ALTANA Resource I Mechanical Drive User Manual

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Measure what you see.
Resource I
Mechanical Drive
A member of
Operating Instructions
Additives & Instruments
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Resource I Mechanical Drive
Operating Instructions
English
PA-3880
BYK - Gardner USA
9104 Guilford Road Columbia, MD 21046 USA Phone 800-343-7721 301-483-6500 Fax 800-394-8215 301-483-6555
www.byk.com/instruments
BYK-Gardner GmbH
Lausitzer Str. 8 D-82538 Geretsried Germany Tel. 0-800-gardner (0-800-4273637) +49-8171-3493-0 Fax +49-8171-3493-140
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General Information
General Information
Variable Speed Mechanical Drive for Film Application
The Resource I is a spring driven mechanical drive for fi lm applicators. designed to assist in the preparation of fi lms and coatings of uniform thickness. The apparatus is designed to accept a wire wound rod type fi lm applicator. Other types of applicators (e.g. fi xed clearance and adjustable clearance blade applicators) may be placed in front of the wire rod applicator. an optional adapter or infront of a „dummy“ wire rod applicator provided by the user.
General Specifi cations:
Dimensions: Length: 20.25 inches (51.4 cm) Width: 15.0 inches (38.1 cm) Height: 5.75 inches (14.6 ern) Weight 25 pounds (11.4 kg)
Operating: Length of Carriage Travel: 11 inches Effective Usable Coating Area: 10 x 10 inches Speed Range for Full Stroke: 1 to 10 seconds Pressure Applied to Rod: 4 pounds ± 10% Surface Flatness of Sample Plate: 0.001 inch Position Adjustment for Rod Holders: 0 - 0.25
inches
The Resource I may be used in place of the „motor driven blade fi lm applicator“ to comply with ASTM Standard Method D823, method C (Producing
Films of Uniform Thickness ofPetnt, Varnish and Related Products on Test Panels).
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Operation
Operation
A. Start with the carriage in the front of the machine. This is the end of the stroke position.
B. Place test paper, chart or other substrate in position.
1. Grasp handle on rod clamp (used to hold substrate in place) and pull it toward you.
2. Slip chart or other substrate under rod clamp. Align top edge of substrate parallel with rod clamp. Be sure there is enough substrate area to assure clamp engagement.
3. Push handle away from you until a fi rm grip . is made with the chart. Do not push handle too far, or you will overide the effective clamping action.
c. Grasp carriage rod and push carriage away from you until it stops. There will be a noticeable click. The catch/release mechanism is now engaged. When ready, push the knob on the front of the device which will release the carriage and allow it to proceed
D. To engage a wire rod, snap each end into rounded slots in rod holders.
1. The spring loaded ball plungers in the rounded slots hold the wire rod in place. This holding force is screw adjustable to suit operators preference.
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Operation
E. Wire rod position adjustments for various conditions.
1. The fi ne height adjustment knobs are located under the carriage. The adjustment screws are directly related to the micrometer dials.
2. There are two general positions available for the wire rod when making a draw-down. Which to use is determined by the characteristics of the material being applied, such as its viscosity, slip, and the surface condition of the test card or substrate. Also to be evaluated are the resulting fi lm properties desired by the user.
2a. No. 1 position is where there is no drawdown pressure on the test card, and there is no air gap between the wire rod and the test card. (Le. the wire rod rides on top of the test card but exerts no squeezing action.) For this setting you should know the test card thickness and the wire rod wire diameter.
Example: Test card thickness = 0.011“ Wire rod wire diameter = 0.003“ Sum = 0.014“
The fi ne adjustment knob should be set to ensure the wire rod will be positioned on the test card surface with no additional downward pressure on the card. The standard spring pressure is still in force to prevent the wire rod from being lifted off the test card by any resistance exerted by the material being applied.
2b. No. 2 position provides an air gap between the wire rod and the test card surface. This gap can be obtained using the fi ne adjustment knobs while reading the dial indicators. Once the settings
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Operation
have been identifi ed recetitive samples can be produced.
F. The speed of carriage travel is a variable which is easily controlled by using the knob located on the top rear of the device. For consistent sample reproduction this speed cotrol setting should be established when running tests.
G. To remove the test card and wire rod, reverse the operations outlined in sections B and D. It is a good housekeeping practice to immediately remove any residue and clean the wire rod and table top.
Refer any questions or operating diffi culties to: BYK-Gardner USA RiversPark II 9104 Guilford
Road Columbia, MD 21046 Tele: 1-800-343-7721
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253 017 659 EDFIS 0408 Europe
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