Allied Telesis AT-iMG6x6MOD User Manual

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Enclosure and Intelligent Multiservice Gateways
AT-iMG6x6MOD Electronics
Unit
Installation Guide
613-000730 Rev C
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Copyright © 2007 Allied Telesis, Inc. All rights reserved. No part of this publication may be reproduced without prior written permission from Allied Telesis, Inc. Microsoft and Internet Explorer are registered trademarks of Microsoft Corporati on. Netscape Navigator is a registered
trademark of Netscape Communications Corporation. All other product names, company names, logos or other designations mentioned herein are trademarks or registered trademarks of their respective owners.
Allied Telesis, Inc. reserves the right to make changes in specifications and othe r information contained in this document without prior written notice. The information provided herein is subject to change without notice. In no event shall Allied Telesis, Inc. be liable for any incidental, special, indirect, or consequential damages whatsoever, including but not limited to lost profits, arising out of or related to this manual or the information contained herein, even if Allied Telesis, Inc. has been advised of, known, or should have known, the possibility of such damages.
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Contents
Chapter 1: Preface ........................................................................................................................................... 5
Safety Symbols Used in this Document ................................................................................................................................................... 5
Reviewing Safety Precautions ..................................................................................................................................................................... 5
Where to Find Web-based Guides .......................................................................................................................................................... 7
Contacting Allied Telesis............................................................................................................................................................................. 8
Chapter 2: Electronics Overview .................................................................................................................... 9
Features........................................................................................................................................................................................................... 9
Interfaces to the Network (Outdoor Versus Indoor Installation) ..................................................................................................10
Chapter 3: Installing the Gateway in the Enclosure .................................................................................... 11
Required Tools and Supplies ....................................................................................................................................................................11
Check Package Contents .......................................................................................................................................................................... 11
Installing the Electronics Unit into the Enclosure ...............................................................................................................................12
Connecting Cables...................................................................................................................................................................................... 13
Chapter 4: Installing the Gateway Indoors .................................................................................................. 19
Required Tools and Supplies ....................................................................................................................................................................19
Preparing for the Installation....................................................................................................................................................................20
Mount the Grounding Stud.......................................................................................................................................................................21
Fastening the Plywood Mounting Surface to a Wall ...........................................................................................................................21
Attach Wall Mounting Bracket and Mark Mounting Holes............................................................................................................... 22
Mount the Gateway to the Mounting Surface......................................................................................................................................23
Connecting the Ground Wire .................................................................................................................................................................24
Connecting the Power Cord.................................................................................................................................................................... 25
Connecting the Fiber Optic Cable..........................................................................................................................................................26
Connecting the Coax Cable (if applicable) ...........................................................................................................................................27
Connecting the T1 Cable (if applicable) ................................................................................................................................................28
Connecting the Telephone Wires .......................................................................................................................................................... 29
Connecting the LAN Cables ....................................................................................................................................................................29
Chapter 5: Turn-Up and Troubleshooting ................................................................................................... 31
Turn-up Sequence....................................................................................................................................................................................... 31
Understanding the LEDs (iMG6x6MOD Unit) .................................................................................................................................... 32
Troubleshooting ..........................................................................................................................................................................................33
Understanding the LEDs (T1/E1 Card)..................................................................................................................................................34
Technical Specifications ................................................................................................................................35
Orderable Parts........................................................................................................................................................................................... 35
Physical Specifications ................................................................................................................................................................................ 35
Environmental Specifications ....................................................................................................................................................................35
Power Specifications ..................................................................................................................................................................................36
Safety and Electromagnetic Emissions Certifications..........................................................................................................................36
Power Cord Wiring ...................................................................................................................................................................................37
Serial Port Wiring ....................................................................................................................................................................................... 38
Cleaning Fiber Optic Connectors ................................................................................................................. 39
Using a Cartridge-Type Cleaner ............................................................................................................................................................. 40
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Contents
Using a Swab.................................................................................................................................................................................................42
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AT-iMG646MOD Gateway Installation Guide
Note

Chapter 1

Preface
This guide contains instructions on how to install the AT-iMG646MOD series intelligent Multiservice Gateway. This guide has instructions for both outdoor and indoor installation.

Safety Symbols Used in this Document

This document uses the safety symbols defined in Table 1.
Table 1. Safety Symbols
Symbol Meaning Description
Caution Performing or omitting a specific action may result
in equipment damage or loss of data.
Warning Performing or omitting a specific action may result
in electrical shock.

Reviewing Safety Precautions

Please review the following safety precautions before you begin to install the gateway.
The indicates that a translation of the safety statement is available in a PDF document titled “Translated Safety Statements” (613-000405) on the Allied Telesis website at www.alliedtelesis.com.
Warning: Class 1 Laser product.
Warning: To prevent electric shock, do not remove the cover. No
user-serviceable parts inside. This unit contains hazardous voltages and should only be opened by a trained and qualified technician. To avoid the possibility of electric shock, disconnect electric power to the product before connecting or disconnecting the LAN cables.
1
3
Warning: Do not work on equipment or cables during periods of
lightning activity.
4
5
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Preface
Warning: Class I Equipment. This equipment must be earthed. The power plug must be connected to a properly wired earth ground socket outlet. An improperly wired socket outlet could place hazardous voltages on accessible metal parts.
6
Pluggable Equipment. The socket outlet shall be installed near the equipment and shall be easily accessible.
7
Warning: Operating Temperature. This product is designed for a an operating temperature range of -40 to +65 degrees C.
All Countries: Install product in accordance with local and National
Electrical Codes.
10
Warning: Only trained and qualified personnel are allowed to install or to replace this equipment.
33
Warning: This unit is intended for installation in a restricted access location. A restricted access location is where access can only be gained by authorized service personnel through the use of a special tool, lock and key, or other means of security, and is controlled by the authority responsible for that location.
The uninterrupted power supply unit must be mounted indoors, within 50 cable feet of the gateway.
The power cord for the power supply is 8 feet long. The power supply must be mounted within 8 feet of a power outlet.
The gateway can be installed indoors or outdoors.
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AT-iMG646MOD Gateway Installation Guide
All installation methods shall be in accordance with national and local regulations and practices. The wiring method should include the use of Listed wire/cable acceptable for the application per the National Code, and should be one that an Authority Having Jurisdiction (AHJ) can approve per the Code.
No wiring to the product should be exposed in lengths beyond 140 feet, as circuits should avoid exposure to accidental contact with lightning and power conductors in accordance with NEC Article 725­57 (NEC 2002). The installer should also consider Articles 210, 240, 250, 770 and 810 of the National Electrical Code (NEC).
The pluggable external power supply provided with the unit should be mounted indoors. If other power supplies are employed, they should be LISTED ITE with a Limited Power Source (PLS) output, LISTED with an NEC Class 2 output, or another NEC Class 2 source of power compliant with Article 725.
Warning: Fuse Rating (for Service Personnel). For continued protection against risk of fire replace only with the same type and rating of fuse. (Fuse F1: rating 125VAC, 3A.)

Where to Find Web-based Guides

The installation and user guides for all Allied Telesis products are available in portable document format
(PDF) on our web site at www.alliedtelesis.com. You can view the documents online or download them
onto a local workstation or server.
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Preface

Contacting Allied Telesis

This section provides Allied Telesis contact information for technical support as well as sales and corporate information.

Online Support

You can request technical support online by accessing the Allied Telesis Knowledge Base: http:// kb.alliedtelesis.com. You can use the Knowledge Base to submit questions to our technical support staff
and review answers to previously asked questions.

Email and Telephone Support

For Technical Support via email or telephone, refer to the Support & Services section of the Allied Telesis
web site: www.alliedtelesis.com.

Returning Products

Products for return or repair must first be assigned a return materials authorization (RMA) number. A product sent to Allied Telesis without an RMA number will be returned to the sender at the sender’s expense.
To obtain an RMA number, contact Allied Telesis Technical Support through our web site:
www.alliedtelesis.com.

Sales or Corporate Information

You can contact Allied Telesis for sales or corporate information through our web site:
www.alliedTelesis.com. To find the contact information for your country, select Contact Us ->
Worldwide Contacts.

Management Software Updates

New releases of management software for our managed products are available from either of the following Internet sites:
 Allied Telesis web site: www.alliedtelesis.com  Allied Telesis FTP server: ftp://ftp.alliedtelesis.com
If you prefer to download new software from the Allied Telesis FTP server from your workstation’s command prompt, you will need FTP client software and you must log in to the server. Enter “anonymous” for the user name and your email address for the password.
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AT-iMG646MOD Installation Guide

Chapter 2

Electronics Overview

Features

The AT-iMG646MOD is part of the AT-iMG646xx series intelligent Multiservice Gateway product.
Figure 1. The AT-iMG646MOD Electronics Unit
Figure 2. Card Ports for the AT-iMG646MOD E Unit
Chapter 2: Electronics Overview 9
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Interfaces to the Network (Outdoor Versus Indoor Installation)

The AT-iMG646MOD can be installed as part of an Outdoor or Indoor Installation.
In an Outdoor Installation, the AT-EN646MOD Enclosure has already been installed, and the AT-
iMG646MOD Electronics unit is installed so that it fits inside the Enclosure. Follow these steps:
1. Refer to the AT-EN646MOD Enclosure Installation Guide for steps on how to install the Enclosure as well as figures that show the overall configuration.
2. Go to Chapter 3 of this Installation Guide for installation steps.
3. Go to Chapter 5 of this Installation Guide for turn-up and Troubleshooting.
In an Indoor Installation, the AT-EN646MOD Enclosure is not used; instead, the Electronics unit is
mounted on a plywood surface, and all connections are made directly to the Electronics Unit.
1. Go to Chapter 4 of this Installation Guide of installation steps
2. Go to Chapter 5 of this Installation Guide for turn-up and Troubleshooting.
The following figure shows an indoor installation using the coax home network.
splitter
ethernet (up to 6 ports)
Coax (up to 8 ports)
network-physical-indoor.ai
RJ11 (up to 4 ports)
Figure 3. The AT-iMG646MOD installed without the Enclosure
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AT-iMG646MOD Installation Guide

Chapter 3

Installing the Gateway in the Enclosure
This chapter describes how to install the gateway in the enclosure and assumes you have already installed the enclosure. Refer to the (Enclosure installation Guide)

Required Tools and Supplies

The following tools and supplies are required to install the gateway:

Tools

Have the following tools on hand before you install the enclosure or gateway:
Flat head and #2 Phillips screwdrivers
Wire cutters
5/32 in. hex-pin security screwdriver

Additional Supplies

You may also need the following supplies:
Silicone sealant
Tw o U V- r a t e d w i r e t i e s
Console cable
Power cable (AT-iMG646MOD-C01) - or customer built
Power supply (AT-iMG005G, AT-iMG006G)
Fiber cleaning materials (see Appendix B, “Cleaning Fiber Optic Connectors” on page 39)

Check Package Contents

The following items are included in the electronics package. If any item is missing or damaged, contact your Allied Telesis representative for assistance.
Chapter 3: Installing the Gateway in the Enclosure 11
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Note
Store the packaging material in a safe location. You must use the original shipping material if you need to return the unit to Allied Telesis.
AT-iMG646MOD chassis (LAN and WAN cards are already installed)
This Installation Guide
Accessory Kit that includes:
2 #8-32 SEMS pan head Phillips screws – 6-pin DC terminal block

Installing the Electronics Unit into the Enclosure

Warning: This unit is intended for installation in a restricted access location. A restricted access location in where access can only be gained by authorized service personnel through the use of a special tool, lock and key, or other means of security, and is controlled by the authority responsible for that location.
To install the gateway, perform the following procedure:
1. Open the enclosure and locate the notches at the top of the enclosure.
2. Align the tabs on top of the gateway with the notches at the top of the Enclosure. Then rest the gateway on the ground plate rest and the two side rests of Enclosure. Refer to Figure 4.
Figure 4. Sliding the gateway into the Enclosure (Tabs into the Notches)
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3. Use two of the #8-32 SEMS screws to secure the gateway to the grounding plate as shown in Figure 5.
Figure 5. Mounting the Gateway

Connecting Cables

Cable Layout Overview

Figure 6 shows the cable entrances. Note that the middle entrance is not used.
Figure 6. Cable Entrance Layout
Chapter 3: Installing the Gateway in the Enclosure 13
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AT-iMG646MOD Installation Guide

Connecting the Fiber Pigtail

Connect the pigtail (installed as part of the Enclosure installation procedure) to the WAN fiber port of the electronics unit. Refer to Figure 7.

Connecting the Power Cord

The AT-iMG646MOD gateway is designed to be deployed with an uninterrupted power supply (UPS). You can purchase a UPS from Allied Telesis (part number AT-iMG005G/AT-iMG006G). Install the power supply according to the manufacturer’s instructions included in the package.
Allied Telesis provides a 15 ft. power cable (part number AT-iMG646MOD-C01). Alternatively, you can make custom length power cables. The power connectors (6-pin and 7-pin terminal blocks) are supplied with the AT-iMG005G/AT-iMG006G) UPS and the gateways. For lengths up to 50 ft., use three pair twisted wire with a minimum 18 AWG. Figure 27 on page 37 provides a detailed wiring diagram.
To connect the power cord, perform the following procedure:
1. Remove the grommet from the power cord entrance, cut a 1/4” “X” in it, and put it back in place.
2. Slip the power cord through the grommet.
3. Connect the wires in the power cord to the DC terminal block in the accessory kit (the wiring diagram is shown in Appendix A) at 4.5 in-lbs. Or, use the Allied Telesis power cord, model AT-iMG646MOD-C01 (not provided).
4. Plug the terminal block into the DC power socket, as shown in Figure 7.
5. If not using the console cable, seal the grommet
6. Tie-wrap the power cable, using one of the secure posts or the lower channel.
Figure 7. Plugging in the DC Terminal Block (Pigtail already installed)
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AT-iMG646MOD Installation Guide

Connecting the Coax to the Home Network (if applicable)

With the HPNA card, the AT-iMG646MOD allows PCs, Set Top Boxes, VCRs, etc. to become members of an ethernet subnet over the coax network that is already installed. Figure 8 shows an example of how the devices could be configured. The coax-to-ethernet converter can be purchased as ATI Part Number AT­iMG007..
AT-iMG646MOD
as Master
1:4 Splitter
Splitters are passive with
4-20 GHz range
1:2 Splitters
Coax to ethernet
converter
network_physical_coax.ai
1:2 Splitters
1:2 Splitters
Coax 25 to 35m
Coax 3 to 5m
Figure 8. Coax Network Configuration
To connect the coax cable, perform the following procedure:
1. Remove the grommet from the power cord entrance, cut a 1/4” “X” in it, and put it back in place.
2. Slip the coax through the grommet.
3. Connect the coax cable to the HPNA card, as shown in Figure 9.
4. Seal the grommet with tape and silicone and silicone sealant.
5. Tie-wrap the coax, using one of the secure posts or the bottom channel.
Figure 9. Connecting to coax cable
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Connecting the Telephone Wires

To connect the telephone wires, perform the following procedure:
1. Remove the grommet from the telephone wire/ LAN entrance.
2. Connect the telephone wires to each pair of telephone terminal posts in the enclosure, as well as the appropriate RJ-11 connectors, as shown in Figure 10, at 5.3 in-lbs.
Figure 10. Connecting the Telephone Wires
3. Perform the next steps based on the following:
a. If you are connecting the LAN cable, go to the next subsection, “Connecting the LAN Cables”
on page 17
b. If you are not connecting the LAN cable continue to the next step below.
4. Cut a notch into the bottom of the grommet to accommodate the telephone cable.
5. Secure the telephone wire to the entrance with a UV-rated wire tie (not provided).
6. Trim the wire tie, reinsert the grommet, and seal the grommet with tape and silicone sealant.
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AT-iMG646MOD Installation Guide
Caution
Note
The grommet must be sealed so that the unit can operate correctly in an outside environment.

Connecting the LAN Cables

To connect the LAN cables, perform the following procedure:
1. Remove the grommet from the LAN cable entrance. (This step has already been done if you have installed the phone cable.)
Allied Telesis recommends that you fully wire all six ports to allow for easy service expansion in the future.
2. Insert a UV-rated wire tie through the slots at the bottom of the entrance.
3. Connect the LAN cables to the RJ-45 ports on the gateway.
4. Secure the wires with a wire tie, as shown in Figure 11. (This step will include the telephone wires if you have installed the phone wires.)
Figure 11. Connecting the LAN Cables (Phone lines omitted for clarity)
5. Cut a notch into the bottom of the grommet to accommodate the LAN cables (and telephone cable if it has been installed) and reinsert the grommet.
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Caution
6. Trim the wire tie and seal the grommet with tape and silicone sealant.
The grommet must be sealed so that the unit can operate correctly in an outside environment.

Prepare for Initial Startup

To complete the installation, perform the following procedure:
1. Install an uninterruptible power supply according to the manufacturer’s instructions.
2. If necessary, plug the management cable into the console port. For networks with remote management enabled, no local configuration is required.
3. The physical installation is now complete, as shown in Figure 12.
Figure 12. Configuration Complete
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Chapter 4

Warning
Installing the Gateway Indoors
This chapter describes how to install the gateway in an indoor location.
This unit is intended for installation in a restricted access location. A restricted access location in where access can only be gained by authorized service personnel through the use of a special tool, lock and key, or other means of security, and is controlled by the authority responsible for that location.

Required Tools and Supplies

Tools

Have the following tools on hand before you install the enclosure or gateway:
Flat head and #2 Phillips screwdrivers
Wire cutters
Crimping tool

Additional Supplies

You may also need the following supplies:
Silicone sealant
Electrical tape
Tw o w i r e t i e s
Console cable
Power cable (AT-iMG646MOD-C01)
Power supply (AT-iMG005G/AT-iMG006G)
Fiber cleaning materials (see Appendix B, “Cleaning Fiber Optic Connectors” on page 39)
Plywood mounting surface (see “Fastening the Plywood Mounting Surface to a Wall” on page 21 for
specifications)
Accessory kit for indoor installation
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AT-iMG646MOD Installation Guide
Note
Note

Preparing for the Installation

To prepare for the installation, perform the following procedure:
1. Remove all components from the shipping package.
Store the packaging material in a safe location. You must use the original shipping material if you need to return the unit to Allied Telesis.
2. Ensure that the following components are included in the gateway package. If any item is missing or damaged, contact your Allied Telesis sales representative for assistance.
AT-iMG646MOD chassis (LAN and WAN cards are already installed)
This Installation Guide
Accessory Kit that includes:
6-pin DC terminal block – 2 #8-32 SEMS pan head Phillips screws (used for mounting the grounding
stud and attaching the electronics unit to the wall mount bracket)
The wall mount bracket (needed for indoor installation as performed here) can be provided by the customer or can be ordered.
20 Chapter 4: Installing the Gateway Indoors
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AT-iMG646MOD Installation Guide

Mount the Grounding Stud

1. Put the included #8-32 x 0.5 in. SEMS screw through the right chassis grounding hole in the chassis, as shown in Figure 13
2. Secure the screw with a #8-32 Kepnut (not provided), as shown in Figure 13..
Figure 13. Mounting the Grounding Assembly on the Right Mounting Hole
(Note: Instead of the #8-32 Kepnut, you can also use a #8 nut with a lock washer.)

Fastening the Plywood Mounting Surface to a Wall

For an indoor installation, the AT-iMG646MOD series intelligent Multiservice Gateway must be mounted on a plywood surface that complies with the following specifications:
Recommended minimum size of 12 in. by 12 in. (31 cm by 31 cm)
Recommended minimum thickness of 0.5 in. (1.2 cm)
Rated for indoor use. Medium density fiberboard (MDF) is not recommended.
To fasten the plywood to the wall, perform the following procedure:
1. Select a reasonably flat wall location
2. Using a 3/16 in. (4.5 mm) wood or metal drill bit, drill a hole through each corner of the plywood (only), approximately 1 in. (2.5 cm) from the edge.
3. Using the plywood as a template, mark the location for the holes on the wall.
4. Using a 3/16 in. (4.5 cm) of the appropriate type drill bit, drill the four holes in the wall at least 1in. (2.5 cm) deep.
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AT-iMG646MOD Installation Guide
5. Fasten the plywood to the wall, using the holes that you drilled in Step 4. Use screws that ensure the plywood can withstand a downward force of 20 pounds. Refer to Figure 14.
Figure 14. Securing the Plywood to the Wall

Attach Wall Mounting Bracket and Mark Mounting Holes

1. Take the wall mounting bracket and attach it to the top of the gateway using the three remaining mounting screws, as shown in Figure 15
Figure 15. Attaching the Wall Mount Bracket to the iMG646MOD (Mounting Holes)
2. Place the gateway against the plywood mount and mark four holes, the three that are part of the wall mount bracket, and the left hole in the grounding plate.
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AT-iMG646MOD Installation Guide
Note

Mount the Gateway to the Mounting Surface

1. Secure the gateway to the mounting surface with at least three wood screws (not included), starting with the upper right corner, as shown in Figure 16.
Ensure the bracket can withstand 20 pounds of downward pressure.
Figure 16. Securing the Gateway to the Mounting Surface
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AT-iMG646MOD Installation Guide

Connecting the Ground Wire

To connect the ground wire, perform the following procedure:
1. Prepare an adequate length of 14AWG stranded grounding wire for the ground connection.
2. Strip 0.25 in.(0.7 cm) of insulation from the ground wire and crimp it into the ground wire ring lug.
3. Secure the ring lug on the stud with a washer and #8-32 Kepnut, as shown in Figure 17.
Figure 17. Securing the Ground Wire Lug
4. Trim and connect the other end of the ground wire to any ground point according to National Electrical Codes.
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AT-iMG646MOD Installation Guide
Warning

Connecting the Power Cord

The AT-iMG646MOD gateways are designed to be deployed with an uninterrupted power supply (UPS). You can purchase a UPS from Allied Telesis (part number AT-iMG005G/AT-iMG005G). Install the power supply according to the manufacturer’s instructions included in the package.
Allied Telesis provides a 15 ft. power cable (part number AT-iMG646MOD-C01). Alternatively, you can make custom length power cables. The terminal adapters are supplied with the AT-iMG005G/AT-iMG006G UPS and the gateways. For lengths up to 50 ft., use three pair twisted wire with a minimum 18 AWG. Figure 27 on page 37 provides a detailed wiring diagram.
To connect the power cord, perform the following procedure:
Ensure that the APC power supply is OFF before you perform this procedure.
1. Connect the wires in the power cord to the DC terminal block in the accessory kit (the wiring diagram is shown in Appendix A) at 4.5 in-lbs. Or, use the Allied Telesis power cord, model AT-iMG646MOD-C01 (not provided).
2. Plug the terminal block into the DC power socket, as shown in Figure 18.
Figure 18. Plugging in the DC Terminal Block
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AT-iMG646MOD Installation Guide

Connecting the Fiber Optic Cable (BD and EPON)

To connect the fiber optic cable, perform the following procedure:
1. Remove the dust plug from the fiber optic port on the gateway and clean the port and connector. (See Appendix B, “Cleaning Fiber Optic Connectors” on page 39 for information.)
2. Connect the pigtail cable to the fiber optic port on the gateway, as shown in Figure 19
.
Figure 19. Connecting the Fiber Optic Cable
26 Chapter 4: Installing the Gateway Indoors
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AT-iMG646MOD Installation Guide

Connecting the Coax Cable (if applicable)

With the HPNA card, the AT-iMG646MOD allows PCs, Set Top Boxes, VCRs, etc. to become members of an ethernet subnet over the coax network that is already installed. Figure 20 shows an example of how the devices could be configured. The coax-to-ethernet converter can be purchased as ATI Part Number AT­iMG007.
AT-iMG646MOD
as Master
1:4 Splitter
Splitters are passive with
4-20 GHz range
1:2 Splitters
Coax to ethernet
converter
network_physical_coax.ai
1:2 Splitters
1:2 Splitters
Figure 20. Coax Network Configuration
To connect the coax cable, perform the following procedure:
1. Connect the coax cable to the HPNA card, as shown in Figure 21
.
Coax 25 to 35m
Coax 3 to 5m
Figure 21. Connecting the Coax cable
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AT-iMG646MOD Installation Guide

Connecting the T1?E1 Cable (if applicable)

With the DS/T1 card, DS/E1 equipment can be connected over the network. (For connection to the DS/E1 network from the iMAP, a CES8 card would be used.) Refer to Figure 22.
Central Office/POP
DS1/E1
supports: SF, ESF, SLC96, D4, AMI, B8ZS
iMG-T1-functional
CES8
iMAP configured with CES8
Fiber
(FX, EPON, etc)
WAN Input
DS1/E1 equipment
Figure 22. DS1/E1 Network Configuration
To connect the DS1/T1 cable, perform the following procedure:
1. Connect the RJ-45 cable(s) to the DS1/T1 card, as shown in Figure 23
.
Customer
PBX or other
T1 T1
PBX or other
DS1/E1 equipment
Figure 23. Connecting the DS1/T1 cable(s)
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AT-iMG646MOD Installation Guide
Note
Note

Connecting the Telephone Wires

To connect the telephone wires, simply connect each phone line directly into the RJ-11 ports on the AT­iMG646MOD.

Connecting the LAN Cables

To connect the LAN cables, perform the following procedure:
Allied Telesis recommends that you fully wire all six ports to allow for easy service expansion in the future.
Do not connect the Ethernet cables to the unit until the unit has completed its bootup sequence. This may take several minutes if network software upgrades are needed.
1. Connect the LAN cables to the RJ-45 ports on the gateway, as shown in Figure 24 .
Figure 24. Connecting the LAN Cables
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AT-iMG646MOD Installation Guide

Prepare for Initial Startup

To complete the installation, perform the following procedure:
1. Install an uninterrupted power supply according to the manufacturer’s instructions.
2. Plug the management cable into the console port.
3. The physical installation is now complete.
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AT-iMG646MOD Installation Guide

Chapter 5

Turn-Up and Troubleshooting

Turn-up Sequence

The AT-iMG646MOD intelligent Multiservice Gateways are shipped with both a main software image and a recovery software image. The recovery software image is used in the case where the main image is corrupted during download, for example, if the power is disconnected during a software download. A default configuration file shipped on the AT-iMG646 gateway instructs it to send a DHCP request on an untagged VLAN and download a configuration file. The configuration file downloaded from the network server includes information on the desired recovery software and main software load. On bootup, the gateway checks the stored configuration, downloads the network specific configuration file, and upgrades both the recovery and main software load. The power up and upgrade sequence is detailed in a separate turnup document. Please contact your Allied Telesis sales representative for more information.
The gateway bootup sequence is:
1. Ensure the laptop or administrative device is powered on and connected via the management port. (Use an RJ-45 to DB-9 adapter.)
2. Use n-8-1-38400 for the console port setting.
3. Ensure the UPS device has the battery connected so that the battery can provide power if necessary. The battery must be plugged in and charged.
4. Turn on the power supply.
5. Observe the messages during startup
6. If necessary, the recovery software image is upgraded and the iMG will reboot.
7. If necessary, the main software image is upgraded and the iMG will reboot..
8. Ensure the device has been discovered and provisioned by the AlliedView NMS (if the AlliedView NMS is being used). The AlliedView NMS Administration Guide has a section devoted entirely to the iMG.
9. To test the battery backup, unplug the UPS. If the iMG6x6MOD continues to function normally, reconnect the UPS. If the iMG6x6MOD loses power, replace the UPS and return to step 3.
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AT-iMG646MOD Installation Guide

Understanding the LEDs (iMG6x6MOD Unit)

Figure 25. LEDs for AT-iMG646MOD
Table 2. LEDs and Meanings
LED Meanings
PWR ON - The iMG is receiving power and the voltage is within the acceptable range.
OFF - The unit is not receiving power.
SYST ON - The unit is starting up or is malfunctioning
OFF - The unit is working normally.
WAN (BD) ON - A WAN link has been establishe d
OFF -A WAN link has not been established
WAN (EPON)
LAN ON - A LAN link has been established
VoIP ON - One or all of the VoIP lines are in use.
RJ-45 LED Left - Link
Red - Signal detected Red Flashing - Communication is being established ON (Green) - Connection is configured and in service
OFF -A LAN link has not been established
OFF - None of the VoIP lines are in use. Flashing -The VoIP network is operating.
- ON - A LAN link has been established
- OFF -A LAN link has not been established Right - Ethernet Activity
- ON - A connection has been established
- OFF -A connection has not been established
- Flashing - The link is active
32 Chapter 5: Turn-Up and Troubleshooting
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AT-iMG646MOD Installation Guide

Troubleshooting

This chapter contains information on how to troubleshoot the gateway in the event that a problem occurs.
Problem: Gateway is not operating correctly. Solution: Reset the unit by disconnecting and then reconnecting the power cable.
Problem: The PWR LED is off. Solution: Check the power cable to verify that it is not damaged and that it is connected correctly.
Problem: The SYST LED is on. Solution: Unplug the power cable and plug it in again after 20 seconds. If the LED does not turn off, unplug
the power cable and contact Allied Telesis.
Problem: The WAN LED is off. Solution: Check the following:
Verify that the fiber optic port and FX/EPON fiber connector on the pigtail from the splice tray are clean.
Refer to Appendix B, “Cleaning Fiber Optic Connectors” on page 39 for information.
Verify that the connector is properly seated in the fiber optic port.
Verify that the fiber optic cable has an active light source.
Problem: The WAN (EPON connection) LED stays at red flashing (does not go to green). Solution: Check the following:
Verify that the fiber optic port and FX/EPON fiber connector on the pigtail from the splice tray are clean.
Refer to Appendix B, “Cleaning Fiber Optic Connectors” on page 39 for information.
Verify that the iMAP is trying to configure the ONU. (Verify that the ONU with the corresponding MAC
has been configured on the EPON port on the iMAP.)
Problem: The WAN (EPON connection) LED is ON but the iMG is not passing traffic.. Solution: Check the following:
Check the VLAN configuration to ensure the correct VLANs have been configured.
At the iMAP, check the port’s state on the ONU.
At the iMAP, check the ONUs state on the OLT.
Problem: The VOIP LED remains off when you lift up the receiver on the connected telephone. Solution 1: Verify that the telephone cable is correctly connected, that the correct cable is being used, and
that the cable is not damaged. Solution 2: Unplug the RJ-11 pigtail for the telephone circuit in question. Plug a POTS telephone into the RJ­11 jack. If the VOIP LED lights up when you lift the receiver, then there may be a problem with the telephone cable. If the VOIP LED does not light up, then there may be a problem with the AT-iMG646MOD gateway. Contact Allied Telesis. Solution 3: Verify the configuration. If problems persist, reset the iMG646MOD to its factory defaults (>system config set factory) and reconfigure manually. If problems still persist, contact Allied Telesis.
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AT-iMG646MOD Installation Guide
Note
Problem: There is a problem with the telephone service. Solution: Check the following:
Swap out the cable for a known good cable.
For POTS phones and fax machines, verify that the dial mode for the telephone and fax are correct,
according to the manual that was supplied with the telephone or fax.
Check the telephone or fax machine for problems.
If you need further assistance, please contact Allied Telesis Technical Support. Refer to “Contacting Allied Telesis” on page 8.

Understanding the LEDs (T1/E1 Card)

NETWORK LINK ADMIN
Figure 26. LEDs for AT-iMG646MOD
Table 3. LEDs and Meanings - To Be Supplied
LED Meanings
NETWORK ON -
OFF -
LINK ON -
OFF -
ADMIN ON -
OFF -
2, 1 Separate DS1/T1 links.
21
NETWORK LINK ADMIN
T1_DS1_LEDs.ai
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Appendix A
Note
Technical Specifications

Orderable Parts

Go to www.alliedtelesis.com, along the top menu banner select Products, along the side menu select CPE Gateways, and then RESIDENTIAL GATEWAYS. The tabs include supporting documentation.

Physical Specifications (iMG646MOD)

Dimensions: AT-EN646MOD 330 mm x 230.7 mm x 43.2 mm
AT-iMG646MOD Installation Guide
(13 in x 9.1 in x 1.7 in)
AT-iMG646MOD 222 mm x 222 mm x 25 mm
Weight: AT-EN646MOD 1.2 kg (3 lbs)
AT-iMG646MOD (max) 1.3 kg (2.7 lbs)

Physical Specifications (iMG626MOD)

Dimensions: AT-EN646MOD 330 mm x 230.7 mm x 43.2 mm
AT-iMG626MOD 222 mm x 222 mm x 25 mm
Weight: AT-EN646MOD 1.2 kg (3 lbs)
AT-iMG626MOD (max) 1.3 kg (2.7 lbs)
The iMG626MOD is used in the same enclosure and has the same dimensions as the iMG646MOD, but has only two RJ11 telephone connections.
(8.75 in x 8.75 in x 1.0 in)
(13 in x 9.1 in x 1.7 in)
(8.75 in x 8.75 in x 1.0 in)
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Appendix A: Technical Specifications

Environmental Specifications

Operating Temperature:-40° C to 65° C (-40° F to 150° F)
Storage Temperature:-40° C to 70° C (-4° F to 158° F)
Operating Humidity:5% to 90% non-condensing
Storage Humidity: 5% to 95% non-condensing
Operating Altitude Range:Up to 3,000 m (9,843 ft)

Power Specifications

Input Supply Voltage:12 V DC
Power Consumption:10W typical, 18W max

Safety and Electromagnetic Emissions Certifications

EMI/RFI: FCC Class B, EN55022 Class B,
VCCI Class B, CISPR Class B
Immunity: EN55024
Electrical Safety: UL60950 (
TUVus),CSA, C-TICK, CE
c
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Power Cord Wiring

iMG Terminal Block
Power Supply Terminal Block
To wire the terminal block for the gateway to the terminal block for the power supply cord, refer to Figure 27 and Table 4.
Figure 27. Gateway Terminal Block to Power Cord Terminal Block Wiring
AT-iMG646MOD Installation Guide
Diagram
Table 4. Gateway Terminal Block to Power Cord
Te r m i n a l B l o c k W i r i n g
Gateway Te r m i n a l
Block
6Red1
5Black2
4 Green 3
3Yellow4
2Orange5
1Brown7
CUT Drain Wire 2
Color
Power
Cord
Te r m i n a l
Block
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Appendix A: Technical Specifications
Note

Serial Port Wiring

The CONSOLE port is an RJ45 connection (not a DB9 connection used with other Allied Telesis products). Pinout is as follows.
•Pin 3 -TXD
•Pin 6 - RXD
Pin 4 (or 5) - GND

T1/E1 Cable Wiring

Pin 1 - Rx, Ring
Pin 2 - RX, Tip
Pin 4 - TX, Ring
Pin 5 - TX, Tip
Pins 3, 6 - No Conection
Pins 7,8 - Ground
When looking at the RJ-45 port, pin 1 is on the right.
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Appendix B
177
Ferrule
Unclean
Clean
Cleaning Fiber Optic Connectors
The fiber optic connector consists of a fiber optic plug and its adapter. The end of the fiber optic cable is held in the core of the ferrule in the plug. Light signals are transmitted through the core of the fiber. Even minor smudges or dirt on the end face of the fiber, completely invisible to the naked eye, can disrupt light transmission and lead to failure of the component or of the entire system. Therefore, it is of utmost importance to clean all fiber optic connectors before use.
Figure 28 shows the ferrule in an SC connector.
Figure 28. Ferrule in an SC Connector Plug
Figure 29 shows part of the end face of an unclean and clean ferrule.
Figure 29. Unclean and Clean Ferrule
This appendix provides the following procedures
“Using a Cartridge-Type Cleaner” on page 40
“Using a Swab” on page 42
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Appendix B: Cleaning Fiber Optic Connectors
Note

Using a Cartridge-Type Cleaner

Fiber optic cartridge cleaners are available from many vendors and are typically called “cartridge cleaners,” as shown in Figure 30.
Figure 30. Cartridge Cleaner
Do not use compressed air or aerosol air to clean a fiber optic connector.
To clean a fiber optic connector using a cartridge cleaner, perform the following procedure.
8. With one hand, hold the cartridge cleaner and push the lever on the cleaning cartridge in the direction of the arrow to expose the cleaning surface, as shown in Figure 31.
9. Place the ferrule tip on the exposed cleaning surface and rub the ferrule in a downward direction, as shown in Figure 31.
Figure 31. Rubbing the Ferrule Tip on the Cleaning Surface
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AT-iMG646MOD Installation Guide
Note
Caution
Note
Note
Rub the ferrule tip on the cleaning surface in one direction only.
10. When you reach the end of the cleaning surface, pick up the ferrule tip, rotate and place it at the top and rub downwards at least 2 times.
Failing to pick up the ferrule tip when you reach the bottom of the cleaning surface can result in static electricity that can damage the fiber optic cable.
11. If desired, repeat steps 3 and 4.
12. If a fiber inspection scope is available, use the scope to inspect the ferrule end face to make sure that it is clean.
13. Reconnect the cable to the port or protect the ferrule tip with a dust cap.
Always keep a dust cap on a fiber optic cable when it is not in use.
Do not touch the end face of the ferrule in the connector.
Warning: Do not stare into the laser beam.
2
Warning: Do not look directly at the fiber optic cable ends or inspect the cable ends with an optical lens. 31
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Appendix B: Cleaning Fiber Optic Connectors
Note
Note

Using a Swab

Specially treated swabs (stick cleaners) are available for cleaning inside connector adapters or hard-to-reach ferrule tips. These swabs, often referred to as “lint free” or “alcohol free” swabs, are available from many vendors, as shown in Figure 32. Stick cleaners are available in both 2.5 mm and 1.25 mm sizes for use on SC and MU connectors respectively.
NEVER use a household cotton swab and/or alcohol to clean a fiber optic connector. This may leave a residue on the ferrule tip.
Figure 32. Lint-Free and Alcohol-Free Swabs
Do not use compressed air or aerosol air to clean a fiber optic connector.
To clean a recessed ferrule using a swab, perform the following procedure.
1. Insert the swab into the adapter as shown in Figure 31 and rub the ferrule tip with the swab.
Figure 33. Cleaning a Recessed Ferrule
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AT-iMG646MOD Installation Guide
Note
Note
2. If desired, repeat step 1.
3. If a fiber inspection scope is available, use the scope to inspect the connector to make sure that it is clean and to check for scratches, pits, or other problems that may affect performance.
Always keep a dust cap on a fiber optic cable when it is not in use.
Do not touch the end face of the ferrule in the connector.
Warning: Do not stare into the laser beam.
2
Warning: Do not look directly at the fiber optic cable ends or inspect the cable ends with an optical lens. 31
43
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44
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613-000730 A
AT-iMG646MOD Installation Guide
45
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Appendix B: Cleaning Fiber Optic Connectors
46
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