is sufficient.
7. There are two methods. Choose one of the
two procedures below (8 or 9).
8. Method A – Go/No Go
A pre-determined depth of deformation is
applied to the substrate in order to test for
compliance to a specification. The substrate
may or may not fail at the applied depth of
deformation. Having set the datum position
(see 7), turn both the handles (anticlockwise
as viewed from the right-hand side of the
instrument) to raise the indenter to the
depth required as shown on the LCD.
9. Method B – Failure Point
The depth of substrate deformation is
increased until the first moment cracking
and/or detachment of the coating is
observed; this marks the Failure Point,
and no further deformation is required.
Observe the deformation with standard
corrected vision or, by agreement, with the
use of the magnifying lens. The turn rate
may be reduced slightly (in order to assist
observation) at the first sign of coating
failure. Take the LCD reading at the firstfailure point.
English
*For both methods turn the handle at a constant rate of 0.2
±0.1 mm per second – i.e. at one revolution per second.
10. After completion, unclamp the sample (it
will be necessary to allow the clamp-ring
sufficient room for the indented-dome to be
removed).
11
Operation
English
11. Check for any detached coating on the
instrument and remove these before starting
another test.
12. Turn the handles in a clockwise direction
(as viewed from the right-hand side of the
instrument) to lower the hemispherical
indenter until ZEr0 is shown on the LCD and
then reverse direction until 0.00 is shown.
The Cupping Tester is now set at the datum
position and is ready for the next test.
13. To conform to the standard, repeat the
test on a new coated substrate, to confirm
the previous result. If the results differ
significantly, further testing is required in
order to obtain consistent readings.
14. Record the values, stating whether the
results were obtained using standard
corrected eyesight or by use of the
magnifying glass.
15. Carry on testing or switch off the instrument
as required. Remove the batteries if the
instrument is not to be used for long
periods.
12
Operation notes:
• The instrument will accommodate panels
with a maximum width of 100mm.
• When using 1.25mm thick panels, ensure that
their tensile strength does not exceed 280N
(MPa) when a deformation of 7mm may be
achieved.
*Damage to the instrument will occur if the maximum panel
strength is exceeded.
• Reference to the test method recommends
the use of burnished steel panels with a
Operation
width and length of at least 70 mm and
a thickness range of 0.3mm to 1.25mm
(maximum).
• Do not exceed the above figures as this may
cause permanent damage to the instrument.
Operation Notes (cont.)
Zero Datum
All measurements are taken from the zero
datum position (where the indenter is level with
the bottom sample clamp-ring). Press the button
(at any position) to zero the display. Note that
the LCD will display ZEr0 when the indenter is
below the last zero position, but will change
to a numeric display when the indenter is level
with, or higher than the last zero position. ZEr0
will flash when the indenter is approximately
0.5 mm below the bottom clamp ring.
It is not necessary to re-zero the datum position
when power is switched off and on. However,
large ambient temperature changes will affect
the readings to a small extent, and it is good
practice to regularly re-zero the instrument. The
datum will need resetting if the batteries are
changed.
English
Power Off
The power will go off automatically after about
5 minutes if the instrument is not used (handle
not moved). Power can also be removed by
pressing the button and keeping it depressed.
ZEr0 will flash of and on quickly for about 3
seconds followed by OFF on the LCD; the button
may then be released. The zero position will
NOT be altered by this process, provided the
button is not released before OFF is shown.
13
Operation
English
LCD Display
In operation, the display will show one of the
following states –
LCD display Status
ZEr0 Indenter is below zero or un-zeroed
ZEr0 (flashing) Indenter is below the zero position by at
least 0.5mm
nn.nn Normal distance reading
HigH Reading exceeds maximum range
OFF Manual power off indication
Bat (flashing intermittently) Low Battery. Change battery soon
Cal- - Cal Cal- (flashing at start-up) Instrument needs recalibrating
Err1 Measurement system error
5
4
14
5. Maintenance
Maintenance
The frequency of regular maintenance depends
on the degree of use, together with the
thickness of the substrates used –
• Heavy use – every 3 months
• Medium use – every 6 months
• Low use – every 12 months
1. Conduct a functional check to ensure that
the Clamp Plate is free to rotate, treat the
screw threads sparingly with light grease. If
the two knobs and attached to the spindles
are damaged, they may be replaced.
2. Turn the operating handles for complete
travel of the indenter, (nominally 20 mm).
Ensure the movement is smooth and even.
3. Inspect the hemispherical indenter for any
signs of wear – for example, flats on the
surface. Replace if necessary.
4. Check the magnifying glass condition. Clean
if necessary.
5. Inspect the batteries physical condition
for leakage, both in the main body and
magnifying glass. Remove and replace if
necessary.
English
6. Remove all batteries if leakage has occurred.
Clean the housing and fit new batteries and
re-check function.
*Remove the batteries if the Cupping Tester is not to be used
for prolonged periods.
15
Maintenance
Maintenance Schedule
English
Between tests
Clean the indenter and clamp system as
necessary.
Daily
Check the zero-datum as required.
Yearly
Have the instrument serviced and calibrated
by a trained and qualified service engineer
Cleaning
Do not use solvent to clean the instrument
(apart from the clamp system and indenter).
Painted surfaces may be cleaned with a slightly
damp cloth and mild detergent solution.
*Do NOT apply a large side-force to the spindle when cleaning it.
16
6. Components/Ordering Guide
Components/Ordering Guide
Mechanical Cupping Tester
Cat No. 5405
Complies with:
BS 3900, DIN 53166, DIN 53232, ISO 1520, JIS K
5600-5-2, JIS B 7729
Cat. No. Description
5405 Mechanical Cupping Tester
5406 Indenter
5407 Magnifier
5408 Zero Plate
Service and Spare Parts
For all service and spare parts requirements
please contact either:
BYK-Gardner USA
9104 Guilford Rd
Columbia, MD 21046
USA
English
800-343-7721
301-483-6500
Or:
BYK-Gardner GmbH
Lausitzer Straße 8
82538 Geretsried
Germany
0-800-4273637
+49-8171-3493-0
17
Technical Data
7. Technical Data
English
Mechanical Cupping Tester:
Spherical Punch:
20 mm (0.8 in)
Full Travel:
0.00 – 20.50 mm (0.0 – 0.81 in)
Accuracy:
± 0.05 mm (0.002 in), full range
Calibrated Range:
-0.5 to 20.5 mm (0.02 – 0.81 in)
Gearing:
1 revolution of handle moves punch
0.2 mm under load
Display:
LCD 4-digit
Dimensions:
420 x 350 x 500 mm
(16.5 x 13.8 x 19.7 in)
18
Weight:
16 kg (35.2 lb)
Power:
Main 2 alkaline D cells;
Magnifier 4 alkaline AA cells
Operating Temperature:
+15 - +35 °C (59 – 95 °F)
Loading...